A boiler dust removal device

By installing a multi-layered brush plate and cleaning components driven by a high-temperature resistant figure-eight belt inside the boiler, the problem of insufficient cleaning inside the boiler is solved, achieving efficient cleaning inside the boiler and high-temperature protection of the brush plate, thus ensuring combustion efficiency.

CN119844781BActive Publication Date: 2025-11-28GANSU HUADIAN TENGGER GREEN ENERGY CO LTD JINCHANG POWER GENERATION BRANCH
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Patent Information

Application Number
CN202411958388.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-28
Estimated Expiration
2044-12-30

AI Technical Summary

Technical Problem

Existing boiler dust removal devices only clean the flue pipes and fail to effectively clean the inside of the boiler body, resulting in incomplete combustion. Furthermore, the brushes cannot effectively protect the boiler during combustion.

Method used

A boiler dust removal device was designed, which uses a high-temperature resistant figure-eight belt to drive a multi-layer brush plate and cleaning components. The brush plate is driven to rotate on the inner wall of the boiler by a rotating plate, and cleaning water is sprayed to clean it. The brush plate is stored inside the rotating plate to protect it from the high temperature.

Benefits of technology

It achieves efficient cleaning of the boiler interior without opening the boiler, protects the brush plate from high-temperature damage, and ensures combustion efficiency.

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Abstract

The application discloses a boiler dust removal device, which comprises a boiler body, a fixed plate is fixedly connected to the surface of the boiler body, a motor is fixedly connected to the upper surface of the fixed plate, a driving shaft is fixedly connected to the output end of the motor, a rotating plate is fixedly connected to one end of the driving shaft, a protection cleaning mechanism is rotatably connected to the inner wall of the rotating plate, the protection cleaning mechanism comprises an electric driving shaft which is rotatably connected to the inner wall of the rotating plate, a first brush plate is fixedly connected to the surface of the electric driving shaft, a second brush plate is rotatably connected to the inner wall of the first brush plate, and a third brush plate is rotatably connected to the inner wall of the rotating plate. After cleaning, the second brush plate and the fourth brush plate can be rotatably stored in the rotating plate, the L-shaped plate is driven to slide and reset by the second spring, a pair of trapezoidal baffles are further driven to block and protect the opening position of the rotating plate, so that the high temperature of combustion cannot damage the second brush plate and the fourth brush plate, and the next cleaning operation is facilitated.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of boiler dust removal devices, in particular to a boiler dust removal device. BACKGROUND

[0002] A boiler is an energy conversion device that primarily heats water or other fluids by burning fuel or using electrical energy to produce steam or high-temperature water, which then provides thermal energy or converts it into mechanical energy. A boiler consists of two parts: the "pot" is the pressure-containing component that holds water and steam, while the "furnace" is where the fuel is burned. Boilers can convert mechanical energy into electrical energy through steam power devices or convert mechanical energy into electrical energy through generators.

[0003] The existing invention patent with the publication number "CN220135491U" is named a boiler dust removal device, which includes a boiler body, a support plate is arranged on one side of the top surface of the boiler body, a fixed plate is arranged on the top surface of the support plate, a moving box is connected to the top surface of the fixed plate in a sliding manner, a drive motor is arranged on the top inner wall of the moving box, an electric telescopic rod is arranged on the output end of the drive motor, a dust collector is arranged on one side of the outer circle of the output end of the electric telescopic rod, a rotating block is arranged at the bottom end of the electric telescopic rod, and a plurality of groups of brushes are uniformly arranged on the outer circle of the rotating block. The boiler dust removal device can clean the dust on the inner wall of the smoke exhaust pipe through the rotating block, the brushes and the drive motor, and can suck the cleaned dust through the dust collector, avoiding the emission of dust in the smoke exhaust pipe into the air to pollute the air, and avoiding the time-consuming and laborious manual cleaning.

[0004] The inventor believes that the brush only cleans the smoke exhaust pipe, and does not clean the inside of the boiler body, which has certain limitations. The inner wall of the boiler will not be cleaned for a long time due to the burning object, which will cause insufficient fuel combustion. In addition, the existing brush is placed in the boiler, and the burning cannot be effectively protected. Therefore, a boiler dust removal device is needed. SUMMARY

[0005] The purpose of the present application is to solve the problems in the prior art and provide a boiler dust removal device.

[0006] In order to achieve the above purpose, the present application adopts the following technical scheme:

[0007] A boiler dust removal device, comprising a boiler body, a fixed plate is fixedly connected to the surface of the boiler body, an electric motor is fixedly connected to the upper surface of the fixed plate, a drive shaft is fixedly connected to the output end of the electric motor, a rotating plate is fixedly connected to one end of the drive shaft, and a protective cleaning mechanism is rotatably connected to the inner wall of the rotating plate.

[0008] The protection cleaning mechanism comprises an electric drive shaft rotationally connected to the inner wall of the rotating plate, the surface of the electric drive shaft is fixedly connected with a first brush plate, the inner wall of the first brush plate is rotationally connected with a second brush plate, the inner wall of the rotating plate is rotationally connected with a third brush plate, the inner wall of the third brush plate is rotationally connected with a fourth brush plate, the surface of the electric drive shaft is fixedly connected with a driving wheel, the surface of the third brush plate is fixedly connected with a driven wheel, the surface of the driving wheel and the driven wheel is sleeved with the same high-temperature-resistant splayed belt, and the high-temperature-resistant splayed belt is installed in the interior of the rotating plate.

[0009] The inner walls of the first brush plate and the third brush plate are provided with reset components, and the surface of the rotating plate is provided with a cleaning component.

[0010] Preferably, the reset component comprises a pair of first telescopic rods rotationally connected to the inner walls of the first brush plate and the third brush plate, the inner wall of the first telescopic rod is rotationally connected with a driving shaft, and one end of the pair of driving shafts is fixedly connected to the inner walls of the second brush plate and the fourth brush plate respectively.

[0011] Preferably, the surface of the first telescopic rod is fixedly connected with a first connecting block and a second connecting block, the surface of the first telescopic rod is sleeved with a first spring, one end of the first spring is fixedly connected to the surface of the first connecting block, and the other end of the first spring is fixedly connected to the surface of the second connecting block.

[0012] Preferably, the surface of the rotating plate is slidably connected with a pair of L-shaped plates, and the opposite surfaces of the pair of L-shaped plates are fixedly connected with trapezoidal baffles.

[0013] Preferably, the surface of the rotating plate and the L-shaped plate is fixedly connected with the same second telescopic rod, the surface of the second telescopic rod is sleeved with a second spring, one end of the second spring is fixedly connected to the surface of the L-shaped plate, and the other end of the second spring is fixedly connected to the surface of the rotating plate.

[0014] Preferably, the cleaning component comprises a U-shaped cleaning pipe fixedly connected to the surface of the rotating plate, a plurality of push plates are fixedly connected to the surface of the U-shaped cleaning pipe, and a plurality of water outlets are formed in the inner wall of the U-shaped cleaning pipe.

[0015] Preferably, the inner walls of the rotating plate and the drive shaft are provided with the same water feeding groove, and the water feeding groove is in communication with the inner wall of the U-shaped cleaning pipe.

[0016] Preferably, the surface of the drive shaft is rotationally connected with a fixed ring, the fixed ring is fixedly connected with a pair of O-shaped sealing rings on the abutting surface of the drive shaft, the inner wall of the fixed ring is fixedly connected with a water inlet pipe, the surface of the water inlet pipe is fixedly connected with a water pump, and one side of the water pump is fixedly connected to the surface of the boiler body.

[0017] Preferably, a feeding cylinder is fixedly connected to the inner wall of the boiler body, and a hot gas conveying pipe is fixedly connected to the inner wall of the boiler body.

[0018] Preferably, a pair of support bases are fixedly connected to the surface of the boiler body, and a drain pipe is fixedly connected to the inner wall of the boiler body.

[0019] The beneficial effects of this invention are as follows:

[0020] 1. During dust removal, the first and third brush plates rotate out from the rotating plate via a high-temperature resistant figure-eight belt. When the first brush plate is perpendicular to the inner wall of the boiler body, the surface of the second brush plate and the surface of the fourth brush plate are also in contact with the inner wall of the boiler body. The rotation of the drive shaft drives the second and fourth brush plates to rotate as a whole through the rotating plate. At this time, the cleaning water in the U-shaped cleaning pipe is sprayed out through multiple water outlets, working in conjunction with the second and fourth brush plates to clean the inner wall of the boiler body. The advantage of this is that the cleaning of the inside of the boiler body can be achieved without opening the boiler body.

[0021] 2. After cleaning is completed, the second and fourth brush plates can be rotated and stored inside the rotating plate. The second spring drives the L-shaped plate to slide back to its original position, which in turn drives a pair of trapezoidal baffles to seal and protect the opening of the rotating plate, so that the high temperature of combustion will not damage the second and fourth brush plates, making it easier for the next cleaning operation. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of a boiler dust removal device proposed in this invention;

[0023] Figure 2 This is a cross-sectional schematic diagram of the boiler in a boiler dust removal device proposed in this invention;

[0024] Figure 3 This is a cross-sectional schematic diagram of the drive shaft in a boiler dust removal device proposed in this invention.

[0025] Figure 4 This invention proposes a boiler dust removal device. Figure 3 Enlarged structural diagram at point A;

[0026] Figure 5 This is a cross-sectional view of the L-shaped plate in a boiler dust removal device proposed in this invention.

[0027] Figure 6 This invention proposes a boiler dust removal device. Figure 5 A magnified structural diagram at point B in the middle.

[0028] In the figure: 1, boiler main body; 2, support base; 3, hot gas delivery pipe; 4, additive cylinder; 5, fixed plate; 6, motor; 7, water pump; 8, fixed ring; 9, drive shaft; 10, L-shaped plate; 11, U-shaped cleaning pipe; 12, toggle plate; 13, second brush plate; 14, first brush plate; 15, third brush plate; 16, fourth brush plate; 17, driven wheel; 18, high-temperature-resistant eight-shaped belt; 19, O-shaped sealing ring; 20, water delivery groove; 21, water inlet pipe; 22, electric drive shaft; 23, driving wheel; 24, water outlet hole; 25, second telescopic rod; 26, second spring; 27, rotating plate; 28, trapezoidal baffle; 29, first telescopic rod; 30, first connecting block; 31, first spring; 32, drive shaft; 33, second connecting block; 34, blowdown pipe. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments.

[0030] Reference Figures 1-6 A boiler dust removal device, comprising a boiler main body 1, the surface of the boiler main body 1 is fixedly connected with a fixed plate 5, the upper surface of the fixed plate 5 is fixedly connected with a motor 6, the output end of the motor 6 is fixedly connected with a drive shaft 9, one end of the drive shaft 9 is fixedly connected with a rotating plate 27, and the inner wall of the rotating plate 27 is rotatably connected with a protection cleaning mechanism.

[0031] The protection cleaning mechanism comprises an electric drive shaft 22 rotatably connected to the inner wall of the rotating plate 27, the surface of the electric drive shaft 22 is fixedly connected with a first brush plate 14, the inner wall of the first brush plate 14 is rotatably connected with a second brush plate 13, the inner wall of the rotating plate 27 is rotatably connected with a third brush plate 15, the inner wall of the third brush plate 15 is rotatably connected with a fourth brush plate 16, the surface of the electric drive shaft 22 is fixedly connected with a driving wheel 23, the surface of the third brush plate 15 is fixedly connected with a driven wheel 17, and the same high-temperature-resistant eight-shaped belt 18 is sleeved on the surfaces of the driving wheel 23 and the driven wheel 17, and the high-temperature-resistant eight-shaped belt 18 is installed in the interior of the rotating plate 27.

[0032] The inner walls of the first brush plate 14 and the third brush plate 15 are both provided with a reset assembly, and the surface of the rotating plate 27 is provided with a cleaning assembly.

[0033] By setting the motor 6, the rotating plate 27 is driven to rotate, the rotating plate 27 drives the U-shaped cleaning pipe 11 to rotate for cleaning operation, and the second brush plate 13 and the fourth brush plate 16 can be driven to rotate for cleaning operation. By setting the rotating plate 27, when the second brush plate 13 and the fourth brush plate 16 are not used, they are stored in the rotating plate 27 for protection. By setting the driving wheel 23, when the driving wheel 23 rotates, the high-temperature-resistant eight-shaped belt 18 drives the driven wheel 17 to reverse, and then drives the first brush plate 14 and the third brush plate 15 to move synchronously. By setting the first brush plate 14 and the third brush plate 15, the inner wall of the boiler main body 1 is cleaned.

[0034] In the application, the reset assembly includes a pair of first telescopic rods 29 rotatably connected to the inner walls of the first brush plate 14 and the third brush plate 15. The inner wall of the first telescopic rod 29 is rotatably connected with a driving shaft 32. One end of the pair of driving shafts 32 is fixedly connected to the inner walls of the second brush plate 13 and the fourth brush plate 16, respectively.

[0035] By setting the first telescopic rod 29, the rotation connection between the first brush plate 14 and the second brush plate 13 is maintained, and the rotation connection between the third brush plate 15 and the fourth brush plate 16 is maintained. By setting the driving shaft 32, the stability of the rotation connection with the second brush plate 13 is maintained.

[0036] In the application, the surface of the first telescopic rod 29 is fixedly connected with a first connecting block 30 and a second connecting block 33. The surface of the first telescopic rod 29 is sleeved with a first spring 31. One end of the first spring 31 is fixedly connected to the surface of the first connecting block 30, and the other end of the first spring 31 is fixedly connected to the surface of the second connecting block 33.

[0037] By setting the first connecting block 30 and the second connecting block 33, the connection support of the first spring 31 is maintained. The first telescopic rod 29 can be driven to contract and reset by the first spring 31, so that the second brush plate 13 and the first brush plate 14 are in the same horizontal position, and the storage in the rotating plate 27 is realized.

[0038] In the application, the surface of the rotating plate 27 is slidably connected with a pair of L-shaped plates 10. The opposite surfaces of the pair of L-shaped plates 10 are fixedly connected with trapezoidal baffles 28.

[0039] By setting the pair of L-shaped plates 10, the connection with the rotating plate 27 is maintained. By setting the trapezoidal baffle 28, the surface of the rotating plate 27 is blocked and protected, preventing high temperature from damaging the high-temperature-resistant eight-shaped belt 18, the first brush plate 14, the third brush plate 15, the second brush plate 13 and the fourth brush plate 16 placed in the rotating plate 27.

[0040] In the application, the rotating plate 27 is fixedly connected with the same second telescopic rod 25 on the surface of the L-shaped plate 10, the surface of the second telescopic rod 25 is sleeved with the second spring 26, one end of the second spring 26 is fixedly connected with the surface of the L-shaped plate 10, and the other end of the second spring 26 is fixedly connected with the surface of the rotating plate 27.

[0041] By setting the second telescopic rod 25, the second spring 26 is prevented from being severely deformed, and by setting the second spring 26, when the first brush plate 14 and the second brush plate 13 are stored in the rotating plate 27, the L-shaped plate 10 is driven to slide and reset by the second spring 26, and in turn, a pair of trapezoidal baffles 28 are driven to block and protect the opening position of the rotating plate 27.

[0042] In the application, the cleaning assembly comprises a U-shaped cleaning pipe 11 fixedly connected to the surface of the rotating plate 27, a plurality of push plates 12 fixedly connected to the surface of the U-shaped cleaning pipe 11, and a plurality of water outlets 24 formed in the inner wall of the U-shaped cleaning pipe 11.

[0043] By setting the plurality of water outlets 24, the sprayed cleaning water is used to clean the inner wall of the boiler main body 1 through the plurality of water outlets 24.

[0044] In the application, the rotating plate 27 and the inner wall of the drive shaft 9 are provided with the same water feeding groove 20, and the water feeding groove 20 is communicated with the inner wall of the U-shaped cleaning pipe 11.

[0045] By setting the water feeding groove 20, the cleaning water from the outside is fed into the U-shaped cleaning pipe 11 through the water feeding groove 20 for cleaning operation.

[0046] In the application, the surface of the drive shaft 9 is rotatably connected with a fixed ring 8, the fixed ring 8 is fixedly connected with a pair of O-shaped sealing rings 19 on the abutting surface of the drive shaft 9, the inner wall of the fixed ring 8 is fixedly connected with a water inlet pipe 21, the surface of the water inlet pipe 21 is fixedly connected with a water pump 7, and one side of the water pump 7 is fixedly connected with the surface of the boiler main body 1.

[0047] By setting the fixed ring 8, when the drive shaft 9 rotates, the fixed ring 8 remains stable, so that the cleaning water pumped by the water pump 7 can flow into the U-shaped cleaning pipe 11 through the water feeding groove 20.

[0048] In the application, the inner wall of the boiler main body 1 is fixedly connected with an additive cylinder 4, and the inner wall of the boiler main body 1 is fixedly connected with a hot gas conveying pipe 3.

[0049] By setting the additive cylinder 4, fuel is added into the boiler main body 1, and by setting the hot gas conveying pipe 3, hot gas is discharged.

[0050] In the application, the surface of the boiler main body 1 is fixedly connected with a pair of supporting bases 2, and the inner wall of the boiler main body 1 is fixedly connected with a blowdown pipe 34.

[0051] By setting a pair of support base 2, the whole boiler body 1 is supported, by setting the drain pipe 34, the cleaning sewage is discharged.

[0052] Working principle: when cleaning is needed after use, start the motor 6, drive the driving shaft 9 to rotate, the driving shaft 9 drives the rotating plate 27 and the U-shaped cleaning pipe 11 to rotate, at this time, start the electric drive shaft 22, the electric drive shaft 22 drives the driving wheel 23 to rotate, the driving wheel 23 drives the driven wheel 17 to rotate in the opposite direction through the high-temperature-resistant eight-shaped belt 18, so that the first brush plate 14 and the third brush plate 15 originally located in the rotating plate 27 are turned out of the rotating plate 27, the surface of the first brush plate 14 contacts the surface of the trapezoidal baffle 28, which drives a pair of trapezoidal baffles 28 to move away from each other, at this time, the second spring 26 is stretched and lengthened, which avoids the movement of the first brush plate 14, when the top of the second brush plate 13 contacts the inner wall of the boiler body 1, it is limited to drive the second brush plate 13 to rotate, the second brush plate 13 rotates through the connecting shaft 32 to drive the first extension rod 29 to be stressed, which makes the first extension rod 29 and the first spring 31 compress and shorten together, when the first brush plate 14 is perpendicular to the inner wall of the boiler body 1, the surface of the second brush plate 13 is attached to the inner wall of the boiler body 1, and the surface of the fourth brush plate 16 is attached to the inner wall of the boiler body 1, the driving shaft 9 rotates through the rotating plate 27 to drive the second brush plate 13 and the fourth brush plate 16 to rotate as a whole, in this process, one end of the water inlet pipe 21 is immersed in the cleaning water, the water pump 7 is started to pump the cleaning water into the fixed ring 8, then the water is transported to the U-shaped cleaning pipe 11 through the water delivery groove 20, and is sprayed out through the multiple water outlets 24, which cooperates with the second brush plate 13 and the fourth brush plate 16 to clean the inner wall of the boiler body 1, then the drain pipe 34 can be opened to discharge the cleaned sewage, by the above structure, when cleaning is not needed, the second brush plate 13 and the fourth brush plate 16 are stored in the rotating plate 27 for protection, which can clean the inner wall of the boiler body 1 during operation.

Claims

1. A boiler dust removal device, comprising a boiler body (1), characterized in that, A fixing plate (5) is fixedly connected to the surface of the boiler body (1), a motor (6) is fixedly connected to the upper surface of the fixing plate (5), a drive shaft (9) is fixedly connected to the output end of the motor (6), a rotating plate (27) is fixedly connected to one end of the drive shaft (9), and a protective cleaning mechanism is rotatably connected to the inner wall of the rotating plate (27). The protective cleaning mechanism includes an electric drive shaft (22) rotatably connected to the inner wall of a rotating plate (27). A first brush plate (14) is fixedly connected to the surface of the electric drive shaft (22). A second brush plate (13) is rotatably connected to the inner wall of the first brush plate (14). A third brush plate (15) is rotatably connected to the inner wall of the rotating plate (27). A fourth brush plate (16) is rotatably connected to the inner wall of the third brush plate (15). A drive wheel (23) is fixedly connected to the surface of the electric drive shaft (22). A driven wheel (17) is fixedly connected to the surface of the third brush plate (15). The same high-temperature resistant figure-eight belt (18) is sleeved on the surfaces of the drive wheel (23) and the driven wheel (17). The high-temperature resistant figure-eight belt (18) is installed inside the rotating plate (27). The inner walls of the first brush plate (14) and the third brush plate (15) are provided with reset components. The surface of the rotating plate (27) is provided with cleaning components. The reset assembly includes a pair of first telescopic rods (29) rotatably connected to the inner walls of the first brush plate (14) and the third brush plate (15). The inner walls of the first telescopic rods (29) are rotatably connected to drive shafts (32). One end of the pair of drive shafts (32) is fixedly connected to the inner walls of the second brush plate (13) and the fourth brush plate (16), respectively. The surface of the first telescopic rod (29) is fixedly connected to a first connecting block (30) and a second connecting block (33). A first spring (31) is sleeved on the surface of the first telescopic rod (29). One end of the first spring (31) is fixedly connected to the surface of the first connecting block (30), and the other end of the first spring (31) is fixedly connected to the surface of the second connecting block (33).

2. The boiler dust removal device according to claim 1, characterized in that, A pair of L-shaped plates (10) are slidably connected to the surface of the rotating plate (27), and trapezoidal baffles (28) are fixedly connected to the opposite surfaces of the pair of L-shaped plates (10).

3. The boiler dust removal device according to claim 1, characterized in that, The rotating plate (27) and the L-shaped plate (10) are fixedly connected to the same second telescopic rod (25). The surface of the second telescopic rod (25) is fitted with a second spring (26). One end of the second spring (26) is fixedly connected to the surface of the L-shaped plate (10), and the other end of the second spring (26) is fixedly connected to the surface of the rotating plate (27).

4. A boiler dust removal device according to claim 1, characterized in that, The cleaning assembly includes a U-shaped cleaning tube (11) fixedly connected to the surface of the rotating plate (27), and a plurality of actuating plates (12) are fixedly connected to the surface of the U-shaped cleaning tube (11). A plurality of water outlet holes (24) are opened on the inner wall of the U-shaped cleaning tube (11).

5. A boiler dust removal device according to claim 1, characterized in that, The rotating plate (27) and the inner wall of the drive shaft (9) are provided with the same water delivery groove (20), and the water delivery groove (20) is connected to the inner wall of the U-shaped cleaning pipe (11).

6. A boiler dust removal device according to claim 1, characterized in that, A fixed ring (8) is rotatably connected to the surface of the drive shaft (9). A pair of O-ring seals (19) are fixedly connected to the contact surface of the fixed ring (8) and the drive shaft (9). A water inlet pipe (21) is fixedly connected to the inner wall of the fixed ring (8). A water pump (7) is fixedly connected to the surface of the water inlet pipe (21). One side of the water pump (7) is fixedly connected to the surface of the boiler body (1).

7. A boiler dust removal device according to claim 1, characterized in that, The inner wall of the boiler body (1) is fixedly connected to an additive cylinder (4), and the inner wall of the boiler body (1) is fixedly connected to a hot gas conveying pipe (3).

8. A boiler dust removal device according to claim 1, characterized in that, A pair of support bases (2) are fixedly connected to the surface of the boiler body (1), and a drain pipe (34) is fixedly connected to the inner wall of the boiler body (1).

Citation Information

Patent Citations

  • Boiler dust removal device

    CN220135491U

  • Boiler cleaning device convenient to disassemble and assemble

    CN116717800A

  • Boiler anti-blocking ash removal device

    CN213207899U