Vacuum arc extinguishing chamber replacement mechanism and calibration structure of primary-secondary integrated pole-mounted circuit breaker
By designing the vacuum arc extinguishing chamber replacement mechanism and calibration structure, the problems of cumbersome installation and disassembly and low calibration efficiency in the prior art are solved, and the rapid and stable installation of the vacuum arc extinguishing chamber and the precise calibration of the travel of the dynamic conductive rod are achieved.
Patent Information
- Application Number
- CN202510337877.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2045-03-21
AI Technical Summary
In the prior art, the installation and disassembly of the vacuum arc extinguishing chamber is complicated, and the movement stroke calibration efficiency of the moving contacts is low.
The vacuum arc extinguishing chamber replacement mechanism and calibration structure of the circuit breaker on the first and second fusion column is designed, including multiple shells, movable conductive rods, lifting rods, rubber clamps and calibration structures. The lifting and lowering of the lifting rods is controlled by the cover plate to achieve synchronous installation and disassembly of the arc extinguishing chamber, and the stroke of the movable conductive rod is accurately calibrated through the cooperation of the laser sensor and the lifting contact plate.
The installation and disassembly process of vacuum arc extinguishing chamber is simplified, the installation stability is improved, and the calibration efficiency of the travel of the moving conductive rod is greatly improved, and the operation is simple and accurate.
Smart Images

Figure CN119852127B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of circuit breakers, and in particular to a vacuum interrupter replacement mechanism and a calibration structure of a primary-secondary fusion column mounted circuit breaker. Background Art
[0002] The primary and secondary fusion pole-mounted circuit breaker has short-circuit fault and overvoltage protection functions. Its overcurrent protection function is completed by the magnetic induction coil. It is widely used in power supply systems because of its complete maintenance functions, easy maintenance and use. When the circuit breaker is in use, the vacuum interrupter on it is inevitably damaged. Therefore, in order to ensure that the circuit breaker can continue to be used, the vacuum interrupter needs to be replaced.
[0003] In the prior art, the vacuum interrupter still has the following deficiencies when it is replaced:
[0004] 1. The vacuum interrupter is generally installed on the circuit breaker through many bolts installed in different positions and corresponding mounting frames. Therefore, the operation is very cumbersome during the later replacement process. Many bolts are easily lost during disassembly and installation, which affects the installation stability of the vacuum interrupter;
[0005] 2. In addition, after the vacuum interrupter is installed, in order to ensure the normal operation of the circuit breaker, the moving stroke of the moving contact in the vacuum interrupter needs to be adjusted. In the prior art, the moving stroke of the moving contact is mostly adjusted by a vernier caliper, a wrench, a screwdriver, etc., which are used to adjust the position of the moving contact. This adjustment method requires multiple adjustments to achieve the corresponding moving stroke, so the calibration efficiency is low.
[0006] In view of the above problems, the present invention document proposes a vacuum interrupter replacement mechanism and calibration structure for a primary-secondary fusion column mounted circuit breaker. Summary of the invention
[0007] The purpose of the present invention is to solve the shortcomings of the existing vacuum interrupter that the installation and disassembly is complicated and the calibration efficiency of the moving stroke of the moving contact is low, and to propose a vacuum interrupter replacement mechanism and calibration structure for a primary and secondary fusion column-mounted circuit breaker.
[0008] In order to achieve the above object, the present invention adopts the following technical solutions:
[0009] A vacuum interrupter replacement mechanism for a primary and secondary fusion column mounted circuit breaker comprises a circuit breaker body, a plurality of shells are fixed on the top of the circuit breaker body, the arc extinguishing chambers are placed in the shells, and a plurality of movable conductive rods extending into the shells are slidably penetrated through the top of the circuit breaker body;
[0010] It further includes two lifting rods that slide on the inner walls of the two sides of the housing away from each other. The top of the housing is detachably fixed with a cover plate by bolts, and the cover plate is used to press the two lifting rods downward. Rubber clamping plates are provided on one side of the two lifting rods close to each other. A clamping structure is provided between the housing and the lifting rods for driving the rubber clamping plates to move to clamp the arc extinguishing chamber. The clamping structure includes a threaded rod fixed on the side of the rubber clamping plate away from the arc extinguishing chamber, and one end of the threaded rod slides through the housing and extends to one side of the housing;
[0011] It further includes two trapezoidal rods that slide through the moving conductive rod. The moving contact of the arc extinguishing chamber extends into the moving conductive rod. A fixed connection is provided inside the housing for driving the trapezoidal rods to insert into the second trapezoidal groove to complete the fixation between the moving conductive rod and the moving contact.
[0012] In a possible design, a ring is fixed to the bottom of the cover plate. A contact piece is slidably connected inside the ring. The static contact of the arc extinguishing chamber extends into the ring and abuts against the bottom of the contact piece. The top of the contact piece is fixed with a static conductive rod that slides through the cover plate. An insulating plate is fixedly sleeved on the outer wall of the static conductive rod above the cover plate. A first tension spring is fixed between the bottom of the insulating plate and the top of the cover plate, and the first tension spring is sleeved on the outer wall of the static conductive rod for tightly fitting the contact piece to the top of the static contact; The cover plate is installed on the top of the housing by bolts. During the process of tightening the bolts, the cover plate moves downward and closely adheres to the top of the housing. The contact piece tightly adheres to the top of the static contact of the arc extinguishing chamber under the pulling force of the first tension spring, ensuring the stability of the connection between the static conductive rod and the arc extinguishing chamber.
[0013] In a possible design, the clamping structure further includes a rectangular groove provided in the lifting rod, and one end of the threaded rod penetrates through the rectangular groove. A nut block is threadedly sleeved on the outer wall of the threaded rod, and the nut block is located on one side of the housing. A rotating ring is rotatably connected to the side of the nut block close to the housing. A second tension spring is fixed between the rotating ring and the housing, and the second tension spring is sleeved on the outer wall of the threaded rod. The cooperation between the threaded rod and the nut block is used to control the tensile force of the second tension spring. A first trapezoidal groove located inside the housing is provided in the threaded rod. A top rod is fixed to the bottom inner wall of the rectangular groove, and the top end of the top rod cooperates with the first trapezoidal groove to drive the threaded rod to move when the lifting rod moves upward, releasing the clamping of the arc extinguishing chamber by the rubber clamping plates. Two first guide rods are fixed to the bottom inner wall of the housing, and the top ends of the two first guide rods respectively slide and extend into the corresponding lifting rods. A spring is fixed between the bottom inner wall of the housing and the bottom end of the lifting rod, and the spring is sleeved on the outer wall of the first guide rod to drive the lifting rod to move upward and reset. The elastic force of the spring is greater than the tensile force of the second tension spring; when the lifting rod moves downward, the top rod moves downward and its top end disengages from the first trapezoidal groove. After the threaded rod and the rubber clamping plates lose the block of the top rod, they move toward the middle, and the two rubber clamping plates clamp and fix the arc extinguishing chamber from both sides; in addition, by rotating the nut block, the nut block is driven to move outward, and thus the second tension spring can be stretched to control the clamping force of the rubber clamping plates on the arc extinguishing chamber; conversely, when the cover plate is removed from the housing, the lifting rod moves upward and resets under the action of the spring, and the cooperation between the top rod and the first trapezoidal groove drives the threaded rod and the rubber clamping plates to move outward, releasing the clamping of the arc extinguishing chamber, which is convenient for replacing the arc extinguishing chamber later.
[0014] In a possible design, the fixed connection includes two pushing blocks sliding on the inner wall of the bottom of the shell, the two pushing blocks are located on both sides of the moving conductive rod, a sliding bar is fixed on the ends of the two trapezoidal rods away from each other, and the two sliding bars are slidably connected to the corresponding pushing blocks, a first fixed block is fixed on the side of the two pushing blocks close to each other, a third tension spring is fixed between the bottom of the two first fixed blocks and the top of the corresponding sliding bar, an inclined groove is provided on one side of the two pushing blocks, a pin rod is fixed in the two inclined grooves, a V-shaped rod is slidably connected to the inner wall of the bottom of the shell, two ends of the V-shaped rod slide through the two inclined grooves respectively, two track grooves are provided in the V-shaped rod, the two pin rods are slidably set in the corresponding track grooves respectively, and the V-shaped rod is used for The two pushing blocks are driven to move toward each other, and a push plate is fixed on the top of the V-shaped rod, and a connecting rod is rotatably connected to the side of the push plate away from the moving conductive rod. The top of the connecting rod is rotatably connected to one side of an adjacent lifting rod, and the lifting rod drives the V-shaped rod to move through the connecting rod. Second trapezoidal grooves are provided on both sides of the moving contact of the arc extinguishing chamber, and the second trapezoidal groove is located in the moving conductive rod, and the trapezoidal rod cooperates with the second trapezoidal groove to clamp the moving contact and move it down and tightly fit the bottom inner wall of the moving conductive rod; the cover plate pushes the two lifting rods to move downward, and one of the lifting rods cooperates with the connecting rod to drive the push plate and the V-shaped rod to move, and the V-shaped rod drives the two pushing blocks and the trapezoidal rod to move toward the middle through the cooperation of the track groove and the pin rod, and the trapezoidal rod extends into the second trapezoidal groove, and the cooperation of the trapezoidal rod and the second trapezoidal groove can tightly fix the moving contact of the arc extinguishing chamber in the moving conductive rod.
[0015] In a possible design, two positioning grooves are provided at the bottom of the cover plate, and the top ends of the two lifting rods extend into the corresponding positioning grooves for positioning the lifting rods. A bellows is fixed between the bottom of the insulating plate and the top of the cover plate, and the bellows is located on the outer wall of the static conductive rod for protecting the static conductive rod. The bellows is located in the first tension spring.
[0016] In a possible design, a plurality of limit plates are fixed in the shell, a same pad is placed on the top of two of the limit plates, and the pad is slidably arranged in the shell, the moving contact of the arc extinguishing chamber passes through the pad, and the pad and the limit plate cooperate to support the arc extinguishing chamber.
[0017] A calibration structure is used to calibrate the stroke of the moving conductive rod in the vacuum interrupter replacement mechanism of the above-mentioned primary and secondary fusion column mounted circuit breaker, comprising a plurality of second guide rods fixed to the top inner wall of the circuit breaker body, the outer wall sliding sleeves of the plurality of second guide rods are provided with the same vertical plate, a plurality of fourth tension springs are fixed between the top of the vertical plate and the top inner wall of the circuit breaker body, and the fourth tension springs are sleeved on the outer walls of the second guide rods, a rotating shaft is rotatably connected in the circuit breaker body, a cam is fixedly sleeved on the outer wall of the rotating shaft, and an adjustment structure for adjusting the stroke of the moving conductive rod is provided in the circuit breaker body.
[0018] In a possible design, the adjustment structure includes a lifting touch plate sliding in the circuit breaker body, and the lifting touch plate is located below the cam, and two second fixed blocks arranged up and down are fixed to the side of the vertical plate close to the lifting touch plate, a screw rod is rotatably connected between the two second fixed blocks, and the screw rod thread penetrates the lifting touch plate, the outer wall of the screw rod is fixedly sleeved with a first bevel gear, and the bottom of the second fixed block located above is rotatably connected to a rotating rod through a base plate, one end of the rotating rod is fixed with a second bevel gear meshing with the first bevel gear, and the end of the rotating rod away from the second bevel gear extends to one side of the circuit breaker body, and a plurality of the moving conductive rods are fixedly penetrated Insulating rod, one end of each of the insulating rods is fixedly connected to the vertical plate, and a laser sensor for detecting the lifting distance of the lifting touch plate is fixed to the bottom inner wall of the circuit breaker body; the second bevel gear is driven to rotate by the rotating rod, and the second bevel gear is engaged with the first bevel gear to drive the screw to rotate, thereby driving the lifting touch plate to move up and down, and controlling the distance between the lifting touch plate and the rotating shaft. Then, the handle and the rotating shaft are manually turned 90°, and the protruding part of the cam pushes the lifting touch plate downward, thereby controlling the stroke of the moving conductive rod. In addition, the laser sensor detects the lifting distance of the lifting touch plate in real time, and thereby can complete the calibration of the stroke of the moving conductive rod by controlling the adjustment distance of the lifting touch plate. The operation is simple and accurate.
[0019] In a possible design, one end of the rotating shaft rotates through the circuit breaker body and extends to one side of the circuit breaker body, a handle is fixed to one end of the rotating shaft for driving the cam to rotate, and a limit block is fixed to one side of the circuit breaker body for limiting the handle.
[0020] In a possible design, a clearance groove is provided on one side of the circuit breaker body, one end of the rotating rod passes through the clearance groove, a closing plate is rotatably sleeved on the outer wall of the rotating rod, and the closing plate slides on one side of the circuit breaker body to close the clearance groove; when the cam drives the lifting touch plate and the vertical plate to lift, the rotating rod drives the closing plate to move, and the closing plate always closes the clearance groove during the movement process to prevent external dust and insects from entering the circuit breaker body.
[0021] Beneficial effects: In the present invention, a nut block is threadedly sleeved on the outer wall of the threaded rod. One end of the threaded rod is fixed with a rubber clamping plate. One side of the nut block is fixedly connected to a second tension spring fixedly connected to the housing through a rotating ring. A first trapezoidal groove is provided in the threaded rod, and a push rod is fixedly connected to the bottom inner wall of the rectangular groove; when the lifting rod moves downward, the push rod disengages from the first trapezoidal groove, and the rubber clamping plate clamps and fixes the arc extinguishing chamber under the action of the second tension spring. The rotation of the nut block can control the stretching degree of the second tension spring to control the clamping force of the rubber clamping plate on the arc extinguishing chamber. In addition, when the lifting rod moves upward and resets, the cooperation between the push rod and the first trapezoidal groove drives the rubber clamping plate to move outward, releasing the clamping of the arc extinguishing chamber, facilitating the replacement of the arc extinguishing chamber in the later stage;
[0022] In the present invention, the mutually remote ends of the two trapezoidal rods are fixedly connected to the pushing block through sliding bars. A pin rod is fixedly connected to each of the two inclined grooves. A V-shaped rod is slidably connected to the bottom inner wall of the housing. Two pin rods are slidably connected to the V-shaped rod. The top of the V-shaped rod is rotatably connected to one of the lifting rods through a connecting rod; the cover plate pushes the two lifting rods to move downward. One of the lifting rods cooperates with the connecting rod to drive the push plate and the V-shaped rod to move. The V-shaped rod drives the two pushing blocks and the trapezoidal rods to move toward the middle through the cooperation of the track groove and the pin rod. The trapezoidal rod extends into the second trapezoidal groove. The cooperation between the trapezoidal rod and the second trapezoidal groove can tightly fix the moving contact of the arc extinguishing chamber in the moving conducting rod;
[0023] In the present invention, the adjustment structure includes a lifting contact plate slidably disposed in the circuit breaker body. A lead screw is rotatably connected between the two second fixing blocks. A first bevel gear is fixedly sleeved on the outer wall of the lead screw. A second bevel gear meshing with the first bevel gear is fixedly connected to one end of the rotating rod. A plurality of moving conducting rods are fixedly connected to the vertical plate through insulating rods. A cam is rotatably connected to the circuit breaker body through a rotating shaft; the cooperation between the second bevel gear and the first bevel gear drives the lifting contact plate to lift and lower. Then, by rotating the handle and the rotating shaft, the lifting contact plate is pushed to move downward, thereby being able to control the stroke of the moving conducting rod. In addition, the laser sensor real-time detects the lifting and lowering distance of the lifting contact plate, and thus, by controlling the adjustment distance of the lifting contact plate, the calibration of the stroke of the moving conducting rod can be completed, with simple and precise operation.
[0024] In the present invention, by controlling the lifting and lowering of the lifting rod through the cover plate, the installation and disassembly of the arc extinguishing chamber can be synchronously completed, with simple operation. And during the installation process, the connection stability of the moving and static contacts at both ends of the arc extinguishing chamber can be ensured. In addition, by controlling the lifting and lowering of the lifting contact plate through the cooperation of the rotating rod and the lead screw, and in cooperation with the laser sensor, the lifting and lowering distance of the lifting contact plate can be grasped in real time, and the stroke of the moving conducting rod can be easily and precisely adjusted. Description of the Drawings
[0025] Figure 1Three-dimensional structural schematic diagram of the vacuum arc extinguishing chamber replacement mechanism of the primary-secondary integrated pole-mounted circuit breaker provided by the present invention;
[0026] Figure 2 Three-dimensional sectional structural schematic diagram of the housing of the vacuum arc extinguishing chamber replacement mechanism of the primary-secondary integrated pole-mounted circuit breaker provided by the present invention;
[0027] Figure 3 Three-dimensional exploded structural schematic diagram of the arc extinguishing chamber, threaded rod and moving conducting rod of the vacuum arc extinguishing chamber replacement mechanism of the primary-secondary integrated pole-mounted circuit breaker provided by the present invention;
[0028] Figure 4 Three-dimensional sectional structural schematic diagram of the cover plate and circular ring of the vacuum arc extinguishing chamber replacement mechanism of the primary-secondary integrated pole-mounted circuit breaker provided by the present invention;
[0029] Figure 5 Three-dimensional sectional exploded structural schematic diagram of the lifting rod, threaded rod and rubber clamping plate of the vacuum arc extinguishing chamber replacement mechanism of the primary-secondary integrated pole-mounted circuit breaker provided by the present invention;
[0030] Figure 6 Three-dimensional exploded structural schematic diagram of the push block, V-shaped rod and trapezoidal rod of the vacuum arc extinguishing chamber replacement mechanism of the primary-secondary integrated pole-mounted circuit breaker provided by the present invention;
[0031] Figure 7 Three-dimensional sectional structural schematic diagram of the circuit breaker body of the calibration structure provided by the present invention;
[0032] Figure 8 Three-dimensional exploded structural schematic diagram of the circuit breaker body and lifting rod of the calibration structure provided by the present invention;
[0033] Figure 9 Three-dimensional exploded structural schematic diagram of the moving conducting rod, vertical plate and rotating rod of the calibration structure provided by the present invention.
[0034] In the figure: 1, circuit breaker body; 2, housing; 3, cover plate; 4, pad; 5, limit plate; 6, arc extinguishing chamber; 7, ring; 8, contact piece; 9, static conductive rod; 10, first tension spring; 11, insulating plate; 12, bellows; 13, positioning groove; 14, dynamic conductive rod; 15, threaded rod; 16, nut block; 17, rotating ring; 18, second tension spring; 19, rubber clamp; 20, rectangular groove; 21, top rod; 22, first trapezoidal groove; 23, first guide rod; 24, spring; 25, push plate; 26, connecting rod; 27, V-shaped rod; 28, track groove; 2 9. Pin rod; 30. Push block; 31. Bevel groove; 32. Sliding bar; 33. Third tension spring; 34. First fixed block; 35. Trapezoidal rod; 36. Second trapezoidal groove; 37. Insulating rod; 38. Vertical plate; 39. Second guide rod; 40. Fourth tension spring; 41. Second fixed block; 42. Screw rod; 43. First bevel gear; 44. Rotating rod; 45. Second bevel gear; 46. Give way groove; 47. Rotating shaft; 48. Cam; 49. Handle; 50. Limit block; 51. Laser sensor; 52. Lifting touch plate; 53. Lifting rod; 54. Closing plate. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0036] Example 1: Reference Figures 1-3 The invention discloses a replacement mechanism, which relates to the technical field of circuit breakers, and includes a circuit breaker body 1. A plurality of housings 2 are fixed on the top of the circuit breaker body 1, and the interior of these housings 2 is designed to be used for placing arc extinguishing chambers 6. At the same time, a plurality of movable conductive rods 14 are slidably penetrated on the top of the circuit breaker body 1, and these movable conductive rods 14 extend into the corresponding housings 2.
[0037] Reference Figure 2 Two lifting rods 53 are slidably arranged on the inner walls of the housing 2 on both sides away from each other. A cover plate 3 is detachably fixed to the top of the housing 2 by bolts. The main function of the cover plate 3 is to press the two lifting rods 53 downward during installation. Rubber clamps 19 are arranged on the sides where the two lifting rods 53 are close to each other, which are used to clamp the arc extinguishing chamber 6.
[0038] Reference Figure 2 and Figure 4, at the bottom of the cover plate 3, a circular ring 7 is fixed, and a contact piece 8 is slidably connected inside the circular ring 7. The static contact of the arc extinguishing chamber 6 extends into the circular ring 7 and abuts against the bottom of the contact piece 8. The top end of the contact piece 8 is fixed with a static conductive rod 9 that slidably penetrates the cover plate 3. On the outer wall of the static conductive rod 9, an insulating plate 11 located above the cover plate 3 is fixedly sleeved. Between the bottom of the insulating plate 11 and the top of the cover plate 3, a first tension spring 10 is fixed, and the first tension spring 10 is sleeved on the outer wall of the static conductive rod 9. Through the pulling force of the first tension spring 10, it can be ensured that the contact piece 8 tightly fits against the top end of the static contact, thereby ensuring the stability of the connection between the static conductive rod 9 and the arc extinguishing chamber 6.
[0039] Specifically, first, the cover plate 3 is installed at the top end of the housing 2 through bolts. During the process of tightening the bolts, the cover plate 3 will move downward and closely adhere to the top end of the housing 2. At this time, under the pulling force of the first tension spring 10, the contact piece 8 will closely adhere to the top end of the static contact of the arc extinguishing chamber 6, thereby ensuring the stability of the connection between the static conductive rod 9 and the arc extinguishing chamber 6.
[0040] Refer to Figure 4 , in addition, a bellows 12 is fixed between the bottom of the insulating plate 11 and the top of the cover plate 3. The bellows 12 is located on the outer wall of the static conductive rod 9 and is used to protect the static conductive rod 9. The bellows 12 is also located inside the first tension spring 10. This design not only ensures the safety of the static conductive rod 9 but also makes the entire mechanism have better flexibility and adaptability during operation.
[0041] Refer to Figure 2 、 Figure 3 and Figure 5, in order to achieve the clamping of the arc extinguishing chamber 6 by the rubber clamping plate 19, a set of clamping structures is provided between the housing 2 and the lifting rod 53 in this embodiment. Specifically, this set of clamping structures includes a threaded rod 15 fixed to the side of the rubber clamping plate 19 away from the arc extinguishing chamber 6. One end of the threaded rod 15 slidably penetrates through the housing 2 and extends to one side of the housing 2. In addition, a rectangular groove 20 is provided in the lifting rod 53, and one end of the threaded rod 15 penetrates through this rectangular groove 20. On the outer wall of the threaded rod 15, a nut block 16 is threadedly sleeved, and this nut block 16 is located on one side of the housing 2. One side of the nut block 16 close to the housing 2 is rotatably connected with a rotating ring 17, and a second tension spring 18 is fixed between the rotating ring 17 and the housing 2. The second tension spring 18 is sleeved on the outer wall of the threaded rod 15. Through the cooperation of the threaded rod 15 and the nut block 16, the tensile force of the second tension spring 18 can be controlled, so as to adjust the clamping force of the rubber clamping plate 19 on the arc extinguishing chamber 6. A first trapezoidal groove 22 located inside the housing 2 is provided in the threaded rod 15. At the same time, a top rod 21 is fixed on the bottom inner wall of the rectangular groove 20, and the top end of the top rod 21 cooperates with the first trapezoidal groove 22. When the lifting rod 53 moves upward, the top rod 21 will drive the threaded rod 15 to move, so as to release the clamping of the rubber clamping plate 19 on the arc extinguishing chamber 6. In order to ensure that the lifting rod 53 can move upward and reset stably, two first guide rods 23 are fixed on the bottom inner wall of the housing 2 in this embodiment, and the top ends of the two first guide rods 23 respectively slidably extend into the corresponding lifting rod 53. At the same time, a spring 24 is also fixed between the bottom inner wall of the housing 2 and the bottom end of the lifting rod 53. The spring 24 is sleeved on the outer wall of the first guide rod 23. The elastic force of the spring 24 is designed to be greater than the tensile force of the second tension spring 18 to ensure that the lifting rod 53 can move upward and reset smoothly.
[0042] Specifically, the lifting rod 53 will move downward under the extrusion of the cover plate 3. During this process, the top rod 21 will move downward and disengage from the first trapezoidal groove 22. At this time, after the threaded rod 15 and the rubber clamping plate 19 lose the block of the top rod 21, they will move toward the middle, and the two rubber clamping plates 19 clamp and fix the arc extinguishing chamber 6 from both sides. If it is necessary to adjust the clamping force of the rubber clamping plate 19 on the arc extinguishing chamber 6, the nut block 16 can be rotated to drive the nut block 16 to move outward, so as to stretch the second tension spring 18.
[0043] Specifically, when the arc extinguishing chamber 6 needs to be replaced, the cover plate 3 can be first removed from the housing 2. At this time, the lifting rod 53 will move upward and reset under the action of the spring 24. During this process, the top rod 21 will cooperate with the first trapezoidal groove 22 to drive the threaded rod 15 and the rubber clamping plate 19 to move outward, so as to release the clamping of the arc extinguishing chamber 6. Then, the old arc extinguishing chamber 6 can be conveniently taken out and replaced with a new arc extinguishing chamber 6. Finally, the cover plate 3 can be reinstalled in the reverse steps and the clamping force of the rubber clamping plate 19 can be adjusted.
[0044] In addition, this embodiment further includes two trapezoidal rods 35 that slide through the moving conductive rod 14. The moving contact of the arc extinguishing chamber 6 extends into the moving conductive rod 14. A fixed connection structure is provided inside the housing 2 for driving the trapezoidal rod 35 to insert into the second trapezoidal groove 36, thereby completing the fixation between the moving conductive rod 14 and the moving contact.
[0045] Referring to Figure 2 、 Figure 3 、 Figure 5 and Figure 6 ,the fixed connection structure includes two pushing blocks 30 slidably arranged on the bottom inner wall of the housing 2, and these two pushing blocks 30 are symmetrically located on both sides of the moving conductive rod 14. A bevel groove 31 is provided on one side of each pushing block 30, and a pin rod 29 is fixed in the bevel groove 31. A sliding bar 32 is fixed at the end of the trapezoidal rod 35 away from each other, and the sliding bar 32 is slidably connected to the corresponding pushing block 30. On the side of the pushing blocks 30 close to each other, a first fixing block 34 is fixed, and a third tension spring 33 is connected between the bottom of the first fixing block 34 and the top of the sliding bar 32. Such a design enables the pushing block 30 to slide along the sliding bar 32 when subjected to an external force and reset under the action of the third tension spring 33. A V-shaped rod 27 is also slidably connected to the bottom inner wall of the housing 2. The two ends of the V-shaped rod 27 respectively slide through the two bevel grooves 31, and a track groove 28 is provided inside it. The pin rod 29 is slidably arranged in the corresponding track groove 28. In this way, when the V-shaped rod 27 moves, the cooperation of the track groove 28 and the pin rod 29 can drive the two pushing blocks 30 to move towards each other. A push plate 25 is fixed to the top of the V-shaped rod 27. A connecting rod 26 is rotatably connected to the side of the push plate 25 away from the moving conductive rod 14, and the top of the connecting rod 26 is rotatably connected to one side of the adjacent lifting rod 53.
[0046] Specifically, when the cover plate 3 pushes the lifting rod 53 to move downward, one of the lifting rods 53 cooperates with the connecting rod 26 to drive the push plate 25 and the V-shaped rod 27 to move. The movement of the V-shaped rod 27 further drives the two pushing blocks 30 to move towards the middle through the cooperation of the track groove 28 and the pin rod 29. The movement of the pushing block 30 will drive the trapezoidal rod 35 connected to it to move towards the middle. Second trapezoidal grooves 36 are provided on both sides of the moving contact of the arc extinguishing chamber 6, and the second trapezoidal grooves 36 are located inside the moving conductive rod 14. The trapezoidal rod 35 cooperates with the second trapezoidal groove 36. When the trapezoidal rod 35 extends into the second trapezoidal groove 36, it can tightly fix the moving contact of the arc extinguishing chamber 6 inside the moving conductive rod 14, causing it to move downward and tightly fit against the bottom inner wall of the moving conductive rod 14.
[0047] Referring to Figure 4 ,two positioning grooves 13 are provided at the bottom of the cover plate 3, and the top of the lifting rod 53 extends into the corresponding positioning grooves 13 for positioning the lifting rod 53.
[0048] Referring to Figure 2 andFigure 3 Inside the housing 2, there are multiple limiting plates 5 precisely arranged, and these limiting plates 5 form a stable support structure within the housing. A backing plate 4 is placed on the tops of two limiting plates 5, and the backing plate 4 is designed to be able to slide smoothly within the housing 2. The moving contact of the arc extinguishing chamber 6 penetrates through the backing plate 4 ingeniously. Such a design enables the backing plate 4 and the limiting plates 5 to cooperate closely and jointly undertake the task of firmly supporting the arc extinguishing chamber 6. When replacing the arc extinguishing chamber, the slidability of the backing plate 4 facilitates the accurate positioning and easy removal of the arc extinguishing chamber, greatly improving the replacement efficiency.
[0049] Through the setting of the above structure and the realization of the working principle, the vacuum arc extinguishing chamber replacement mechanism of the primary-secondary integrated pole-mounted circuit breaker provided by this embodiment can replace the arc extinguishing chamber 6 conveniently, quickly and safely, greatly improving the maintenance efficiency and reliability of the circuit breaker. During the operation process, only by pushing the cover plate 3, the trapezoidal rod 35 can clamp and fix the moving contact, thus completing the replacement of the arc extinguishing chamber. The whole process is simple, efficient and easy to operate.
[0050] The usage method of the vacuum arc extinguishing chamber replacement mechanism of the primary-secondary integrated pole-mounted circuit breaker includes the following steps:
[0051] S1. During replacement and installation, place the arc extinguishing chamber 6 into the housing 2. The moving contact of the arc extinguishing chamber 6 penetrates through the backing plate 4 and extends into the moving conductive rod 14, and the second trapezoidal groove 36 corresponds to the trapezoidal rod 35. Then install the cover plate 3 on the top of the housing 2 through bolts. During the process of tightening the bolts, the cover plate 3 moves downward and closely adheres to the top of the housing 2, and the cover plate 3 pushes two lifting rods 53 to move downward. One of the lifting rods 53 cooperates with the connecting rod 26 to drive the push plate 25 and the V-shaped rod 27 to move. The V-shaped rod 27 drives two pushing blocks 30 and the trapezoidal rod 35 to move towards the middle through the cooperation of the track groove 28 and the pin rod 29. The trapezoidal rod 35 extends into the second trapezoidal groove 36, and the cooperation between the trapezoidal rod 35 and the second trapezoidal groove 36 can firmly fix the moving contact of the arc extinguishing chamber 6 within the moving conductive rod 14;
[0052] S2. In addition, when the lifting rod 53 moves downward, the ejector rod 21 moves downward and its top end disengages from the first trapezoidal groove 22. The threaded rod 15 and the rubber clamping plates 19 move towards the middle after losing the block of the ejector rod 21, and the two rubber clamping plates 19 clamp and fix the arc extinguishing chamber 6 from both sides. In addition, by rotating the nut block 16, the nut block 16 is driven to move outward, and then the second tension spring 18 can be stretched to control the clamping force of the rubber clamping plates 19 on the arc extinguishing chamber 6. On the contrary, when the cover plate 3 is removed from the housing 2, the lifting rod 53 moves upward and resets under the action of the spring 24. The cooperation between the ejector rod 21 and the first trapezoidal groove 22 drives the threaded rod 15 and the rubber clamping plates 19 to move outward, releasing the clamping on the arc extinguishing chamber 6, which is convenient for replacing the arc extinguishing chamber 6 later;
[0053] S3. When the cover plate 3 closes the top end of the housing 2, the contact piece 8 closely adheres to the top end of the static contact of the arc extinguishing chamber 6 under the pulling force of the first tension spring 10, ensuring the stability of the connection between the static conducting rod 9 and the arc extinguishing chamber 6, and the external cable is connected to the static conducting rod 9.
[0054] Refer to Figure 7 and Figure 9 , a calibration structure for calibrating the stroke of the moving conducting rod in the vacuum arc extinguishing chamber replacement mechanism of the above-mentioned primary-secondary integrated pole-mounted circuit breaker. It includes that on the inner wall of the top of the circuit breaker body 1, a plurality of second guide rods 39 are firmly fixed. A vertical plate 38 is slidably sleeved on the outer walls of these second guide rods 39. Between the top of the vertical plate 38 and the inner wall of the top of the circuit breaker body 1, they are closely connected by a plurality of fourth tension springs 40. The fourth tension springs 40 are closely sleeved on the outer walls of the second guide rods 39 to provide stable elastic support for the vertical plate 38. A rotating shaft 47 is rotatably connected inside the circuit breaker body 1. A cam 48 is fixedly sleeved on the outer wall of the rotating shaft 47, and the contour of the cam 48 is designed to precisely control the stroke of the moving conducting rod 14.
[0055] Refer to Figure 7 and Figure 9 , in order to achieve fine adjustment of the stroke of the moving conducting rod 14, an adjustment structure is also ingeniously arranged inside the circuit breaker body 1. The adjustment structure includes a lifting contact plate 52 that slides inside the circuit breaker body 1, and the lifting contact plate 52 is precisely located below the cam 48. On one side of the vertical plate 38 close to the lifting contact plate 52, two second fixing blocks 41 arranged vertically are fixed. Between these two second fixing blocks 41, a lead screw 42 is rotatably connected. The lead screw 42 is ingeniously threaded through the lifting contact plate 52, so that the rotation of the lead screw can directly drive the lifting of the lifting contact plate. A first bevel gear 43 is fixedly sleeved on the outer wall of the lead screw 42 for transmitting rotational power. At the bottom of the upper second fixing block 41, a rotating rod 44 is rotatably connected through a substrate. A second bevel gear 45 that meshes closely with the first bevel gear 43 is fixed at one end of the rotating rod 44. Such a design enables the rotation of the rotating rod 44 to drive the rotation of the lead screw 42. The end of the rotating rod 44 away from the second bevel gear 45 extends to one side of the circuit breaker body 1 for easy manual adjustment by the operator. Insulating rods 37 are fixedly penetrated inside a plurality of moving conducting rods 14, and one ends of these insulating rods 37 are all fixedly connected to the vertical plate 38 to ensure the synchronous movement of the moving conducting rod 14 and the vertical plate 38. A laser sensor 51 is also fixed on the inner wall of the bottom of the circuit breaker body 1 for real-time detecting the lifting distance of the lifting contact plate 52 and providing data support for the precise calibration of the stroke of the moving conducting rod 14.
[0056] Specifically, the operator drives the second bevel gear 45 to rotate by rotating the rotating rod 44, and the second bevel gear 45 is tightly meshed with the first bevel gear 43, thereby driving the screw 42 to rotate. The rotation of the screw 42 drives the lifting touch plate 52 to rise and fall, thereby accurately controlling the distance between the lifting touch plate 52 and the rotating shaft 47. Then, the operator manually turns the handle 49 to rotate the rotating shaft 47 90°. At this time, the protruding part of the cam 48 cleverly pushes the lifting touch plate 52 downward, thereby accurately controlling the stroke of the moving conductive rod 14. At the same time, the laser sensor 51 detects the lifting distance of the lifting touch plate 52 in real time, providing accurate feedback to the operator, ensuring that the calibration of the stroke of the moving conductive rod 14 is both simple and accurate.
[0057] Reference Figure 8 and Figure 9 The rotating shaft 47 is designed to have one end that can rotate through the circuit breaker body 1 and extend to one side of the circuit breaker body 1. A handle 49 is fixed to the rotating shaft 47 at this end. The handle 49 provides a convenient operation point so that the user or maintenance personnel can manually rotate the handle 49 to drive the cam 48 to rotate. The cam 48 serves as a transmission mechanism, and its rotation will further drive other components to move to achieve the purpose of calibration or adjustment. A limit block 50 is fixed to one side of the circuit breaker body 1, and the limit block 50 limits the handle 49.
[0058] In summary, through the coordinated design of the rotating shaft 47, the handle 49, the limit block 50, the clearance groove 46, the rotating rod 44 and the closing plate 54, not only the convenient operation of the calibration structure is achieved, but also the sealing of the circuit breaker body 1 and the cleanliness of the internal environment are effectively guaranteed, thereby improving the reliability and service life of the entire equipment.
[0059] Example 2: Reference Figure 8 A clearance groove 46 is provided on one side of the circuit breaker body 1, and the clearance groove 46 is designed to allow one end of the rotating rod 44 to pass through it. In order to maintain the sealing of the circuit breaker body 1 and prevent foreign matter such as dust and insects from entering the interior, a closing plate 54 is rotatably sleeved on the outer wall of the rotating rod 44. The closing plate 54 can not only move with the rotating rod 44 when it rotates, but also is designed to slide on one side of the circuit breaker body 1, ensuring that the clearance groove 46 can be closed at any time.
[0060] The method of using the calibration structure comprises the following steps:
[0061] When it is necessary to adjust the stroke of the moving conductive rod 14 and the moving contact of the arc extinguishing chamber 6, the second bevel gear 45 is driven to rotate by the rotating rod 44, and the second bevel gear 45 is engaged with the first bevel gear 43 to drive the screw rod 42 to rotate, thereby driving the lifting touch plate 52 to rise and fall, and controlling the distance between the lifting touch plate 52 and the rotating shaft 47. Then, the handle 49 and the rotating shaft 47 are manually turned 90°, and the protruding part of the cam 48 pushes the lifting touch plate 52 downward, thereby controlling the stroke of the moving conductive rod 14. In addition, the laser sensor 51 detects the lifting distance of the lifting touch plate 52 in real time, and then can complete the calibration of the stroke of the moving conductive rod 14 by controlling the adjustment distance of the lifting touch plate 52. The operation is simple and accurate.
[0062] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A vacuum interrupter replacement mechanism for a primary and secondary fusion column mounted circuit breaker, characterized in that: It comprises a circuit breaker body (1), a plurality of shells (2) being fixed on the top of the circuit breaker body (1), an arc extinguishing chamber (6) being placed inside the shell (2), and a plurality of movable conductive rods (14) extending into the shell (2) being slidably penetrated through the top of the circuit breaker body (1); It also includes two lifting rods (53) sliding on the inner walls of the housing (2) at two sides away from each other, the top of the housing (2) being detachably fixed with a cover plate (3) by bolts, the two lifting rods (53) being provided with a rubber clamping plate (19) on the sides close to each other, a clamping structure for driving the rubber clamping plate (19) to move and clamp the arc extinguishing chamber (6) is provided between the housing (2) and the lifting rods (53), the clamping structure including a threaded rod (15) fixed on the side of the rubber clamping plate (19) away from the arc extinguishing chamber (6), and one end of the threaded rod (15) slidingly passing through the housing (2) and extending to one side of the housing (2); It also includes two trapezoidal rods (35) that slide through the moving conductive rod (14), the moving contact of the arc extinguishing chamber (6) extends into the moving conductive rod (14), and a fixed connection is provided in the housing (2) for driving the trapezoidal rod (35) to insert into the second trapezoidal groove (36) to complete the fixation between the moving conductive rod (14) and the moving contact; A circular ring (7) is fixed at the bottom of the cover plate (3), a contact piece (8) is slidably connected inside the circular ring (7), a static contact of the arc extinguishing chamber (6) extends into the circular ring (7) and contacts the bottom of the contact piece (8), a static conductive rod (9) is fixed at the top of the contact piece (8) and slides through the cover plate (3), an insulating plate (11) located above the cover plate (3) is fixedly sleeved on the outer wall of the static conductive rod (9), a first tension spring (10) is fixed between the bottom of the insulating plate (11) and the top of the cover plate (3), and the first tension spring (10) is sleeved on the outer wall of the static conductive rod (9) to make the contact piece (8) fit tightly against the top of the static contact; The fixed connection comprises two push blocks (30) sliding on the inner wall of the bottom of the shell (2), the two push blocks (30) being located on both sides of the moving conductive rod (14), the ends of the two trapezoidal rods (35) being away from each other are fixed with a sliding bar (32), the two sliding bars (32) being slidably connected with the corresponding push blocks (30), the sides of the two push blocks (30) being close to each other are fixed with a first fixed block (34), the bottoms of the two first fixed blocks (34) and the tops of the corresponding sliding bars (32) are fixed with a third tension spring (33), one side of the two push blocks (30) is provided with an inclined groove (31), the two inclined grooves (31) are fixed with a pin rod (29), the inner wall of the bottom of the shell (2) is slidably connected with a V-shaped rod (27), the two ends of the V-shaped rod (27) respectively slide through the two inclined grooves (31), and the two ends of the V-shaped rod (27) respectively slide through the two inclined grooves (31). The V-shaped rod (27) has two track grooves (28) in it, and the two pin rods (29) are respectively slidably arranged in the corresponding track grooves (28). The V-shaped rod (27) is used to drive the two push blocks (30) to move towards each other through the cooperation of the track grooves (28) and the pin rods (29). A push plate (25) is fixed on the top of the V-shaped rod (27). The side of the push plate (25) away from the moving conductive rod (14) is rotatably connected to a connecting rod (26). The top of the connecting rod (26) is rotatably connected to one side of an adjacent lifting rod (53). The lifting rod (53) drives the V-shaped rod (27) to move through the connecting rod (26). Second trapezoidal grooves (36) are provided on both sides of the moving contact of the arc extinguishing chamber (6), and the second trapezoidal grooves (36) are located in the moving conductive rod (14). The trapezoidal rod (35) cooperates with the second trapezoidal grooves (36).
2. The vacuum interrupter replacement mechanism for the primary and secondary fusion column mounted circuit breaker according to claim 1, characterized in that: The clamping structure also includes a rectangular groove (20) arranged in the lifting rod (53), and one end of the threaded rod (15) passes through the rectangular groove (20), the outer wall of the threaded rod (15) is threadedly sleeved with a nut block (16), and the nut block (16) is located on one side of the shell (2), and the nut block (16) is rotatably connected to a rotating ring (17) on the side close to the shell (2), a second tension spring (18) is fixed between the rotating ring (17) and the shell (2), and the second tension spring (18) is sleeved on the outer wall of the threaded rod (15), and the threaded rod (15) and the nut block (16) cooperate to control the tensile strength of the second tension spring (18), and the threaded rod (15) is provided with a first trapezoidal groove (22) located in the shell (2). A push rod (21) is fixed to the bottom inner wall of the rectangular groove (20), and the top end of the push rod (21) cooperates with the first trapezoidal groove (22). When the lifting rod (53) moves upward, the threaded rod (15) is driven to move to release the clamping of the rubber clamp (19) on the arc extinguishing chamber (6). Two first guide rods (23) are fixed to the bottom inner wall of the shell (2). The top ends of the two first guide rods (23) slide and extend into the corresponding lifting rods (53) respectively. A spring (24) is fixed between the bottom inner wall of the shell (2) and the bottom end of the lifting rod (53). The spring (24) is sleeved on the outer wall of the first guide rod (23) and is used to drive the lifting rod (53) to move upward and reset. The elastic force of the spring (24) is greater than the tension of the second tension spring (18).
3. The vacuum interrupter replacement mechanism for the primary and secondary fusion column mounted circuit breaker according to claim 2, characterized in that: Two positioning grooves (13) are provided at the bottom of the cover plate (3), and the top ends of the two lifting rods (53) extend into the corresponding positioning grooves (13) for positioning the lifting rods (53). A bellows (12) is fixed between the bottom of the insulating plate (11) and the top of the cover plate (3), and the bellows (12) is located on the outer wall of the static conductive rod (9) for protecting the static conductive rod (9). The bellows (12) is located in the first tension spring (10).
4. The vacuum interrupter replacement mechanism for the primary and secondary fusion column mounted circuit breaker according to claim 3 is characterized in that: A plurality of limit plates (5) are fixed in the housing (2); a same pad (4) is placed on top of two of the limit plates (5); the pad (4) is slidably arranged in the housing (2); a moving contact of the arc extinguishing chamber (6) passes through the pad (4); and the pad (4) cooperates with the limit plates (5) to support the arc extinguishing chamber (6).
5. A calibration structure for calibrating the stroke of the moving conductive rod (14) in the vacuum interrupter replacement mechanism of the primary and secondary fusion column mounted circuit breaker according to claim 4, characterized in that: The invention comprises a plurality of second guide rods (39) fixed to the inner wall of the top of the circuit breaker body (1); the outer walls of the plurality of second guide rods (39) are slidably sleeved with a same vertical plate (38); a plurality of fourth tension springs (40) are fixed between the top of the vertical plate (38) and the inner wall of the top of the circuit breaker body (1); and the fourth tension springs (40) are sleeved on the outer walls of the second guide rods (39); a rotating shaft (47) is rotatably connected inside the circuit breaker body (1); a cam (48) is fixedly sleeved on the outer wall of the rotating shaft (47); and an adjustment structure for adjusting the stroke of a movable conductive rod (14) is provided inside the circuit breaker body (1).
6. The calibration structure according to claim 5, characterized in that: The adjustment structure comprises a lifting touch plate (52) sliding in the circuit breaker body (1), and the lifting touch plate (52) is located below the cam (48); two second fixed blocks (41) arranged up and down are fixed on one side of the vertical plate (38) close to the lifting touch plate (52); a screw rod (42) is rotatably connected between the two second fixed blocks (41), and the screw rod (42) is threadedly penetrated through the lifting touch plate (52); a first bevel gear (43) is fixedly sleeved on the outer wall of the screw rod (42); and the bottom of the second fixed block (41) located at the top is connected to the lifting touch plate (52) through a base plate. A rotating rod (44) is rotatably connected, a second bevel gear (45) meshing with the first bevel gear (43) is fixed to one end of the rotating rod (44), an end of the rotating rod (44) away from the second bevel gear (45) extends to one side of the circuit breaker body (1), multiple moving conductive rods (14) are fixedly penetrated by insulating rods (37), one end of the multiple insulating rods (37) is fixedly connected to the vertical plate (38), and a laser sensor (51) for detecting the lifting distance of the lifting touch plate (52) is fixed to the bottom inner wall of the circuit breaker body (1).
7. The calibration structure according to claim 6, characterized in that: One end of the rotating shaft (47) rotates through the circuit breaker body (1) and extends to one side of the circuit breaker body (1); a handle (49) is fixed to one end of the rotating shaft (47) for driving the cam (48) to rotate; and a limit block (50) for limiting the handle (49) is fixed to one side of the circuit breaker body (1).
8. The calibration structure according to claim 7, characterized in that: A clearance groove (46) is provided on one side of the circuit breaker body (1), one end of the rotating rod (44) passes through the clearance groove (46), a closing plate (54) is rotatably sleeved on the outer wall of the rotating rod (44), and the closing plate (54) slides on one side of the circuit breaker body (1) to close the clearance groove (46).
Citation Information
Patent Citations
Assembly type circuit breaker and assembly method
CN118919352A
Arc extinguish chamber punching and riveting integrated device and equipment
CN217451704U
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