Detection device and method for plastic box
By designing a detection device including pneumatic jaws, lifting mechanisms and infrared rangefinders, the problem that the prior art cannot fully detect the drop resistance performance of plastic boxes is solved, and more accurate and comprehensive inspection of the drop resistance performance of plastic boxes is achieved.
Patent Information
- Application Number
- CN202411956117.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing plastic box detection methods cannot fully detect the drop resistance of plastic boxes, especially when the plastic box drops at random angles.
A detection device is designed, including a base, a slam plate, a support frame, a lifting mechanism, a pneumatic jaw and an infrared rangefinder. The plastic box is clamped by pneumatic jaws, and the lifting mechanism drives it to rise to a set height, and is randomly released in a rotating state, so that the plastic box falls freely at a random angle and falls on the fall plate, and judges its cracking degree to determine the fall resistance.
The device can more realistically simulate the falling state of the plastic box in actual use, comprehensively detect its drop resistance, and improve the accuracy and effectiveness of the detection.
Smart Images

Figure CN119845530A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of plastic box detection, and in particular to a detection device and method for plastic boxes. Background Art
[0002] Most of the packaging boxes for various items in life are made of plastic boxes. In order to ensure that the plastic boxes can effectively package the items, the plastic boxes need to have high drop resistance. Therefore, it is necessary to conduct random inspections on plastic boxes to test their drop resistance. The usual inspection method is to use a clamping mechanism to clamp the plastic box, raise it to a certain height, and then let it fall freely on the ground to check the degree of cracking of the plastic box to determine whether its drop resistance is qualified.
[0003] However, in actual use, the falling angle of the plastic box is random, and the above detection method can only detect the falling of the plastic box in several fixed directions, and cannot fully detect the drop resistance of the plastic box. Summary of the invention
[0004] In order to solve the above-mentioned deficiencies in the prior art, the present invention provides a detection device and method for a plastic box.
[0005] In order to achieve the above technical effects, the present invention adopts the following scheme:
[0006] A detection device for plastic boxes comprises a base, wherein a horizontally arranged falling plate is provided at the upper end of the base, a support frame located on one side of the falling plate is also fixedly provided at the upper end of the base, a vertically movable mounting frame is provided on the support frame via a lifting mechanism, a pneumatic clamp located above the falling plate is installed on the mounting frame, a clamping portion of the pneumatic clamp is arranged downward, and a rotating disk is provided on the inner side of the clamping portion of the pneumatic clamp.
[0007] According to a preferred technical solution, an infrared rangefinder is also provided at the upper end of the base, with the emitting end of the infrared rangefinder facing upward, located between the wrestling board and the supporting frame, the high end of the emitting end of the infrared rangefinder is flush with the height of the upper end surface of the wrestling board, and a horizontally arranged first cylinder is fixed on the lifting seat, and the telescopic rod of the first cylinder is fixedly connected to the mounting frame.
[0008] According to a preferred technical solution, the falling plate is detachably mounted on the base by bolts.
[0009] A preferred technical solution is that the lifting mechanism includes a vertical guide rail vertically arranged on the support frame, the lifting seat is matched and installed to slide on the vertical guide rail, and a rotating screw rod is also installed on the support frame. The screw rod is parallel to the vertical guide rail and passes through the lifting seat and is threadedly connected to the lifting seat, and one end of the screw rod is connected to a motor installed on the support frame.
[0010] A preferred technical solution is that the pneumatic clamp includes a horizontal slide rail horizontally arranged at the lower end of the mounting frame, two sliding blocks are slidably arranged on the horizontal slide rail, and clamping fingers are extended downward on the two sliding blocks. A second cylinder is fixed on the mounting frame, and the telescopic rod of the second cylinder extends downward between the two clamping fingers, and the telescopic rod of the second cylinder is hinged to the middle part of the two clamping fingers through two connecting rods, and a rotating rotating disk is provided on the inner side of the lower end of the two clamping fingers.
[0011] A method for detecting plastic boxes, firstly lowering a mounting frame by a lifting mechanism, clamping the plastic box by a pneumatic clamp, then the lifting mechanism drives the plastic box to rise to a set height, manually turning the plastic box to start rotating, randomly driving the pneumatic clamp to release the plastic box, allowing the plastic box to fall freely in a rotating state and fall on a falling plate at a random angle, checking the degree of cracking of the plastic box to determine whether it is qualified.
[0012] Compared with the prior art, the beneficial effects are:
[0013] The present invention has a simple structure and is easy to use. The pneumatic clamps the plastic box and raises it to a set height. After the plastic box is rotated, the plastic box is randomly released to fall. The plastic box falls randomly during rotation, so the angle at which it collides with the falling board is random, which can better simulate the falling state of the plastic box in actual use and better test the drop resistance of the plastic box. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the invention structure.
[0015] Figure 2 It is a top view schematic diagram of the lifting structure in the present invention.
[0016] Figure numerals: 1. base; 2. falling board; 3. support frame; 4. lifting seat; 5. mounting frame; 6. horizontal slide rail; 7. slider; 8. clamping finger; 9. rotating disk; 10. connecting rod; 11. second cylinder; 12. first cylinder; 13. infrared rangefinder; 14. vertical guide rail; 15. motor; 16. screw rod. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0018] A detection device and method for plastic boxes, comprising a base 1, wherein a horizontally arranged falling plate 2 is provided at the upper end of the base 1, and a support frame 3 located on one side of the falling plate 2 is fixedly provided at the upper end of the base 1, and a vertically movable mounting frame 5 is provided on the support frame 3 through a lifting mechanism, and a pneumatic clamp located above the falling plate 2 is installed on the mounting frame 5, and the clamping portion of the pneumatic clamp is arranged downward, and a rotating disc 9 is provided on the inner side of the clamping portion of the pneumatic clamp, and when the clamping portion clamps a material box, the rotating disc 9 abuts against the plastic box, so that the plastic box can rotate in the clamping portion.
[0019] First, the mounting frame 5 is lowered by the lifting mechanism, and the plastic box is clamped by the pneumatic gripper. Then, the lifting mechanism drives the plastic box to rise to the set height, and the plastic box is moved by hand to start rotating. The pneumatic gripper is randomly driven to release the plastic box, so that the plastic box falls freely in the rotating state and falls on the falling plate 2 at a random angle. The degree of cracking of the plastic box is checked to determine whether it is qualified. Usually, if the test height is too high, a scaffold will be provided on one side of the detection device for people to stand on and move the plastic box.
[0020] According to the preferred technical solution, an infrared rangefinder 13 is also provided at the upper end of the base 1, and the emitting end of the infrared rangefinder 13 is arranged upward, and the infrared rangefinder 13 is located between the wrestling board 2 and the supporting frame 3. The high end of the emitting end of the infrared rangefinder 13 is flush with the height of the upper end surface of the wrestling board 2, and a horizontally arranged first cylinder 12 is fixedly provided on the lifting seat 4, and the telescopic rod of the first cylinder 12 is fixedly connected to the mounting frame 5.
[0021] The pneumatic gripper moves to the top of the infrared rangefinder 13 to clamp the plastic box, and then rises. The infrared rangefinder 13 can accurately measure the rising height of the plastic box. After reaching the specified height, the first cylinder 12 pushes the mounting frame 5 horizontally, and the plastic box is translated to the top of the falling board 2 for testing.
[0022] According to a preferred technical solution, the falling plate 2 is detachably mounted on the base 1 by bolts.
[0023] Different falling boards 2 are made of different materials and have different hardnesses. The falling boards 2 are replaced to test the drop resistance of the plastic box on the ground with different hardnesses.
[0024] A preferred technical solution, the lifting mechanism includes a vertical guide rail 14 vertically arranged on the support frame 3, and a lifting seat 4 is matched and installed to slide on the vertical guide rail 14, and a rotating screw rod 16 is also installed on the support frame 3. The screw rod 16 is parallel to the vertical guide rail 14 and passes through the lifting seat 4 and is threadedly connected to the lifting seat 4. One end of the screw rod 16 is connected to a motor 15 installed on the support frame 3.
[0025] A preferred technical solution, the pneumatic clamp includes a horizontal slide rail 6 horizontally arranged at the lower end of the mounting frame 5, two sliders 7 are slidably arranged on the horizontal slide rail 6, and clamping fingers 8 are extended downward on the two sliders 7. A second cylinder 11 is fixedly provided on the mounting frame 5, and the telescopic rod of the second cylinder 11 extends downward between the two clamping fingers 8, and the telescopic rod of the second cylinder 11 is hinged to the middle part of the two clamping fingers 8 through two connecting rods 10 respectively, and a rotating rotating disk 9 is provided on the inner side of the lower end of the two clamping fingers 8, and the two rotating disks 9 are arranged opposite to each other.
[0026] The two clamping fingers 8 move horizontally on the horizontal slide rail 6 through the slider 7, the connecting rod 10 is tilted, and the telescopic rod of the second cylinder 11 is extended and retracted, thereby driving the two clamping fingers 8 to move synchronously toward or opposite to each other through the connecting rod 10 to achieve clamping of the plastic box.
[0027] In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is conventionally placed when in use, or are the orientations or positional relationships conventionally understood by those skilled in the art. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0029] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present invention.
Claims
1. A detection device for a plastic box, characterized in that: The utility model comprises a base (1), wherein a horizontally arranged falling plate (2) is provided at the upper end of the base (1), and a support frame (3) located on one side of the falling plate (2) is also fixedly provided at the upper end of the base (1), and a vertically movable mounting frame (5) is provided on the supporting frame (3) through a lifting mechanism, and a pneumatic clamp located above the falling plate (2) is installed on the mounting frame (5), and the clamping part of the pneumatic clamp is arranged downward, and a rotating disk (9) is provided inside the clamping part of the pneumatic clamp.
2. The detection device for plastic boxes according to claim 1, characterized in that: An infrared rangefinder (13) is also provided at the upper end of the base (1), the transmitting end of the infrared rangefinder (13) is arranged upward, the infrared rangefinder (13) is located between the throwing board (2) and the support frame (3), the upper end of the transmitting end of the infrared rangefinder (13) is flush with the height of the upper end surface of the throwing board (2), and a first cylinder (12) arranged horizontally is fixed on the lifting seat (4), and the telescopic rod of the first cylinder (12) is fixedly connected to the mounting frame (5).
3. The detection device for plastic box according to claim 1, characterized in that: The falling plate (2) is detachably mounted on the base (1) by means of bolts.
4. The detection device for plastic box according to claim 1, characterized in that: The lifting mechanism comprises a vertical guide rail (14) vertically arranged on the support frame (3), and a lifting seat (4) is matched and mounted on the vertical guide rail (14) for sliding. A rotating screw rod (16) is also mounted on the support frame (3). The screw rod (16) is parallel to the vertical guide rail (14) and passes through the lifting seat (4) to be threadedly connected to the lifting seat (4). One end of the screw rod (16) is connected to a motor (15) mounted on the support frame (3).
5. The detection device for plastic boxes according to claim 1, characterized in that: The pneumatic clamp comprises a horizontal slide rail (6) horizontally arranged at the lower end of a mounting frame (5), two sliding blocks (7) are slidably arranged on the horizontal slide rail (6), and clamping fingers (8) are extended downwardly on the two sliding blocks (7), and a second cylinder (11) is fixedly arranged on the mounting frame (5), and a telescopic rod of the second cylinder (11) extends downwardly to between the two clamping fingers (8), and the telescopic rod of the second cylinder (11) is hinged to the middle parts of the two clamping fingers (8) through two connecting rods (10), and a rotating disc (9) is provided on the inner side of the lower ends of the two clamping fingers (8).
6. A method for detecting a plastic box as claimed in claim 1, characterized in that: First, the mounting frame (5) is lowered by the lifting mechanism, and the plastic box is clamped by the pneumatic gripper. Then, the lifting mechanism drives the plastic box to rise to a set height, and the plastic box is manually moved to start rotating. The pneumatic gripper is randomly driven to release the plastic box, so that the plastic box falls freely in a rotating state and falls on the falling plate (2) at a random angle. The degree of cracking of the plastic box is checked to determine whether it is qualified.