Fixator for micropore pile pouring

By designing a microporous pile casting fixture for photovoltaic construction, using magnet blocks and adjustable support components, the problem of pile position deviation in the prior art is solved, and the casting accuracy and construction efficiency are improved.

CN119843662APending Publication Date: 2025-04-18THE SECOND CONSTR OF CHINA CONSTR EIGHTH ENG DIV
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Patent Information

Application Number
CN202411764635.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-04-18

AI Technical Summary

Technical Problem

In photovoltaic construction, in the prior art, after the metal pile body is inserted into the cast hole, due to manual support, the verticality and position deviation of the pile body may be caused, increasing the cost of later maintenance and adjustment and affecting the construction period.

Method used

A microporous pile casting fixture is designed, including pile body, support ring, combined connecting seat, horizontal support rod and magnet block. Through the magnetic suction force of the magnet block and adjustable support components, the pile body remains vertical and stable in casting.

Benefits of technology

Through this fixing device, the position accuracy of piles is improved during pouring, the possibility of later rework is reduced, maintenance and adjustment costs are reduced, and the efficiency of photovoltaic module installation and use is improved.

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Abstract

The invention relates to the technical field of photovoltaic construction, in particular to a microporous pile pouring fixator which comprises a pile body, a positioning fixing assembly, a supporting assembly and a sliding adjusting assembly, the pile body is sleeved with a supporting ring, the supporting ring is symmetrically provided with three combined connecting bases, and the three combined connecting bases are horizontally provided with combined inserting grooves in a penetrating mode; the pile body is connected and positioned above the pile body through three horizontal supporting rods with magnet blocks and a supporting ring, so that the pile body is located in the center of the supporting ring, and then the levelness of the horizontal supporting rods and the supporting ring is adjusted and fixed through supporting assemblies on one sides of the horizontal supporting rods in combination with spirit bubbles. In addition, due to the arrangement of the sliding adjusting assembly, the position of the front supporting rod can be adaptively adjusted according to the size of a pile pouring hole, it is ensured that supporting of the horizontal supporting rod is stable and effective, the position precision during pile body pouring is improved, and the possibility of later reworking is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic construction, in particular to a micro-hole pile casting fixture. Background Art

[0002] In the photovoltaic field construction process, micro-porous pile construction has become an indispensable key construction procedure. The quality of micro-porous pile construction determines the standardization of pile foundation construction. During the micro-porous pile construction, it is necessary to drill a casting hole on the ground, then put the metal pile body into the casting hole, and then inject concrete into the casting hole, waiting for the concrete to fix and support the metal pile body;

[0003] When the metal pile body in the prior art is inserted into the pouring hole and waiting for concrete pouring, the position of the pile body is mainly fixed by manual support. Due to the manual support method, the verticality and position of the pile body may deviate, and the cost is high during the subsequent maintenance and adjustment, which affects the construction period and further affects the subsequent installation and use of photovoltaic modules. Summary of the invention

[0004] The object of the present invention is to provide a micro-porous pile casting fixture to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a micro-porous pile casting fixture, comprising:

[0006] A pile body, wherein a support ring is sleeved on the pile body, and three combination connection seats are symmetrically arranged on the support ring, and the three combination connection seats are horizontally penetrated with combination slots, and horizontal support rods are horizontally inserted in the combination slots through positioning and fixing components, and a horizontal bubble is arranged on the upper end of one side of the horizontal support rod, and the positioning and fixing components include a positioning plate and a plurality of positioning tooth grooves;

[0007] The support assembly includes a front support rod and an inclined support rod. The inclined support rod is movably arranged on one side of the horizontal support rod. The front support rod is movably plugged into one side of the horizontal support rod through a sliding adjustment assembly. The sliding adjustment assembly includes a movable slide. An adaptation groove is opened on one side of the horizontal support rod. The movable slide is horizontally movably plugged into the adaptation groove. The front support rod is vertically movably arranged to penetrate the center of the movable slide.

[0008] Preferably, the horizontal support rod passes through the combined slot and is fixed with magnet blocks on one side close to the pile body by bolts, and one side of the three magnet blocks is in contact with the pile body respectively.

[0009] Preferably, several of the positioning teeth are symmetrically opened at the upper end of the horizontal support rod plug-in combination slot, a telescopic inner cavity is opened at the upper end of the combination slot, the positioning plate is horizontally placed in the telescopic inner cavity, the lower end of the positioning plate is movable through the telescopic inner cavity and plugged into the combination slot, and several positioning racks are symmetrically provided at the lower end of the telescopic inner cavity placed in the combination slot, and the several positioning racks are meshed and connected with the positioning teeth on one side of the horizontal support rod.

[0010] Preferably, the positioning plate is placed in the telescopic inner cavity and a constraint plate is provided on one side. Two spring guide rods are vertically symmetrically provided on the upper end of the constraint plate. The upper ends of the two spring guide rods respectively and movably penetrate the combined connecting seat. The spring guide rods are placed in the telescopic inner cavity and are sleeved with a downward pressure spring on one side. The combined connecting seat is located at the center of the upper end of the telescopic inner cavity and is provided with a limit bolt through a threaded insertion, and one side of the limit bolt is inserted into the telescopic inner cavity and abuts against the upper end of the constraint plate.

[0011] Preferably, scale markings are symmetrically provided on both sides of a plurality of positioning tooth grooves at the upper end of the horizontal support rod.

[0012] Preferably, two strip slide grooves are horizontally penetrated on both sides of the adaptation groove, and horizontal sliding blocks are horizontally provided on both sides of the movable slide seat located on the strip slide groove. The two horizontal sliding blocks are movably inserted into the two strip slide grooves respectively, and a bolt rod is provided on one side of the two horizontal sliding blocks. One side of the bolt rod passes through the strip slide groove and is sleeved with a butterfly fixing nut, and one side of the butterfly fixing nut is in contact with the side surface of the horizontal support rod.

[0013] Preferably, a rod groove is provided through the center of the movable slide, a clamping sleeve is provided concentrically at the upper end of the movable slide located at the rod groove, and the front support rod is vertically movable through the clamping sleeve and the rod groove.

[0014] Preferably, the upper end of the clamping sleeve is provided with a downward screw sleeve through a threaded sleeve, and a plurality of retaining grooves are symmetrically opened on four sides of the lower end of the clamping sleeve. Elastic clamping blocks are vertically provided at the lower ends of the plurality of retaining grooves, and one side of the plurality of elastic clamping blocks is respectively abutted against the side wall of the front support rod.

[0015] Preferably, the elastic pressure block is arranged in a retaining groove extending out from one side of the front support rod, a conical groove is provided at the lower end of the pressure screw sleeve, and a side surface of the upper end of the elastic pressure block is arranged as an inclined surface, and one side of the inclined surfaces of several elastic pressure blocks are inserted into the conical groove of the pressure screw sleeve, and the conical surface of the pressure screw sleeve is in contact with the inclination of the elastic pressure block.

[0016] Preferably, a pin connection groove is provided on one side of the horizontal support rod, a connecting pin is horizontally provided in the pin connection groove, and one side of the inclined support rod is inserted into the pin connection groove and movably sleeved on the inclined support rod.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The pile body is connected and positioned by three horizontal support rods and support rings with magnet blocks on the top of the pile body, so that the pile body is in the center of the support ring. Then, the horizontal support rod and the support ring are adjusted and fixed to their horizontality through the support assembly on one side of the horizontal support rod and in combination with the horizontal bubble to ensure that the pile body is in a vertical posture. In addition, the sliding adjustment assembly is set so that the position of the front support rod can be adaptively adjusted according to the size of the pile casting hole, ensuring that the support of the horizontal support rod is stable and effective, improving the position accuracy during pile casting, and reducing the possibility of rework at a later stage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0020] Figure 2 For the present invention Figure 1 Schematic diagram of part A;

[0021] Figure 3 It is a schematic diagram of a partial side cut of the connection of the horizontal support rod of the present invention;

[0022] Figure 4 For the present invention Figure 3 Schematic diagram of part B;

[0023] Figure 5 For the present invention Figure 4 Schematic diagram of the C part;

[0024] Figure 6 It is a schematic diagram of the horizontal support rod structure of the present invention.

[0025] In the figure: pile body 1, support ring 2, combined connecting seat 3, combined slot 4, horizontal support rod 5, magnet block 6, positioning tooth groove 7, telescopic inner cavity 8, positioning plate 9, positioning rack 10, spring guide rod 11, downward pressure spring 12, limit bolt 13, scale mark 14, adaptation groove 15, movable slide seat 16, strip slide groove 17, horizontal slide block 18, butterfly fixing nut 19, front support rod 20, bite sleeve 21, downward pressure screw sleeve 22, retaining groove 23, elastic pressure block 24, inclined support rod 25, horizontal bubble 26. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Please refer to the attached Figure 1-Figure 6 , this application provides the following technical solutions.

[0028] Embodiment 1: A micro-porous pile casting fixture comprises a pile body 1, a support ring 2 is sleeved on the pile body 1, three combined connecting seats 3 are symmetrically arranged on the support ring 2, the three combined connecting seats 3 are horizontally penetrated with a combined slot 4, and a horizontal support rod 5 is horizontally inserted in the combined slot 4 through a positioning and fixing component. The positioning and fixing component comprises a positioning plate 9 and a plurality of positioning tooth grooves 7, the horizontal support rod 5 penetrates the combined slot 4 and is fixed with a magnet block 6 on one side close to the pile body 1 by bolts, one side of the three magnet blocks 6 is respectively in contact with the pile body 1, a poured pile hole is drilled on the ground, and then the pile body 1 is placed in the pile hole, and then the support ring 2 and the three horizontal support rods 5 are taken out, and the three horizontal support rods 5 are passed through the combined slot 4 in turn, so that the magnet block 6 on one side of the horizontal support rod 5 is in magnetic contact with the pile body 1, and the connection between the pile body 1, the support ring 2 and the horizontal support rod 5 is basically maintained in position.

[0029] A number of positioning teeth grooves 7 are symmetrically arranged at the upper end of the horizontal support rod 5 plugged into the combined slot 4, and a telescopic inner cavity 8 is opened at the upper end of the combined slot 4. A positioning plate 9 is horizontally placed in the telescopic inner cavity 8, and the lower end of the positioning plate 9 is movable through the telescopic inner cavity 8 and plugged into the combined slot 4. The lower end of the telescopic inner cavity 8 placed in the combined slot 4 is symmetrically provided with a number of positioning racks 10, and the number of positioning racks 10 are meshed and connected with the positioning teeth grooves 7 on one side of the horizontal support rod 5. The upper end of the horizontal support rod 5 is located on both sides of the number of positioning teeth grooves 7 and symmetrically provided with scale markings 14. Through the meshing connection between the positioning racks 10 and the positioning teeth grooves 7, the horizontal support rod 5 can be self-positioned when inserted into the combined slot 4. At the same time, combined with the data reading of the scale markings 14, the pile body 1 can be located in the center of the support ring 2.

[0030] The positioning plate 9 is placed in the telescopic inner cavity 8 and a constraint plate is provided on one side. Two spring guide rods 11 are vertically symmetrically provided on the upper end of the constraint plate. The upper ends of the two spring guide rods 11 are movably passed through the combined connecting seat 3. The spring guide rods 11 are placed in the telescopic inner cavity 8 and are sleeved with a downward pressure spring 12 on one side. The combined connecting seat 3 is located at the upper end center of the telescopic inner cavity 8 and is provided with a limit bolt 13 through threaded insertion, and one side of the limit bolt 13 is inserted into the telescopic inner cavity 8 and abuts against the upper end of the constraint plate. When the horizontal support rod 5 moves horizontally in the combined slot 4, the mutual movement between the positioning rack 10 and the positioning tooth groove 7 causes the positioning plate 9 to squeeze the downward pressure spring 12 up and down along the spring guide rod 11 to complete the self-positioning of the horizontal support rod 5. When the position of the horizontal support rod 5 is determined, the limit bolt 13 is turned to make the limit bolt 13 abut against the constraint plate above the positioning plate 9 to prevent the positioning rack 10 from being separated from the positioning tooth groove 7, thereby completing the positioning and fixing of the horizontal support rod 5.

[0031] A support assembly is provided to support the position and horizontal height of the horizontal support rod 5 and the support ring 2. The support assembly includes a front support rod 20 and an inclined support rod 25. The inclined support rod 25 is movably arranged on one side of the horizontal support rod 5. The front support rod 20 is movably plugged into one side of the horizontal support rod 5 through a sliding adjustment assembly. The sliding adjustment assembly includes a movable slide 16. An adaptation groove 15 is provided on one side of the horizontal support rod 5. The movable slide 16 is horizontally movably plugged into the adaptation groove 15. The front support rod 20 vertically movably penetrates the center of the movable slide 16. Two strip slides are horizontally penetrated on both sides of the adaptation groove 15. Slot 17, the movable slide 16 is located on both sides of the strip slide 17 and horizontal sliders 18 are horizontally provided. The two horizontal sliders 18 are movably inserted into the two strip slides 17 respectively. One side of the two horizontal sliders 18 is provided with a bolt rod, one side of the bolt rod passes through the strip slide 17 and is sleeved with a butterfly fixing nut 19, and one side of the butterfly fixing nut 19 is in contact with the side surface of the horizontal support rod 5. The position of the front support rod 20 is adaptively moved by the horizontal sliding seat 16 in the adaptation slot 15 to ensure that the lower end of the front support rod 20 is in a suitable grounding position when it contacts the ground.

[0032] A pin connection groove is provided on one side of the horizontal support rod 5, and a connecting pin is horizontally provided in the pin connection groove. One side of the inclined support rod 25 is inserted into the pin connection groove and movably sleeved on the inclined support rod 25. A horizontal bubble 26 is provided on the upper end of the horizontal support rod 5 close to the inclined support rod 25. After the support ring 2 and the pile body 1 are assembled and leveled, the horizontal support rod 5 is in a horizontal posture by adjusting the inclined support of the inclined support rod 25 and cooperating with the horizontal bubble 26. When the horizontal support rod 5 is in a horizontal posture, the front support rod 20 is vertically nailed into the ground. The combination of the two can provide stable support for pouring the pile body 1.

[0033] In this embodiment:

[0034] Embodiment 2: On the basis of embodiment 1, the position between the front support rod 20 and the horizontal support rod 5 is kept fixed, a rod groove is opened through the center of the movable slide 16, a clamping sleeve 21 is concentrically provided at the upper end of the movable slide 16 located at the rod groove, and the front support rod 20 is vertically movable and passes through the clamping sleeve 21 and the rod groove, and a downward pressure screw sleeve 22 is provided at the upper end of the clamping sleeve 21 through a threaded sleeve connection, and a plurality of retaining grooves 23 are symmetrically opened on the four sides of the lower end of the clamping sleeve 21, and elastic clamping blocks 24 are vertically provided at the lower ends of the plurality of retaining grooves 23, and one side of the plurality of elastic clamping blocks 24 is respectively abutted against the side wall of the front support rod 20, and the elastic clamping block 24 extends out of the retaining groove 23 away from the side of the front support rod 20, and the downward pressure is set. A conical groove is provided at the lower end of the screw sleeve 22, and one side surface of the upper end of the elastic clamping block 24 is set as an inclined surface. One side of the inclined surfaces of several elastic clamping blocks 24 are inserted into the conical groove of the downward pressure screw sleeve 22, and the conical surface of the downward pressure screw sleeve 22 abuts against the inclination of the elastic clamping block 24. When the horizontal support rod 5 is adjusted horizontally and the front support rod 20 is plugged and fixed to the ground, the downward pressure screw sleeve 22 is rotated to make the downward pressure screw sleeve 22 descend and abut against the upper inclined surfaces of several elastic clamping blocks 24 through the conical groove, so that the upper end of the elastic clamping block 24 is elastically deformed toward the position of the front support rod 20, and the position between the front support rod 20 and the movable slide 16 is maintained, thereby maintaining the horizontal height and stability of the horizontal support rod 5.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A micro-porous pile casting fixture, characterized in that: include: A pile body (1), wherein a support ring (2) is sleeved on the pile body (1), and three combination connection seats (3) are symmetrically arranged on the support ring (2), and the three combination connection seats (3) are all horizontally penetrated with a combination slot (4), and a horizontal support rod (5) is horizontally inserted in the combination slot (4) through a positioning and fixing component, and a horizontal bubble (26) is arranged at the upper end of one side of the horizontal support rod (5), and the positioning and fixing component comprises a positioning plate (9) and a plurality of positioning tooth grooves (7); A support assembly, the support assembly comprises a front support rod (20) and an inclined support rod (25), the inclined support rod (25) is movably arranged on one side of the horizontal support rod (5), the front support rod (20) is movably plugged into one side of the horizontal support rod (5) through a sliding adjustment assembly, the sliding adjustment assembly comprises a movable slide (16), an adaptation groove (15) is opened on one side of the horizontal support rod (5), the movable slide (16) is horizontally movably plugged into the adaptation groove (15), and the front support rod (20) is vertically movably arranged to penetrate the center of the movable slide (16).

2. A micro-porous pile casting fixture according to claim 1, characterized in that: The horizontal support rod (5) passes through the combined slot (4) and is fixed with magnet blocks (6) on one side close to the pile body (1) by bolts, and one side of the three magnet blocks (6) is in contact with the pile body (1) respectively.

3. A micro-porous pile casting fixture according to claim 2, characterized in that: A plurality of positioning tooth grooves (7) are symmetrically arranged at the upper end of the horizontal support rod (5) plugged into the combined slot (4), a telescopic inner cavity (8) is arranged at the upper end of the combined slot (4), a positioning plate (9) is horizontally arranged in the telescopic inner cavity (8), the lower end of the positioning plate (9) movably passes through the telescopic inner cavity (8) and is plugged into the combined slot (4), a plurality of positioning racks (10) are symmetrically arranged at the lower end of the telescopic inner cavity (8) placed in the combined slot (4), and the plurality of positioning racks (10) are meshed and connected with the positioning tooth grooves (7) on one side of the horizontal support rod (5).

4. A micro-porous pile casting fixture according to claim 3, characterized in that: The positioning plate (9) is placed in the telescopic inner cavity (8) and is provided with a constraint plate on one side. Two spring guide rods (11) are vertically symmetrically provided on the upper end of the constraint plate. The upper ends of the two spring guide rods (11) are respectively movably inserted through the combined connecting seat (3). The spring guide rods (11) are placed in the telescopic inner cavity (8) and are sleeved with a downward pressure spring (12) on one side. The combined connecting seat (3) is located at the center of the upper end of the telescopic inner cavity (8) and is provided with a limiting bolt (13) through threaded insertion, and one side of the limiting bolt (13) is inserted into the telescopic inner cavity (8) and abuts against the upper end of the constraint plate.

5. The micro-porous pile casting fixture according to claim 4 is characterized in that: The upper end of the horizontal support rod (5) is symmetrically provided with scale markings (14) on both sides of a plurality of positioning tooth grooves (7).

6. The micro-porous pile casting fixture according to claim 5, characterized in that: Two strip-shaped slide grooves (17) are horizontally penetrated on both sides of the adaptable groove (15); horizontal sliders (18) are horizontally provided on both sides of the movable slide seat (16) located on the strip-shaped slide grooves (17); the two horizontal sliders (18) are movably inserted into the two strip-shaped slide grooves (17) respectively; a bolt rod is provided on one side of the two horizontal sliders (18); one side of the bolt rod penetrates the strip-shaped slide groove (17) and is sleeved with a butterfly fixing nut (19); and one side of the butterfly fixing nut (19) is in contact with the side surface of the horizontal support rod (5).

7. A micro-porous pile casting fixture according to claim 6, characterized in that: A rod groove is provided through the center of the movable slide (16), a clamping sleeve (21) is provided coaxially at the upper end of the movable slide (16) located at the rod groove, and the front support rod (20) vertically moves through the clamping sleeve (21) and the rod groove.

8. The micro-porous pile casting fixture according to claim 7, characterized in that: The upper end of the clamping sleeve (21) is provided with a downward screw sleeve (22) through a threaded sleeve connection, and a plurality of retaining grooves (23) are symmetrically opened on four sides of the lower end of the clamping sleeve (21), and elastic clamping blocks (24) are vertically provided at the lower ends of the plurality of retaining grooves (23), and one side of the plurality of elastic clamping blocks (24) is respectively in contact with the side wall of the front support rod (20).

9. The micro-porous pile casting fixture according to claim 8, characterized in that: The elastic clamping block (24) is arranged to extend out of the retaining groove (23) on one side away from the front support rod (20), a conical groove is provided at the lower end of the pressing screw sleeve (22), and a side surface of the upper end of the elastic clamping block (24) is arranged as an inclined surface, and one side of the inclined surfaces of a plurality of elastic clamping blocks (24) are inserted into the conical groove of the pressing screw sleeve (22), and the conical surface of the pressing screw sleeve (22) abuts against the inclination of the elastic clamping block (24).

10. A micro-porous pile casting fixture according to claim 9, characterized in that: One side of the horizontal support rod (5) is provided with a pin connection groove, in which a connecting pin is horizontally arranged, and one side of the inclined support rod (25) is inserted into the pin connection groove and movably sleeved with the inclined support rod (25).