Measuring device and measuring method for mounting gate groove of gate

By designing intelligent measurement carts, using magnets, lifting components and sensors, the installation inspection of gates and door grooves is automated, and the problems of large engineering volume, high-altitude operation risks and low detection accuracy in the existing technology are solved, and the detection accuracy and construction efficiency are improved.

CN119845216AActive Publication Date: 2025-04-18长江水利水电开发集团(湖北)有限公司
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Patent Information

Application Number
CN202510233951.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-04-18
Estimated Expiration
2045-02-28

AI Technical Summary

Technical Problem

In the installation and testing of gate troughs, the problems of large engineering volume, high-altitude operation risks of inspectors, external conditions interference and human eye estimation deviations.

Method used

An intelligent measurement car for gate and door groove installation is designed, using components such as the car body, magnet, rear wheel, lifting components, directional front wheel, driver, first inclination sensor, integrated circuit motherboard, microcontroller controller and second inclination sensor. The microcontroller controller controls the car to automatically crawl along the vertical direction of the measured surface, and corrects deviation through the second inclination sensor to achieve automatic detection.

Benefits of technology

It reduces the risk of high-altitude operation of inspectors, avoids interference from external conditions and human eye observation deviation, improves the accuracy of door groove plane detection, and shortens construction progress.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a measuring device and a measuring method for mounting a gate groove in the technical field of gate surveying and mapping, the measuring device comprises a trolley body, rear wheels are rotationally arranged at two ends of one side of the bottom of the trolley body, drivers are arranged at two ends of the other side of the bottom of the trolley body, and directional front wheels are arranged at the driving ends of the drivers; an adsorption attaching assembly is installed on the trolley body and comprises two inlets and outlets formed in the bottom of the trolley body, lifting plates are connected to the inner walls of the inlets and outlets in an inserted mode, and magnets are installed at the bottoms of the lifting plates. According to the invention, the intelligent flatness measuring trolley is adopted to replace manual detection operation, personnel do not need to carry out high-altitude operation, the problem of casualty risk is avoided, the problems of interference of external conditions and deviation of human eye observation are also avoided, the accuracy is improved, the construction progress is accelerated, a multi-point ordered measurement effect is formed, and the working efficiency is improved. And measured data can be directly output to a computer end through programming, so that the data is more accurate and more intelligent.
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Description

Technical Field

[0001] The invention relates to the technical field of gate surveying and mapping, and in particular discloses a measuring device and a measuring method for gate slot installation. Background Art

[0002] The gate is an important part of hydraulic structures. During the installation of the gate, the quality of the gate slot installation directly affects the installation and water-blocking effect of the gate. The main control inspection items for the gate slot installation quality include: the deviation of the main rail surface, the water stop plate to the center of the gate slot, the center of the orifice, and the flatness of the working surface. In the NB / T35045 specification: the qualified standard for the deviation of the main rail slide surface of the gate slot and the water stop plate to the center of the gate slot is within the working range of -1 to +2mm, the qualified standard for the deviation to the center of the orifice is within the working range of -3 to +3mm, and the qualified standard for the deviation of the working surface flatness is ≯2mm; the distance between adjacent measuring points is ≯1m. Among these inspection items: the flatness of the main rail slide surface and the water stop plate surface is directly related to the water-sealing effect of the gate.

[0003] At present, in traditional inspection work, the inspection method for the above deviation is the vertical piano wire method, that is, a piano wire is hung at the top of the door slot, and a weight is hung at the bottom of the piano wire. After the piano wire is stable, the minimum distance between the piano wire and the measured surface of the door slot is measured with a steel ruler at every 1m interval from the top to the bottom of the door slot. After the measurement, the minimum distance of each measuring point is compared to see the verticality of the door slot installation and the flatness (straightness) of the measured surface. Combined with the large span (the distance between the main rails and the counter rails on the left and right sides) and the small span (the distance between the main rail and the counter rail on the same side) at the top or bottom of the door slot, the deviation of the main rail and the counter rail from the center of the door slot and the deviation from the center of the orifice can be determined. However, in water conservancy projects, the use of traditional inspection work has certain shortcomings. The following are some of the following problems: (1) The heights of gate slots such as diversion tunnels, dam center holes, and surface holes are all tens of meters. After the construction of the embedded parts of the gate slots is completed, a rack must be set up to assist in the acceptance. According to the specifications, the distance from the top to the bottom of the gate slot should be measured every 1m. Therefore, the construction rack construction workload is large, and the inspection personnel also face certain risks of working at heights; (2) During the measurement process, the piano wire is easily disturbed by external interference conditions (such as wind, accidental collision, etc.) and swings. At this time, it takes a long time to wait for the piano wire to stabilize, affecting the acceptance efficiency and measurement accuracy; (3) When reading the steel ruler, the human eye's estimation of the distance is also biased, which can easily cause measurement errors. Therefore, a measuring device and a measuring method for gate slot installation are proposed to improve the above problems. Summary of the invention

[0004] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that the prior art has a large engineering workload, there is a certain risk of high-altitude operation for detection personnel, there will also be interference due to external conditions, and there will be deviations in the estimation of distance by the human eye.

[0005] In order to solve the above problems, the present invention provides a measuring device for gate slot installation, comprising a trolley body, rear wheels are rotatably arranged at both ends of one side of the bottom of the trolley body, and drivers are installed at both ends of the other side of the bottom of the trolley body, and directional front wheels are installed at the driving end of the driver, an adsorption and adhesion component is installed on the trolley body, and the adsorption and adhesion component includes two inlets and outlets opened at the bottom of the trolley body, and the inner walls of the inlets and outlets are plugged with lifting plates, and magnets are installed at the bottom of the lifting plates, and a lifting component is installed on the trolley body, and the lifting component includes two transmission rods and two threaded columns that rotate on the inner wall of the trolley body, and worms are installed on the two transmission rods, and worm wheels meshing with the worms are installed on the outer walls of the two threaded columns, and threaded holes that are compatible with the outer walls of the threaded columns are opened on the top of the lifting plates, and a main shaft is rotatably arranged at one end of the trolley body, and a turntable is installed at one end of the main shaft, and double pulleys are installed at the other end of the main shaft and one end of the outer wall of the two transmission rods, and transmission belts are transmitted on the outer walls of the adjacent two double pulleys;

[0006] A mounting plate is installed on the inner wall of the trolley body, and sliding sleeves are installed on both ends of the top of the mounting plate, touch rods are sliding in the sliding sleeves, and a fixing plate is fixed to the bottom of the touch rods, and springs are installed on the top of the fixing plate and the bottom of the mounting plate, a bottom groove for the touch rods and springs to extend out is opened at the bottom of the trolley body, and pulleys are installed at the bottom of the touch rods, connecting plates are provided on the two fixing plates, and a first inclination sensor is installed on the top of the connecting plates, mounting columns are fixed at the four corners of the top of the mounting plate, and an integrated circuit mainboard is installed on the top of the mounting column, and a single-chip microcomputer controller electrically connected to the first inclination sensor is installed on the integrated circuit mainboard.

[0007] The present invention is further configured such that a mounting groove is provided at a middle position of one end of the trolley body close to the directional front wheel, and a second inclination sensor is installed on the inner wall of the mounting groove, the driver is composed of a stepper motor and a gear assembly, and the stepper motor and the second inclination sensor are electrically connected to the single-chip controller, and the second inclination sensor is used to receive a signal indicating that the trolley body deviates from a specified path when walking, and transmit the deviation signal to the single-chip controller to control the stepper motor to perform a correction operation.

[0008] The present invention is further configured such that the integrated circuit mainboard is used to store data sent by the single-chip microcomputer controller, and the single-chip microcomputer controller is used to perform mathematical operations on the angle values ​​sent by the first inclination sensor, and send the results of the operations to a storage chip in the integrated circuit mainboard for storage.

[0009] The present invention is further configured such that a top cover is installed on the top of the vehicle body, and a display screen is installed on one end of the top of the top cover, and the display screen is electrically connected to the single-chip microcomputer controller.

[0010] The present invention is further configured such that a battery is installed on one side of the top of the mounting plate, and the battery is electrically connected to the display screen, the driver, the first inclination sensor, the single-chip controller and the second inclination sensor.

[0011] The present invention is further configured such that a handle groove is provided on the other side of the top of the top cover, and a handle frame is rotatably provided on the inner wall of the handle groove, and a grip groove is provided at the middle position of the bottom of the handle frame.

[0012] The present invention is further configured such that a guide block is fixed at one end of the lifting plate, and guide grooves for inserting the guide block are provided on the inner walls on both sides of the trolley body.

[0013] A measuring method for gate slot installation, applied to a measuring device for gate slot installation, comprises the following steps:

[0014] Step 1: Place the car on the surface to be measured, use the lifting assembly and the adsorption and adhesion assembly to adjust the gap between the magnet and the surface to be measured, control the suction force of the magnet to ensure that the rear wheel and the directional front wheel and the pulley are in close contact with the surface to be measured, and use the single-chip controller to control the car to automatically crawl along the vertical direction of the surface to be measured;

[0015] Step 2: Use the second inclination sensor and the single-chip controller to control the car to travel along the specified path;

[0016] Step 3: Under the instruction of the single-chip controller, the trolley moves intermittently with a cycle of one wheelbase forward and 5s pause, and records each pause point, i.e. A0-An, and the deviation of each pause point of the trolley passing through the measured surface is detected and recorded, and the flatness of the door slot installation can be calculated through mathematical calculation, and the display screen is used to display the displacement value and flatness of each measuring point;

[0017] Step 4: In the rectangular coordinate system, set the reference point. The X-axis represents the ideal plumb plane and the displacement of the measuring trolley. The Y-axis represents the offset between the measuring trolley and the ideal plumb surface. The curve represents the contour of the measured surface of the door slot. Point A0 represents the starting point of the measured surface, and point An represents the end point of the measured surface. Then, sort the verticality of the n points to obtain the maximum, minimum and position of the verticality of each point on the measured surface of the door slot.

[0018] In summary, after adopting the above structure, the present invention has the following advantages compared with the prior art:

[0019] 1. The intelligent flatness measuring trolley for the gate slot is composed of a trolley body, a magnet, a rear wheel, a lifting assembly, a top cover, a display screen, a directional front wheel, a driver, a first inclination sensor, an integrated circuit mainboard, a single-chip microcomputer controller and a second inclination sensor. The gap between the magnet and the measured surface is adjusted under the cooperation of the lifting assembly and the adsorption and adhesion assembly, so that the entire measuring trolley can be closely attached to the measured surface. The single-chip microcomputer controller is used to control the entire measuring trolley to automatically crawl along the vertical direction of the measured surface. The measuring trolley is used to replace manual flatness detection operations, and there is no need for personnel to perform high-altitude operations, thereby avoiding the risk of casualties of measurement personnel, and also avoiding the interference of external conditions and the deviation of human eye observation. The accuracy of measuring the flatness of the gate slot is improved, and the construction progress of the project can be accelerated.

[0020] 2. The second inclination sensor and the single-chip microcomputer controller are used to control the entire vehicle to travel along the specified path, so that the entire measuring vehicle has the characteristic of independently detecting its current posture in dynamics, preventing the measuring vehicle from offsetting during operation, ensuring the smooth and directional operation of the measuring vehicle, and ensuring the measurement accuracy.

[0021] 3. The first inclination sensor, single-chip controller, sliding sleeve, feeler rod, spring, fixed plate and pulley are set. When the measuring trolley is in periodic intermittent motion, the pulley and the feeler rod will move on the non-horizontal measured surface, and the first inclination sensor will be shifted synchronously. At this time, the offset corresponding to each pause point is recorded, and the flatness of the door slot installation can be calculated through mathematical calculation. The display screen is used to display the displacement value and flatness of each measuring point, forming a multi-point measurement effect. The measured data can be directly output to the computer after programming, and the data is more accurate and more intelligent. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of a measuring device for gate slot installation according to the present invention;

[0023] Figure 2 It is a schematic diagram of the structure of a handle groove and a second inclination sensor of a measuring device for gate slot installation according to the present invention;

[0024] Figure 3 It is a front view of a measuring device for gate slot installation according to the present invention;

[0025] Figure 4 A bottom view of a measuring device for gate slot installation according to the present invention;

[0026] Figure 5 It is a front cross-sectional view of a measuring device for gate slot installation according to the present invention;

[0027] Figure 6 A cross-sectional view of a trolley body of a measuring device for gate slot installation according to the present invention;

[0028] Figure 7 It is a schematic diagram of the structure of a mounting plate and a guide groove of a measuring device for gate slot installation according to the present invention;

[0029] Figure 8 It is a schematic diagram of the structure of a lifting assembly of a measuring device for gate slot installation according to the present invention;

[0030] Fig. 9 A front view of a touch rod and a connecting plate of a measuring device for gate slot installation according to the present invention;

[0031] Fig.10 The present invention is a schematic diagram of a measuring method for gate slot installation.

[0032] Description of the numbers in the figure:

[0033] 1. Car body; 2. Magnet; 3. Rear wheel; 4. Lifting assembly; 401. Turntable; 402. Drive belt; 403. Drive rod; 404. Threaded column; 405. Worm wheel; 406. Worm; 407. Guide groove; 408. Main shaft; 409. Double pulley; 410. Lifting plate; 411. Guide block; 5. Top cover; 6. Handle frame; 7. Display screen; 8. Directional front wheel; 9. Driver; 10. Bottom groove; 11. Connecting plate; 12. Inlet and outlet; 13. First inclination sensor; 14. Mounting plate; 15. Battery; 16. Integrated circuit main board; 17. Mounting column; 18. Single chip microcomputer controller; 19. Sliding sleeve; 20. Touch rod; 21. Spring; 22. Fixing plate; 23. Pulley; 24. Handle groove; 25. Second inclination sensor. DETAILED DESCRIPTION

[0034] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0035] In the description of the present application, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0036] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0037] The present invention provides a measuring device for gate slot installation, see Figure 1-9 ,include:

[0038] A trolley body 1, rear wheels 3 are rotatably mounted at both ends of one side of the bottom of the trolley body 1, and drivers 9 are mounted at both ends of the other side of the bottom of the trolley body 1, and directional front wheels 8 are mounted at the driving end of the driver 9;

[0039] The adsorption and adhesion component is installed on the trolley body 1, and is used to adhere the rear wheel 3 and the directional front wheel 8 to the measured surface of the door slot. The adsorption and adhesion component includes two inlets and outlets 12 opened at the bottom of the trolley body 1, and the inner walls of the inlets and outlets 12 are plugged with L-shaped lifting plates 410, and the bottoms of the lifting plates 410 are installed with magnets 2, and the magnets 2 are permanent magnets. The trolley body 1 is installed with a lifting component 4 for adjusting the height of the two lifting plates 410, and the lifting component 4 includes two transmission rods 403 and two threaded columns 404 rotating on the inner wall of the trolley body 1, and the two transmission rods 403 are installed with worms 406, and the outer walls of the two threaded columns 404 are installed with worm wheels 405 meshing with the worms 406, and the tops of the lifting plates 410 are opened with threaded holes adapted to the outer walls of the threaded columns 404. A main shaft 408 is rotated in the middle position of one end of the trolley body 1 close to the rear wheel 3, a turntable 401 is installed at one end of the main shaft 408, and double pulleys 409 are installed at the other end of the main shaft 408 and one end of the outer wall of the two transmission rods 403. The outer walls of the two adjacent double pulleys 409 are driven by a transmission belt 402. The turntable 401 in the lifting component 4 is used to drive the main shaft 408 to rotate, and the two transmission belts 402, three double pulleys 409 and two transmission rods 403 are driven to rotate, and the meshing action of the worm 406 and the worm wheel 405 is coordinated to drive the lifting plate 410 and the magnet 2 in the adsorption and adhesion component to move, and the gap between the magnet 2 and the measured surface is adjusted, so that the rear wheel 3 and the directional front wheel 8 and the pulley 23 and the measured surface of the door slot are closely attached to each other by controlling the suction force of the magnet 2, so as to ensure the stability of the measuring trolley on the side.

[0040] A top cover 5, which is mounted on the top of the vehicle body 1;

[0041] A mounting plate 14, the mounting plate 14 is mounted on the inner wall of the vehicle body 1;

[0042] Both ends of the top of the mounting plate 14 are provided with mounting holes, and the inner walls of the mounting holes are provided with sliding sleeves 19, and the inner walls of the sliding sleeves 19 are provided with sliding touch rods 20, and the bottom of the outer wall of the touch rods 20 are fixed with fixing plates 22, and the top of the fixing plates 22 and the bottom of the mounting plate 14 are provided with springs 21, and the bottom of the fixing plates 22 is provided with a bottom groove 10 for the touch rods 20 and the springs 21 to extend, and the bottom of the touch rods 20 is provided with pulleys 23, and the two fixing plates 22 are provided with connecting plates 11, and the top of the connecting plates 11 is provided with a first inclination sensor 13, and the four corners of the top of the mounting plate 14 are fixed with mounting columns 17, and the top of the mounting columns 17 is provided with an integrated circuit mainboard 16, and the integrated circuit mainboard 16 is provided with a single-chip microcomputer The controller 18 is electrically connected to the first inclination sensor 13. A mounting groove is provided at the middle position of one end of the trolley body 1 close to the directional front wheel 8, and a second inclination sensor 25 is installed on the inner wall of the mounting groove. The driver 9 is composed of a stepper motor and a gear assembly, and the model of the stepper motor is 28BYJ-48. The stepper motor and the second inclination sensor 25 are electrically connected to the single-chip controller 18. The second inclination sensor 25 is used to receive a signal that the trolley body 1 deviates from the specified path when walking, and transmit the deviation signal to the single-chip controller 18 to control the stepper motor to perform a deviation correction operation to ensure that the measuring trolley travels along the specified path, so that the entire measuring trolley has the characteristic of independently detecting its current posture in dynamics, ensuring The measurement vehicle is ensured to run smoothly and orientated to ensure the measurement accuracy. The integrated circuit mainboard 16 is an AT24C04 integrated circuit board, which is used to store the data sent by the single-chip controller 18. The single-chip controller 18 is a 90C52 single-chip microcomputer, which is used to perform mathematical operations on the angle value sent by the first inclination sensor 13, and send the result of the operation to the storage chip in the integrated circuit mainboard 16 for storage. A display screen 7 is installed at one end of the top of the top cover 5, and the display screen 7 is an LCD1602 liquid crystal display. The display screen 7 is electrically connected to the single-chip controller 18. The display screen 7 is used to display the displacement value and flatness of each measuring point. A battery 15 is installed on one side of the top of the mounting plate 14, and the battery 15 is a lithium battery. The battery 15 is electrically connected to the display screen 7, the driver 9, the first inclination sensor 13, the single-chip controller 18 and the second inclination sensor 25. The above-mentioned trolley body 1, the magnet 2, the rear wheel 3, the lifting assembly 4, the top cover 5, the display screen 7, the directional front wheel 8, the driver 9, the first inclination sensor 13, the integrated circuit main board 16, the single-chip controller 18 and the second inclination sensor 25 are used to form an entire intelligent flatness measuring trolley for the gate slot, and the measuring trolley is controlled under the command of the single-chip controller 18 to perform intermittent motion in a cycle of pausing for 5 seconds each time it advances one wheelbase. The measuring trolley is used to replace manual flatness detection operations, and there is no need for personnel to perform high-altitude operations, thereby avoiding the risk of casualties of measuring personnel.It also avoids the interference of external conditions and the problem of deviation in human eye observation. When the measuring trolley is in periodic intermittent motion, the pulley 23 and the feeler rod 20 will move on the non-horizontal measured surface, and synchronously drive the first inclination sensor 13 to deflect. At this time, the offset corresponding to each pause point is recorded, and the flatness of the door slot installation can be calculated through mathematical calculation, forming a multi-point measurement effect, with more accurate data and more intelligent.

[0043] In the present invention, Figure 1 and Figure 2 As shown, a handle groove 24 is provided on the other side of the top of the top cover 5, and a handle frame 6 is rotated on the inner wall of the handle groove 24, and a grip groove is provided at the middle position of the bottom of the handle frame 6. By using the above-mentioned handle frame 6, the handle frame 6 can be hidden in the handle groove 24 during work, and the entire measuring trolley can be conveniently carried by the handle frame 6 when not in use.

[0044] In the present invention, Figure 7 and Figure 8 As shown, a guide block 411 is fixed at one end of the lifting plate 410, and guide grooves 407 for inserting the guide blocks 411 are provided on the inner walls of both sides of the trolley body 1. The guiding effect of the guide blocks 411 and the guide grooves 407 enables the lifting plate 410 to perform directional lifting and lowering movements on the threaded column 404, thereby ensuring the movement stability of the magnet 2, stabilizing the magnetic attraction on both sides of the measuring trolley, and ensuring the smooth operation of the measuring trolley.

[0045] A measurement method for gate slot installation, referring to Fig.10 , applied to a measuring device for gate slot installation, comprising the following steps:

[0046] Step 1: Place the trolley on the surface to be measured, use the lifting assembly 4 to cooperate with the adsorption and adhesion assembly to adjust the gap between the magnet 2 and the surface to be measured, control the suction force of the magnet 2 to ensure that the rear wheel 3 and the directional front wheel 8 and the pulley 23 are in close contact with the surface to be measured, and control the trolley to automatically crawl along the vertical direction of the surface to be measured by the single-chip controller 18;

[0047] Step 2: Control the car to travel along the specified path through the second inclination sensor 25 and the single chip controller 18;

[0048] Step 3: Under the instruction of the single-chip controller 18, the trolley moves intermittently with a cycle of one wheelbase forward and a 5s pause, and records each pause point, i.e., A0-An, and the deviation of each pause point of the trolley passing through the measured surface is detected and recorded, and the flatness of the door slot installation can be calculated through mathematical calculation, and the display screen 7 is used to display the displacement value and flatness of each measuring point of the trolley;

[0049] Step 4: In the rectangular coordinate system, set the reference point. The X-axis represents the ideal plumb plane and the displacement of the measuring trolley. The Y-axis represents the offset between the measuring trolley and the ideal plumb surface. The curve represents the contour of the measured surface of the door slot. Point A0 represents the starting point of the measured surface, and point An represents the end point of the measured surface. Then, sort the verticality of the n points to obtain the maximum, minimum and position of the verticality of each point on the measured surface of the door slot.

[0050] In summary, the measuring principle of the present invention is as follows: when working, the inspector places the trolley on the surface to be measured, and uses the turntable 401 in the lifting assembly 4 to drive the main shaft 408 to rotate, and drives the two transmission belts 402 and the three double pulleys 409 and the two transmission rods 403 to rotate, and cooperates with the meshing action of the worm 406 and the worm wheel 405 to drive the lifting plate 410 and the magnet 2 in the adsorption and adhesion assembly to move, adjust the gap between the magnet 2 and the surface to be measured, and control the suction force of the magnet 2 to ensure that the rear wheel 3 and the directional front wheel 8 and the pulley 23 are in close contact with the surface to be measured in the door slot; then, the inspector controls the driver 9 and the directional front wheel 8 to work through the single-chip controller 18, and controls the trolley to automatically crawl along the vertical direction of the measured surface. When the entire measuring trolley does not travel along the specified path, it will generate a gap with the original path. Angle, at this time, the trolley detects this angle through the second inclination sensor 25, and after finding it, it sends a signal to the stepper motor to deflect an opposite angle, so as to ensure that the measuring trolley travels along the specified path; then, under the instruction of the single-chip controller 18, the trolley makes intermittent motion with a period of pausing for 5s every time it advances one wheelbase, and the pulley 23 and the feeler rod 20 move on the uneven measured surface, synchronously driving the first inclination sensor 13 to deflect. When the directional front wheel 8 of the trolley moves from point A0 (starting point) to point A1, the rear wheel 3 of the trolley arrives at point A0 synchronously. At this time, the trolley stops moving forward. After a stabilization time of 5s, the angle between the trolley body 1 and the X-axis is read as α1 through the first inclination sensor 13, and a perpendicular line through point A1 is drawn to the x-axis, and the intersection point with the x-axis is B1 (such as Fig.10 As shown), in the right triangle △A0A1B1, when α1 is very small, the value of A0A1×Sinα1 is basically consistent with the value of α1×π×AOA1 / 180 (arc length formula), so A1B1=α1×π×AOA1 / 180=3.49α1, where the value of line segment A1B1 represents the offset of point A1 relative to point A0 (starting point) in the Y direction (i.e., verticality); similarly, when the directional front wheel 8 moves from point A1 to point A2, the rear wheel 3 of the car reaches point A1, and the angle between the car and the X-axis is α2, and a perpendicular line through point A2 intersects with the x-axis at B2, and a line parallel to the x-axis through point A1 intersects with line segment A2B2 at C2 (as shown Fig.10As shown), in the right triangle △A1A2C2, A2C2=3.49α2, wherein the value of line segment A2C2 represents the verticality of point A2 relative to point A1 in the Y direction. The value of line segment A2C2 is algebraically added with the value of A1B1 to obtain A2B2, and the value of line segment A2B2 represents the verticality of point A2 relative to point A0 (starting point) in the Y direction. Similarly, as the trolley continues to move, the verticality of points A3, A4...An relative to point A0 (starting point) in the Y direction can be obtained. After that, the verticality of n points can be sorted, and the maximum value, minimum value and position of the verticality of each point on the measured surface of the door slot can be known, the flatness of the door slot installation can be calculated, and the displacement value and flatness of the trolley at each measuring point can be displayed on the display screen 7.

[0051] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.

Claims

1. A measuring device for gate slot installation, comprising a trolley body, characterized in that: The two ends of one side of the bottom of the trolley body are both rotatable with rear wheels, and the two ends of the other side of the bottom of the trolley body are both installed with drivers, and the driving end of the driver is installed with directional front wheels, the trolley body is installed with an adsorption and adhesion component, and the adsorption and adhesion component includes two inlets and outlets opened at the bottom of the trolley body, the inner walls of the inlets and outlets are plugged with lifting plates, and magnets are installed at the bottom of the lifting plates, the trolley body is installed with a lifting component, and the lifting component includes two transmission rods and two threaded columns that rotate on the inner wall of the trolley body, and worms are installed on the two transmission rods, and worm wheels meshing with the worms are installed on the outer walls of the two threaded columns, and threaded holes that match the outer walls of the threaded columns are opened on the top of the lifting plates, one end of the trolley body is rotatable with a main shaft, and a turntable is installed at one end of the main shaft, and the other end of the main shaft and one end of the outer wall of the two transmission rods are installed with double pulleys, and the outer walls of the two adjacent double pulleys are driven by transmission belts; A mounting plate is installed on the inner wall of the trolley body, and sliding sleeves are installed on both ends of the top of the mounting plate, touch rods are sliding in the sliding sleeves, and a fixing plate is fixed to the bottom of the touch rods, and springs are installed on the top of the fixing plate and the bottom of the mounting plate, a bottom groove for the touch rods and springs to extend out is opened at the bottom of the trolley body, and pulleys are installed at the bottom of the touch rods, connecting plates are provided on the two fixing plates, and a first inclination sensor is installed on the top of the connecting plates, mounting columns are fixed at the four corners of the top of the mounting plate, and an integrated circuit mainboard is installed on the top of the mounting column, and a single-chip microcomputer controller electrically connected to the first inclination sensor is installed on the integrated circuit mainboard.

2. A measuring device for gate slot installation according to claim 1, characterized in that: A mounting groove is provided at the middle position of one end of the trolley body close to the directional front wheel, and a second inclination sensor is installed on the inner wall of the mounting groove. The driver is composed of a stepper motor and a gear assembly, and the stepper motor and the second inclination sensor are electrically connected to the single-chip controller. The second inclination sensor is used to receive a signal when the trolley body deviates from the specified path when walking, and transmit the deviation signal to the single-chip controller to control the stepper motor to perform a correction operation.

3. A measuring device for gate slot installation according to claim 2, characterized in that: The integrated circuit mainboard is used to store data sent by the single-chip microcomputer controller, and the single-chip microcomputer controller is used to perform mathematical operations on the angle value sent by the first inclination sensor, and send the results of the operations to the storage chip in the integrated circuit mainboard for storage.

4. A measuring device for gate slot installation according to claim 3, characterized in that: A top cover is installed on the top of the vehicle body, and a display screen is installed at one end of the top of the top cover, and the display screen is electrically connected to the single-chip controller.

5. A measuring device for gate slot installation according to claim 4, characterized in that: A battery is installed on one side of the top of the installation plate, and the battery is electrically connected to the display screen, the driver, the first inclination sensor, the single-chip controller and the second inclination sensor.

6. A measuring device for gate slot installation according to claim 5, characterized in that: A handle groove is arranged on the other side of the top of the top cover, and a handle frame is rotatably arranged on the inner wall of the handle groove, and a grip groove is arranged at the middle position of the bottom of the handle frame.

7. A measuring device for gate slot installation according to claim 6, characterized in that: A guide block is fixed at one end of the lifting plate, and guide grooves for inserting the guide block are provided on the inner walls on both sides of the trolley body.

8. A method for measuring the gate slot installation, applied to the measuring device for the gate slot installation as claimed in claim 7, characterized in that: The following steps are involved: Step 1: Place the car on the surface to be measured, use the lifting assembly and the adsorption and adhesion assembly to adjust the gap between the magnet and the surface to be measured, control the suction force of the magnet to ensure that the rear wheel and the directional front wheel and the pulley are in close contact with the surface to be measured, and use the single-chip controller to control the car to automatically crawl along the vertical direction of the surface to be measured; Step 2: Use the second inclination sensor and the single-chip controller to control the car to travel along the specified path; Step 3: Under the instruction of the single-chip controller, the trolley moves intermittently with a cycle of one wheelbase forward and 5s pause, and records each pause point, i.e. A0-An, and the deviation of each pause point of the trolley passing through the measured surface is detected and recorded, and the flatness of the door slot installation can be calculated through mathematical calculation, and the display screen is used to display the displacement value and flatness of each measuring point; Step 4: In the rectangular coordinate system, set the reference point. The X-axis represents the ideal plumb plane and the displacement of the measuring trolley; the Y-axis represents the offset between the measuring trolley and the ideal plumb surface. The curve represents the profile of the measured surface of the door slot; Point A0 represents the starting point of the measured surface, and point An represents the end point of the measured surface. Then the verticality of the n points is sorted to obtain the maximum, minimum and position of the verticality of each point on the measured surface of the door slot.

Citation Information

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