Condensate water recovery treatment system for acrylic plate preparation and process thereof
By designing potential energy conversion components, swing drive components and mobile cleaning components in the condensate water recovery and treatment equipment, and using the potential energy of condensate water to clean the filter plate, the problem of difficulty in cleaning the filter structure in existing equipment is solved, and the efficiency and service life of the equipment are improved.
Patent Information
- Application Number
- CN202510336166.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing condensate recovery and treatment equipment cannot effectively utilize the potential energy when condensate is introduced, which makes it difficult to clean the filter structure simultaneously, easily blocked by impurities, affecting the equipment efficiency and reducing the distillation efficiency.
A condensate recovery and treatment system including potential energy conversion components, swing drive components and mobile cleaning components was designed. The filter plate is cleaned in real time using the potential energy-driven cleaning structure of the condensed water to avoid impurities accumulation, and the water flow rate and distillation efficiency are improved through the distillation mechanism.
By effectively utilizing the potential energy of condensate water for cleaning the filter plate, the service life of the equipment is extended, energy consumption is reduced, distillation efficiency is improved, and the overall application effect of the equipment is improved.
Smart Images

Figure CN119841377A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of condensed water recovery, and in particular relates to a condensed water recovery treatment system and a process thereof for preparing acrylic plates. Background Art
[0002] Condensate recovery, in simple terms, is the process of collecting and reusing the steam condensate generated during the production process. These condensate waters are mainly generated during steam heating, steam power generation or other steam use processes of industrial equipment. When the steam releases its heat energy, it will be converted into condensate water. When preparing acrylic sheets, some condensate water will also be generated. In order to avoid direct discharge of condensate water and cause environmental damage, condensate water recovery and treatment equipment is needed to treat the condensate water.
[0003] Chinese patent (CN119191604A) discloses a condensate recycling and treatment device for a computer room in a data center, including a water inlet, a treatment chamber connected to the bottom of the water inlet, the treatment chamber and the internal space of the water inlet are communicated, the top of the water inlet is connected to a water inlet pipe, a treatment component is arranged inside the treatment chamber, the treatment component includes a diversion chamber opened inside the water inlet, a hydrodynamic impeller and a switch sleeve, the inside of the treatment chamber is connected to a coagulant discharge pipe for storing a coagulant, the switch sleeve is slidably connected to the outside of the coagulant discharge pipe, the hydrodynamic impeller is suitable for driving an extrusion device to drive the switch sleeve to slide longitudinally on the outer peripheral surface of the coagulant discharge pipe to control the automatic quantitative discharge of the coagulant in the coagulant discharge pipe, the coagulant is automatically and quantitatively put into the inside of the condensate water by the power of the condensate water itself when entering, and the overall recycling efficiency is improved by this pretreatment method. Although today's condensate recovery and treatment equipment can also recycle condensate, it does not utilize the potential energy of the condensate when it is introduced, and cannot achieve simultaneous cleaning of the filter structure. As the amount of condensate treated increases, the filter structure is easily clogged by impurities, affecting the application effect of the equipment. At the same time, during the subsequent distillation treatment, the flow rate of the water body cannot be improved, resulting in low overall distillation efficiency of the equipment and poor actual application effect, which requires certain improvements. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that although the current condensate recovery and treatment equipment can also recycle the condensate, it does not utilize the potential energy of the condensate when it is introduced, and cannot achieve synchronous cleaning of the filter structure, resulting in that as the amount of condensate treated increases, the filter structure is easily clogged by impurities, affecting the application effect of the equipment. At the same time, during the subsequent distillation treatment, the flow rate of the water body cannot be improved, resulting in low overall distillation efficiency of the equipment and poor actual application effect. A condensate recovery and treatment system and process for the preparation of acrylic boards are proposed.
[0005] In order to achieve the above-mentioned object, the present invention adopts the following technical scheme: a condensate water recovery and treatment system for preparing acrylic plates, comprising a treatment box, a top cover is fixedly installed on the top of the treatment box, a water inlet is arranged on the top surface of the top cover, two water inlet pipes are fixedly installed on the outer wall of one side of the treatment box, an auxiliary motor is fixedly installed on the outer wall of one side of the treatment box, and a built-in water pump is fixedly installed on the inner wall of the bottom surface of the treatment box; Distillation mechanisms are provided on the outer walls on both sides of the processing box, and the distillation mechanisms are used for re-distillation of condensed water. A potential energy conversion component is provided at one end of the output shaft of the auxiliary motor, and the potential energy conversion component is used for conversion of gravitational potential energy of distilled water. A swing drive component is rotatably installed on the inner wall of one side of the processing box, a slide rail is fixedly installed on the inner wall of one side of the processing box, and a mobile cleaning component is slidably installed on the slide rail. A filter plate is fixedly installed on the inner wall of the processing box, and the mobile cleaning component is used for reciprocating cleaning of the filter plate. The swing drive component is used for stable driving of the mobile cleaning component.
[0006] By adopting the above technical scheme, and by matching the potential energy conversion component, the swing drive component and the mobile cleaning component, through this design, the potential energy when the condensed water is added can be converted into mechanical energy, driving the cleaning structure to clean the filter plate in real time, avoiding the long-term accumulation of some particulate impurities, resulting in a decrease in the filtering effect, and reducing the overall energy consumption of the equipment. When the potential energy of the introduced condensed water is insufficient, the auxiliary motor can be turned on to assist the rotation of the water wheel blades. When the water wheel blades rotate, due to their inertia and the potential energy of the condensed water, they can still operate normally without consuming a lot of energy, thereby improving the application effect of the overall equipment.
[0007] As a further description of the above technical solution: The potential energy conversion component comprises a mounting plate, and the mounting plate is fixedly mounted on one end of the output shaft of the auxiliary motor through a connecting shaft.
[0008] As a further description of the above technical solution: A transverse shaft is fixedly mounted on an outer wall of one side of the mounting plate, a plurality of water wheel blades are fixedly mounted outside the transverse shaft, and a second side shaft is fixedly mounted on an outer wall of the other side of the mounting plate.
[0009] As a further description of the above technical solution: The swing drive assembly includes a swing bar, a bottom groove is provided at the bottom of the swing bar, a half gear is fixedly installed in the bottom groove, the swing bar is rotatably installed on one side inner wall of the processing box through a rotating shaft, and the swing bar is mounted on the outside of the second side shaft and the installation shaft, and the second side shaft has the same diameter as the installation shaft.
[0010] As a further description of the above technical solution: The mobile cleaning assembly includes a driven rack, which is slidably mounted on a slide rail through a slide groove arranged on one side outer wall of the driven rack, and a mobile cleaning strip and two first side shafts are fixedly mounted on one side outer wall of the driven rack.
[0011] As a further description of the above technical solution: The movable cleaning strip is located at the middle position of the two first side shafts, a side screw is fixedly installed on the outer wall of one side of the first side shaft, a plurality of filter holes are arranged at the middle position of the filter plate, water guiding slopes are arranged on both sides of the filter plate, and the bottom surface of the movable cleaning strip is in close contact with the upper surface of the filter plate.
[0012] As a further description of the above technical solution: The distillation mechanism includes a distillation box, which is fixedly mounted on the outer wall of a processing box, a condensation receiving box is fixedly mounted on one side outer wall of the distillation box, a box cover is fixedly mounted on the top surface of the distillation box, one end of a water guide pipe arranged outside the built-in water pump is fixedly connected to a water inlet hole arranged on one side outer wall of the distillation box, and an electric heating tube is arranged in the shell cavity of the distillation box.
[0013] As a further description of the above technical solution: A plurality of air ducts are fixedly installed on the top surface of the box cover, a plurality of condensing tubes are fixedly installed on one side outer wall of the plurality of air ducts, different refrigerants are respectively arranged in the plurality of condensing tubes, one end of the plurality of condensing tubes passes through and extends to the interior of the condensation receiving box, and a plurality of collecting boxes are arranged inside the condensation receiving box.
[0014] As a further description of the above technical solution: A water-stirring assembly is rotatably installed inside the distillation box, and the water-stirring assembly includes a threaded drum, and the threaded drum is rotatably installed on an inner wall of one side of the distillation box through a mounting sleeve, a mounting frame is fixedly installed on the outer surface of the threaded drum, an inner mounting groove is provided on the inner side of the mounting frame, a water-stirring shaft is rotatably installed on the inner side of the mounting groove, a water-stirring blade is obliquely fixedly installed on the outside of the water-stirring shaft, and one end of the side screw is threadedly connected to a threaded hole provided inside the threaded drum.
[0015] The present invention also discloses a condensed water recovery process for preparing acrylic panels, comprising the following steps: S1. When treating condensed water, the condensed water is introduced through the water inlet and the water inlet pipe. Since the condensed water is introduced from a high place, it has huge potential energy when falling. The falling water flow will hit the water wheel blades. At this time, the mounting plate synchronously drives the second side shaft to rotate. The falling water flow is finally gathered through the filter plate and filtered to the bottom of the equipment; S2. When the second side shaft rotates, the swing bar can be driven to deflect through the rotating shaft. As the mounting plate continues to rotate, the swing bar can continuously deflect back and forth, thereby driving the half gear to reciprocate. The half gear can drive the driven rack meshing with it to slide left and right, and the driven rack can drive the moving cleaning bar to move synchronously. The moving cleaning bar can realize synchronous cleaning of the filter holes of the filter plate. S3. After the condensed water is filtered, it can be pumped into the distillation mechanism by the built-in water pump. At this time, the temperature in the distillation box is increased to distill the condensed water; S4. During this process, due to the horizontal reciprocating movement of the driven rack, it can also drive the side screw to move. Since the side screw is threadedly connected to the threaded hole provided inside the threaded drum, it can drive the threaded drum to rotate, drive the mounting frame to rotate, and the water stirring blades and the water stirring shaft can rotate under the action of the water flow, stirring the water body, increasing the flow rate of the water body, thereby increasing the distillation rate of the water body; S5. After the water evaporates, the gas will gradually go up and be transmitted to multiple air ducts. Since multiple condensing tubes connected to one side of the multiple air ducts contain different refrigerants, the steam can be driven to condense to different degrees, thereby realizing graded recovery of the treated water.
[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: 1. In the present invention, a potential energy conversion component, a swing drive component and a mobile cleaning component are matched to be provided. When the condensed water is processed, the condensed water is introduced through the water inlet and the water inlet pipe. Since the condensed water is introduced from a high place, it has huge potential energy when it falls. The falling water flow will hit the water wheel blades. At this time, the mounting plate synchronously drives the second side shaft to rotate. The falling water flow is finally gathered and filtered to the bottom of the device through the filter plate. When the second side shaft rotates, the swing bar can be driven to deflect through the rotating shaft. With the continuous rotation of the mounting plate, the swing bar can continuously reciprocate and deflect, thereby driving the half gear to reciprocate, and the half gear can drive the driven gear meshing with it. The strip slides left and right, and the driven rack can drive the mobile cleaning strip to move synchronously. The mobile cleaning strip can realize the synchronous cleaning of the filter holes of the filter plate. Through this design, the potential energy of condensed water when added can be converted into mechanical energy to drive the cleaning structure to clean the filter plate in real time, so as to avoid the long-term accumulation of some particulate impurities and the decline of filtering effect, and can reduce the overall energy consumption of the equipment. When the potential energy of the introduced condensed water is insufficient, the auxiliary motor can be turned on to assist the rotation of the water wheel blades. When the water wheel blades rotate, due to their inertia and the potential energy of the condensed water, they can still operate normally without consuming a lot of energy, thereby improving the application effect of the overall equipment.
[0017] 2. In the present invention, a distillation mechanism is provided in conjunction with the condensed water. After being filtered, the condensed water can be pumped into the distillation mechanism by a built-in water pump. At this time, the temperature in the distillation box is increased to distill the condensed water. In this process, due to the horizontal reciprocating movement of the driven rack, it can also drive the side screw to move. Since the side screw is threadedly connected to the threaded hole arranged inside the threaded drum, it can drive the threaded drum to rotate, drive the mounting frame to rotate, and the water-stirring blades and the water-stirring shaft can rotate under the action of the water flow to stir the water body, increase the flow rate of the water body, and thus increase the distillation rate of the water body. Through this design, while cleaning the filtering structure, the water body collected in the distillation box can be stirred, the flow rate of the water body can be increased, thereby increasing the heating and evaporation rate of the water body, thereby improving the working efficiency of the overall equipment. Moreover, the above methods do not require the consumption of additional energy, and the overall energy consumption of the equipment is low.
[0018] 3. In the present invention, a plurality of different condensing tubes are provided on the distillation mechanism, and a plurality of collecting boxes are provided inside the condensation receiving box. After the water evaporates, the gas will gradually go up and be transmitted to a plurality of air ducts. Since a plurality of condensing tubes connected to one side of the plurality of air ducts contain different refrigerants, the steam can be driven to condense to different degrees, thereby realizing graded recovery of the treated water, recycling the distilled monomers, and improving the application effect of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1It is a three-dimensional structural schematic diagram of a condensate water recovery and treatment system used in the preparation of acrylic panels.
[0020] Figure 2 This is a schematic diagram of the three-dimensional structure from another angle of a condensate water recovery and treatment system used for preparing acrylic panels.
[0021] Figure 3 It is a schematic diagram of the exploded three-dimensional structure of a condensate water recovery and treatment system used in the preparation of acrylic panels.
[0022] Figure 4 The present invention is a schematic diagram of the combined three-dimensional structure of a mobile cleaning component and a swing driving component in a condensate recovery and treatment system for preparing acrylic panels.
[0023] Figure 5 The present invention is a schematic diagram of the combined three-dimensional structure of a mobile cleaning component and a filter plate in a condensate recovery and treatment system for preparing acrylic panels.
[0024] Figure 6 It is a schematic diagram of the exploded three-dimensional structure of a distillation mechanism in a condensate recovery and treatment system for preparing acrylic panels.
[0025] Figure 7 It is a schematic diagram of the exploded three-dimensional structure of a mobile cleaning component, a swing drive component and a filter plate in a condensate recovery and treatment system for preparing acrylic panels.
[0026] Figure 8 It is a schematic diagram of the exploded three-dimensional structure of a water stirring component in a condensate water recovery and treatment system used in the preparation of acrylic panels.
[0027] Fig. 9 The present invention is a schematic diagram of the three-dimensional structure of a mobile cleaning component and a water stirring component in a condensate water recovery and treatment system for preparing acrylic panels.
[0028] Legend: 1. Top cover; 2. Water inlet; 3. Water inlet pipe; 4. Processing box; 5. Distillation mechanism; 51. Condenser; 52. Air guide pipe; 53. Box cover; 54. Water stirring assembly; 541. Mounting frame; 542. Threaded drum; 543. Mounting inner groove; 544. Water stirring shaft; 545. Water stirring blade; 55. Condensation receiving box; 56. Distillation box; 6. Auxiliary motor; 7. Mobile cleaning assembly; 71. Mobile cleaning bar; 72. Side screw; 73. First side shaft; 74. Driven rack; 8. Filter plate; 9. Swing drive assembly; 91. Swing bar; 92. Half gear; 10. Potential energy conversion assembly; 101. Water wheel blade; 102. Second side shaft; 103. Mounting plate; 104. Mounting shaft; 11. Built-in water pump. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] See also Figure 1-Figure 9 The present invention provides a technical solution: a condensate recovery and treatment system for preparing acrylic boards, comprising a treatment box 4, a top cover 1 is fixedly installed on the top of the treatment box 4, a water inlet 2 is arranged on the top surface of the top cover 1, two water inlet pipes 3 are fixedly installed on the outer wall of one side of the treatment box 4, an auxiliary motor 6 is fixedly installed on the outer wall of one side of the treatment box 4, and a built-in water pump 11 is fixedly installed on the inner wall of the bottom surface of the treatment box 4; The outer walls on both sides of the processing box 4 are provided with distillation mechanisms 5, which are used for re-distillation of condensed water. A potential energy conversion component 10 is provided at one end of the output shaft of the auxiliary motor 6, and the potential energy conversion component 10 is used for conversion of gravitational potential energy of distilled water. A swing drive component 9 is rotatably installed on the inner wall of one side of the processing box 4, a slide rail is fixedly installed on the inner wall of one side of the processing box 4, and a mobile cleaning component 7 is slidably installed on the slide rail. A filter plate 8 is fixedly installed on the inner wall of the processing box 4, and the mobile cleaning component 7 is used for reciprocating cleaning of the filter plate 8. The swing drive component 9 is used for stable driving of the mobile cleaning component 7.
[0031] The potential energy conversion component 10 includes a mounting plate 103, which is fixedly mounted on one end of the output shaft of the auxiliary motor 6 through a connecting shaft. A transverse shaft is fixedly mounted on an outer wall of one side of the mounting plate 103, and a plurality of water wheel blades 101 are fixedly mounted on the outside of the transverse shaft. A second side shaft 102 is fixedly mounted on an outer wall of the other side of the mounting plate 103.
[0032] The swing drive assembly 9 includes a swing bar 91, a bottom groove is provided at the bottom of the swing bar 91, a half gear 92 is fixedly installed in the bottom groove, and the swing bar 91 is rotatably installed on one side inner wall of the processing box 4 through a rotating shaft. The swing bar 91 is mounted on the outside of the second side shaft 102 and the installation shaft 104, and the second side shaft 102 and the installation shaft 104 have the same diameter.
[0033] The movable cleaning assembly 7 includes a driven rack 74, which is slidably mounted on a slide rail through a slide groove arranged on one side outer wall of the driven rack 74, and a movable cleaning strip 71 and two first side shafts 73 are fixedly mounted on one side outer wall of the driven rack 74, and the movable cleaning strip 71 is located in the middle position of the two first side shafts 73, and a side screw 72 is fixedly mounted on one side outer wall of the first side shaft 73. A plurality of filter holes are arranged in the middle position of the filter plate 8, and water guiding slopes are arranged on both sides of the filter plate 8, and the bottom surface of the movable cleaning strip 71 is in close contact with the upper surface of the filter plate 8.
[0034] The specific implementation method is as follows: when treating condensed water, the condensed water is introduced through the water inlet 2 and the water inlet pipe 3. Since the condensed water is introduced from a high place, it has huge potential energy when falling. The falling water flow will hit the water wheel blade 101. At this time, the mounting plate 103 synchronously drives the second side shaft 102 to rotate, and the falling water flow is finally gathered through the filter plate 8 and filtered to the bottom of the equipment. When the second side shaft 102 rotates, the swing bar 91 can be driven to deflect through the rotating shaft. As the mounting plate 103 continues to rotate, the swing bar 91 can continue to reciprocate and deflect, thereby driving the half gear 92 to reciprocate. The half gear 92 can drive the driven rack 74 meshing with it to slide left and right, and the driven rack 74 can drive the movable cleaning bar 71 to move synchronously. The movable cleaning bar 71 can realize the synchronous cleaning of the filter holes of the filter plate 8.
[0035] Through this design, the potential energy of condensed water when added can be converted into mechanical energy to drive the cleaning structure to clean the filter plate in real time, thereby avoiding the long-term accumulation of some particulate impurities and the resulting reduction in the filtering effect. The overall energy consumption of the equipment can be reduced. When the potential energy of the introduced condensed water is insufficient, the auxiliary motor 6 can be turned on to assist the rotation of the water wheel blades 101. After the water wheel blades 101 rotate, due to their inertia and the potential energy of the condensed water, they can still operate normally without consuming a large amount of energy, thereby improving the application effect of the overall equipment.
[0036] The distillation mechanism 5 includes a distillation box 56, which is fixedly installed on the outer wall of the processing box 4, a condensation receiving box 55 is fixedly installed on one side outer wall of the distillation box 56, a box cover 53 is fixedly installed on the top surface of the distillation box 56, one end of the water guide pipe arranged outside the built-in water pump 11 is fixedly connected to the water inlet hole arranged on one side outer wall of the distillation box 56, an electric heating pipe is arranged in the shell cavity of the distillation box 56, a plurality of air guide pipes 52 are fixedly installed on the top surface of the box cover 53, a plurality of condensation pipes 51 are fixedly installed on one side outer wall of the plurality of air guide pipes 52, different refrigerants are respectively arranged in the plurality of condensation pipes 51, one end of the plurality of condensation pipes 51 passes through and extends to the interior of the condensation receiving box 55, and a plurality of collection boxes are arranged inside the condensation receiving box 55.
[0037] The specific implementation method is as follows: after the water evaporates, the gas will gradually go up and be transmitted to a plurality of air ducts 52. Since a plurality of condensing tubes 51 connected to one side of the plurality of air ducts 52 contain different refrigerants, the steam can be driven to condense to different degrees, thereby realizing graded recovery of the treated water and recycling the distilled monomers.
[0038] A water-stirring assembly 54 is rotatably installed inside the distillation box 56, and the water-stirring assembly 54 includes a threaded rotating cylinder 542, and the threaded rotating cylinder 542 is rotatably installed on an inner wall of one side of the distillation box 56 through a mounting sleeve, and a mounting frame 541 is fixedly installed on the outer surface of the threaded rotating cylinder 542, and a mounting inner groove 543 is provided on the inner side of the mounting frame 541, and a water-stirring shaft 544 is rotatably installed on the inner side of the mounting inner groove 543, and a water-stirring blade 545 is obliquely fixedly installed on the outside of the water-stirring shaft 544, and one end of the side screw 72 is threadedly connected to a threaded hole provided inside the threaded rotating cylinder 542.
[0039] The specific implementation method is as follows: after the condensed water is filtered, it can be pumped into the distillation mechanism 5 by the built-in water pump 11. At this time, the temperature in the distillation box 56 is increased to distill the condensed water. In this process, due to the horizontal reciprocating movement of the driven rack 74, it can also drive the side screw 72 to move. Since the side screw 72 is threadedly connected to the threaded hole set inside the threaded drum 542, it can drive the threaded drum 542 to rotate, drive the installation frame 541 to rotate, and the stirring blades 545 and the stirring shaft 544 can rotate under the action of the water flow, stir the water body, increase the water flow rate, and thus increase the distillation rate of the water body.
[0040] Through this design, the water in the distillation box 56 can be stirred while cleaning the filter structure, thereby increasing the flow rate of the water, thereby increasing the heating and evaporation rate of the water, thereby improving the working efficiency of the entire equipment. The above methods do not require the consumption of additional energy, and the overall energy consumption of the equipment is low.
[0041] The present invention also discloses a condensed water recovery process for preparing acrylic panels, comprising the following steps: S1. When the condensed water is processed, the condensed water is introduced through the water inlet 2 and the water inlet pipe 3. Since the condensed water is introduced from a high place, it has huge potential energy when falling. The falling water flow will hit the water wheel blade 101. At this time, the mounting plate 103 synchronously drives the second side shaft 102 to rotate. The falling water flow is finally gathered through the filter plate 8 and filtered to the bottom of the device; S2. When the second side shaft 102 rotates, the swing bar 91 can be driven to deflect through the rotating shaft. As the mounting plate 103 continues to rotate, the swing bar 91 can continuously deflect back and forth, thereby driving the half gear 92 to reciprocate. The half gear 92 can drive the driven rack 74 meshing with it to slide left and right. The driven rack 74 can drive the movable cleaning bar 71 to move synchronously. The movable cleaning bar 71 can realize synchronous cleaning of the filter holes of the filter plate 8. S3, after the condensed water is filtered, it can be pumped into the distillation mechanism 5 by the built-in water pump 11, at this time, the temperature in the distillation box 56 is increased to distill the condensed water; S4. During this process, due to the horizontal reciprocating movement of the driven rack 74, it can also drive the side screw 72 to move. Since the side screw 72 is threadedly connected to the threaded hole provided inside the threaded rotating cylinder 542, it can drive the threaded rotating cylinder 542 to rotate, drive the mounting frame 541 to rotate, and the water stirring blade 545 and the water stirring shaft 544 can rotate under the action of the water flow, stirring the water body, increasing the flow rate of the water body, thereby increasing the distillation rate of the water body; S5. After the water evaporates, the gas will gradually go up and be transmitted to the multiple air ducts 52. Since the multiple condensing tubes 51 connected to one side of the multiple air ducts 52 contain different refrigerants, the steam can be driven to condense to different degrees, thereby realizing graded recovery of the treated water.
[0042] Working principle: When the condensed water is processed, the condensed water is introduced through the water inlet 2 and the water inlet pipe 3. Since the condensed water is introduced from a high place, it has huge potential energy when it falls. The falling water flow will hit the water wheel blade 101. At this time, the mounting plate 103 synchronously drives the second side shaft 102 to rotate, and the falling water flow is finally gathered through the filter plate 8 and filtered to the bottom of the equipment; when the second side shaft 102 rotates, the swing bar 91 can be driven to deflect through the rotating shaft. With the continuous rotation of the mounting plate 103, the swing bar 91 can continuously reciprocate and deflect, thereby driving the half gear 92 to reciprocate, and the half gear 92 can drive the driven rack 74 meshing with it to slide left and right, and the driven rack 74 can drive the movable cleaning bar 71 to move synchronously, and the movable cleaning bar 71 can realize the synchronous cleaning of the filter holes of the filter plate 8; After the condensed water is filtered, it can be pumped into the distillation mechanism 5 by the built-in water pump 11, at which time the temperature in the distillation box 56 is increased to distill the condensed water; in this process, due to the horizontal reciprocating movement of the driven rack 74, it can also drive the side screw 72 to move. Since the side screw 72 is threadedly connected to the threaded hole set inside the threaded drum 542, it can drive the threaded drum 542 to rotate, drive the installation frame 541 to rotate, and the water stirring blades 545 and the water stirring shaft 544 can rotate under the action of the water flow to stir the water body, increase the flow rate of the water body, and thus increase the distillation rate of the water body; after the water body evaporates, the gas will gradually upload and be transmitted to the multiple air ducts 52. Since the multiple condensing tubes 51 connected to one side of the multiple air ducts 52 contain different refrigerants, the steam can be driven to condense to different degrees, thereby realizing the graded recovery of the treated water body.
[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A condensate recovery and treatment system for preparing acrylic sheets, comprising a treatment box (4), characterized in that: A top cover (1) is fixedly mounted on the top of the treatment box (4); a water inlet (2) is arranged on the top surface of the top cover (1); two water inlet pipes (3) are fixedly mounted on an outer wall of one side of the treatment box (4); an auxiliary motor (6) is fixedly mounted on an outer wall of one side of the treatment box (4); and a built-in water pump (11) is fixedly mounted on the inner wall of the bottom surface of the treatment box (4); The outer walls of both sides of the processing box (4) are provided with a distillation mechanism (5), the distillation mechanism (5) is used for re-distillation of condensed water, one end of the output shaft of the auxiliary motor (6) is provided with a potential energy conversion component (10), the potential energy conversion component (10) is used for conversion of gravitational potential energy of distilled water, a swing drive component (9) is rotatably mounted on the inner wall of one side of the processing box (4), a slide rail is fixedly mounted on the inner wall of one side of the processing box (4), a mobile cleaning component (7) is slidably mounted on the slide rail, a filter plate (8) is fixedly mounted on the inner wall of the processing box (4), the mobile cleaning component (7) is used for reciprocating cleaning of the filter plate (8), and the swing drive component (9) is used for stable driving of the mobile cleaning component (7).
2. A condensate recovery and treatment system for preparing acrylic panels according to claim 1, characterized in that: The potential energy conversion component (10) comprises a mounting plate (103), wherein the mounting plate (103) is fixedly mounted on one end of an output shaft of the auxiliary motor (6) via a connecting shaft.
3. A condensate recovery and treatment system for preparing acrylic panels according to claim 2, characterized in that: A transverse shaft is fixedly mounted on one side outer wall of the mounting plate (103), a plurality of water wheel blades (101) are fixedly mounted outside the transverse shaft, and a second side shaft (102) is fixedly mounted on the other side outer wall of the mounting plate (103).
4. A condensed water recovery and treatment system for preparing acrylic panels according to claim 3, characterized in that: The swing drive assembly (9) comprises a swing bar (91), a bottom groove being provided at the bottom of the swing bar (91), a half gear (92) being fixedly mounted in the bottom groove, the swing bar (91) being rotatably mounted on an inner wall of one side of the processing box (4) via a rotating shaft, the swing bar (91) being sleeved on the outside of a second side shaft (102) and a mounting shaft (104), and the second side shaft (102) and the mounting shaft (104) have the same diameter.
5. A condensate recovery and treatment system for preparing acrylic panels according to claim 4, characterized in that: The movable cleaning assembly (7) comprises a driven rack (74), the driven rack (74) being slidably mounted on a slide rail via a slide groove provided on one side outer wall of the driven rack (74), and a movable cleaning strip (71) and two first side shafts (73) being fixedly mounted on one side outer wall of the driven rack (74).
6. A condensate recovery and treatment system for preparing acrylic panels according to claim 5, characterized in that: The movable cleaning strip (71) is located at the middle position of the two first side shafts (73); a side screw (72) is fixedly mounted on the outer wall of one side of the first side shaft (73); a plurality of filter holes are provided at the middle position of the filter plate (8); water guide slopes are provided on both sides of the filter plate (8); and the bottom surface of the movable cleaning strip (71) is in close contact with the upper surface of the filter plate (8).
7. A condensate recovery and treatment system for preparing acrylic panels according to claim 6, characterized in that: The distillation mechanism (5) comprises a distillation box (56), wherein the distillation box (56) is fixedly mounted on the outer wall of the treatment box (4), a condensation receiving box (55) is fixedly mounted on one side outer wall of the distillation box (56), a box cover (53) is fixedly mounted on the top surface of the distillation box (56), one end of a water guide pipe arranged outside the built-in water pump (11) is fixedly connected to a water inlet hole arranged on one side outer wall of the distillation box (56), and an electric heating pipe is arranged in the shell cavity of the distillation box (56).
8. A condensate recovery and treatment system for preparing acrylic panels according to claim 7, characterized in that: A plurality of air guide tubes (52) are fixedly mounted on the top surface of the box cover (53), a plurality of condensing tubes (51) are fixedly mounted on one side outer wall of the plurality of air guide tubes (52), different refrigerants are respectively arranged in the plurality of condensing tubes (51), one end of the plurality of condensing tubes (51) passes through and extends to the interior of a condensation receiving box (55), and a plurality of collecting boxes are arranged inside the condensation receiving box (55).
9. A condensed water recovery and treatment system for preparing acrylic panels according to claim 8, characterized in that: A water stirring assembly (54) is rotatably mounted inside the distillation box (56), and the water stirring assembly (54) comprises a threaded rotating cylinder (542). The threaded rotating cylinder (542) is rotatably mounted on an inner wall of one side of the distillation box (56) via a mounting sleeve. A mounting frame (541) is fixedly mounted on the outer surface of the threaded rotating cylinder (542). An inner mounting groove (543) is provided on the inner side of the mounting frame (541). A water stirring shaft (544) is rotatably mounted on the inner side of the mounting groove (543). A water stirring blade (545) is obliquely fixedly mounted on the outside of the water stirring shaft (544). One end of the side screw rod (72) is threadedly connected to a threaded hole provided inside the threaded rotating cylinder (542).
10. A treatment process for a condensate recovery system for preparing acrylic panels according to any one of claims 1 to 9, characterized in that: The steps include: S1. When treating condensed water, the condensed water is introduced through the water inlet (2) and the water inlet pipe (3). Since the condensed water is introduced from a high place, it has a huge potential energy when it falls. The falling water flow will hit the water wheel blades (101). At this time, the mounting plate (103) synchronously drives the second side shaft (102) to rotate. The falling water flow is finally gathered through the filter plate (8) and filtered to the bottom of the device; S2. When the second side shaft (102) rotates, the swing bar (91) can be driven to deflect through the rotating shaft. As the mounting plate (103) continues to rotate, the swing bar (91) can continuously deflect back and forth, thereby driving the half gear (92) to reciprocate. The half gear (92) can drive the driven rack (74) meshing with it to slide left and right. The driven rack (74) can drive the movable cleaning bar (71) to move synchronously. The movable cleaning bar (71) can realize synchronous cleaning of the filter holes of the filter plate (8); S3, after the condensed water is filtered, it can be pumped into the distillation mechanism (5) by the built-in water pump (11), at which time the temperature in the distillation box (56) is increased to distill the condensed water; S4. During this process, due to the horizontal reciprocating movement of the driven rack (74), it can also drive the side screw (72) to move. Since the side screw (72) is threadedly connected to the threaded hole provided inside the threaded rotating cylinder (542), it can drive the threaded rotating cylinder (542) to rotate, drive the mounting frame (541) to rotate, and the water stirring blade (545) and the water stirring shaft (544) can rotate under the action of the water flow, stirring the water body, increasing the flow rate of the water body, thereby increasing the distillation rate of the water body; S5. After the water evaporates, the gas will gradually go up and be transmitted to the multiple air guide pipes (52). Since the multiple condensing pipes (51) connected to one side of the multiple air guide pipes (52) contain different refrigerants, the steam can be driven to condense to different degrees, thereby realizing graded recovery of the treated water.
Citation Information
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