A polishing device and polishing process for machining mechanical transmission parts
By designing a polishing device including a clamping structure and an alternating working structure, the combination of servo motor and electromagnet iron sand is solved, and the problems of low polishing efficiency and limited coverage in the prior art are realized, and high-efficiency high-coverage polishing of mechanical transmission parts and synchronous polishing of multiple parts are achieved.
Patent Information
- Application Number
- CN202510346271.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-03-24
AI Technical Summary
When polishing mechanical transmission parts, the existing polishing devices have low polishing efficiency, limited coverage of single polishing, single direction of movement, and poor polishing quality stability.
A polishing device including two clamping structures and an alternating working structure is designed. The alternating rise and fall of the alternating mounting cylinder is driven by a servo motor, and combined with the combination of electromagnets and iron sand, the large coverage polishing of mechanical transmission parts and the synchronous polishing of multiple parts are realized.
It realizes high-efficiency, high-coverage polishing of mechanical transmission parts, improves polishing efficiency, optimizes preparation time, convenient operation, and improves the stability of polishing quality.
Smart Images

Figure CN119839762B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of polishing devices, and particularly relates to a polishing device and a polishing process for machining mechanical transmission parts. Background Art
[0002] As is well known, mechanical transmission refers to the process of transmitting power and motion by mechanical means. It mainly relies on the friction between machine parts or the meshing between the driving part and the driven part to transmit power or motion. Mechanical transmission is widely used in mechanical engineering. Therefore, the demand for mechanical transmission parts that make up mechanical transmission is also very large. Most mechanical transmission parts will be polished during the preparation process. Therefore, we propose a polishing device and a polishing process for machining mechanical transmission parts to achieve high-efficiency polishing treatment of mechanical transmission parts.
[0003] After retrieval, the patent with the Chinese patent publication number CN208005429U discloses a polishing device for machining mechanical transmission parts. It is generally described as including a device body. The device body is an L-shaped structure. A moving seat, a sliding seat and a motor are installed on the top of the device body. A hydraulic cylinder is fixedly connected between one side of the moving seat and the device body. A fixed disk is provided on the other side of the moving seat. A plurality of threaded holes are formed on the surface of the fixed disk, and threaded columns are rotatably connected inside the threaded holes. A connection hole is formed in the middle position on one side of the fixed disk, and spring cavities are provided on both sides of the connection hole. One side of each spring cavity is communicated with the threaded hole, and the other side of each spring cavity is communicated with the connection hole. A gear groove is formed on the top surface of the sliding seat, and a support frame is fixedly installed on one side of the top of the sliding seat. When in use, the polishing wheel rotation switch and the motor are started, the fixed disk starts to rotate, and the polishing wheel starts to polish the parts. The patent with the Chinese patent publication number CN110270901B discloses a gear polishing machine for gear manufacturing. It is generally described as including foot cups, a base, a driving motor, a rotating device, a workbench and a clamping device. The base is an inwardly concave circular structure and foot cups are installed at the bottom. The driving motor is installed on the outer circle of the base and is in transmission cooperation with the rotating device. A workbench is provided in the middle of the base, and a clamping device is fixedly connected in the middle of the workbench. When in use, the moving seat drives the polishing device to approach the gear on the clamping shaft, the rotating motor makes the polishing wheel rotate at high speed, and the six groups of polishing devices on the workbench move synchronously between the teeth of the gear to polish the tooth surface.
[0004] Analyzing the above-mentioned previous prior art solution in combination with the corresponding attached drawings, it can be clearly judged that the area that the polishing wheel can polish at one time is limited. To achieve full-coverage polishing of the part, the polishing wheel needs to move to different areas of the part to form a comprehensive polishing operation of the part. Although the latter prior art solution mentioned above introduces multiple polishing wheels, considering that there are a large number of teeth on the gear, it is obvious that the number of polishing wheels cannot be set equal to the number of teeth. In this way, the polishing wheel needs to polish one tooth first and then polish the next tooth, that is, multiple teeth also need to be polished in sequence. Therefore, the polishing efficiency of the above two technical solutions needs to be further improved, and both of them complete the polishing operation by the rotation of the polishing wheel. Therefore, the movement direction is single, and at the same time, the polishing wheel is also consumed during the polishing process. Therefore, the stability of the polishing quality also needs to be further improved. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the present invention provides a polishing device and a polishing process for machining mechanical transmission parts, which can not only achieve a large single-coverage polishing operation of mechanical transmission parts, but also synchronously polish multiple mechanical transmission parts at one time, with relatively high polishing efficiency. And it adopts the form of synchronously carrying out polishing and clamping of mechanical transmission parts, further optimizing the preparation time for polishing mechanical transmission parts. At the same time, the coordination and linkage between various parts are better, and the operation is more convenient.
[0006] To achieve the above object, the present invention provides the following technical solution: A polishing device for machining mechanical transmission parts, including two clamping structures, and further including a main frame and two alternating operation structures. Both of the two alternating operation structures include alternating mounting cylinders. Both of the two alternating mounting cylinders are fixedly connected with stepped shaft cylinders. Both of the two stepped shaft cylinders are rotatably connected to the main frame, and a servo motor is installed on the main frame. The servo motor is used for the alternating rising and falling of the two alternating mounting cylinders. The two clamping structures are respectively installed in the two alternating mounting cylinders. Linkage doors are installed on both of the two alternating mounting cylinders. Rotating follower components are installed on both of the two alternating mounting cylinders. The two rotating follower components are respectively used for driving the opening of the two linkage doors. Storage boxes are fixedly connected to one ends of the two alternating mounting cylinders away from the servo motor. The two storage boxes are respectively communicated with the two alternating mounting cylinders. Guide strips are fixedly connected to the outsides of the two alternating mounting cylinders. Fixed frames are fixedly connected to both of the two guide strips. A plurality of sliding frames are slidably connected to both of the two guide strips. Electromagnets are installed in both the fixed frames and the plurality of sliding frames. Iron sand that can be magnetically attracted by the electromagnets is arranged in both of the two storage boxes.
[0007] Preferably, a first guiding frame and a second guiding frame are fixedly connected to each of the two alternately installed cylinders. A through column is fixedly connected to each of the two linkage doors. A first insertion frame is fixedly connected to one end of each of the two through columns. The two first insertion frames are respectively inserted into the two first guiding frames. A second insertion frame is fixedly connected to the other end of each of the two through columns. The two second insertion frames are respectively inserted into the two second guiding frames. A reset tension spring is connected in each of the two first guiding frames and the two second guiding frames. The four reset tension springs are respectively connected to the two first insertion frames and the two second insertion frames.
[0008] Preferably, each of the two rotation follower assemblies includes a traction slide bar and a driving screw cylinder. The two traction slide bars are both slidably connected to the main frame. An end ball frame is fixedly connected to one end of each of the two traction slide bars away from each other. A connecting spring is fixedly connected to one end of each of the two end ball frames close to each other. The two connecting springs are both fixedly connected to a driving plate. The two driving plates are respectively slidably connected in the two traction slide bars. A synchronous traction rope is fixedly connected to each of the two driving plates. The two synchronous traction ropes are both connected to a first sub-rope and a second sub-rope. The two first sub-ropes are respectively connected to the two first insertion frames. The two second sub-ropes are respectively connected to the two second insertion frames. A first rope passing hole is formed in each of the two first guiding frames. The two first sub-ropes respectively pass through the two first rope passing holes. A second rope passing hole is formed in each of the two second guiding frames. The two second sub-ropes respectively pass through the two second rope passing holes. The two driving screw cylinders are respectively threadedly connected to the two traction slide bars. The two driving screw cylinders are respectively fixedly connected in the two stepped shaft cylinders.
[0009] Preferably, a necking ring groove is provided on each of the two stepped shaft cylinders. Two support sleeves are fixedly connected in the main frame. The two necking ring grooves are respectively rotatably connected in the two support sleeves. A side strip opening is formed in each of the two stepped shaft cylinders. The two side strip openings are respectively used for the two synchronous traction ropes to pass through.
[0010] Preferably, an inner rotating connecting block is rotatably connected in each of the two first guiding frames and the two second guiding frames. The four inner rotating connecting blocks are respectively fixedly connected to the four reset tension springs. An outer rotating connecting block is rotatably connected in each of the two first insertion frames and the two second insertion frames. The four outer rotating connecting blocks are respectively fixedly connected to the four reset tension springs.
[0011] Preferably, both of the clamping structures include a driven shaft bracket, a driving shaft sleeve, and a variable-frequency motor. The two variable-frequency motors are respectively installed on the two alternating installation cylinders. The two driven shaft brackets are respectively rotatably connected inside the two alternating installation cylinders. The two driving shaft sleeves are respectively rotatably connected inside the two alternating installation cylinders. And the output shafts of the two variable-frequency motors are respectively connected to the two driving shaft sleeves. An inner support assembly is installed in each of the two driven shaft brackets. An insertion driving frame is slidably connected in each of the two driving shaft sleeves. The two insertion driving frames respectively match the two inner support assemblies. A double limit spring that matches the insertion driving frame is installed inside the alternating installation cylinder.
[0012] Preferably, the inner support assembly includes a plurality of first clamping brackets and a plurality of second clamping brackets. A central insertion groove that matches the insertion driving frame is formed inside the driven shaft bracket. A plurality of first side through grooves and a plurality of second side through grooves are formed outside the driven shaft bracket. The plurality of first clamping brackets are respectively slidably connected in the plurality of first side through grooves. The plurality of second clamping brackets are respectively slidably connected in the plurality of second side through grooves. The plurality of first side through grooves and the plurality of second side through grooves are all communicated with the central insertion groove. A plurality of first driving slopes and a plurality of second driving slopes are arranged on the insertion driving frame. The plurality of first driving slopes respectively match the plurality of first clamping brackets. The plurality of second driving slopes respectively match the plurality of second clamping brackets. The widths of the plurality of first driving slopes gradually increase from the end far away from the variable-frequency motor to the end close to the variable-frequency motor. The widths of the plurality of second driving slopes also gradually increase from the end far away from the variable-frequency motor to the end close to the variable-frequency motor. A round head bracket is slidably connected to each of the plurality of first clamping brackets and the plurality of second clamping brackets. An adjusting spring is fixedly connected to each of the plurality of first clamping brackets and the plurality of second clamping brackets. The plurality of adjusting springs are respectively fixedly connected to the plurality of round head brackets.
[0013] Preferably, one end of the double limit spring is fixedly connected to an insertion rotating connection block, and the other end of the double limit spring is fixedly connected to a placement shaft bracket. An inner lining rotating ring is connected to the outside of the placement shaft bracket. The inner lining rotating ring is rotatably connected inside the alternating installation cylinder. A rotating connection hole is formed on the insertion driving frame. The insertion rotating connection block is rotatably connected in the rotating connection hole.
[0014] Preferably, a through port is provided on the storage box. A closing door panel is slidably connected at each of the two through ports. A driving bevel gear is installed on the output shaft of the servo motor. The driving bevel gear meshes with two driven bevel gears. The two driven bevel gears are respectively fixedly connected to the two stepped shaft cylinders.
[0015] A polishing process for a polishing device for machining mechanical transmission parts includes the following steps:
[0016] S1. During use, first, the servo motor operates to achieve the alternating repeated rising and falling of the two alternately installed cylinders. Under the driving action of the rotating follower assembly, the linkage door opens as the alternately installed cylinder rotates and falls.
[0017] S2. Load the mechanical transmission parts to be polished into one of the alternately installed cylinders that rotates and falls, and form an auxiliary positioning of the mechanical transmission parts to be polished placed in the alternately installed cylinder through the clamping structure.
[0018] S3. The servo motor operates to control the alternately installed cylinder in the originally raised state to rotate and fall, and at the same time control the alternately installed cylinder in the lowered state to rotate and rise. The corresponding linkage door on the alternately installed cylinder that rotates and rises will rotate and close.
[0019] S4. Control the electromagnets in the fixed frame and the electromagnets in the sliding frame to be energized, so that the energized electromagnets generate an electromagnetic field acting on the iron sand. Then control some of the electromagnets in the sliding frame to form an alternating switching of the magnetic pole directions, forming the movement of the electromagnets. Finally, the iron sand moves relative to the mechanical transmission parts to form the polishing operation of the mechanical transmission parts.
[0020] Compared with the prior art, the present invention provides a polishing device and a polishing process for machining mechanical transmission parts, having the following beneficial effects:
[0021] (1) In the present invention, through the cooperation of the electromagnets and the iron sand, the distribution control and driving of the iron sand in the alternately installed cylinder are formed to correspond to the area to be polished of the mechanical transmission parts, realizing the polishing operation with a large coverage rate of the mechanical transmission parts. Moreover, multiple mechanical transmission parts can be polished synchronously at one time, and the polishing efficiency is relatively high.
[0022] (2) In the present invention, through the design of the alternating operation structure, an installation space is provided for the electromagnets, and a necessary storage and operation space is provided for the mechanical transmission parts to be polished. And by adopting the form of synchronously performing polishing and clamping of the mechanical transmission parts, the preparation time for polishing the mechanical transmission parts is further optimized.
[0023] (3) In the present invention, through the matching of the clamping structure, the auxiliary positioning of multiple mechanical transmission parts to be polished in the alternately installed cylinder can be realized, which is convenient for the subsequent polishing operation of the mechanical transmission parts and also convenient for the synchronous polishing operation of multiple mechanical transmission parts.
[0024] (4) In the present invention, through the design of the rotating follower assembly, along with the reciprocating alternate rising and falling of the two alternately installed cylinders, it is possible to achieve the closing of the linkage door after it rotates and rises with the alternately installed cylinder and the opening of the linkage door after it rotates and falls with the alternately installed cylinder. Subsequently, it is convenient for the polishing operation of the mechanical transmission parts after the alternately installed cylinder rotates and rises, and it is also convenient for the clamping and unloading of the mechanical transmission parts relative to the clamping structure after the alternately installed cylinder rotates and falls. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a three-dimensional structural schematic diagram of the whole of the present invention;
[0026] Figure 2 For the present invention Figure 1 is a partial enlarged structural schematic diagram at A in the present invention;
[0027] Figure 3 For the present invention Figure 1 is a partial enlarged structural schematic diagram at B in the present invention;
[0028] Figure 4 is a three-dimensional structural schematic diagram of a partial cross-section of the sliding frame and the electromagnet cooperating with each other in the present invention;
[0029] Figure 5 is a three-dimensional structural schematic diagram of a partial cross-section of the alternately installed cylinder, the stepped shaft cylinder, the storage box, etc. cooperating with each other in the present invention;
[0030] Figure 6 is a three-dimensional structural schematic diagram of the decomposition of the first clamping bracket, the round head bracket, the adjusting spring, etc. cooperating with each other in the present invention;
[0031] Figure 7 is a three-dimensional structural schematic diagram of the insertion drive bracket, the double limit spring, the insertion rotating connection block, etc. cooperating with each other in the present invention;
[0032] Figure 8 is a three-dimensional structural schematic diagram of a partial cross-section of the alternately installed cylinder, the stepped shaft cylinder, the drive shaft sleeve, etc. cooperating with each other in the present invention;
[0033] Figure 9 is a three-dimensional structural schematic diagram of the insertion drive bracket, the double limit spring, and the placement shaft bracket cooperating with each other in the present invention;
[0034] Figure 10 is a three-dimensional structural schematic diagram of the rear side view of the whole of the present invention;
[0035] Figure 11 For the present invention Figure 10 is a partial enlarged structural schematic diagram at C in the present invention;
[0036] Figure 12 is a three-dimensional structural schematic diagram of the decomposition of the traction slide bar, the drive screw cylinder, the end ball bracket, etc. cooperating with each other in the present invention;
[0037] Figure 13 It is a schematic three-dimensional structure diagram of the overall upward view of the present invention;
[0038] Figure 14 For the present invention Figure 13 The partial enlarged structure diagram at position D in;
[0039] Figure 15 It is a schematic three-dimensional structure diagram of the cooperation of the through column, the first insertion frame and the inner rotating connection block, etc. of the present invention;
[0040] Figure 16 It is a schematic three-dimensional structure diagram of the cooperation of the alternating installation cylinder, the first guiding frame and the second guiding frame, etc. of the present invention;
[0041] Figure 17 It is a schematic diagram of the principle of the cooperation of the fixed frame and multiple sliding frames of the present invention.
[0042] In the figure: 1, main frame; 2, alternating installation cylinder; 3, stepped shaft cylinder; 4, servo motor; 5, linkage door; 6, storage box; 7, guiding strip; 8, fixed frame; 9, sliding frame; 10, electromagnet; 11, first guiding frame; 12, second guiding frame; 13, through column; 14, first insertion frame; 15, second insertion frame; 16, reset tension spring; 17, traction sliding rod; 18, driving screw cylinder; 19, end ball frame; 20, connecting spring; 21, driving plate; 22, synchronous traction rope; 23, first sub-rope; 24, second sub-rope; 25, first rope-passing hole; 26, second rope-passing hole; 27, necking ring groove; 28, support sleeve; 29, side strip opening; 30, inner rotating connection block; 31, outer rotating connection block; 32, driven shaft frame; 33, driving shaft sleeve; 34, variable frequency motor; 35, insertion driving frame; 36, double limit spring; 37, first clamping frame; 38, second clamping frame; 39, first driving slope; 40, second driving slope; 41, round head frame; 42, adjusting spring; 43, insertion rotating connection block; 44, placement shaft frame; 45, inner lining rotating ring; 46, rotating connection hole; 47, closing door panel; 48, driving bevel gear; 49, driven bevel gear. Specific embodiments
[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0044] Embodiment, please refer to Figures 1 - 17, a polishing device for machining mechanical transmission parts, including two clamping structures, and also including a main frame 1 and two alternating operation structures. Both of the two alternating operation structures include alternating mounting cylinders 2. Both of the two alternating mounting cylinders 2 are fixedly connected with stepped shaft cylinders 3. Both of the two stepped shaft cylinders 3 are rotatably connected to the main frame 1. And a servo motor 4 is installed on the main frame 1. A driving bevel gear 48 is installed on the output shaft of the servo motor 4. The driving bevel gear 48 meshes with two driven bevel gears 49. The two driven bevel gears 49 are respectively fixedly connected with the two stepped shaft cylinders 3. The servo motor 4 is used for the alternating rising and falling of the two alternating mounting cylinders 2. The two clamping structures are respectively installed in the two alternating mounting cylinders 2. Linkage doors 5 are installed on both of the two alternating mounting cylinders 2. A first guiding frame 11 and a second guiding frame 12 are fixedly connected to both of the two alternating mounting cylinders 2. A through column 13 is fixedly connected to both of the two linkage doors 5. One end of each of the two through columns 13 is fixedly connected with a first insertion frame 14. The two first insertion frames 14 are respectively inserted into the two first guiding frames 11. The other end of each of the two through columns 13 is fixedly connected with a second insertion frame 15. The two second insertion frames 15 are respectively inserted into the two second guiding frames 12. A reset tension spring 16 is connected in both of the two first guiding frames 11 and both of the two second guiding frames 12. The four reset tension springs 16 are respectively connected with the two first insertion frames 14 and the two second insertion frames 15. Inner rotating connecting blocks 30 are rotatably connected in both of the two first guiding frames 11 and both of the two second guiding frames 12. The four inner rotating connecting blocks 30 are respectively fixedly connected with the four reset tension springs 16. Outer rotating connecting blocks 31 are rotatably connected in both of the two first insertion frames 14 and both of the two second insertion frames 15. The four outer rotating connecting blocks 31 are respectively fixedly connected with the four reset tension springs 16. Through the design of the alternating operation structure, an installation space is provided for the electromagnet 10, and an essential storage operation space is provided for the mechanical transmission parts to be polished. And in the form of synchronously performing polishing and clamping of the mechanical transmission parts, the preparation time for polishing the mechanical transmission parts is further optimized.
[0045] It should be further noted that rotation following components are installed on both of the two alternating mounting cylinders 2, and the two rotation following components are respectively used for driving the opening of the two linkage doors 5. The two rotation following components both include a traction slide bar 17 and a driving screw cylinder 18. The two traction slide bars 17 are both slidably connected to the main frame 1. One ends of the two traction slide bars 17 away from each other are both fixedly connected with end ball frames 19. One ends of the two end ball frames 19 close to each other are both fixedly connected with connecting springs 20. The two connecting springs 20 are both fixedly connected with driving plates 21. The two driving plates 21 are respectively slidably connected in the two traction slide bars 17. The two driving plates 21 are both fixedly connected with synchronous traction ropes 22. The two synchronous traction ropes 22 are both connected with a first sub-rope 23 and a second sub-rope 24. The two first sub-ropes 23 are respectively connected with the two first insertion frames 14, and the two second sub-ropes 24 are respectively connected with the two second insertion frames 15. First rope passing holes 25 are formed in the two first guiding frames 11, and the two first sub-ropes 23 respectively pass through the two first rope passing holes 25. Second rope passing holes 26 are formed in the two second guiding frames 12, and the two second sub-ropes 24 respectively pass through the two second rope passing holes 26. The two driving screw cylinders 18 are respectively threadedly connected with the two traction slide bars 17, and the two driving screw cylinders 18 are respectively fixedly connected in the two stepped shaft cylinders 3. Through the design of the rotation following components, along with the reciprocating and alternating rising and falling of the two alternating mounting cylinders 2, it is possible to realize the closing of the linkage door 5 after rotating and rising with the alternating mounting cylinder 2 and the opening of the linkage door 5 after rotating and falling with the alternating mounting cylinder 2. Subsequently, it is convenient for the polishing operation of mechanical transmission parts after the alternating mounting cylinder 2 rotates and rises, and it is also convenient for the clamping and unloading of the mechanical transmission parts relative to the clamping structure after the alternating mounting cylinder 2 rotates and falls. Necking ring grooves 27 are arranged on the two stepped shaft cylinders 3. Two supporting sleeves 28 are fixedly connected in the main frame 1, and the two necking ring grooves 27 are respectively rotatably connected in the two supporting sleeves 28. Side strip openings 29 are formed in the two stepped shaft cylinders 3, and the two side strip openings 29 are respectively used for the two synchronous traction ropes 22 to pass through. One ends of the two alternating mounting cylinders 2 away from the servo motor 4 are both fixedly connected with storage boxes 6. The two storage boxes 6 are respectively communicated with the two alternating mounting cylinders 2. Through openings are arranged on the storage boxes 6, which is convenient for putting iron sand into the storage boxes 6 or discharging the iron sand in the storage boxes 6. Sealing door panels 47 are slidably connected at the two through openings to seal the through openings.
[0046] It should be further explained that guide bars 7 are fixedly connected to the outsides of the two alternating mounting cylinders 2, fixed frames 8 are fixedly connected to the two guide bars 7, a plurality of sliding frames 9 are slidably connected to the two guide bars 7, electromagnets 10 are installed in the fixed frames 8 and the plurality of sliding frames 9, and iron sand that can be magnetically attracted by the electromagnets 10 is arranged in the two storage boxes 6. Through the cooperation of the electromagnets 10 and the iron sand, the distribution control and driving of the iron sand in the alternating mounting cylinders 2 are formed to correspond to the areas to be polished of the mechanical transmission parts, so as to realize the polishing operation with a large coverage rate of the mechanical transmission parts. Moreover, multiple mechanical transmission parts can be synchronously polished at one time, and the polishing efficiency is relatively high. The two clamping structures both include driven shaft frames 32, driving shaft sleeves 33 and variable-frequency motors 34. The two variable-frequency motors 34 are respectively installed on the two alternating mounting cylinders 2, the two driven shaft frames 32 are respectively rotatably connected in the two alternating mounting cylinders 2, the two driving shaft sleeves 33 are respectively rotatably connected in the two alternating mounting cylinders 2, and the output shafts of the two variable-frequency motors 34 are respectively connected to the two driving shaft sleeves 33. Inner support components are installed in the two driven shaft frames 32, insertion driving frames 35 are slidably connected in the two driving shaft sleeves 33, the two insertion driving frames 35 respectively match the two inner support components, and double limiting springs 36 that match the insertion driving frames 35 are installed in the alternating mounting cylinders 2. The inner support component includes a plurality of first clamping frames 37 and a plurality of second clamping frames 38. A central insertion groove that matches the insertion driving frame 35 is formed in the driven shaft frame 32. A plurality of first side through grooves and a plurality of second side through grooves are formed in the outside of the driven shaft frame 32. The plurality of first clamping frames 37 are respectively slidably connected in the plurality of first side through grooves, the plurality of second clamping frames 38 are respectively slidably connected in the plurality of second side through grooves, and the plurality of first side through grooves and the plurality of second side through grooves are all communicated with the central insertion groove. A plurality of first driving slopes 39 and a plurality of second driving slopes 40 are arranged on the insertion driving frame 35. The plurality of first driving slopes 39 respectively match the plurality of first clamping frames 37, the plurality of second driving slopes 40 respectively match the plurality of second clamping frames 38. The widths of the plurality of first driving slopes 39 gradually increase from the end far away from the variable-frequency motor 34 to the end close to the variable-frequency motor 34, and the widths of the plurality of second driving slopes 40 also gradually increase from the end far away from the variable-frequency motor 34 to the end close to the variable-frequency motor 34. Round head frames 41 are slidably connected to the plurality of first clamping frames 37 and the plurality of second clamping frames 38, adjusting springs 42 are fixedly connected to the plurality of first clamping frames 37 and the plurality of second clamping frames 38, and the plurality of adjusting springs 42 are respectively fixedly connected to the plurality of round head frames 41. Through the matching of the clamping structures, the auxiliary positioning of multiple mechanical transmission parts to be polished in the alternating mounting cylinders 2 can be realized, which is convenient for the subsequent polishing operation of the mechanical transmission parts and also convenient for the synchronous polishing operation of multiple mechanical transmission parts. One end of the double limiting spring 36 is fixedly connected to an insertion rotating connecting block 43, the other end of the double limiting spring 36 is fixedly connected to a placement shaft frame 44, and a lining rotating ring 45 is connected to the outside of the placement shaft frame 44.The inner lining swivel ring 45 is rotatably connected within the alternating mounting cylinder 2. An insertion drive frame 35 is provided with a rotation connection hole 46, and an insertion rotation connection block 43 is rotatably connected within the rotation connection hole 46.
[0047] The servo motor 4, the electromagnet 10, and the variable frequency motor 34 in this embodiment are all conventional devices well-known to those skilled in the art and purchased on the market. In the present invention, we only use them without improving their structures and functions. Their setting methods, installation methods, and electrical connection methods can be debugged and operated by those skilled in the art as long as they follow the requirements of their user manuals, and will not be elaborated here.
[0048] In summary, the working principle of the polishing device and the polishing process for machining mechanical transmission parts is as follows. Before use, first install a control circuit and a controller for the servo motor 4, the electromagnet 10, and the variable-frequency motor 34. Through the controller combined with the control circuit, the coordinated operation control of the servo motor 4, the electromagnet 10, and the variable-frequency motor 34 can be achieved. Since the power-on operation of the servo motor 4 will drive the rotation of the driving bevel gear 48, under the action of the meshing transmission of the two driven bevel gears 49 with the driving bevel gear 48, the rotation of the driving bevel gear 48 can drive the rotation of the two stepped shaft cylinders 3, and the rotation of the stepped shaft cylinder 3 drives the rotation of the alternately installed cylinder 2 connected thereto. Since the driven bevel gears 49 are distributed on both sides of the driving bevel gear 48, the rotation directions of the two stepped shaft cylinders 3 are opposite. Therefore, by operating the servo motor 4, the alternately installed cylinders 2 can be alternately and repeatedly raised and lowered, that is, when one of the two alternately installed cylinders 2 rotates and rises, the other will rotate and fall, and when one of the two alternately installed cylinders 2 rotates and falls, the other will rotate and rise. And during the rotation of the stepped installation cylinder, the driving screw cylinder 18 will be driven to rotate synchronously. Since there is a threaded connection between the driving screw cylinder 18 and the traction slide bar 17, and there is a sliding connection between the traction slide bar 17 and the main frame 1, the rotation of the driving screw cylinder 18 will cause the traction slide bar 17 to slide relative to the main frame 1. The sliding of the traction slide bar 17 relative to the main frame 1 will cause the position of the end ball frame 19 to change. During the movement of the end ball frame 19, the connecting spring 20 is elastically pulled. When the connecting spring 20 is pulled, the force is transmitted to the driving plate 21. The traction force borne by the driving plate 21 is respectively transmitted to the first sub-rope 23 and the second sub-rope 24 through the synchronous traction rope 22. Under the transmission action of the first sub-rope 23 and the second sub-rope 24, the corresponding traction force is transmitted to the first insertion frame 14 and the second insertion frame 15. Finally, the traction force borne by the first insertion frame 14 and the second insertion frame 15 acts on the linkage door 5. Due to the action of the reset tension spring 16, the linkage door 5 is in a closed state relative to the alternately installed cylinder 2. Therefore, in the process of the connecting spring 20 just starting to bear the tension given by the end ball frame 19, the linkage door 5 will not move relative to the alternately installed cylinder 2. As the rotation amplitude of the alternately installed cylinder 2 decreases, the movement amplitudes of the traction slide bar 17 and the end ball frame 19 also increase, resulting in an increase in the tension borne by the connecting spring 20. When the tension borne by the connecting spring 20 can overcome the elastic force of the corresponding two reset tension springs 16, the linkage door 5 will open relative to the alternately installed cylinder 2. Since both the first guiding frame 11 and the second guiding frame 12 are provided with a straight section and an arc section, during the opening process of the linkage door 5, the first insertion frame 14 will first slide across the straight section and then enter the arc section relative to the first guiding frame 11. Similarly, the second insertion frame 15 will first slide across the straight section and then enter the arc section relative to the second guiding frame 12, so as to ensure that during the entire opening process of the linkage door 5, it will first be pulled out relative to the alternately installed cylinder 2 and then rotate and open.Therefore, under the driving action of the rotating follower assembly, the linkage door 5 is opened as it falls along with the rotation of the alternating mounting cylinder 2.
[0049] Further, a mechanical transmission part to be polished is loaded into one of the alternating mounting cylinders 2 that rotates and falls, and an auxiliary positioning of the mechanical transmission part to be polished placed in the alternating mounting cylinder 2 is formed through a clamping structure. The positioning steps of the clamping structure are as follows: First, the insertion drive frame 35 is pushed upward relative to the driven shaft frame 32 so that the double limit spring 36 rotates and rises. During this process, the double limit spring 36 will be gradually compressed until it is compressed to the shortest length, and then the double limit spring 36 will rotate and rise. After that, the insertion drive frame 35 will be pushed upward by the double limit spring 36 so that the insertion drive frame 35 maintains a completely pulled-out state relative to the driven shaft frame 32. After that, a plurality of mechanical transmission parts to be polished are placed in the gap between the insertion drive frame 35 and the driven shaft frame 32, and the relative position between the mechanical transmission parts and the driven shaft frame 32 is adjusted so that the driven shaft frame 32 is inserted into the intermediate shaft hole on the mechanical transmission parts. Then, the insertion drive frame 35 is adjusted to be inserted into the driven shaft frame 32 again. During the insertion process, manual auxiliary height adjustment is performed on the mechanical transmission parts sleeved on the driven shaft frame 32 so that the plurality of mechanical transmission parts respectively have appropriate heights with respect to the plurality of round head frames 41. To facilitate the clamping and positioning of the plurality of mechanical transmission parts, a spacer cylinder can be provided between two adjacent mechanical transmission parts to facilitate the height correspondence between the plurality of mechanical transmission parts and the plurality of round head frames 41 with different heights. Then, the insertion drive frame 35 is inserted into the driven shaft frame 32 completely again so that the plurality of first clamping frames 37 and the plurality of second clamping frames 38 are synchronously pushed and tightened to achieve the tightening and positioning of the plurality of mechanical transmission parts to be polished. After that, the servo motor 4 works again to realize the rotation and rising of the alternating mounting cylinder 2 on which the mechanical transmission parts have been installed. During the rotation and rising process, the traction slide rod 17 will slide and retract relative to the main frame 1. During this process, the pulling force of the end ball frame 19 on the connecting spring 20 decreases, and under the action of the corresponding return tension spring 16, the linkage door 5 is reset and closed relative to the alternating mounting cylinder 2. During the closing process of the linkage door 5, the first insertion frame 14 will first slide across an arc segment and then enter a straight segment relative to the first guiding frame 11. Similarly, the second insertion frame 15 will first slide across an arc segment and then enter a straight segment relative to the second guiding frame 12, realizing the rotational alignment of the linkage door 5 relative to the alternating mounting cylinder 2 and then the insertion and closing relative to the alternating mounting cylinder 2, that is, the servo motor 4 operates to control the alternating mounting cylinder 2 in the originally raised state to rotate and fall, and at the same time control the alternating mounting cylinder 2 in the fallen state to rotate and rise. The linkage door 5 corresponding to the rotating and rising alternating mounting cylinder 2 will rotate and close.
[0050] Further, energize the electromagnets 10 in the fixed frame 8 corresponding to the alternating mounting cylinder 2 for the horizontal posture and the electromagnets 10 in the sliding frame 9, so that the energized electromagnets 10 generate an electromagnetic field acting on the iron sand. Under the action of the electromagnetic field, the iron sand will form a lining around the inner side arm corresponding to the alternating mounting cylinder 2, so that the iron sand corresponds to the mechanical transmission parts to be polished. Control the current direction of the electromagnets 10 in the sliding frame 9 adjacent to the fixed frame 8. At the same time, taking the sliding frame 9 adjacent to the fixed frame 8 as a reference, select the electromagnets 10 in every other sliding frame 9 and control the direction of the current passing through them to achieve magnetic regulation of the relative distance of multiple sliding frames 9. The principle of magnetic regulation is as shown in the appendix Figure 17 shown. In this process, when the magnetic pole directions of the opposite sides between two adjacent electromagnets 10 on the left and right are opposite, a mutually magnetic attractive force will appear between the two electromagnets 10. At this time, the fixed frame 8 and multiple sliding frames 9 will be synchronously closed and stored, as shown in the upper side figure in the appendix Figure 17 shown. When the magnetic pole directions of the opposite sides between two adjacent electromagnets 10 on the left and right are the same, a mutually magnetic repulsive force will appear between the two electromagnets 10. At this time, the fixed frame 8 and multiple sliding frames 9 will be synchronously driven away, as shown in the appendix Figure 17As shown in the lower-side figure, through the alternating presentation of the two forms of synchronous approaching and receiving and synchronous moving away and driving described above, the reciprocating movement drive of the iron sand in the alternating installation cylinder 2 can be realized, so as to form a polishing operation on the mechanical transmission parts. Since the iron sand is arranged in a lining surrounding manner that fits the inner side arm of the alternating installation cylinder 2, the polishing coverage of the tooth surface of the gear teeth is relatively good. And when the alternating installation cylinder 2 rotates and falls, the iron sand will enter the storage box 6 under the action of its own gravity to form storage. When the alternating installation cylinder 2 rotates and rises, the iron sand in the storage box 6 will enter the alternating installation cylinder 2 again under the action of gravity. During the process of the alternating installation cylinder 2 rotating from the horizontal posture to the vertical posture, since the linkage door 5 does not open at the initial stage of rotation, that is, when the traction force borne by the connecting spring 20 cannot overcome the elastic force of the return spring 16 to cause the return spring 16 to form elastic deformation, the linkage door 5 has a relatively stable closed posture relative to the alternating installation cylinder 2 to which it is correspondingly installed. Therefore, it can control the iron sand in the alternating installation cylinder 2 to first fall into the storage box 6 before the linkage door 5 is opened, avoiding the spilling of the iron sand during the opening process of the linkage door 5. Since the alternating installation cylinder 2 needs to rotate and fall after each polishing is completed, the iron sand will fall into the storage box 6 from the alternating installation cylinder 2 after each polishing is completed. After the alternating installation cylinder 2 rotates and rises again, the iron sand will return to the alternating installation cylinder 2 from the storage box 6. Therefore, a new layout of the iron sand in the alternating installation cylinder 2 is formed for each polishing operation. This can not only transfer the powder under polishing, but also screen the iron sand to ensure the polishing effect and efficiency, which is equivalent to replacing the polishing wheel in the two sets of solutions in the background technology. And during the polishing process, by starting the variable-frequency motor 34, the variable-frequency motor 34 works to realize the rotational drive of the drive shaft sleeve 33. The rotation of the drive shaft sleeve 33 drives the driven shaft frame 32 to rotate through the inserted drive frame 35. The rotation of the driven shaft frame 32 drives the multiple mechanical transmission parts sleeved thereon to rotate, so as to enrich the relative movement forms between the mechanical transmission parts and the iron sand during the polishing process, and further improve the polishing coverage rate and polishing effect of the mechanical transmission parts.
[0051] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirits of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polishing device for machining mechanical transmission parts, characterized in that: The invention comprises two clamping structures, a main frame (1) and two alternating operation structures, wherein the two alternating operation structures each comprise an alternating installation cylinder (2), the two alternating installation cylinders (2) are each fixedly connected to a stepped shaft cylinder (3), the two stepped shaft cylinders (3) are each rotatably connected to the main frame (1), and a servo motor (4) is installed on the main frame (1), the servo motor (4) is used for the alternating lifting and lowering of the two alternating installation cylinders (2), the two clamping structures are respectively installed in the two alternating installation cylinders (2), the two alternating installation cylinders (2) are each installed with a linkage door (5), the two alternating installation cylinders (2) are each installed with a rotation follower assembly, the two rotation follower assemblies are respectively used for opening and driving the two linkage doors (5), the two alternating installation cylinders (2) are separated from the servo motor (4) and ... One end of the motor (4) is fixedly connected to a storage box (6), the two storage boxes (6) are respectively communicated with the two alternately installed cylinders (2), the two alternately installed cylinders (2) are fixedly connected to the outside of the two alternately installed cylinders (2), the two guide bars (7) are fixedly connected to a fixed frame (8), the two guide bars (7) are slidably connected to a plurality of sliding frames (9), the fixed frame (8) and the plurality of sliding frames (9) are both installed with an electromagnet (10), the two storage boxes (6) are both provided with iron sand that can be magnetically attracted by the electromagnet (10), and a driving bevel gear (48) is installed on the output shaft of the servo motor (4), the driving bevel gear (48) is meshed with two driven bevel gears (49), and the two driven bevel gears (49) are respectively fixedly connected to the two stepped shaft cylinders (3).
2. A polishing device for machining mechanical transmission parts according to claim 1, characterized in that: The two alternating installation cylinders (2) are fixedly connected to a first guide frame (11) and a second guide frame (12); the two linkage doors (5) are fixedly connected to a through column (13); one end of the two through columns (13) is fixedly connected to a first insertion frame (14); the two first insertion frames (14) are respectively inserted into the two first guide frames (11); the other ends of the two through columns (13) are fixedly connected to a second insertion frame (15); the two second insertion frames (15) are respectively inserted into the two second guide frames (12); the two first guide frames (11) and the two second guide frames (12) are connected to a reset spring (16); and the four reset springs (16) are respectively connected to the two first insertion frames (14) and the two second insertion frames (15).
3. A polishing device for machining mechanical transmission parts according to claim 2, characterized in that: The two rotating follower assemblies each comprise a traction slide bar (17) and a driving screw barrel (18); the two traction slide bars (17) are slidably connected to the main frame (1); the ends of the two traction slide bars (17) that are away from each other are fixedly connected to an end ball rack (19); the ends of the two end ball racks (19) that are close to each other are fixedly connected to a connecting spring (20); the two connecting springs (20) are fixedly connected to a driving plate (21); the two driving plates (21) are slidably connected to the two traction slide bars (17), the two driving plates (21) are fixedly connected to a synchronous traction rope (22), and the two synchronous traction ropes (22) are connected to a first branch rope (23) and a second branch rope (24). The two first branch ropes (23) are respectively connected to the two first insertion frames (14), the two second branch ropes (24) are respectively connected to the two second insertion frames (15), the two first guide frames (11) are each provided with a first rope threading hole (25), the two first branch ropes (23) respectively pass through the two first rope threading holes (25), the two second guide frames (12) are each provided with a second rope threading hole (26), the two second branch ropes (24) respectively pass through the two second rope threading holes (26), the two driving screw barrels (18) are respectively threadedly connected to the two traction slide bars (17), and the two driving screw barrels (18) are respectively fixedly connected to the two stepped shaft barrels (3).
4. A polishing device for machining mechanical transmission parts according to claim 3, characterized in that: The two stepped shaft cylinders (3) are each provided with a neck ring groove (27), two support sleeves (28) are fixedly connected in the main frame (1), the two neck ring grooves (27) are rotatably connected in the two support sleeves (28), and the two stepped shaft cylinders (3) are each provided with a side strip opening (29), and the two side strip openings (29) are respectively used for passing the two synchronous traction ropes (22).
5. A polishing device for machining mechanical transmission parts according to claim 4, characterized in that: The two first guide frames (11) and the two second guide frames (12) are both rotatably connected with inner rotation connecting blocks (30), and the four inner rotation connecting blocks (30) are respectively fixedly connected to the four reset tension springs (16). The two first insertion frames (14) and the two second insertion frames (15) are both rotatably connected with outer rotation connecting blocks (31), and the four outer rotation connecting blocks (31) are respectively fixedly connected to the four reset tension springs (16).
6. A polishing device for machining mechanical transmission parts according to claim 5, characterized in that: The two clamping structures each comprise a driven shaft frame (32), a driving shaft sleeve (33) and a variable frequency motor (34); the two variable frequency motors (34) are respectively mounted on the two alternating mounting tubes (2); the two driven shaft frames (32) are respectively rotatably connected in the two alternating mounting tubes (2); the two driving shaft sleeves (33) are respectively rotatably connected in the two alternating mounting tubes (2); the output shafts of the two variable frequency motors (34) are respectively connected to the two driving shaft sleeves (33); an inner support assembly is mounted in the two driven shaft frames (32); an insertion drive frame (35) is slidably connected in the two driving shaft sleeves (33); the two insertion drive frames (35) are respectively matched with the two inner support assemblies; and a double limit spring (36) matching the insertion drive frame (35) is mounted in the alternating mounting tube (2).
7. A polishing device for machining mechanical transmission parts according to claim 6, characterized in that: The inner support assembly comprises a plurality of first clamping frames (37) and a plurality of second clamping frames (38); a central insertion groove matching the insertion drive frame (35) is provided inside the driven shaft frame (32); a plurality of first side through grooves and a plurality of second side through grooves are provided outside the driven shaft frame (32); a plurality of first clamping frames (37) are respectively slidably connected to the plurality of first side through grooves; a plurality of second clamping frames (38) are respectively slidably connected to the plurality of second side through grooves; the plurality of first side through grooves and the plurality of second side through grooves are all connected to the central insertion groove; a plurality of first driving ramp surfaces (39) and a plurality of second driving ramp surfaces (40) are provided on the insertion drive frame (35); the plurality of first driving ramp surfaces (39) are respectively connected to the plurality of first clamping frames (37); The plurality of second drive slopes (40) are matched with the plurality of second clamping frames (38), the width of the plurality of first drive slopes (39) gradually increases from one end away from the variable frequency motor (34) to one end close to the variable frequency motor (34), and the width of the plurality of second drive slopes (40) gradually increases from one end away from the variable frequency motor (34) to one end close to the variable frequency motor (34). The plurality of first clamping frames (37) and the plurality of second clamping frames (38) are all slidably connected to a round head frame (41), and the plurality of first clamping frames (37) and the plurality of second clamping frames (38) are all fixedly connected to an adjustment spring (42), and the plurality of adjustment springs (42) are respectively fixedly connected to the plurality of round head frames (41).
8. A polishing device for machining mechanical transmission parts according to claim 7, characterized in that: One end of the double limit spring (36) is fixedly connected to an insertion transfer block (43), and the other end of the double limit spring (36) is fixedly connected to an insertion shaft frame (44). The insertion shaft frame (44) is externally connected to an inner liner swivel (45), and the inner liner swivel (45) is rotatably connected in the alternating installation cylinder (2). A transfer hole (46) is provided on the insertion drive frame (35), and the insertion transfer block (43) is rotatably connected in the transfer hole (46).
9. A polishing device for machining mechanical transmission parts according to claim 8, characterized in that: The storage box (6) is provided with a through opening, and two through openings are slidably connected to closed door panels (47).
10. A polishing process of a polishing device for machining mechanical transmission parts, characterized in that: A polishing device for machining mechanical transmission parts according to any one of claims 1 to 9 is used, comprising the following steps: S1. When in use, the servo motor (4) is first operated to realize the alternating and repeated lifting and lowering of the two alternately installed cylinders (2). Under the transmission action of the rotating follower assembly, the linkage door (5) is opened along with the rotation and lowering of the alternately installed cylinders (2); S2, loading the mechanical transmission part to be polished into the rotating alternate installation cylinder (2), and using the clamping structure to form auxiliary positioning of the mechanical transmission part to be polished placed in the alternate installation cylinder (2); S3, the servo motor (4) is running to control the alternate installation cylinder (2) in the originally raised state to rotate and fall, and at the same time control the alternate installation cylinder (2) in the fallen state to rotate and rise, and the corresponding linkage door (5) on the alternate installation cylinder (2) that rotates and rises will rotate and close; S4, controlling the electromagnet (10) in the fixed frame (8) and the electromagnet (10) in the sliding frame (9) to be energized, so that the electromagnet (10) is energized to generate an electromagnetic field acting on the iron sand, and then controlling the electromagnet (10) in part of the sliding frame (9) to form repeated alternating switching of the magnetic pole direction, thereby forming the movement of the electromagnet (10), and finally achieving the movement of the iron sand relative to the mechanical transmission part, thereby forming a polishing operation of the mechanical transmission part.
Citation Information
Patent Citations
A gear polishing machine for gear manufacturing
CN110270901B
Burnishing device for mechanical transmission parts machining
CN208005429U
Safety valve clack magnetic fluid grinding polisher and polishing method
CN106239346A
Rotary machining platform of CNC machine tool
CN113601197A