Processing method of oxygen isolation battery cover

By setting an oxygen detoxifier layer and an air injection and exhaust pipe in the battery cover, the problem of difficult isolation of oxygen inside the battery is solved, the oxygen-free state of the battery module is achieved, and the risk of battery ignition is reduced.

CN119852638APending Publication Date: 2025-04-18新丽(清远)汽车部件有限公司
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Patent Information

Application Number
CN202411557691.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-04-18

AI Technical Summary

Technical Problem

One of the main reasons for the fire of new energy vehicle batteries is the existence of oxygen. The existing technology is difficult to effectively isolate the oxygen inside the battery, resulting in the risk of the battery ignition.

Method used

An oxygen-insulating battery cover processing method is adopted. By setting multiple sets of grooves on the base plate and bonding an oxygen decorator layer, a battery cover shell with an oxygen decorator layer is cut, and a gas injection pipe and an exhaust pipe are installed in the battery cover to achieve gas injection and oxygen exhaust operation and ensure that the battery assembly is in an oxygen-free state.

Benefits of technology

By setting up an oxygen deoxygen layer and an air injection and exhaust pipe, the anaerobic state of the battery assembly is achieved, significantly reducing the risk of the battery catching fire after installation and use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119852638A_ABST
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Abstract

The invention discloses an oxygen isolation battery cover processing method, which adopts a substrate plate, a plurality of frame plates and grooves are arranged on the inner wall of one side surface of the substrate plate, a deoxidant layer is arranged in the groove, and the deoxidant layer is bonded in the groove of the substrate plate; the base body plate with the deoxidant layer is cut to manufacture a battery cover body shell, the cover body is provided with an air injection pipe and an air exhaust pipe, the upper cover body and the lower cover body correspond to the cover box to form a cavity, and air injection and oxygen exhaust operation can be performed through the air injection pipe and the air exhaust pipe to form an oxygen isolation battery cover, so that a battery assembly can be in an oxygen-free state, and the service life of the battery assembly is prolonged. And through the arrangement of the deoxidant layer, continuous deoxidization operation can be performed on the interiors of the first cover body and the second cover body, so that the deoxidization battery cover is realized, and the possibility of preventing the internal battery assembly from catching fire is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of oxygen-free battery covers, in particular to a method for processing an oxygen-insulated battery cover. Background Art

[0002] At present, the main reasons for new energy vehicle battery fires can be attributed to five points: including battery component aging, external collision, high temperature weather, battery thermal runaway, high load, etc. The conditions for combustion are inseparable from oxygen, so isolating oxygen in the battery is the key. By removing oxygen, one of the three major elements of combustion, from the inside of the electric vehicle battery, the electric vehicle battery can be effectively prevented from catching fire. Therefore, we proposed a method for processing oxygen-insulated battery covers to solve the above-mentioned problems. Summary of the invention

[0003] The object of the present invention is to provide a method for processing an oxygen-isolating battery cover to realize an oxygen-removing battery cover, so as to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A method for processing an oxygen-insulating battery cover, characterized in that a base plate is used, a plurality of frame plates are arranged on the inner wall of one side of the base plate, a plurality of groups of frame plates (15) are arranged on a plurality of groups of grooves, a deoxidizer layer is arranged inside the plurality of groups of grooves, and the deoxidizer layer is bonded inside the groove of the base plate;

[0006] The above-mentioned base plate with a deoxidizer layer is cut and made into a battery cover shell, which includes a first cover body and a second cover body. Two sets of positioning blocks are arranged on both side walls of the second cover body, and a gas injection pipe is arranged on one side wall of the first cover body. An exhaust pipe is arranged on one side of the gas injection pipe, and the exhaust pipe is arranged on the side wall of the first cover body. The two cover bodies correspond to the cover boxes to form a cavity, and the gas injection pipe and the exhaust pipe are formed to form an oxygen-isolating battery cover for gas injection and oxygen exhaust operations, and the deoxidizer layer is made of deoxidized thermal insulation material.

[0007] As a further solution of the present invention: a group of first screw holes are arranged on the upper end surfaces of the multiple groups of positioning blocks, two groups of mounting blocks are arranged on the two side walls of the first cover body, a group of second screw holes are arranged on the multiple groups of mounting blocks, and multiple groups of mounting bolts are arranged inside the multiple groups of first screw holes and second screw holes.

[0008] Two groups of support blocks are arranged on the front and rear end walls of the second cover body, a group of limit blocks are arranged on the upper end surfaces of the multiple groups of support blocks, and a group of limit frames are arranged on the upper ends of the multiple groups of limit blocks.

[0009] As a further solution of the present invention: a plurality of groups of the limit frames are respectively arranged on the front and rear end walls of the first cover body.

[0010] As a further solution of the present invention: the diameters of the first screw hole and the second screw hole are the same, and both the first screw hole and the second screw hole are used in conjunction with mounting bolts.

[0011] A gas injection device is used to discharge the air inside the battery cover through the gas injection pipe and the exhaust pipe. At the same time, a deoxidizer layer is arranged on the inner surface of the battery cover to continuously deoxidize the residual or leaked oxygen inside the cover and the battery after installation and use.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] A deoxygenating battery cover is realized by a processing method of an oxygen-isolating battery cover, so that the battery cover can not only protect the battery but also realize the functions of deoxygenation and oxygen isolation. By arranging a gas injection pipe, an exhaust pipe and a positioning block, the battery assembly is effectively arranged inside a first cover body and a second cover body, and gas injection and oxygen removal operations can be realized, so that the internal battery assembly can be in an oxygen-free state. At the same time, the interior of the first cover body and the second cover body can be continuously deoxygenated by the arranged deoxygenator layer, thereby increasing the possibility of avoiding fire of the internal battery assembly after installation and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the present invention;

[0015] Figure 2 It is a structural schematic diagram of the side surface of the present invention;

[0016] Figure 3 for Figure 2 A is a schematic diagram of the structure enlarged;

[0017] Figure 4 Schematic diagram of the structure of the deoxidizer layer in the present invention;

[0018] Figure 5 It is a schematic diagram of the structure of the battery assembly in the present invention;

[0019] Figure 6 It is a three-dimensional diagram of the gas injection and oxygen exhaust device;

[0020] Figure 7 It is a three-dimensional cross-sectional view of the gas injection and oxygen exhaust device;

[0021] Figure 8 A three-dimensional diagram of the transmission screw of the gas injection and oxygen exhaust device;

[0022] Fig. 9 A three-dimensional cross-sectional view of the gas introduction structure of the gas injection and oxygen exhaust device

[0023] in:

[0024] 1. Battery assembly; 2. First cover body; 3. Second cover body; 4. Positioning block; 5. First screw hole; 6. Mounting block; 7. Second screw hole; 8. Mounting bolt; 9. Gas injection pipe; 10. Exhaust pipe; 11. Support block; 12. Limit block; 13. Limit frame; 14. Base plate; 15. Frame plate; 16. Groove; 17. Deoxidizer layer.

[0025] 21. Shell; 22. Belt transmission device; 23. Shock-absorbing pad; 24. Horizontal moving plate; 25. Reset spring; 26. Bracket; 27. Bottom fixing groove; 28. First slide bar; 29. ​​Lifting frame; 210. Top fixing groove; 211. Pressure display gauge; 212. Adjusting bolt; 213. Transmission screw rod; 214. Second slide bar; 215. Moving block; 216. Rotating rod; 217. Mounting plate; 218. Limiting groove; 219. Gas introduction structure; 21901. Sliding block; 21902. Gas chamber; 21903. Connecting pipe; 21904. Inlet groove; 21905. Laminating plate; 21906. Adjusting spring DETAILED DESCRIPTION

[0026] In one embodiment, Figure 1-Figure 5 As shown, a method for processing an oxygen-insulated battery cover is characterized in that a base plate 14 is used, a plurality of frame plates 15 are arranged on the inner wall of one side of the base plate 14, a plurality of groups of the frame plates 15 are arranged on a plurality of groups of grooves 16, a layer of deoxidizer layer 17 is arranged inside the plurality of groups of the grooves 16, and the deoxidizer layer 17 is bonded to the inside of the grooves 16 of the base plate 14;

[0027] The above-mentioned substrate with a deoxidizer layer is cut and made into a battery cover shell, which includes a first cover body 2 and a second cover body 3. Two sets of positioning blocks 4 are arranged on both side walls of the second cover body 3. A gas injection pipe 9 is arranged on one side wall of the first cover body 2. An exhaust pipe 10 is arranged on one side of the gas injection pipe 9. The exhaust pipe 10 is arranged on the side wall of the first cover body 2. The two cover bodies correspond to the cover box to form a cavity, and the gas injection pipe 9 and the exhaust pipe 10 are formed to form an oxygen-isolating battery cover for gas injection and oxygen discharge operations. The deoxidizer layer is made of deoxidized thermal insulation material.

[0028] Two groups of positioning blocks 4 are arranged on both side walls of the second cover body 3, and a group of first screw holes 5 are arranged on the upper end surfaces of the multiple groups of positioning blocks 4. Two groups of mounting blocks 6 are arranged on both side walls of the first cover body 2, and a group of second screw holes 7 are arranged on the multiple groups of mounting blocks 6. Multiple groups of mounting bolts 8 are arranged inside the multiple groups of first screw holes 5 and second screw holes 7. An air injection pipe 9 is arranged on one side wall of the first cover body 2, and an exhaust pipe 10 is arranged on one side of the air injection pipe 9. The exhaust pipe 10 is arranged on the side wall of the first cover body 2; the diameters of the first screw hole 5 and the second screw hole 7 are the same, and the first screw hole 5 and the second screw hole 7 are used in conjunction with the mounting bolts 8, and the inner surfaces of the first cover body 2 and the second cover body 3 are provided with a deoxidizer layer.

[0029] Specifically, the second screw hole 7 is arranged directly above the first screw hole 5, and the mounting bolt 8 is installed inside the first screw hole 5 and the second screw hole 7, so that the battery assembly 1 can be installed inside the first cover body 2 and the second cover body 3; gas other than oxygen is injected into the first cover body 2 and the second cover body 3 through the gas injection pipe 9, and the air existing in the first cover body 2 and the second cover body 3 is discharged, so that the battery assembly 1 can be arranged inside the first cover body 2 and the second cover body 3, and the battery assembly 1 can be placed in an oxygen-free state. At the same time, the deoxidizer layer 17 can further deoxidize the interior of the first cover body 2 and the second cover body 3, thereby increasing the possibility of avoiding fire of the battery assembly 1.

[0030] like Figure 1-Figure 2 As shown, two groups of support blocks 11 are arranged on the front and rear end walls of the second cover body 3, a group of limit blocks 12 are arranged on the upper end surfaces of the multiple groups of support blocks 11, and a group of limit frames 13 are arranged on the upper ends of the multiple groups of limit blocks 12; the multiple groups of limit frames 13 are respectively arranged on the front and rear end walls of the first cover body 2; by setting the limit blocks 12 and the limit frames 13, the first cover body 2 can be limited to the upper end of the second cover body 3, so as to facilitate the fixing of the first cover body 2 and the second cover body 3.

[0031] like Figure 1-Figure 4 As shown, the inner surfaces of the first cover body and the second cover body are provided with a deoxidizer layer, both of which include a base plate 14, and multiple groups of inner walls of the base plate 14 are provided with frame plates 15; multiple groups of frame plates 15 are provided with multiple groups of grooves 16, and multiple groups of grooves 16 are provided with a group of deoxidizer layers 17 inside, and multiple groups of deoxidizer layers 17 are arranged on the side walls of the base plate 14; the deoxidizer layer 17 is made of deoxidizer, which is also made of deoxidizer thermal insulation material, which belongs to existing materials and is currently mostly used for deoxidation and preservation of food. When there is still a surplus or leakage in the internal oxygen content of the first cover body 2 and the second cover body 3, multiple groups of deoxidizer layers 17 are used to remove the oxygen in the first cover body 2 and the second cover body 3, which is relatively practical.

[0032] The above is also a deoxygenating battery cover, that is, it includes a deoxygenating component, which is used to deoxygenate the battery assembly 1. The deoxygenating component is arranged on the outside of the battery assembly 1. The deoxygenating component includes a first cover body 2, which is arranged above the battery assembly 1. The lower end of the first cover body 2 is provided with a second cover body 3, and the second cover body 3 is arranged on the outside of the battery assembly 1.

[0033] When in use, the battery assembly 1 is placed inside the first cover body 2 and the second cover body 3, and then the first cover body 2 can be limited to the upper end of the second cover body 3 by the limit block 12 and the limit frame 13, so that the second screw hole 7 is set directly above the first screw hole 5, and then the mounting bolt 8 is installed inside the first screw hole 5 and the second screw hole 7, so that the battery assembly 1 can be installed inside the first cover body 2 and the second cover body 3; the first cover body 2 and the second cover body 3 are filled with gases other than oxygen through the gas injection pipe 9 connected to the external gas pipe, and the air existing in the first cover body 2 and the second cover body 3 is discharged. During actual exhaust, a nitrogen gas injection device can be used, and the first cover body 2 and the second cover body 3 are filled with only nitrogen gas, thereby making them oxygen-free; when the internal oxygen content of the first cover body 2 and the second cover body 3 still has a surplus or leaks, multiple groups of deoxidizer layers 17 are continuously used to remove the oxygen in the first cover body 2 and the second cover body 3, which is more practical. The externally connected gas injection device is not described in detail. The existing gas injection device can be used to inject gas and exhaust oxygen. After the gas is injected and exhausted, the gas injection pipe 9 and the exhaust pipe 10 can be blocked.

[0034] A deoxygenating battery cover is realized by a processing method of an oxygen-isolating battery cover, so that the battery cover can not only protect the battery but also realize the functions of deoxygenation and oxygen isolation. By arranging a gas injection pipe, an exhaust pipe and a positioning block, the battery assembly is effectively arranged inside a first cover body and a second cover body, and gas injection and oxygen removal operations can be realized, so that the internal battery assembly can be in an oxygen-free state. At the same time, the interior of the first cover body and the second cover body can be continuously deoxygenated by the arranged deoxygenator layer, thereby increasing the possibility of avoiding fire of the internal battery assembly after installation and use.

[0035] The oxygen-free battery with the oxygen-free battery cover is also a deoxygenated battery structure for automobiles.

[0036] Example 2

[0037] A method for processing an oxygen-insulating battery cover adopts the same battery cover structure as above, and by setting a gas injection pipe, an exhaust pipe, and a positioning block, the battery assembly is set inside the first cover body and the second cover body to realize gas injection and oxygen degassing operations, so that the internal battery assembly can be in an oxygen-free state. At the same time, the interior of the first cover body and the second cover body can be continuously deoxygenated through the set deoxygenator layer, and the oxygen degassing operation is performed using the following gas injection device.

[0038] A gas injection device, comprising a housing 21, an adjusting bolt 212 is arranged on the top of one side of the housing 21, the adjusting bolt 212 is threadedly connected to the housing 21, the number of the adjusting bolts 212 is set to two, a transmission screw 213 is rotatably connected between the two adjusting bolts 212, a second sliding rod 214 is arranged between the two adjusting bolts 212, and the transmission screw 213 is located directly above the second sliding rod 214;

[0039] The gas introduction structure 219 includes a slider 21901, a gas chamber 21902 is provided on one side of the slider 21901, a connecting pipe 21903 is slidably connected inside one side of the gas chamber 21902, an air inlet groove 21904 is opened inside the connecting pipe 21903, a fitting plate 21905 is provided on one side of the connecting pipe 21903, the fitting plate 21905 is arranged inside the gas chamber 21902, and an adjustment spring 21906 is provided between the connecting pipe 21903 and the gas chamber 21902.

[0040] A belt transmission device 22 is arranged inside the shell 21, and a reinforcing rib is arranged on the top of the conveyor belt in the belt transmission device 22. A shock-absorbing pad 23 is arranged on one side of the shell 21, and the shock-absorbing pad 23 is arranged in two groups. A horizontal moving plate 24 is arranged at one end of the shock-absorbing pad 23, and a return spring 25 is arranged between the horizontal moving plate 24 and the shell 21. The battery is placed on the top of the belt transmission device 22, and then the belt transmission device 22 drives the battery to move to one side of the gas introduction structure 219, and is squeezed by the gas introduction structure 219, so that one end of the battery is in contact with one side of the horizontal moving plate 24 and squeezes the return spring 25, so that the battery is stably fixed on the top of the belt transmission device 22.

[0041] A bracket 26 is provided on one side of the shell 21, and a bottom fixing groove 27 is provided inside the bottom of the bracket 26. A first slide bar 28 is provided on the top of the bracket 26. A lifting frame 29 is slidably connected to the outer wall of the first slide bar 28. A top fixing groove 210 is provided in the middle of the lifting frame 29. The top fixing groove 210 is provided just above the bottom fixing groove 27. The top fixing groove 210 and the bottom fixing groove 27 are set to half a sphere. A pressure display gauge 211 is provided on the top of the top fixing groove 210. A storage tank filled with nitrogen is loaded between the bottom fixing groove 27 and the top fixing groove 210. A spring is provided between the bracket 26 and the lifting frame 29. The spring pulls the lifting frame 29 to move downward, and the lifting frame 29 drives the top fixing groove 210 to fit with the top of the storage tank to fix the storage tank.

[0042] The threads at both ends of the transmission screw 213 are rotated in opposite directions, and a moving block 215 is provided on the outer wall of the transmission screw 213. The through hole in the middle of the moving block 215 cooperates with the transmission screw 213, and the through hole at the bottom of the moving block 215 is slidably connected to the second sliding rod 214. A rotating rod 216 is rotatably connected to one side of the moving block 215. The number of the rotating rods 216 is set to two, and a mounting plate 217 is rotatably connected between the two rotating rods 216. A limiting groove 218 is provided inside the mounting plate 217, and a slider 21901 is slidably connected inside the limiting groove 218. The motor drives the transmission screw 213 to rotate, and the transmission screw 213 drives the moving block 215 to move inward at the same time. Then the moving block 215 drives the mounting plate 217 to move horizontally outward through the rotating rod 216, and the mounting plate 217 drives the connecting pipe 21903 in the gas introduction structure 219 to align with the air inlet and outlet of the battery.

[0043] Working principle of gas injection device:

[0044] Refer to the instruction manual Figure 6-Figure 9 First, when the oxygen inside the battery needs to be discharged through the gas injection device, the storage bottle filled with nitrogen is installed between the bottom fixing groove 27 and the top fixing groove 210, and then the spring pulls the top fixing groove 210 to move downward to fix the storage bottle, and then the pressure display gauge 211 is connected to the slider 21901 through the pipeline;

[0045] The battery with the battery cover installed on the new energy vehicle is placed on the top of the belt transmission device 22. The belt transmission device 22 drives the battery to move between the gas introduction structure 219 and the horizontal moving plate 24. The motor drives the transmission screw 213 to rotate, and the transmission screw 213 drives the moving block 215 to move inward. Then the moving block 215 pushes the mounting plate 217 to move horizontally to one side through the rotating rod 216, so that the mounting plate 217 drives the slider 21901 to move inward and close to the battery, so that one side outer wall of the battery is in contact with the horizontal moving plate 24. The outer wall is fitted, and the connecting tube 21903 in the slider 21901 is aligned with the air inlet and outlet of the battery, and the connecting tube 21903 is squeezed by the air inlet and outlet of the battery, so that a gap appears between the fitting plate 21905 on one side of the connecting tube 21903 and the gas chamber 21902. At the same time, the air inlet groove 21904 enters into the interior of the gas chamber 21902, allowing nitrogen to enter into the interior of the battery and discharge the oxygen inside the battery through another gas introduction structure 219, so as to realize the gas injection and oxygen discharge of the above-mentioned battery cover and battery.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A method for processing an oxygen-insulating battery cover, characterized in that: A base plate (14) is used, and a plurality of frame plates (15) are arranged on the inner wall of one side of the base plate (14), and a plurality of groups of grooves (16) are arranged on the plurality of groups of frame plates (15), and a layer of deoxidizer layer (17) is arranged inside the plurality of groups of grooves (16), and the deoxidizer layer (17) is bonded inside the grooves (16) of the base plate (14); The above-mentioned base plate with a deoxidizer layer is cut and made into a battery cover shell, the battery cover shell comprises a first cover (2) and a second cover (3), two sets of positioning blocks (4) are arranged on both side walls of the second cover (3), a gas injection pipe (9) is arranged on one side wall of the first cover (2), an exhaust pipe (10) is arranged on one side of the gas injection pipe (9), and the exhaust pipe (10) is arranged on the side wall of the first cover (2), the two covers are covered with a corresponding cover box to form a cavity, and the gas injection pipe (9) and the exhaust pipe (10) are formed to form an oxygen-insulated battery cover for performing gas injection and oxygen exhaust operations.

2. The method for processing an oxygen-insulating battery cover according to claim 1, characterized in that: The deoxidizer layer (17) is made of deoxidized thermal insulation material.

3. The method for processing an oxygen-insulating battery cover according to claim 1, characterized in that: A group of first screw holes (5) are arranged on the upper end surface of the positioning block (4), two groups of mounting blocks (6) are arranged on the two side walls of the first cover body (2), a group of second screw holes (7) are arranged on the mounting blocks (6), and a plurality of groups of mounting bolts (8) are arranged inside the first screw holes (5) and the second screw holes (7).

4. The method for processing an oxygen-insulating battery cover according to claim 3, characterized in that: Two groups of support blocks (11) are arranged on the front and rear end walls of the second cover body (3), a group of limit blocks (12) are arranged on the upper end surfaces of the multiple groups of support blocks (11), and a group of limit frames (13) are arranged on the upper ends of the multiple groups of limit blocks (12).

5. The method for processing an oxygen-insulating battery cover according to claim 4, characterized in that: A plurality of groups of limit frames (13) are respectively arranged on the front and rear end walls of the first cover body (2).

6. The method for processing an oxygen-insulating battery cover according to claim 1, characterized in that: The diameters of the first screw hole (5) and the second screw hole (7) are the same, and both the first screw hole (5) and the second screw hole (7) are used in conjunction with the mounting bolt (8).

7. The method for processing an oxygen-insulating battery cover according to any one of claims 1 to 6, characterized in that: A gas injection device is used to discharge the air inside the battery cover through a gas injection pipe (9) and an exhaust pipe (10), and a deoxidizer layer is provided on the inner surface of the battery cover to continuously deoxidize the residual or leaked oxygen inside the cover body and the battery after installation and use.