Aluminum foil paper processing and production defect detection device and detection method

By designing a defect detection device for aluminum foil processing and production, and using a folding frame and a detection camera to detect both sides of the aluminum foil, the problem of simultaneous detection in the existing technology is solved, and the efficient completion of double-sided detection of aluminum foil is achieved.

CN119845986BActive Publication Date: 2025-09-23ZHEJIANG HANSEN APPL MATERIALS
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202510174704.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-09-23
Estimated Expiration
2045-02-18

AI Technical Summary

Technical Problem

Existing defect detection devices are unable to perform defect detection on both sides of aluminum foil at the same time, resulting in low detection efficiency.

Method used

A defect detection device for aluminum foil processing and production was designed, which included a detection frame, a detection box, a clamping mechanism, a transfer mechanism, a positioning mechanism, and a detection marking mechanism. The device used a folding frame and a detection camera to perform bending and visual inspection on both sides of the aluminum foil, and used a marking pen to mark the defective areas, thus achieving double-sided inspection.

Benefits of technology

The inspection efficiency and completeness of aluminum foil are improved, and defects on both sides of the aluminum foil can be inspected simultaneously, reducing the number of repeated inspection steps.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119845986B_ABST
    Figure CN119845986B_ABST
Patent Text Reader

Abstract

The present invention discloses a defect detection device and a detection method for aluminum foil processing and production, which relate to the field of defect detection technology. The device comprises a detection frame, a detection box is provided on the detection frame, a release cylinder and a recovery cylinder are respectively provided at both ends of the detection box, the recovery cylinder is connected to a recovery motor, aluminum foil is arranged between the release cylinder and the recovery cylinder, a clamping mechanism is respectively provided between the release cylinder and the recovery cylinder and the detection box, a transmission mechanism is provided in the detection box, the edge of the aluminum foil is fixed to the transmission mechanism, the transmission mechanism moves the aluminum foil from one end of the detection box close to the release cylinder to one end of the recovery cylinder, a positioning mechanism is provided in the middle of the detection box, and detection marking mechanisms are provided on both sides of the positioning mechanism; the aluminum foil is passed from the release cylinder through the detection box and fixed on the recovery cylinder through the transmission mechanism, and the detection marking mechanism is used to perform synchronous defect detection on both sides of the aluminum foil, thereby effectively improving the detection efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of defect detection, and in particular to a defect detection device and a detection method for aluminum foil processing and production. Background Art

[0002] Aluminum foil is a thin sheet of aluminum with excellent barrier properties, protecting against moisture, blocking light, and preserving freshness. In the kitchen, it's often used to wrap food for baking or storage; it's also widely used in some packaging applications. Aluminum foil also boasts advantages such as lightness and corrosion resistance, making it a valuable tool in many applications.

[0003] When aluminum foil is used for packaging, patterns or slogans are generally embossed on the surface. Before embossing, the surface of the aluminum foil needs to be inspected for defects to avoid defects on the surface of the aluminum foil that may cause unclear embossing of the patterns or slogans. Existing defect detection devices cannot perform defect detection on both sides of the aluminum foil at the same time, and the aluminum foil needs to be inspected repeatedly, resulting in low detection efficiency. Summary of the Invention

[0004] The purpose of the present invention is to provide a defect detection device and detection method for aluminum foil processing and production to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A defect detection device for aluminum foil processing and production, comprising a detection frame, a detection box being provided on the detection frame, a release cylinder and a recovery cylinder being provided at both ends of the detection box respectively, the recovery cylinder being connected to a recovery motor, aluminum foil being arranged between the release cylinder and the recovery cylinder, a clamping mechanism being provided between the release cylinder and the recovery cylinder and the detection box respectively, a transfer mechanism being provided in the detection box, the edge of the aluminum foil being fixed to the transfer mechanism, the transfer mechanism moving the aluminum foil from one end of the detection box close to the release cylinder to one end of the recovery cylinder, a positioning mechanism being provided in the middle of the detection box, and detection marking mechanisms being provided on both sides of the positioning mechanism.

[0007] As a further solution of the present invention: the detection and marking mechanism includes a folding frame arranged on the upper and lower sides of the detection box, the folding frame is provided with a lifting cylinder, the folding frame located on the upper and lower sides of the detection box are centrally symmetrical with the positioning mechanism as the center, guide rollers are provided at both ends of the folding frame, a detection window is provided on the folding frame, a camera frame is provided at the edge of the detection window, a detection camera is provided on the camera frame, a three-axis moving platform is installed in the detection window, a marking assembly is provided on the three-axis moving platform, the marking assembly includes a fixed plate connected to the three-axis moving platform, a shifting motor is provided on the fixed plate, a connecting plate is provided on the output shaft of the shifting motor, an electric telescopic rod is provided on the connecting plate, a fixed flange is provided on the output shaft of the electric telescopic rod, and a marking pen is provided on the fixed flange.

[0008] As a further solution of the present invention: the clamping mechanism includes side frames symmetrically arranged on the sides of the detection box, and a clamping roller 1 and a clamping roller 2 are movably installed between the side frames, and a vertical groove is provided on the side frame, and an installation slider is provided at the ends of the clamping roller 1 and the clamping roller 2, and the installation slider is slidably installed between the vertical groove, and pulleys are provided at the ends of the clamping roller 1 and the clamping roller 2, and a horizontal guide rail is provided at the edge of the side frame, and a tensioning pulley is slidably installed in the horizontal guide rail, and a driving belt is provided between the tensioning pulley and the pulley, and a telescopic cylinder 1 is provided at the end of the horizontal guide rail, and the telescopic cylinder 1 is connected to the tensioning pulley, and a support spring is provided between the pulleys of the clamping roller 1 and the clamping roller 2.

[0009] As a further solution of the present invention: the transmission mechanism includes a rack 1 arranged on the bottom edge of the detection box, and clamping guide rails are provided on both sides of the rack 1, and a clamping frame is provided on the clamping guide rails. A mating gear 1 is rotatably installed in the clamping frame, and the mating gear 1 is engaged with the rack 1, and the mating gear 1 is connected to a walking motor. A rotating motor is provided on the clamping frame, and the rotating motor is connected to a rotating frame, and the rotating frame is connected to a right-angle frame. The rotating frame and the right-angle frame are movably installed through a plug-in column, and a telescopic motor is provided between the rotating frame and the right-angle frame, and the right-angle frame is fixedly installed to the end of the aluminum foil.

[0010] As a further solution of the present invention: positioning columns are symmetrically arranged on the right-angle frame, a pressure plate is provided on the right-angle frame, both ends of the pressure plate are plugged into the positioning columns, penetrating columns are evenly arranged on the pressure plate, the penetrating columns and the right-angle frame are plugged into each other, and a telescopic cylinder 2 is provided between the right-angle frame and the pressure plate.

[0011] As a further solution of the present invention: the positioning mechanism includes a storage tube arranged on the outside of the detection box, a central column is arranged in the storage tube, an outer circle of the central column is evenly provided with opening plates, an opening control component is arranged between the opening plate and the central column, and a push-pull component is arranged between the detection box and the central column.

[0012] As a further solution of the present invention: the opening control component includes a motor 1 arranged inside the central column, the output shaft of the motor 1 is coaxially installed with the central column, the output shaft of the motor 1 is connected to a rotating ring, the outer ring of the rotating ring is evenly provided with mounting flanges, and a push-pull column is rotatably installed on the mounting flange, the end of the central column is circumferentially provided with a mounting groove corresponding to the opening plate, the opening plate is provided with a plug-in plate, the opening plate is plugged between the plug-in plate and the mounting groove, and the push-pull column is rotatably installed between the end of the plug-in plate.

[0013] As a further solution of the present invention: the push-pull assembly includes a mounting plate arranged on the inner side of the detection box, a fixed frame is provided on the mounting plate, a mating gear 2 is rotatably installed in the fixed frame, the mating gear 2 is connected to the motor 2, a rack 2 is provided on the side of the center column, the mating gear 2 and the rack 2 are engaged with each other, a connecting rod is also provided on the mounting plate, the connecting rod is connected to a lifting ring, and the lifting ring is sleeved on the outer side of the center column.

[0014] A detection method for a defect detection device for aluminum foil processing and production as described above, comprising the following steps: S1, installing an aluminum foil roll on a release cylinder, pulling out the edge of the aluminum foil, controlling a transmission mechanism to approach the release cylinder so that the edge of the aluminum foil is fixed between a right-angle frame and a pressure plate, and using a travel motor to drive the end of the aluminum foil to move to a recovery cylinder and fix it on the recovery cylinder; S2, controlling the movement of a push-pull assembly in a positioning mechanism to drive a central column and an opening plate to move into a detection box, and using an opening control assembly to drive the opening plate to open, so that the aluminum foil arches upward; S3, controlling a folding frame by a lifting cylinder to approach the aluminum foil from both sides of the positioning mechanism, so that the detection windows of the two sets of folding frames are respectively close to the two sides of the aluminum foil, and using a detection camera and a marking pen to detect and mark defective areas on both sides of the aluminum foil.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] (1) The aluminum foil is bent by the folding frames on both sides, and the surface of the aluminum foil is visually inspected by the inspection cameras on the folding frames on both sides. When defects are found on the surface of the aluminum foil, the surface of the aluminum foil is marked by the marking component carried by the three-axis mobile stage. The marking pen on the fixed flange is controlled by the electric telescopic rod to move telescopically, making it easier to mark the aluminum foil in the corners of the inspection window and increasing the marking range.

[0017] (2) A clamping mechanism is provided at the edge of the detection box to clamp the two ends of the aluminum foil. During clamping, the movement of the telescopic cylinder 1 is controlled to move the tension pulley in the horizontal guide rail, thereby pulling the drive belt, and then the pulleys at the ends of the clamping roller 1 and the clamping roller 2 are brought closer to each other, and then the clamping roller 1 and the clamping roller 2 are brought closer to each other, thereby achieving the clamping operation of the aluminum foil.

[0018] (3) After the aluminum foil passes through the inspection box under the carrying of the transmission mechanism, the center column and the opening plate in the storage tube are driven into the interior of the inspection box by the push-pull component. At this time, the aluminum foil is located above the center column and the opening plate. The opening control component controls the opening plate to open outward, thereby lifting the aluminum foil and making it bulge upward. Then, the aluminum foil is bent in combination with the detection marking mechanism installed on both sides to achieve double-sided detection, thereby improving the detection efficiency and detection completeness. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0020] Figure 2 It is a structural schematic diagram of the clamping mechanism in the present invention.

[0021] Figure 3 It is a structural schematic diagram of the transmission mechanism in the present invention.

[0022] Figure 4 It is a structural schematic diagram of the positioning mechanism in the present invention.

[0023] Figure 5 It is a structural schematic diagram of the opening control component in the positioning mechanism of the present invention.

[0024] Figure 6 This is a structural schematic diagram of the opening control component from another perspective in the present invention.

[0025] Figure 7 It is a structural schematic diagram of the push-pull component in the positioning mechanism of the present invention.

[0026] Figure 8 It is a structural diagram of the detection marking mechanism in the present invention.

[0027] Figure 9 It is a structural diagram of the marking component in the present invention.

[0028] In the figure: 1. Detection frame; 10. Detection box; 2. Release cylinder; 3. Clamping mechanism; 30. Side frame; 31. Clamping roller 1; 32. Clamping roller 2; 33. Mounting slide; 34. Pulley; 35. Driving belt; 36. Horizontal guide rail; 37. Tensioning pulley; 38. Telescopic cylinder 1; 39. Support spring; 4. Recovery cylinder; 40. Recovery motor; 5. Transmission mechanism; 50. Rack 1; 51. Clamping guide rail; 52. Clamping frame; 53. Matching gear 1; 54. Travel motor; 55. Rotating frame; 56. Rotating motor; 57. Right-angle frame; 58. Connecting column; 59. Telescopic motor; 510. Press plate; 511. Positioning column; 512. Penetrating column; 513. Telescopic cylinder 2; 6. Positioning mechanism; 60. Storage cylinder; 61. Middle Core column; 62. Opening plate; 63. Opening control assembly; 630. Motor 1; 631. Rotating circle; 632. Mounting flange; 633. Push-pull column; 634. Mounting slot; 635. Plug-in plate; 64. Push-pull assembly; 640. Mounting plate; 641. Rack 2; 642. Fixed frame; 643. Matching gear 2; 644. Motor 2; 645. Lifting ring; 646. Connecting rod; 7. Detection marking mechanism; 70. Lifting cylinder; 71. Folding frame; 72. Detection window; 73. Guide roller; 74. Camera frame; 75. Detection camera; 76. Three-axis moving table; 77. Marking assembly; 770. Connecting plate; 771. Electric telescopic rod; 772. Fixed flange; 773. Marking pen; 774. Fixed plate; 775. Indexing motor. DETAILED DESCRIPTION

[0029] The technical solution of the present invention will be further described in detail below in conjunction with specific implementation methods.

[0030] like Figure 1 As shown, a defect detection device for aluminum foil processing and production includes a detection frame 1, a detection box 10 is provided on the detection frame 1, a release cylinder 2 and a recovery cylinder 4 are respectively provided at both ends of the detection box 10, the recovery cylinder 4 is connected to a recovery motor 40, aluminum foil is arranged between the release cylinder 2 and the recovery cylinder 4, a clamping mechanism 3 is respectively provided between the release cylinder 2 and the recovery cylinder 4 and the detection box 10, a transfer mechanism 5 is provided in the detection box 10, the edge of the aluminum foil is fixed to the transfer mechanism 5, the transfer mechanism 5 moves the aluminum foil from one end of the detection box 10 close to the release cylinder 2 to one end of the recovery cylinder 4, a positioning mechanism 6 is provided in the middle of the detection box 10, and detection marking mechanisms 7 are provided on both sides of the positioning mechanism 6.

[0031] Specifically, before inspecting the aluminum foil, the ends of the foil are first secured by the transfer mechanism 5. The transfer mechanism 5 then carries the foil through the interior of the inspection box 10, facilitating subsequent defect inspection on both sides of the foil. Once the foil reaches one end of the recovery drum 4, the ends are secured to the drum. The recovery motor 40 on the drum 4 continuously pulls the foil from the release drum 2 through the inspection box 10 for inspection and marking.

[0032] Further, such as Figure 8 、 Figure 9 As shown, the detection marking mechanism 7 includes a folding frame 71 arranged on the upper and lower sides of the detection box 10, and a lifting cylinder 70 is provided on the folding frame 71. The folding frames 71 located on the upper and lower sides of the detection box 10 are centrally symmetrical with the positioning mechanism 6 as the center. Guide rollers 73 are provided at both ends of the folding frame 71. A detection window 72 is provided on the folding frame 71, and a camera frame 74 is provided at the edge of the detection window 72. A detection camera 75 is provided on the camera frame 74, and a detection window 72 is installed in the detection window 72. A three-axis movable platform 76 is provided with a marking assembly 77, and the marking assembly 77 includes a fixed plate 774 connected to the three-axis movable platform 76, and a rotation motor 775 is provided on the fixed plate 774, and a connecting plate 770 is provided on the output shaft of the rotation motor 775, and an electric telescopic rod 771 is provided on the connecting plate 770, and a fixed flange 772 is provided on the output shaft of the electric telescopic rod 771, and a marking pen 773 is provided on the fixed flange 772.

[0033] Specifically, the aluminum foil is bent by folding frames 71 on either side of the positioning mechanism 6. Inspection cameras 75 on each folding frame 71 then perform visual inspection of the foil's surface. If defects are detected, a marking assembly 77 carrying a three-axis mobile stage 76 is used to mark the foil's surface. A marking pen 773 on a fixed flange 772 is controlled by an electric telescopic rod 771 to extend and retract, facilitating marking of the foil in the corners of the inspection window 72 and extending the marking range.

[0034] Further, such as Figure 2As shown, the clamping mechanism 3 includes a side frame 30 symmetrically arranged on the side of the detection box 10, and a clamping roller 31 and a clamping roller 32 are movably installed between the side frames 30, and a vertical groove is provided on the side frame 30, and the ends of the clamping roller 31 and the clamping roller 32 are provided with a mounting slider 33, which is slidably installed between the mounting slider 33 and the vertical groove, and the ends of the clamping roller 31 and the clamping roller 32 are provided with a pulley 34, and the edge of the side frame 30 is provided with a horizontal guide rail 36, and a tensioning pulley 37 is slidably installed in the horizontal guide rail 36, and a driving belt 35 is provided between the tensioning pulley 37 and the pulley 34, and a telescopic cylinder 38 is provided at the end of the horizontal guide rail 36, and the telescopic cylinder 38 is connected to the tensioning pulley 37, and a support spring 39 is provided between the pulley 34 of the clamping roller 31 and the clamping roller 32.

[0035] Specifically, after the aluminum foil is installed between the release drum 2 and the recovery drum 4, a clamping mechanism 3 is installed on the edge of the inspection box 10 to ensure the tension of the aluminum foil. During clamping, the movement of the telescopic cylinder 1 38 is controlled to move the tension pulley 37 within the horizontal guide rail 36, thereby pulling the drive belt 35, which in turn brings the pulleys 34 at the ends of the clamping roller 1 31 and the clamping roller 2 32 closer together, thus closing the clamping roller 1 31 and the clamping roller 2 together, thus clamping the aluminum foil.

[0036] Further, such as Figure 3 As shown, the transmission mechanism 5 includes a rack 50 arranged on the bottom edge of the detection box 10, and a clamping guide rail 51 is provided on both sides of the rack 50. A clamping frame 52 is provided on the clamping guide rail 51, and a matching gear 53 is rotatably installed in the clamping frame 52. The matching gear 53 and the rack 50 are engaged with each other, and the matching gear 53 is connected to a walking motor 54. A rotating motor 56 is provided on the clamping frame 52, and the rotating motor 56 is connected to a rotating frame 55. The rotating frame 55 is connected to a right-angle frame 57. The rotating frame 55 and the right-angle frame 57 are movably installed through a plug-in column 58. A telescopic motor 59 is provided between the rotating frame 55 and the right-angle frame 57, and the right-angle frame 57 is fixedly installed to the end of the aluminum foil.

[0037] Specifically, the travel motor 54 drives the right-angle frame 57 to move to the end of the inspection box 10 near the release cylinder 2. The rotating motor 56 drives the rotating frame 55 and the right-angle frame 57 to rotate to a vertical position, and the edge of the aluminum foil is fixed to a right-angled side of the right-angle frame 57. Then, the travel motor 54 drives the aluminum foil across the inspection box 10 to the end near the recovery cylinder 4, and the aluminum foil is fixed to the recovery cylinder 4. The recovery motor 40 continuously pulls the aluminum foil on the release cylinder 2 into the inspection box 10 for inspection. After the aluminum foil reaches the recovery cylinder 4, the rotating motor 56 controls the rotating frame 55 and the right-angle frame 57 to rotate to a horizontal position to avoid interfering with the movement of the aluminum foil and the subsequent detection and marking mechanism 7.

[0038] Further, such as Figure 3 As shown, positioning columns 511 are symmetrically arranged on the right-angle frame 57, and a pressure plate 510 is provided on the right-angle frame 57. The two ends of the pressure plate 510 are plugged into the positioning columns 511. Penetrating columns 512 are evenly arranged on the pressure plate 510. The penetrating columns 512 and the right-angle frame 57 are plugged into each other. A telescopic cylinder 2 513 is provided between the right-angle frame 57 and the pressure plate 510.

[0039] Specifically, the movement of the pressing plate 510 is controlled by the telescopic cylinder 2 513. When the aluminum foil moves between the pressing plate 510 and the right-angle frame 57, the telescopic cylinder 2 513 is used to control the pressing plate 510 and the right-angle frame 57 to approach each other, so that the penetrating column 512 pierces the aluminum foil, thereby fixing the end of the aluminum foil and ensuring that the aluminum foil is reliably carried to one end of the paper recovery tube 4.

[0040] Further, such as Figure 4 As shown, the positioning mechanism 6 includes a storage tube 60 arranged on the outside of the detection box 10, a center column 61 is arranged in the storage tube 60, an outer circle of the center column 61 is evenly provided with opening plates 62, an opening control component 63 is arranged between the opening plate 62 and the center column 61, and a push-pull component 64 is arranged between the detection box 10 and the center column 61.

[0041] Specifically, after the aluminum foil passes through the detection box 10 under the carrying of the transmission mechanism 5, the center column 61 and the opening plate 62 in the storage tube 60 are driven by the push-pull component 64 to enter the interior of the detection box 10. At this time, the aluminum foil is located above the center column 61 and the opening plate 62. The opening control component 63 controls the opening plate 62 to open outward, thereby lifting the aluminum foil and making the aluminum foil bulge upward. Then, the aluminum foil is bent in combination with the detection marking mechanism 7 installed on both sides to realize double-sided detection, thereby improving the detection efficiency and detection integrity.

[0042] Further, such as Figure 5 、 Figure 6As shown, the opening control component 63 includes a motor 630 arranged inside the central column 61, and the output shaft of the motor 630 is coaxially installed with the central column 61. The output shaft of the motor 630 is connected to a rotating ring 631, and the outer ring of the rotating ring 631 is evenly provided with mounting flanges 632. A push-pull column 633 is rotatably installed on the mounting flange 632. The end of the central column 61 is circumferentially provided with a mounting groove 634 corresponding to the opening plate 62, and a plug-in plate 635 is provided on the opening plate 62. The opening plate 62 is plugged in between the plug-in plate 635 and the mounting groove 634, and the push-pull column 633 is rotatably installed between the end of the plug-in plate 635.

[0043] Specifically, the motor 630 controls the rotating ring 631 to rotate, and the mounting flange 632 on the edge of the rotating ring 631 drives the push-pull column 633 to move, thereby driving the plug-in plate 635 to move back and forth in the mounting groove 634, thereby realizing rapid and synchronous control of the opening or retraction of the opening plate 62.

[0044] Further, such as Figure 7 As shown, the push-pull assembly 64 includes a mounting plate 640 arranged on the inner side of the detection box 10, and a fixed frame 642 is provided on the mounting plate 640. A matching gear 2 643 is rotatably installed in the fixed frame 642, and the matching gear 2 643 is connected to a motor 2 644. A rack 2 641 is provided on the side of the center column 61, and the matching gear 2 643 and the rack 2 641 are engaged with each other. A connecting rod 646 is also provided on the mounting plate 640, and the connecting rod 646 is connected to a lifting ring 645, and the lifting ring 645 is sleeved on the outer side of the center column 61.

[0045] Specifically, motor 2 644 is used to drive the matching gear 2 643 and rack 2 641 to engage with each other, driving the center column 61 to move into the detection box 10, and then carrying the opening plate 62 into the interior of the detection box 10. In order to ensure the stability of the center column 61 after entering the detection box 10, a lifting ring 645 is fixedly installed on the mounting plate 640, and the center column 61 is positioned and lifted in combination with the lifting ring 645 to ensure the stability of the center column 61 before and after movement.

[0046] A detection method for a defect detection device for aluminum foil processing and production as described above includes the following steps: S1, installing an aluminum foil roll on a release drum 2, pulling out the edge of the aluminum foil, controlling the transmission mechanism 5 to approach the release drum 2, so that the edge of the aluminum foil is fixed between the right-angle frame 57 and the pressure plate 510, and combining with the travel motor 54 to drive the end of the aluminum foil to move to the recovery drum 4 and fix it on the recovery drum 4; S2, controlling the push-pull component 64 in the positioning mechanism 6 to move, driving the central column 61 and the opening plate 62 to move into the detection box 10, and combining with the opening control component 63 to drive the opening plate 62 to open, so that the aluminum foil arches upward; S3, controlling the folding frame 71 through the lifting cylinder 70 to approach the aluminum foil from both sides of the positioning mechanism 6, so that the detection windows 72 of the two groups of folding frames 71 are respectively close to the two sides of the aluminum foil, and combining with the detection camera 75 and the marking pen 773 to detect and mark the defective parts on both sides of the aluminum foil.

[0047] The working principle of the embodiment of the present invention is:

[0048] like Figures 1-9As shown, before inspecting the aluminum foil, the ends of the foil are first secured by a transfer mechanism 5. The transfer mechanism 5 then carries the foil through the interior of the inspection box 10, facilitating subsequent defect detection on both sides of the foil. When the foil is pulled to one end of the recovery drum 4, the ends are secured to the recovery drum 4. The recovery motor 40 on the recovery drum 4 continuously pulls the foil on the release drum 2 through the inspection box 10 for inspection and marking. Under the limiting action of the positioning mechanism 6, the foil is bent by the folding wire frames 71 on both sides. The inspection cameras 75 on the folding wire frames 71 on both sides perform visual inspection of the surface of the foil. If defects are found on the surface of the foil, the marking assembly 77 is combined with the three-axis movable platform 76 to mark the surface of the foil. The marking pen 773 on the fixed flange 772 is controlled by an electric telescopic rod 771 to telescope, making it easier to mark the foil in the corners of the inspection window 72 and increasing the marking range. After the aluminum foil is installed between the release drum 2 and the recovery drum 4, a clamping mechanism 3 is installed on the edge of the inspection box 10 to ensure the foil's tension. During clamping, the movement of telescopic cylinder 1 38 is controlled, causing tension pulley 37 to move within horizontal guide rail 36, thereby pulling drive belt 35. This in turn forces the pulleys 34 at the ends of clamping roller 1 31 and clamping roller 2 32 toward each other, bringing clamping roller 1 31 and clamping roller 2 32 closer together, thus clamping the aluminum foil. The travel motor 54 drives the right-angle frame 57 to move to the end of the inspection box 10 near the release cylinder 2. The rotating motor 56 drives the rotating frame 55 and the right-angle frame 57 to rotate to a vertical position, and the edge of the aluminum foil is fixed to a right-angled side of the right-angle frame 57. Then, the travel motor 54 drives the aluminum foil across the inspection box 10 to the end near the recovery cylinder 4, and the aluminum foil is fixed to the recovery cylinder 4. The recovery motor 40 continuously pulls the aluminum foil on the release cylinder 2 into the inspection box 10 for inspection. After the aluminum foil reaches the recovery cylinder 4, the rotating motor 56 controls the rotating frame 55 and the right-angle frame 57 to rotate to a horizontal position to avoid interfering with the movement of the aluminum foil and the subsequent detection and marking mechanism 7. The movement of the pressing plate 510 is controlled by the telescopic cylinder 2 513. When the aluminum foil moves between the pressing plate 510 and the right-angle frame 57, the telescopic cylinder 2 513 is used to control the pressing plate 510 and the right-angle frame 57 to move closer to each other, so that the penetrating column 512 pierces the aluminum foil, thereby fixing the end of the aluminum foil and ensuring that the aluminum foil is reliably carried to one end of the paper recovery tube 4.After the aluminum foil passes through the detection box 10 under the carrying of the transmission mechanism 5, the center column 61 and the opening plate 62 in the storage tube 60 are driven by the push-pull component 64 to enter the interior of the detection box 10. At this time, the aluminum foil is located above the center column 61 and the opening plate 62. The opening control component 63 controls the opening plate 62 to open outward, thereby lifting the aluminum foil and making the aluminum foil bulge upward. Then, the aluminum foil is bent in combination with the detection marking mechanism 7 installed on both sides to achieve double-sided detection, thereby improving the detection efficiency and detection integrity.

[0049] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention. Any reference numerals in the claims shall not be construed as limiting the claims involved.

[0050] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A defect detection device for aluminum foil processing and production, comprising a detection frame (1), a detection box (10) provided on the detection frame (1), a release cylinder (2) and a recovery cylinder (4) provided at both ends of the detection box (10), the recovery cylinder (4) being connected to a recovery motor (40), and aluminum foil being arranged between the release cylinder (2) and the recovery cylinder (4), characterized in that: A clamping mechanism (3) is provided between the release cylinder (2) and the recovery cylinder (4) and the detection box (10), respectively. A transfer mechanism (5) is provided in the detection box (10). The edge of the aluminum foil is fixed to the transfer mechanism (5). The transfer mechanism (5) moves the aluminum foil from one end of the detection box (10) close to the release cylinder (2) to one end of the recovery cylinder (4). A positioning mechanism (6) is provided in the middle of the detection box (10), and detection marking mechanisms (7) are provided on both sides of the positioning mechanism (6). The detection marking mechanism (7) includes a folding frame (71) arranged on the upper and lower sides of the detection box (10), a lifting cylinder (70) is arranged on the folding frame (71), the folding frame (71) located on the upper and lower sides of the detection box (10) is centrally symmetrical with the positioning mechanism (6) as the center, guide rollers (73) are arranged at both ends of the folding frame (71), a detection window (72) is arranged on the folding frame (71), a camera frame (74) is arranged on the edge of the detection window (72), a detection camera (75) is arranged on the camera frame (74), and a detection window (72) is installed in the detection window (72). A three-axis mobile platform (76), wherein a marking assembly (77) is provided on the three-axis mobile platform (76), wherein the marking assembly (77) comprises a fixed plate (774) connected to the three-axis mobile platform (76), wherein an indexing motor (775) is provided on the fixed plate (774), wherein an output shaft of the indexing motor (775) is provided with a connecting plate (770), wherein an electric telescopic rod (771) is provided on the connecting plate (770), wherein a fixing flange (772) is provided on the output shaft of the electric telescopic rod (771), and wherein a marking pen (773) is provided on the fixing flange (772); The positioning mechanism (6) includes a storage cylinder (60) arranged outside the detection box (10), a central column (61) is arranged in the storage cylinder (60), an outer ring of the central column (61) is evenly provided with opening plates (62), an opening control component (63) is provided between the opening plates (62) and the central column (61), and a push-pull component (64) is provided between the detection box (10) and the central column (61); The opening control component (63) includes a motor 1 (630) arranged inside the central column (61), the output shaft of the motor 1 (630) is coaxially installed with the central column (61), the output shaft of the motor 1 (630) is connected to a rotating ring (631), the outer ring of the rotating ring (631) is evenly provided with mounting flanges (632), and a push-pull column (633) is rotatably installed on the mounting flange (632), the end of the central column (61) is circumferentially provided with a mounting groove (634) corresponding to the opening plate (62), the opening plate (62) is provided with a plug-in plate (635), the opening plate (62) is plugged between the plug-in plate (635) and the mounting groove (634), and the push-pull column (633) is rotatably installed between the end of the plug-in plate (635); The push-pull assembly (64) includes a mounting plate (640) arranged on the inner side of the detection box (10), a fixed frame (642) is arranged on the mounting plate (640), a matching gear 2 (643) is rotatably mounted in the fixing frame (642), the matching gear 2 (643) is connected to a motor 2 (644), a rack 2 (641) is arranged on the side of the center column (61), the matching gear 2 (643) and the rack 2 (641) are meshed with each other, and a connecting rod (646) is also arranged on the mounting plate (640), the connecting rod (646) is connected to a lifting ring (645), and the lifting ring (645) is sleeved on the outer side of the center column (61).

2. The defect detection device for aluminum foil processing and production according to claim 1, characterized in that: The clamping mechanism (3) includes a side frame (30) symmetrically arranged on the side of the detection box (10), a clamping roller 1 (31) and a clamping roller 2 (32) are movably installed between the side frames (30), a vertical groove is provided on the side frame (30), and a mounting slide block (33) is provided at the end of the clamping roller 1 (31) and the clamping roller 2 (32), and the mounting slide block (33) is slidably installed between the vertical groove, and a pulley (34) is provided at the end of the clamping roller 1 (31) and the clamping roller 2 (32). The edge of the side frame (30) is provided with a horizontal guide rail (36), a tensioning pulley (37) is slidably installed in the horizontal guide rail (36), a driving belt (35) is provided between the tensioning pulley (37) and the pulley (34), a telescopic cylinder (38) is provided at the end of the horizontal guide rail (36), the telescopic cylinder (38) is connected to the tensioning pulley (37), and a support spring (39) is provided between the clamping roller (31) and the pulley (34) of the clamping roller (32).

3. The defect detection device for aluminum foil processing and production according to claim 2, characterized in that: The transmission mechanism (5) includes a rack (50) arranged on the bottom edge of the detection box (10), a clamping guide rail (51) is arranged on both sides of the rack (50), a clamping frame (52) is arranged on the clamping guide rail (51), a matching gear (53) is rotatably installed in the clamping frame (52), the matching gear (53) and the rack (50) are meshed with each other, the matching gear (53) is connected to a travel motor (54), a rotating motor (56) is arranged on the clamping frame (52), the rotating motor (56) is connected to a rotating frame (55), the rotating frame (55) is connected to a right-angle frame (57), the rotating frame (55) and the right-angle frame (57) are movably installed through a plug-in column (58), a telescopic motor (59) is arranged between the rotating frame (55) and the right-angle frame (57), and the right-angle frame (57) is fixedly installed to the end of the aluminum foil.

4. The defect detection device for aluminum foil processing and production according to claim 3, characterized in that: Positioning columns (511) are symmetrically arranged on the right-angle frame (57), a pressing plate (510) is arranged on the right-angle frame (57), both ends of the pressing plate (510) are plugged into the positioning columns (511), penetrating columns (512) are evenly arranged on the pressing plate (510), the penetrating columns (512) and the right-angle frame (57) are plugged into each other, and a second telescopic cylinder (513) is arranged between the right-angle frame (57) and the pressing plate (510).

5. A detection method for a defect detection device for aluminum foil processing and production according to claim 4, characterized in that: The following steps are involved: S1. Install the aluminum foil roll on the release cylinder (2), pull out the edge of the aluminum foil, control the transmission mechanism (5) to approach the release cylinder (2), so that the edge of the aluminum foil is fixed between the right-angle frame (57) and the pressure plate (510), and use the travel motor (54) to drive the end of the aluminum foil to move to the recovery cylinder (4) and fix it on the recovery cylinder (4); S2, controlling the push-pull assembly (64) in the positioning mechanism (6) to move, driving the central column (61) and the opening plate (62) to move into the detection box (10), and combining with the opening control assembly (63) to drive the opening plate (62) to open, causing the aluminum foil to arch upward; S3. The folding frame (71) is controlled by the lifting cylinder (70) to approach the aluminum foil from both sides of the positioning mechanism (6), so that the detection windows (72) of the two sets of folding frames (71) are respectively close to the two sides of the aluminum foil. The defective parts on both sides of the aluminum foil are detected and marked in combination with the detection camera (75) and the marking pen (773).

Citation Information

Patent Citations

  • Apparatus for checking tinfoil knot for zipper tape

    KR101415209B1

  • Copper foil winding apparatus for transformer copper foil

    WO2019140831A1