Prefabricated slab transporting and mounting device in large and long pipeline
By designing a prefabricated plate transportation and installation device including large-length pipeline assembly, vehicle body components, slewing mechanism and lifting mechanism, the problems of inconvenient transportation, low installation efficiency and low accuracy during the transportation and installation of prefabricated plates in large-length pipelines are solved, and the stable transportation and accurate installation of prefabricated plates are achieved, which significantly improves the installation efficiency and accuracy.
Patent Information
- Application Number
- CN202411749638.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-04-18
AI Technical Summary
In the transportation and installation of prefabricated plates in the long-term pipeline, the prior art has problems such as inconvenient transportation, low installation efficiency and low accuracy, resulting in a large amount of manpower and material resources.
A prefabricated plate transport and installation device including large-length pipeline assembly, vehicle body assembly, slewing mechanism and lifting mechanism is designed. The device cooperates with the angle rails to ensure the stability of the vehicle body moving in the pipeline, and forms a double safety through mechanical limit blocks and stroke switches, which has the function of stopping in place. The slewing mechanism and lifting mechanism are used to adjust the angle of the prefabricated plate and land to the final installation position to achieve precise positioning.
This device not only has the stable transportation function of prefabricated plates for long distances, but also realizes the accurate installation of prefabricated plates, significantly improving installation efficiency and accuracy, reducing the magnetic resistance in the magnetic levitation environment of vacuum pipelines, and has extremely high engineering application value.
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Figure CN119843569A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of non-standard machinery, and in particular relates to a prefabricated plate transportation and installation device in a long pipeline. Background Art
[0002] The vacuum tube high-speed train is a new transportation system that uses long pipelines and bridge deck systems as carriers, uses superconducting magnetic levitation technology to achieve train separation from the ground, thereby eliminating friction resistance, and uses internal pipelines close to vacuum to greatly reduce air resistance, ultimately achieving a theoretical train speed of more than 1000km / h. Among them, prefabricated panels are one of the core parts of the bridge deck system. The relevant technologies of prefabricated panel transportation and installation devices are currently representative of the following aspects:
[0003] (1) The patent "A Convenient Concrete Precast Panel Transport Device" (patent number CN215851344U) provides a convenient concrete precast panel transport device, which can complete the transportation and unloading of precast panels, increasing the convenience of precast panel transportation; however, during the unloading process, this mechanism cannot transport the precast panels to the designated location, and does not have intelligent functions such as stopping at the designated location. The subsequent installation of precast panels in long pipelines still requires a lot of manpower and material resources;
[0004] (2) The patent "A prefabricated board transportation fixture and prefabricated board transportation device" (patent number CN212074872U) discloses a prefabricated board transportation fixture and a prefabricated board transportation device, which greatly improves the transportation efficiency and reliability of prefabricated boards in long pipelines, while ensuring the surface quality of prefabricated boards. However, this device simply transports prefabricated boards in long pipelines, and the transportation position needs to be manually controlled. The subsequent installation of prefabricated boards in long pipelines still takes a lot of time;
[0005] (3) The patent "A cement precast panel installation device for bridge construction" (patent number CN212077658U) discloses a cement precast panel installation device for bridge construction, which can raise the precast panel to a specified height to match the installation size, and can also fix the precast panel during installation, thereby protecting the precast panel. However, this device cannot transport the precast panel in the pipeline of a large factory, so the early transportation of the precast panel still requires a lot of manpower and material resources;
[0006] (4) The patent "A cement prefabricated board installation device for bridge construction" (patent number CN213061702U) discloses a cement prefabricated board installation device for bridge construction, which can realize the transmission of the prefabricated board to be installed to the accurate position first, and can adjust the installation angle of the prefabricated board. Compared with manpower, the installation efficiency of the device is greatly improved. However, this device cannot transport prefabricated boards in long pipelines, so the early transportation of prefabricated boards still requires a lot of manpower and material resources.
[0007] Based on the current research on the transportation and installation of precast panels, in order to meet the requirements of reducing the magnetic resistance in the vacuum pipeline magnetic levitation environment and improving the installation efficiency and installation accuracy of precast panels in the bridge deck system in long pipelines, a precast panel transportation and installation device in long pipelines is urgently needed. Summary of the invention
[0008] The present invention aims to solve at least one of the problems existing in the prior art.
[0009] To this end, the present invention provides a prefabricated plate transportation and installation device in a long pipeline.
[0010] The technical solution of the present invention is to provide a prefabricated plate transportation and installation device in a long pipeline, the device comprising:
[0011] The long pipeline assembly includes a beam foundation, an angle steel rail, an I-beam rail, a travel switch, a mechanical limit block, a connector and a locking screw; the angle steel rail and the I-beam rail are fixedly arranged on the platform of the beam foundation at intervals, and are arranged along the length direction of the platform. There are two mechanical limit blocks, and the two mechanical limit blocks are buckled on the upper part of the I-beam rail at the same time. The connector is used to connect the upper parts of the two mechanical limit blocks so that the two mechanical limit blocks are tightly held with the upper part of the I-beam rail. The locking screw is used to connect the lower parts of the two mechanical limit blocks so that the two mechanical limit blocks are tightly fixed with the upper part of the I-beam rail. The travel switch is arranged on the upper surface of the two mechanical limit blocks;
[0012] The vehicle body assembly comprises a frame chassis, a driving part support, a guide wheel support assembly, a supporting wheel support assembly, a driving part, a supporting wheel and a guide wheel; the supporting wheel support assembly and the guide wheel support assembly are arranged on the frame chassis at intervals along a first direction of the frame chassis, the supporting wheel support assembly comprises two supporting wheel supports, the two supporting wheel supports are arranged at intervals along a second direction of the frame chassis, the guide wheel support assembly comprises two guide wheel supports, the two guide wheel supports are arranged at intervals along the second direction of the frame chassis, the first direction is arranged perpendicular to the second direction, the driving part support is arranged on the frame chassis and is located between a guide wheel support and a supporting wheel support, the driving part is installed on the driving part support, and is used to drive the vehicle body assembly forward and decelerate, the supporting wheel supports are all equipped with supporting wheels, and the guide wheel supports are all equipped with guide wheels; the vehicle body assembly can be slidably arranged on the angle steel track and the I-beam track of the long pipeline assembly, wherein the two supporting wheels cooperate with the I-beam track, and the two guide wheels cooperate with the angle steel track;
[0013] A slewing mechanism, the slewing mechanism being rotatably disposed on an upper surface of the frame chassis;
[0014] A lifting mechanism, wherein the lifting mechanism is arranged on the rotary conveying assembly, and the prefabricated panel to be installed is arranged on the lifting mechanism; wherein the rotary mechanism is used to drive the lifting mechanism to rotate to adjust the angle direction of the prefabricated panel so that it is aligned with the final installation position, and the lifting mechanism is used to lower the prefabricated panel with the adjusted angle to the final installation position.
[0015] Furthermore, the connecting piece is a matching hexagonal nut and a hexagonal head bolt.
[0016] Furthermore, the travel switch is adhered to the upper surfaces of the two mechanical limit blocks by using casting adhesive.
[0017] Furthermore, the driving unit includes a driving motor and two reducers, the driving motor is located between the two reducers, and the body assembly also includes a transmission shaft and an elastic pin coupling. For the guide wheel and the support wheel located on one side of the driving unit, a transmission shaft is used to connect the support wheel to one of the reducers, and a transmission shaft is also used to connect the guide wheel to the other reducer. The two transmission shafts are also connected to the transmission shaft on the driving motor through two elastic pin couplings, and the transmission shaft is used to realize torque transmission.
[0018] Furthermore, the slewing mechanism includes a thrust ball gear bearing, a thrust ball gear bearing support and a worm assembly; wherein a center point is selected on the upper surface of the frame chassis as the installation center of the slewing mechanism, and multiple thrust ball gear bearing supports are fixed on the upper surface of the frame chassis around the installation center, and the thrust ball gear bearing is installed on multiple thrust ball gear bearing supports, and the outer ring of the thrust ball gear bearing can rotate freely; the worm assembly includes a worm shaft, a handle and a worm shaft support, and the worm assembly is divided into two groups, which are relatively arranged on both sides of the thrust ball bearing. For any group of worm assemblies, there are two worm shaft supports, which are fixedly arranged at intervals on the upper surface of the frame chassis, and the two ends of the worm shaft are passed through two corresponding worm shaft supports, and the handle is connected to one end of the worm shaft passing through the worm bearing support, and the worm shaft is in meshing with the outer ring gear teeth of the thrust ball gear bearing.
[0019] Furthermore, the slewing mechanism also includes a bearing inner ring locking screw for locking the thrust ball gear bearing inner ring with the thrust ball gear bearing support.
[0020] Furthermore, the lifting mechanism includes a connecting cover plate, a cross support plate, a flange and four groups of guide drive components. The cross support plate is fixedly arranged on the upper surface of the outer ring of the thrust ball gear bearing. The four groups of guide drive components are arranged at intervals around the circumference of the connecting cover plate. Any guide drive component is arranged relative to non-adjacent guide drive components. Any group of guide drive components includes a motor, a lifting guide unit, a lifting mechanical arm, a guide rod, a nut and a ball screw. One end of the ball screw is arranged on one of the four support plates of the cross support plate. The nut is installed on the ball screw. The guide rod is Two, both are arranged on the upper surface of the outer ring of the thrust ball gear bearing and distributed on both sides of the ball screw, the lifting guide unit is passed through the guide rods on both sides of the ball screw, there are two lifting mechanical arms, which are distributed and fixed at both ends of the lifting guide unit, and the prefabricated plate is hung on the lifting mechanical arm; the connecting cover plate is installed on the flange above the guide rod to realize the connection of each guide rod; the ball screw also passes through the lifting guide unit and the connecting cover plate in turn and is connected to the motor, and the motor controls the movement of the ball screw to drive the movement of the lifting guide unit to realize the lifting and lowering of the lifting mechanical arm.
[0021] Furthermore, the guide drive assembly also includes a limit pin, and one end of the lifting robot arm is provided with the limit pin for limiting the prefabricated panel.
[0022] The prefabricated panel transportation and installation device in the long pipeline provided by the above technical solution has the function of long-distance stable transportation of prefabricated panels; wherein, the function of the transportation part includes the car body assembly, which realizes the transportation of the prefabricated panels to the designated installation position, so as to facilitate the subsequent installation of the prefabricated panels; the I-beam track and the angle steel track are matched to ensure the stability of the movement of the car body in the pipeline without shortening the service life of the core components; the mechanical limit block and the travel switch simultaneously constitute a double insurance, and have the function of stopping in place; it is worth mentioning that, due to the continuous change of the installation position of the prefabricated panels, the limit device can quickly and flexibly adjust the layout area to realize that the propulsion mechanism can be braked at different prefabricated panel installation positions in the pipeline; secondly, it has the function of accurate installation of the prefabricated panels; the realization of the accurate installation function relies on the slewing mechanism and the lifting mechanism on the device; the slewing mechanism is to adjust the angle direction of the prefabricated panel that has been transported to the vicinity of the installation position so that it is accurately aligned with the final installation position; the lifting mechanism is to drop the prefabricated panel whose angle has been adjusted by the slewing mechanism to the final installation position, so as to finally complete the accurate positioning of the prefabricated panel. The device of the present invention meets the requirements of reducing the magnetic resistance in the vacuum pipeline magnetic suspension environment, improving the installation efficiency and installation accuracy of the prefabricated panels in the bridge deck system in the long pipeline, and has extremely high engineering application value. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The included drawings are used to provide a further understanding of the embodiments of the present invention, which constitute a part of the specification, are used to illustrate the embodiments of the present invention, and together with the text description, explain the principles of the present invention. Obviously, the drawings in the following description are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 This is the general assembly diagram of the long pipeline prefabricated plate transportation and installation device according to the embodiment of the present invention;
[0025] Figure 2 for Figure 1 Another perspective of the picture;
[0026] Figure 3 This is a front view of a long pipeline prefabricated plate transportation and installation device according to an embodiment of the present invention;
[0027] Figure 4 This is a schematic diagram of the general assembly structure of a long pipeline according to an embodiment of the present invention;
[0028] Figure 5 This is a schematic diagram of structure A in the long pipeline assembly structure according to an embodiment of the present invention;
[0029] Figure 6 for Figure 5 A magnified view of the structure in the middle;
[0030] Figure 7 This is a schematic diagram of the structure of a vehicle body assembly according to an embodiment of the present invention;
[0031] Figure 8 It is a front view of the vehicle body assembly structure according to an embodiment of the present invention;
[0032] Fig. 9 for Figure 8 A partial schematic diagram of
[0033] Fig.10 , Fig.11 and Fig.12 Three views of the rotary mechanism structure of an embodiment of the present invention;
[0034] Fig.13 This is a schematic diagram of the lifting mechanism structure of an embodiment of the present invention;
[0035] Fig.14 This is a top view of the lifting mechanism structure of an embodiment of the present invention;
[0036] Fig.15 and Fig.16 All of them are front views of the lifting mechanism structure of the embodiments of the present invention. DETAILED DESCRIPTION
[0037] It should be noted that, in the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0039] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0040] like Figure 1-16As shown, in one embodiment of the present invention, a prefabricated plate transportation and installation device in a long pipeline is provided, which includes a long pipeline assembly 10, a car body component 20, a slewing mechanism 30 and a lifting mechanism 40. The long pipeline assembly 10 includes a beam foundation platform 101, an angle steel rail 103, an I-beam rail 104, a travel switch 105, a mechanical limit block 106, a connector and a locking top screw 109; the angle steel rail 103 and the I-beam rail 104 are fixedly arranged on the beam foundation platform 101 at intervals, and are both arranged along the length direction of the platform. There are two mechanical limit blocks 106, and the two mechanical limit blocks 106 are buckled on the upper part of the I-beam rail 104 at the same time. The connector is used to connect the two The upper parts of the two mechanical limit blocks 106 are connected so that the two mechanical limit blocks 106 are tightly held with the upper part of the I-beam rail 104. The locking screw 109 is used to connect the lower parts of the two mechanical limit blocks 106 so that the two mechanical limit blocks 106 are tightly fixed with the upper part of the I-beam rail 104. The travel switch 105 is arranged on the upper surface of the two mechanical limit blocks 106; the body assembly 20 includes a frame chassis 201, a drive unit support 202, a guide wheel support assembly, a support wheel support assembly, a drive unit, a support wheel 207 and a guide wheel 208; the support wheel support assembly and the guide wheel support assembly are arranged on the frame chassis at intervals along the first direction of the frame chassis, and the support wheel support assembly includes two The supporting wheel supports 204 are spaced apart along the second direction of the frame chassis 201. The guide wheel support assembly includes two guide wheel supports 203. The two guide wheel supports 203 are spaced apart along the second direction of the frame chassis 201. The first direction is perpendicular to the second direction. The driving part support 202 is arranged on the frame chassis 201 and is located between a guide wheel support 203 and a supporting wheel support 204. The driving part is installed on the driving part support 202 for driving the vehicle body assembly 20 forward and decelerating. The supporting wheel supports 204 are each installed with a supporting wheel 207, and the guide wheel supports 203 are each installed with a guide wheel 208. The vehicle body assembly 20 It is slidably arranged on the angle steel rail 103 and the I-beam rail 104 of the long pipeline assembly 10, wherein the two support wheels 207 cooperate with the I-beam rail 104, and the two guide wheels 208 cooperate with the angle steel rail 103; the rotating mechanism 30 is rotatably arranged on the upper surface of the frame chassis 201; the lifting mechanism 40 is arranged on the rotating transmission component, and the prefabricated panel 406 to be installed is arranged on the lifting mechanism 40; wherein the rotating mechanism 30 is used to drive the lifting mechanism 40 to rotate to adjust the angle direction of the prefabricated panel 406 to align it with the final installation position, and the lifting mechanism 40 is used to drop the prefabricated panel 406 with the adjusted angle to the final installation position.
[0041] In the embodiment of the present invention, both sides of the beam foundation platform 101 are pipeline beam bodies 102 .
[0042] In the embodiment of the present invention, the angle steel rail 103 and the I-beam rail 104 are directly welded to the embedded steel plate inside the beam foundation platform 101 .
[0043] In the embodiment of the present invention, the mechanical limit block 106 and the travel switch 105 simultaneously constitute a double insurance, ensuring that the vehicle body can stop smoothly when reaching the specified position.
[0044] In the embodiment of the present invention, the I-beam track 104 and the angle steel track 103 are matched to ensure the stability of transportation without shortening the service life of core parts. If the two tracks only use I-beam tracks, it will cause uneven matching, causing the vehicle body to swing left and right during operation; if the two tracks only use angle steel, the contact area between the vehicle body and the track will increase, which will increase the load on the motor and shorten the service life of core parts.
[0045] In the embodiment of the present invention, the frame chassis 201 can be welded using profiles such as square steel pipes.
[0046] By applying the above configuration, the prefabricated panel transportation and installation device in the long pipeline provided has the function of long-distance stable transportation of prefabricated panels; wherein, the functions of the transportation part include the vehicle body assembly, which realizes the transportation of the prefabricated panels to the designated installation position, so as to facilitate the subsequent installation of the prefabricated panels; the I-beam track and the angle steel track are matched to ensure the stability of the vehicle body movement in the pipeline without shortening the service life of the core components; the mechanical limit block and the travel switch simultaneously constitute a double insurance, and have the function of stopping in place; it is worth mentioning that, due to the continuous change of the installation position of the prefabricated panels, the limit device can quickly and flexibly adjust the layout area to realize that the propulsion mechanism can be braked at different installation positions of the prefabricated panels in the pipeline; secondly, it has the function of accurate installation of the prefabricated panels; the realization of the accurate installation function relies on the slewing mechanism and the lifting mechanism on the device; the slewing mechanism is to adjust the angle direction of the prefabricated panels that have been transported to the vicinity of the installation position so that they are accurately aligned with the final installation position; the lifting mechanism is to drop the prefabricated panels whose angles have been adjusted by the slewing mechanism to the final installation position, so as to finally complete the accurate positioning of the prefabricated panels. The device of the present invention meets the requirements of reducing the magnetic resistance in the vacuum pipeline magnetic suspension environment, improving the installation efficiency and installation accuracy of the prefabricated panels in the bridge deck system in the long pipeline, and has extremely high engineering application value.
[0047] According to an embodiment of the present invention, the connecting member is a matching hexagonal nut 108 and a hexagonal bolt 107. That is, the mechanical limit block 106 is divided into two parts, and the two parts are buckled on the upper part of the I-beam track 104 at the same time, and the hexagonal bolt 107 and the hexagonal nut 108 are tightened at the same time to make them tightly hold the upper part of the I-beam track 104; then tighten the locking screw 109 to fix the mechanical limit block 106 and the upper part of the I-beam track 104, so as to play the role of mechanical limit.
[0048] According to an embodiment of the present invention, the travel switch 105 is adhered to the upper surfaces of the two mechanical limit blocks 106 by using casting glue.
[0049] Preferably, in order to better achieve driving and deceleration, the driving unit includes a driving motor 206 and two reducers 205, the driving motor 206 is located between the two reducers 205, and the body assembly 20 also includes a transmission shaft 212 and an elastic pin coupling 210. For the guide wheel 208 and the support wheel 207 located on one side of the driving unit, a transmission shaft 212 is used to connect the support wheel 207 to one of the reducers 205, and a transmission shaft 212 is also used to connect the guide wheel 208 to the other reducer 205. The two transmission shafts 212 are also connected to the transmission shaft 212 on the driving motor 206 through two elastic pin couplings 210, and the transmission shaft 212 is used to realize torque transmission.
[0050] In addition, the vehicle body assembly 20 further comprises a fixing member 209 and a wheel hub retaining spring 211. The fixing member 209 is used to fix each support, and the wheel hub retaining spring 211 is used to connect the transmission shaft 212 and the wheel hub to play a positioning and fixing role.
[0051] In the above embodiment, in order to achieve the accuracy of prefabricated panel installation, the slewing mechanism 30 includes a thrust ball gear bearing 301, a thrust ball gear bearing support 306 and a worm assembly; wherein, a center point is selected on the upper surface of the frame chassis 201 as the installation center of the slewing mechanism 30, and a plurality of thrust ball gear bearing supports 306 are fixed on the upper surface of the frame chassis 201 around the installation center, and the thrust ball gear bearing 301 is installed on a plurality of thrust ball gear bearing supports 306, and the outer ring of the thrust ball gear bearing 301 can rotate freely; the worm assembly The rod assembly includes a worm shaft 302, a handle 303 and a worm shaft support 305. The worm assembly is divided into two groups and is relatively arranged on both sides of the thrust ball bearing. For any group of worm assemblies, there are two worm shaft supports 305, which are fixedly arranged at intervals on the upper surface of the frame chassis 201. The two ends of the worm shaft 302 are passed through two corresponding worm shaft supports 305. The handle 303 is connected to one end of the worm shaft 302 that passes through the worm shaft 302 support, and the worm shaft 302 is in meshing state with the outer ring gear teeth of the thrust ball gear bearing 301.
[0052] That is, first fix the thrust ball gear bearing support 306 around the installation center, then install the thrust ball gear bearing 301 onto the thrust ball gear bearing support 306 so that its outer ring can rotate freely, and finally install the worm shaft support 305, the worm shaft 302, and the handle 303. It is worth noting that the worm shaft 302 should be in meshing state with the gear teeth to ensure the continuity of the system transmission. Before installing the worm shaft 302, both sides should be inserted into the worm shaft support 305. After the worm shaft 302 and the worm shaft support 305 are fully matched, place the whole body in the area to be welded, and after fine-tuning the worm shaft support 305 to the precise position, weld the worm shaft support 305 to the upper surface of the frame chassis 201.
[0053] In the embodiment of the present invention, the center point is selected as the installation center of the slewing mechanism 30 on the upper surface of the frame chassis 201 (one side is the installation surface for the wheels and the transmission system such as the motor, called the lower surface; the other side is the support surface for bearing the load, i.e. the upper surface) welded together.
[0054] Preferably, the installation directions of the handwheels in the two sets of worm assemblies are opposite.
[0055] In addition, the worm assembly further includes a nut 304 , which is connected to one end of the worm shaft 302 passing through the bearing seat of the worm shaft 302 , and is used for limiting the position of the handle 303 .
[0056] According to an embodiment of the present invention, the slewing mechanism 30 further includes a bearing inner ring locking screw 307 for locking the inner ring of the thrust ball gear bearing 301 with the thrust ball gear bearing support 306 .
[0057] In the above embodiment, in order to better ensure the precise installation of the prefabricated panel, the lifting mechanism 40 includes a connecting cover plate 401, a cross support plate 408, a flange and four groups of guide drive components. The cross support plate 408 is fixedly arranged on the upper surface of the outer ring of the thrust ball gear bearing 301. The four groups of guide drive components are arranged at circumferential intervals around the connecting cover plate 401. Any guide drive component is arranged relative to non-adjacent guide drive components. Any group of guide drive components includes a motor 402, a lifting guide unit 403, a lifting robot arm 404, a guide rod 407, a nut 409 and a ball screw 410. One end of the ball screw 410 is arranged on one of the four support plates of the cross support plate 408. The nut 409 is installed on the ball screw 410. There are two 407, both of which are arranged on the upper surface of the outer ring of the thrust ball gear bearing 301 and distributed on both sides of the ball screw 410. The lifting guide unit 403 is passed through the guide rods 407 on both sides of the ball screw 410. There are two lifting mechanical arms 404, which are distributed and fixed at both ends of the lifting guide unit 403. The prefabricated plate 406 is suspended on the lifting mechanical arm 404; the connecting cover plate 401 is installed on the flange above the guide rod 407 to realize the connection of each guide rod 407; the ball screw 410 also passes through the lifting guide unit 403 and the connecting cover plate 401 in turn and is connected to the motor 402. The motor 402 controls the movement of the ball screw 410 to drive the movement of the lifting guide unit 403 to realize the lifting and lowering of the lifting mechanical arm 404.
[0058] Preferably, the guide drive assembly further includes a limit pin 405 , and one end of the lifting robot arm 404 is provided with the limit pin 405 for limiting the position of the prefabricated panel 406 .
[0059] In addition, in the present invention, all electrical components, profiles, etc. used are shelf products on the market and can be purchased directly. The various components of the device are simple to operate and have high reliability and high motion accuracy. All the parts used are directly welded or machined from profiles or plates, which has low cost and short construction period, and is more convenient for subsequent repair and maintenance.
[0060] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0061] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0062] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0063] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A prefabricated board transportation and installation device in a long pipeline, characterized in that: The device comprises: The long pipeline assembly includes a beam foundation, an angle steel rail, an I-beam rail, a travel switch, a mechanical limit block, a connector and a locking screw; the angle steel rail and the I-beam rail are fixedly arranged on the platform of the beam foundation at intervals, and are arranged along the length direction of the platform. There are two mechanical limit blocks, and the two mechanical limit blocks are buckled on the upper part of the I-beam rail at the same time. The connector is used to connect the upper parts of the two mechanical limit blocks so that the two mechanical limit blocks are tightly held with the upper part of the I-beam rail. The locking screw is used to connect the lower parts of the two mechanical limit blocks so that the two mechanical limit blocks are tightly fixed with the upper part of the I-beam rail. The travel switch is arranged on the upper surface of the two mechanical limit blocks; The vehicle body assembly comprises a frame chassis, a driving part support, a guide wheel support assembly, a supporting wheel support assembly, a driving part, a supporting wheel and a guide wheel; the supporting wheel support assembly and the guide wheel support assembly are arranged on the frame chassis at intervals along a first direction of the frame chassis, the supporting wheel support assembly comprises two supporting wheel supports, the two supporting wheel supports are arranged at intervals along a second direction of the frame chassis, the guide wheel support assembly comprises two guide wheel supports, the two guide wheel supports are arranged at intervals along the second direction of the frame chassis, the first direction is arranged perpendicular to the second direction, the driving part support is arranged on the frame chassis and is located between a guide wheel support and a supporting wheel support, the driving part is installed on the driving part support, and is used to drive the vehicle body assembly forward and decelerate, the supporting wheel supports are all equipped with supporting wheels, and the guide wheel supports are all equipped with guide wheels; the vehicle body assembly can be slidably arranged on the angle steel track and the I-beam track of the long pipeline assembly, wherein the two supporting wheels cooperate with the I-beam track, and the two guide wheels cooperate with the angle steel track; A slewing mechanism, the slewing mechanism being rotatably disposed on an upper surface of the frame chassis; A lifting mechanism, wherein the lifting mechanism is arranged on the rotary conveying assembly, and the prefabricated panel to be installed is arranged on the lifting mechanism; wherein the rotary mechanism is used to drive the lifting mechanism to rotate to adjust the angle direction of the prefabricated panel so that it is aligned with the final installation position, and the lifting mechanism is used to lower the prefabricated panel with the adjusted angle to the final installation position.
2. The prefabricated board transportation and installation device in a long pipeline according to claim 1 is characterized in that: The connecting piece is a matching hexagonal nut and a hexagonal head bolt.
3. The prefabricated board transportation and installation device in a long pipeline according to claim 1 or 2, characterized in that: The travel switch is adhered to the upper surfaces of the two mechanical limit blocks by using casting glue.
4. The prefabricated board transportation and installation device in a long pipeline according to claim 1 is characterized in that: The driving part includes a driving motor and two reducers, the driving motor is located between the two reducers, and the body assembly also includes a transmission shaft and an elastic pin coupling. For the guide wheel and the support wheel located on one side of the driving part, a transmission shaft is used to connect the support wheel to one of the reducers, and a transmission shaft is also used to connect the guide wheel to the other reducer. The two transmission shafts are also connected to the transmission shaft on the driving motor through two elastic pin couplings respectively, and the transmission shaft is used to realize torque transmission.
5. A prefabricated board transportation and installation device in a long pipeline according to any one of claims 1 to 4, characterized in that: The slewing mechanism includes a thrust ball gear bearing, a thrust ball gear bearing support and a worm assembly; wherein a center point is selected on the upper surface of the frame chassis as the installation center of the slewing mechanism, and a plurality of thrust ball gear bearing supports are fixed on the upper surface of the frame chassis around the installation center, and the thrust ball gear bearing is installed on a plurality of thrust ball gear bearing supports, and the outer ring of the thrust ball gear bearing can rotate freely; the worm assembly includes a worm shaft, a handle and a worm shaft support, and the worm assembly is divided into two groups, which are relatively arranged on both sides of the thrust ball bearing. For any group of worm assemblies, there are two worm shaft supports, which are fixedly arranged at intervals on the upper surface of the frame chassis, and two ends of the worm shaft are passed through two corresponding worm shaft supports, and the handle is connected to one end of the worm shaft passing through the worm bearing support, and the worm shaft is in meshing with the outer ring gear teeth of the thrust ball gear bearing.
6. The prefabricated board transportation and installation device in a long pipeline according to claim 5 is characterized in that: The slewing mechanism also includes a bearing inner ring locking screw, which is used to lock the thrust ball gear bearing inner ring with the thrust ball gear bearing support.
7. The prefabricated board transportation and installation device in a long pipeline according to claim 5 is characterized in that: The lifting mechanism includes a connecting cover plate, a cross support plate, a flange and four guide drive components. The cross support plate is fixedly arranged on the upper surface of the outer ring of the thrust ball gear bearing. The four guide drive components are arranged at intervals around the circumference of the connecting cover plate. Any guide drive component is arranged relative to non-adjacent guide drive components. Any group of guide drive components includes a motor, a lifting guide unit, a lifting mechanical arm, a guide rod, a nut and a ball screw. One end of the ball screw is arranged on one of the four support plates of the cross support plate. The nut is installed on the ball screw. There are two guide rods. They are all arranged on the upper surface of the outer ring of the thrust ball gear bearing and distributed on both sides of the ball screw. The lifting guide unit is passed through the guide rods on both sides of the ball screw. There are two lifting mechanical arms, which are distributed and fixed at both ends of the lifting guide unit. The prefabricated plate is hung on the lifting mechanical arm; the connecting cover plate is installed on the flange above the guide rod to realize the connection of each guide rod; the ball screw also passes through the lifting guide unit and the connecting cover plate in sequence and is connected to the motor. The motor controls the movement of the ball screw to drive the movement of the lifting guide unit to realize the lifting and lowering of the lifting mechanical arm.
8. The prefabricated board transportation and installation device in a long pipeline according to claim 7 is characterized in that: The guide drive assembly also includes a limit pin, and one end of the lifting mechanical arm is provided with the limit pin for limiting the position of the prefabricated panel.
Citation Information
Patent Citations
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