Detector for belted layer, zero-degree material tail, material folding and broken cloth liner of all-steel forming machine
By designing a belt layer of an all-steel forming machine and a zero-degree material tail, material folding and mattress detector, the magnet plate and detection arm are used to achieve automatic shutdown, which solves the problem of waste and equipment damage caused by material tail, material folding and mattress, and reduces production costs and maintenance costs.
Patent Information
- Application Number
- CN202510082776.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-04-18
AI Technical Summary
When the belt layer and zero-degree material tail of the all-steel forming machine are exported on the guide power mechanism, it cannot be automatically shut down, causing the material tail to continue to fit, the material to be folded and stacked, and the conveying mechanism to continue to operate after the pad is broken, causing the belt layer to stretch and storage device to be damaged, increasing production costs and waste.
Design a detector, including a triangle base, cylinder, rotating arm, rotating seat, detection arm and magnet plate, through the magnet plate, absorbing material tail, material folding and breaking pads, and automatic shutdown of the detection arm and proximity switch.
It realizes timely detection of material tails, material folds and broken pads, automatic shutdown, reduces waste and equipment damage, reduces production costs and maintenance costs, and improves production efficiency.
Smart Images
Figure CN119840219A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of tire production equipment, in particular to a detector for belt layers of an all-steel forming machine and a zero-degree material tail, material fold and broken pad cloth. Background Art
[0002] As we all know, the belt layer and zero degree of the all-steel forming machine in the tire industry cannot automatically stop when the material tail is guided out on the guide power mechanism, material folds, or the pad cloth is broken. If the operator cannot find it in time, the material tail continues to be bonded forward, which is inconvenient for the next roll of material to overlap, and the material folds sometimes accumulate and generate more and more waste. After the pad cloth is broken, the front conveying mechanism continues to convey the belt layer and zero degree forward, causing the belt layer to stretch and the zero degree storage device to be damaged. The resulting waste and equipment damage increase production costs and affect production efficiency. Summary of the invention
[0003] In order to overcome the deficiencies of the prior art, the present invention provides a full steel forming machine belt layer and a zero-degree material tail, material fold, and broken pad cloth detector to prevent waste and reduce production costs.
[0004] The technical solution adopted by the present invention to solve its technical problems is: a full-steel forming machine belt layer and zero-degree material tail, material fold, and broken pad detector, which is provided with a triangular base, and is characterized in that a connecting and mounting hole is provided in the middle of the triangular base, and a pin hole in the upper right corner of the triangular base is connected to the cylinder base through a pin, the cylinder rod of the cylinder is hinged at the right end of the swivel arm, the middle and lower part of the swivel arm is hinged to the fixed shaft, and a swivel arm seat is installed at the left end of the swivel arm through bolts, and a rotating seat and a circular pressure plate are fixed on the left and right sides of the swivel arm seat. A proximity switch is installed on the upper part of the right ear plate of the swivel seat, and a double-hole pin passes through the middle of the detection arm to hinge the detection arm to the swivel seat. An adjusting bolt is installed in the hole at the right end of the detection arm, and the lower end of the adjusting bolt is connected to the upper end of the tension spring, and the lower end of the tension spring is installed at the lower end of the swivel seat through bolts, and a magnet plate is hinged on the circular shaft on the left side of the detection arm.
[0005] The triangular base is a triangular cantilever.
[0006] The cylinder joint is hinged to the right end of the rotating arm through a threaded shaft.
[0007] The middle and lower part of the rotating arm is hinged to the fixed shaft via a bearing sleeve and a bearing.
[0008] A bearing is installed in the bearing hole in the middle of the detection arm, and a double-hole pin passes through the bearing to install the detection arm between the two ear plates of the rotating seat.
[0009] The beneficial effects of the present invention are that the accumulation and deflection of materials can be discovered in time, waste materials can be prevented from being generated, equipment maintenance costs can be reduced, and production costs can be lowered. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0011] Figure 1 A schematic diagram of the structure of the present invention.
[0012] Figure 2 yes Figure 1 Top view of the .
[0013] Figure 3 yes Figure 1 Left view of .
[0014] In the figure, 1. triangular base, 2. bearing sleeve, 3. bearing, 4. bearing, 5. cylinder, 6. cylinder base, 7. pin, 8. cylinder joint, 9. wire shaft, 10. swing arm, 11. swing arm seat, 12. round pressure plate, 13. bolt, 14. bolt, 15. bolt, 16. bolt, 17. bolt, 18. bolt, 19. proximity switch, 20. bearing, 21. bearing, 22. double hole pin, 23. tension spring, 24. adjusting bolt, 25. detection arm, 26. magnet plate, 27. rotating seat, 28. fixed shaft, 29. connecting mounting hole, 30. connecting mounting hole, 31. bolt, 32. bolt, 33. bolt. DETAILED DESCRIPTION
[0015] In the figure, the present invention is provided with a triangular base 1, which is a triangular cantilever, and a connecting and mounting hole 29 and a connecting and mounting hole 30 are provided in the middle of the triangular base 1. The triangular base 1 is fixed to the guide power mechanism through the connecting and mounting holes 29 and the connecting and mounting holes 30 in the middle. The pin hole at the upper right corner of the triangular base 1 is connected to the cylinder base 6 through the pin 7, and the cylinder base 6 is connected to the bottom cover of the cylinder 5. The cylinder rod of the cylinder 5 is connected to the cylinder joint 8, and the cylinder joint 8 is hinged to the right end of the rotating arm 10 through the wire shaft 9. The lower middle part of the rotating arm 10 is hinged to the fixed shaft 28 through the bearing sleeve 2 and the bearing 3 and the bearing 4. The left end of the rotating arm 10 is installed with a rotating arm seat 11 through bolts 17, bolts 18, bolts 31 and bolts 32, and bolts 13 , bolts 14, bolts 15, and bolts 16 are used to fix the rotating seat 27 and the round pressure plate 12 in series on the left and right sides of the rotating arm seat 11 through the three long holes on the rotating arm seat 11. The proximity switch 19 is installed on the upper part of the right ear plate of the rotating seat 27. The bearing 20 and the bearing 21 are installed in the bearing hole in the middle of the detection arm 25. The double-hole pin 22 passes through the bearing 20 and the bearing 21 to install the detection arm 25 between the two ear plates of the rotating seat 27. The adjusting bolt 24 is installed in the hole at the right end of the detection arm 25. The lower end of the adjusting bolt 24 is connected to the upper end of the tension spring 23, and the lower end of the tension spring 23 is connected to the bolt 33. The bolt 33 is installed in the holes at the lower ends of the two ear plates of the rotating seat 27. A magnet plate 26 is hinged on the circular shaft on the left side of the detection arm 25.
[0016] When the tail of the belt layer and the zero-degree material is tilted and adsorbed on the magnet plate 26, or when the belt layer and the zero-degree material are stacked and folded and adsorbed on the magnet plate 26, or when the pad cloth is disconnected, the belt layer and the zero-degree material are adsorbed on the magnet plate 26 when they are close to the high position, in the above three states, the magnet plate 26 will be forced to rotate around the left circular axis of the detection arm 25. Under the action of the gravity of the belt layer and the zero-degree material, the left end of the detection arm 25 swings downward around the double-hole pin 22, and the right end of the detection arm 25 tilts up to trigger the proximity switch 19 to issue a command to stop the machine. The operator can only reset and restart the machine after tidying up the materials. When the magnet plate 26 needs to be lifted when replacing or tidying up the belt layer and the zero-degree material, the manual control cylinder 5 drives the rotating arm 10 to swing around the fixed axis 28 to lift the magnet plate 26. In the automatic state, the magnet plate 26 automatically falls and resets.
[0017] The present invention automatically stops the machine when the belt layer and the zero degree lead out the tail of the material, the material is folded, or the pad is broken on the lead-out power mechanism. The operator can overlap the head and tail of the material on the lead-out power mechanism to reduce the material change time; timely discover the accumulation and folding of the material to prevent the generation of waste and reduce the increase of waste again, thereby reducing production costs; timely discover the stretching of the belt layer by the front conveying mechanism after the pad is broken, thereby preventing the generation of waste and reducing production costs; timely discover the damage to the storage device caused by the high zero degree after the pad is broken, thereby reducing equipment maintenance costs; the production cost can be reduced and production efficiency can be improved.
Claims
1. A detector for belt layer, zero-degree tail, folded material and broken padding of all-steel forming machine, provided with a triangular base, characterized in that: A connecting and mounting hole is provided in the middle of the triangular base, and the pin hole in the upper right corner of the triangular base is connected to the cylinder base through a pin. The cylinder rod of the cylinder is hinged at the right end of the swivel arm, the middle and lower part of the swivel arm is hinged to the fixed shaft, and the left end of the swivel arm is installed with a swivel arm seat through bolts. The rotating seat and the round pressure plate are fixed on the left and right sides of the swivel arm seat. A proximity switch is installed on the upper part of the right ear plate of the swivel seat, and a double-hole pin passes through the middle of the detection arm to hinge the detection arm to the swivel seat. An adjusting bolt is installed in the hole at the right end of the detection arm, and the lower end of the adjusting bolt is connected to the upper end of the tension spring, and the lower end of the tension spring is installed at the lower end of the swivel seat through bolts. A magnet plate is hinged on the round shaft on the left side of the detection arm.
2. The all-steel forming machine belt layer and zero-degree material tail, material fold, and broken cloth detector according to claim 1, characterized in that The triangular base is a triangular cantilever.
3. The all-steel forming machine belt layer and zero-degree material tail, material fold, and broken cloth detector according to claim 1, characterized in that The cylinder joint is hinged to the right end of the rotating arm through a threaded shaft.
4. The all-steel forming machine belt layer and zero-degree material tail, material fold, and broken pad detector according to claim 1, characterized in that The middle and lower part of the rotating arm is hinged to the fixed shaft via a bearing sleeve and a bearing.
5. The all-steel forming machine belt layer and zero-degree material tail, material fold, and broken cloth detector according to claim 1, characterized in that A bearing is installed in the bearing hole in the middle of the detection arm, and a double-hole pin passes through the bearing to install the detection arm between the two ear plates of the rotating seat.