Oil-water separation system
By changing the section of the separation tank into an isosceles trapezoid, using retractable telescopic plates and airbags, combined with the design of the intercept rope, the problems of low efficiency and impurity accumulation in the existing oil-water separation system are solved, and a more efficient oil-water separation and convenient cleaning process is achieved.
Patent Information
- Application Number
- CN202510355366.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-03-25
AI Technical Summary
The existing oil-water separation system has poor oil-water separation efficiency, takes a long time to work to be completely separated, and the accumulation of impurities in the accommodating tank is not convenient for cleaning.
By changing the internal cavity section of the separation tank into an isosceles trapezoidal shape, the oil outlet pipe is located at the narrowest point, and a retractable telescopic plate is set at both ends of the scraper. The telescopic plate constantly shrinks to adapt to the shape of the separation tank, intercepting the oil film, and improving the collection effect of the oil outlet pipe; at the same time, an airbag and an intercepting rope are added, which drives the oil film to shake, and the intercepting rope intercepts and collects the oil film, improving the collection efficiency of the oil film.
It improves the oil-water separation efficiency of the oil-water separation system, shortens the separation time, reduces the accumulation of impurities in the storage tank, facilitates cleaning, and enhances the overall performance of the system.
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Figure CN119857285A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of oil-water separation, and in particular to an oil-water separation system. Background Art
[0002] In the field of oil processing, the oil-water separation system is a crucial technology. It is mainly used to treat the oil-water mixture produced during oil extraction and refining. If the oil-water mixture produced during oil processing is directly discharged without effective treatment, it will cause serious pollution to the environment, including water pollution and soil pollution. The oil-water separation system can separate the oil and water in these mixtures, thereby reducing the negative impact on the environment. The separated oil can be recycled, which not only helps to reduce resource waste, but also reduces production costs. The existing technology has poor efficiency in oil-water separation and requires a long time to completely separate.
[0003] For example, an oil-water separation system provided by authorization announcement number CN118684307B gathers the oil film on the water surface in the separation tank and brings it close to the oil pumping port, thereby reducing the water content in the oil film extracted from the oil pumping port and greatly improving the effect of oil-water separation. At the same time, a receiving tank is provided to separate solid impurities in the oil-water mixture to avoid blockage of the oil pumping port. The solid impurities in the oil-water mixture are intercepted in the receiving tank. When the transmission belt drives the receiving tank to move in the separation tank, the sieve holes on the side wall of the receiving tank allow water in the separation tank to pass through, thereby flushing the solid impurities and washing out the oil film in the solid impurities. The oil film floats on the water surface. When another receiving tank enters the separation tank and moves in a direction close to the floating ball, that is, moves in a first direction, a scraper on the receiving tank enters the separation tank, and the lower part of the scraper is immersed in the separation tank. The receiving tank moves in the first direction to scrape the oil film, thereby gathering the oil film near the floating ball, increasing the thickness of the oil film near the floating ball, and the oil pumping pipe on the floating ball extracts the oil film.
[0004] It has major disadvantages: the oil film is gathered by the movement of the scraper, but since the widths of both ends of the separation tank are consistent, after the scraper moves from one end to the other to gather the oil film; due to the existence of the oil outlet pipe, there is a gap between the scraper and the other end of the separation tank, a large amount of oil is gathered here and cannot flow out from the oil outlet pipe in the shortest time; at the same time, a large amount of impurities accumulate in the holding tank, which is inconvenient to clean the holding tank when cleaning is needed. Summary of the invention
[0005] The embodiment of the present application provides an oil-water separation system, which solves the problem of gathering oil film by moving the scraper in the prior art. However, since the widths of the two ends of the separation tank are the same, after the scraper moves from one end to the other end to gather the oil film, due to the existence of the oil outlet pipe, a gap is left between the scraper and the other end of the separation tank, and a large amount of oil is gathered here and cannot flow out from the oil outlet pipe in the shortest time. At the same time, a large amount of impurities accumulate in the receiving tank, which is inconvenient to clean the receiving tank when it needs to be cleaned, so that the internal cavity cross-section of the separation tank is changed to an isosceles trapezoid, the oil outlet pipe is located at the narrowest point, and retractable retractable plates are arranged at both ends of the scraper. The scraper and the retractable plates move from the widest point to the narrowest point. The retractable plates continuously shrink to adapt to the shape of the separation tank and intercept the oil film. The range of the oil film will continue to shrink and narrow, thereby improving the collection effect of the oil outlet pipe. The retractable retractable plates can scrape off the oil attached to the surface when they shrink, reduce the contact area between the scraper and the oil film, and reduce the oil attached when the scraper and the retractable plates rise. In addition, the filter box can be disassembled for easy cleaning.
[0006] The embodiment of the present application provides an oil-water separation system, including a separation component and a connection component; The separation assembly includes a storage rack, a separation tank, a bracket and a groove slide; The storage rack is provided with a separation tank on the side thereof, and the separation tank is used to store an oil-water mixture; There are two brackets, which are fixed on the upper side of the storage rack, and the two brackets are symmetrically fixed on both sides of the separation tank; A groove slide is provided on one side of the two brackets close to each other, and the groove slide is annular; There are two connecting assemblies, which are arranged between two brackets; The connecting assembly comprises a rotating column, which is cylindrical, and both ends of the rotating column are arranged in the groove slideway; The cross section of the separation tank parallel to the ground is an isosceles trapezoid; It also includes an interception component, wherein there are two interception components corresponding to the two connection components; The interception assembly includes a scraper, a sliding port, a telescopic plate and a rebound member; The upper end of the scraper is fixed on the rotating column, one side of the scraper is provided with a sliding opening, the sliding opening passes through the scraper, the two telescopic plates are symmetrically slidably connected at both ends of the sliding opening, the rebound member is arranged above the telescopic plate, and the rebound member is arranged on the top side of the sliding opening; The resilient member is used to assist the retractable plate in resetting.
[0007] As an improvement, one side of the separation tank is provided with a drain outlet; When the resilient member is not subjected to force, the scraper extends out of the telescopic plate.
[0008] As an improvement, the separation assembly further includes an oil outlet channel, an electric slide, a slide block 1, a lifting pipe, an oil outlet pipe, an electromagnet, a conveyor belt and an ultrasonic thickness gauge; The storage rack is provided with an oil outlet channel, the oil outlet channel is located below the separation tank, the upper end of the oil outlet channel is connected to the separation tank, the end of the oil outlet channel away from the separation tank passes through the side wall of the storage rack, and the end of the oil outlet channel away from the separation tank is connected to the oil storage device; The electric slide is fixed on one side of the separation tank, the slider 1 is slidably arranged on the electric slide, the lifting pipe is fixed on one side of the slider 1, the upper end of the oil outlet pipe is fixed below the lifting pipe, the lower end of the oil outlet pipe is fixed to one end of the oil outlet flow channel located in the separation tank, and the oil outlet pipe is an elastic telescopic pipe; An electromagnet is fixed under the separation tank, and the lower end of the scraper is made of magnetic material; There are two conveyor belts corresponding to the two brackets, the two conveyor belts are symmetrically arranged, the conveyor belt is located between the two brackets, one side of the conveyor belt is arranged on the side where the two brackets are close to each other, and the conveyor belt is located in the inner circle of the groove slideway of the annular structure; When the conveyor belt is working, it drives the scraper to extend into the separation tank from the widest part; The ultrasonic thickness gauge is used to detect the thickness of the oil film. The ultrasonic thickness gauge is arranged on one side of the inner wall of the separation tank and is located at the narrowest part of the separation tank. The ultrasonic thickness gauge is located above the lifting pipe; The connecting assembly also includes a connecting rod and a sliding column; There are two sliding columns corresponding to the two brackets; The sliding column and the rotating column are both cylindrical, and the axes of the sliding column and the rotating column are parallel to the ground; The sliding column is slidably connected in the groove slideway, and the two ends of the rotating column are respectively rotatably connected to the sides of the two sliding columns close to each other; The outer wall of the sliding column abuts against the inner wall of the groove slideway; There are two connecting rods, which correspond to two sliding columns and two conveyor belts respectively. The lower end of the connecting rod is fixed on the sliding column, and one end of the connecting rod away from the sliding column is fixed on the endless belt of the conveyor belt.
[0009] As an improvement, the electric slide is located at the narrowest part of the separation tank, the length direction of the electric slide is perpendicular to the ground, and the length direction of the electric slide is the sliding direction of the slider 1; The conveying direction of the conveyor belt is perpendicular to the axis of the rotating column, and the conveying direction of the conveyor belt is parallel to the height direction of the isosceles trapezoidal cross section of the separation tank; The output end of the ultrasonic thickness gauge is perpendicular to the ground.
[0010] As an improvement, the opening direction of the sliding opening is parallel to the axis of the sliding column; The lower end of the telescopic plate is in close contact with the bottom side of the sliding opening, and the telescopic plate is in close contact with the inner wall of the sliding opening.
[0011] As an improvement, the resilient member comprises a first fixing plate, a telescopic rod, a spring and a second fixing plate; The fixing plate 1 is fixed to the top side of the sliding opening; There are two of each of the telescopic rod, spring and fixed plate, and they correspond to the two telescopic plates respectively; The second fixed plate is fixed on the side of the telescopic plate, two telescopic rods are symmetrically fixed on both sides of the first fixed plate, one end of the telescopic rod away from the first fixed plate is fixed on the second fixed plate, the spring is sleeved on the telescopic rod, and the two ends of the spring are respectively fixed on the first fixed plate and the second fixed plate; The telescopic direction of the telescopic rod is parallel to the axis of the connecting rod; The interception assembly also includes a filter box, a water inlet, a feed outlet, a filter screen and a cover plate; The filter box is detachably arranged on the lower side of the scraper, and one side of the filter box is provided with a water inlet, the water inlet passes through the filter box, and the penetration direction of the water inlet is parallel to the forward direction of the scraper. The filter box is provided with a feed opening, the feed opening is connected with the water inlet, and a cover plate is detachably arranged in the feed opening; There are two filter screens, which are fixed at both ends of the water outlet, and the mesh size of the filter screens is smaller than the solid impurities in the oil-water mixture; After the scraper extends into the separation tank, a gap is left between the lower end of the filter screen and the bottom side of the separation tank.
[0012] As an improvement, it also includes an expansion component, which includes an air bag and an air pump; The airbag is fixed on one side of the scraper, the airbag is located in the forward direction of the scraper in the separation tank, and the air pump is fixed on the side of the scraper away from the airbag; When the scraper extends into the separation tank, the air pump is always located above the liquid surface; The air pump output end is communicated with the air bag.
[0013] As an improvement, there are multiple air bags and air pumps respectively, and they correspond one to one; A plurality of air bags are fixed on one side of the scraper in sequence from top to bottom.
[0014] As an improvement, the oil-water separation system further includes an interception rope; The two ends of the interception rope are respectively fixed on the sides of the two brackets close to each other; The intercepting rope is an elastic rope.
[0015] As an improvement, in the initial state, the length direction of the intercepting rope is perpendicular to the conveying direction of the conveyor belt; When the conveyor belt drives the scraper to rise in height, the front of the scraper moves against the interception rope; The midpoint of the interception rope is directly above the lifting tube.
[0016] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages: First, the internal cavity cross-section of the separation tank is changed into an isosceles trapezoid, the oil outlet pipe is located at the narrowest point, and retractable telescopic plates are set at both ends of the scraper. The scraper and the telescopic plate move from the widest to the narrowest point. The telescopic plate continuously shrinks to adapt to the shape of the separation tank and intercepts the oil film. The range of the oil film will continue to shrink and narrow, thereby improving the collection effect of the oil outlet pipe; the retractable telescopic plate can scrape off the oil attached to the surface when it shrinks, reduce the contact area between the scraper and the telescopic plate, and reduce the oil attached when the scraper and the telescopic plate rise; and the filter box can be disassembled for easy cleaning; Second, add an air bag. The air bag is located in the forward direction of the scraper. During the expansion and contraction of the air bag, it can shake the oil film, which can increase the speed of its entry into the lifting pipe and the amount of oil film collected. When the air bag is closest to the lifting pipe, it can drive the oil film near the lifting pipe to shake, and shake the part around the lifting pipe that the scraper cannot reach, so as to shake the oil film on the surface into the lifting pipe, thereby improving the efficiency of oil film collection. Thirdly, after the airbags are divided into multiple parts, the amount of air required to inflate the airbags to a certain extent and contact the oil film will also be reduced. At the same inflation speed, the frequency of expansion and contraction increases, which improves the shaking and collecting effect of the oil film. The airbags located at the oil surface are inflated separately to reduce the shaking of water, thereby reducing the amount of water entering the oil outlet pipe and improving the collection effect of the oil film. At the same time, multiple airbags are arranged in sequence from top to bottom to adapt to different oil surface heights, further improving the collection effect of the oil film. Fourthly, the intercepting rope can intercept the oil film remaining in front of the scraper, collect it, and drip it into the separation tank and the lifting pipe. When the scraper and the telescopic plate do not conflict with the intercepting rope, the gravity of the oil gathers in the middle section of the intercepting rope and drips into the lifting pipe, thereby improving the collection effect. At the same time, the deformed intercepting rope can slow down the ejection speed of the telescopic plates, reduce the splashing degree of the oil attached to the scraper, and further improve the collection effect of the oil film. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a front view of an oil-water separation system of the present invention; Figure 2 This is a front cross-sectional view of an oil-water separation system of the present invention; Figure 3The present invention is an oil-water separation system Figure 2 Schematic diagram of the structure at inner A; Figure 4 A cross-sectional view of a filter box of an oil-water separation system of the present invention Figure 1 ; Figure 5 A cross-sectional view of a filter box of an oil-water separation system of the present invention Figure 2 ; Figure 6 A schematic diagram of a groove slideway of an oil-water separation system of the present invention; Figure 7 Schematic diagram of the telescopic state of a telescopic plate of an oil-water separation system of the present invention Figure 1 ; Figure 8 Schematic diagram of the telescopic state of a telescopic plate of an oil-water separation system of the present invention Figure 2 ; Fig. 9 This is a schematic diagram of the installation of a telescopic rod and a spring of an oil-water separation system of the present invention; Fig.10 Schematic diagram of the scraper of an oil-water separation system of the present invention extending into the separation tank Figure 1 ; Fig.11 Schematic diagram of the scraper of an oil-water separation system of the present invention extending into the separation tank Figure 2 ; Fig.12 Schematic diagram of the scraper of an oil-water separation system of the present invention extending into the separation tank Figure 3 ; Fig.13 This is a schematic diagram of the installation of an air bag of an oil-water separation system of the present invention; Fig.14 This is a schematic diagram of the installation of multiple air bags in an oil-water separation system of the present invention; Fig.15 Schematic diagram of the scraper of an oil-water separation system of the present invention against the interception rope Figure 1 ; Fig.16 Schematic diagram of the scraper of an oil-water separation system of the present invention against the interception rope Figure 2 .
[0018] In the figure: 100, separation assembly; 110, storage rack; 111, oil outlet channel; 112, separation tank; 120, electric slide; 130, slide block 1; 140, lifting tube; 150, oil outlet pipe; 160, electromagnet; 170, conveyor belt; 180, bracket; 181, groove slide; 190, ultrasonic thickness gauge; 200, connecting assembly; 210, connecting rod; 220, sliding column; 230, rotating column; 300, interception assembly; 310, scraper; 311, sliding port; 320, telescopic plate; 330, fixed plate 1; 340, telescopic rod; 350, spring; 360, fixed plate 2; 370, filter box; 371, water outlet; 372, feed outlet; 380, filter screen; 390, cover plate; 400, expansion assembly; 410, air bag; 420, air pump; 500. Interception rope. DETAILED DESCRIPTION
[0019] To facilitate the understanding of the present invention, the present application will be described more comprehensively below with reference to the relevant drawings; the drawings show preferred embodiments of the present invention, but the present invention can be implemented in many different forms and is not limited to the embodiments described herein; on the contrary, the purpose of providing these embodiments is to enable a more thorough and comprehensive understanding of the disclosed content of the present invention.
[0020] It should be noted that the terms “vertical”, “horizontal”, “up”, “down”, “left”, “right” and similar expressions used in this document are only for illustrative purposes and do not represent the only implementation method.
[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field to which the present invention belongs; the terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the term "and / or" used herein includes any and all combinations of one or more related listed items.
[0022] Embodiment 1: Figure 1-12 As shown, the present application provides an oil-water separation system, including a separation component 100 and a connection component 200; The separation assembly 100 includes a storage rack 110, a separation tank 112, a bracket 180 and a groove slide 181; The upper side of the storage rack 110 is provided with a separation tank 112, and the separation tank 112 is used to store oil-water mixture, and one side of the separation tank 112 is provided with a drain port; There are two brackets 180, which are fixed on the upper side of the storage rack 110, and the two brackets 180 are symmetrically fixed on both sides of the separation tank 112; The two brackets 180 have a groove slide 181 on one side close to each other, and the groove slide 181 is annular; There are two connecting assemblies 200, which are arranged between two brackets 180; The connecting assembly 200 includes a rotating column 230, which is cylindrical, and both ends of the rotating column 230 are arranged in the groove slideway 181; The cross section of the separation tank 112 parallel to the ground is an isosceles trapezoid; It also includes an interception component 300, and there are two interception components 300, corresponding to the two connection components 200; The interception assembly 300 includes a scraper 310, a sliding port 311, a telescopic plate 320 and a rebound member; The upper end of the scraper 310 is fixed on the rotating column 230, and one side of the scraper 310 is provided with a sliding opening 311, and the sliding opening 311 runs through the scraper 310. There are two telescopic plates 320, and the two telescopic plates 320 are symmetrically slidably connected at both ends of the sliding opening 311. The resilient member is arranged above the telescopic plate 320, and the resilient member is arranged on the top side of the sliding opening 311. The resilient member is used to assist the retractable plate 320 in resetting; When the resilient member is not subjected to force, the scraper 310 extends out of the telescopic plate 320; The separation assembly 100 further includes an oil outlet channel 111, an electric slide 120, a slide block 130, a lifting tube 140, an oil outlet pipe 150, an electromagnet 160, a conveyor belt 170 and an ultrasonic thickness gauge 190; The storage rack 110 is provided with an oil outlet channel 111, the oil outlet channel 111 is located below the separation tank 112, the upper end of the oil outlet channel 111 is connected to the separation tank 112, the end of the oil outlet channel 111 away from the separation tank 112 passes through the side wall of the storage rack 110, and the end of the oil outlet channel 111 away from the separation tank 112 is connected to the oil storage device; The oil storage device is a prior art and will not be described in detail here; The electric slide 120 is fixed to one side of the separation tank 112, the slider 130 is slidably arranged on the electric slide 120, the lifting pipe 140 is fixed to one side of the slider 130, the upper end of the oil outlet pipe 150 is fixed below the lifting pipe 140, the lower end of the oil outlet pipe 150 is fixed to one end of the oil outlet channel 111 located in the separation tank 112, and the oil outlet pipe 150 is an elastic telescopic pipe; The electric slide 120 is located at the narrowest part of the separation tank 112, and the length direction of the electric slide 120 is perpendicular to the ground, and the length direction of the electric slide 120 is the sliding direction of the slider 130; The electric slide 120 is a prior art and will not be described in detail here; The electromagnet 160 is fixed below the separation tank 112, and the lower end of the scraper 310 is made of magnetic material; The electromagnet 160 absorbs the magnetic material at the lower end of the scraper 310 so that the lower end of the scraper 310 always faces the ground; The conveying direction of the conveyor belt 170 is perpendicular to the axis of the rotating column 230, and the conveying direction of the conveyor belt 170 is parallel to the height direction of the isosceles trapezoidal cross section of the separation tank 112; There are two conveyor belts 170 corresponding to the two brackets 180. The two conveyor belts 170 are symmetrically arranged. The conveyor belt 170 is located between the two brackets 180. One side of the conveyor belt 170 is arranged on the side where the two brackets 180 are close to each other. The conveyor belt 170 is located on the inner circle of the groove slideway 181 of the annular structure. When the conveyor belt 170 is working, it drives the scraper 310 to extend into the separation tank 112 from the widest part; The ultrasonic thickness gauge 190 is used to detect the thickness of the oil film. The ultrasonic thickness gauge 190 is arranged on one side of the inner wall of the separation tank 112 and is located at the narrowest part of the separation tank 112. The ultrasonic thickness gauge 190 is located above the lifting pipe 140; The output end of the ultrasonic thickness gauge 190 is perpendicular to the ground. The ultrasonic thickness gauge 190 is a prior art and will not be described in detail here. The connecting assembly 200 further includes a connecting rod 210 and a sliding column 220; There are two sliding posts 220, corresponding to the two brackets 180; The sliding column 220 and the rotating column 230 are both cylindrical, and the axes of the sliding column 220 and the rotating column 230 are parallel to the ground; The sliding column 220 is slidably connected in the groove slideway 181, and the two ends of the rotating column 230 are respectively rotatably connected to the sides of the two sliding columns 220 that are close to each other; The outer wall of the sliding column 220 abuts against the inner wall of the groove slideway 181; There are two connecting rods 210, which correspond to two sliding posts 220 and two conveyor belts 170 respectively. The lower end of the connecting rod 210 is fixed on the sliding post 220, and the end of the connecting rod 210 away from the sliding post 220 is fixed on the endless belt of the conveyor belt 170. The opening direction of the sliding opening 311 is parallel to the axis of the sliding column 220; The lower end of the telescopic plate 320 is in close contact with the bottom side of the sliding opening 311, and the telescopic plate 320 is in close contact with the inner wall of the sliding opening 311; The resilient member includes a fixing plate 1 330, a telescopic rod 340, a spring 350 and a fixing plate 2 360; The fixing plate 1 330 is fixed to the top side of the sliding opening 311; The telescopic rod 340, the spring 350 and the second fixing plate 360 are each provided in pairs, and correspond to the two telescopic plates 320 respectively; The second fixing plate 360 is fixed to the upper side of the telescopic plate 320, and two telescopic rods 340 are symmetrically fixed to the two sides of the first fixing plate 330. One end of the telescopic rod 340 away from the first fixing plate 330 is fixed to the second fixing plate 360. The spring 350 is sleeved on the telescopic rod 340, and the two ends of the spring 350 are respectively fixed to the first fixing plate 330 and the second fixing plate 360. The telescopic direction of the telescopic rod 340 is parallel to the axis of the connecting rod 210; The interception assembly 300 further includes a filter box 370, a water outlet 371, a feed outlet 372, a filter screen 380 and a cover plate 390; The filter box 370 is detachably arranged on the lower side of the scraper 310, and one side of the filter box 370 is provided with a water inlet 371, and the water inlet 371 passes through the filter box 370, and the penetration direction of the water inlet 371 is parallel to the forward direction of the scraper 310. The filter box 370 is provided with a discharge port 372, and the discharge port 372 is connected with the water inlet 371, and a cover plate 390 is detachably arranged in the discharge port 372; The filter box 370 is used to filter the oil-water mixture and store the filtered solid impurities, so as to facilitate flushing the oil film on the surface when the filter box 370 moves forward in the separation tank 112; There are two filter screens 380, which are fixed at both ends of the water outlet 371. The mesh size of the filter screen 380 is smaller than the solid impurities in the oil-water mixture. After the scraper 310 extends into the separation tank 112 , a gap is left between the lower end of the filter screen 380 and the bottom side of the separation tank 112 .
[0023] During the use of the device, the filter box 370 is installed under the scraper 310, the cover 390 is opened, and the mixture of oil and water to be filtered is poured into the filter box 370. The water and oil are filtered through the filter net 380 and enter the separation tank 112. Solid impurities remain in the filter box 370. The oil in the mixture floats on the surface of the water and spreads to the entire water surface of the separation tank 112. The thickness of the oil film is detected by the ultrasonic thickness gauge 190, and the height of the lifting tube 140 is adjusted in real time by the electric slide 120. When the oil film is gathered, the conveyor belt 170 works, and the electromagnet 160 is started, so that the scraper 310 extends into the separation tank 112. Due to the adsorption of the electromagnet 160 below, the scraper 310 always maintains a vertical state. In the process of continuously driving the scraper 310 to move, the telescopic plates 320 at both ends of the scraper 310 contact the inner wall of the separation tank 112, intercept the oil film in front of the scraper 310, gather it, and prevent it from flowing back. In the process of continuously moving forward, the length of the telescopic plate 320 is continuously reduced, and it is squeezed by the inner wall of the separation tank 112 and retracted into the sliding port 311 to adapt to the separation tank 112 with a changing width, and the range of movement of the oil film is continuously reduced. , pushing the oil film into the lifting pipe 140; when the conveyor belt 170 drives the scraper 310 to rise, and the telescopic plates 320 at both ends of the scraper 310 do not conflict with the inner wall of the separation tank 112, the telescopic plates 320 are reset by the elastic force of the telescopic rod 340 and the spring 350, and because the rotating column 230 is rotatably connected with the sliding column 220, and the lower end of the scraper 310 is adsorbed by the electromagnet 160, the scraper 310 is always conveyed vertically downward; and in the process of the scraper 310 moving forward, the oil film in the solid impurities in the filter box 370 is continuously flushed by the water flow, so that the oil film can float to the surface of the water, and then the oil film can float to the surface of the water. The conveyor belt 170 continuously drives the two connecting components 200 and the intercepting component 300 to work reciprocatingly to gather the internal oil film; when the oil film is thick, the scraper 310 is closest to the lifting tube 140 and the height has not risen, the conveyor belt 170 can be controlled to stop working until the oil film completely flows out of the lifting tube 140, and then the conveyor belt 170 is started; after the oil film is collected, the filter box 370 can be disassembled to clean the solid impurities inside it to facilitate the next oil film collection; and the excess water inside can be discharged through the drain port on one side of the separation tank 112.
[0024] Compared with the prior art, the internal cavity cross-section of the separation tank 112 is changed into an isosceles trapezoid, the oil outlet pipe 150 is located at the narrowest point, and retractable telescopic plates 320 are arranged at both ends of the scraper 310. The scraper 310 and the telescopic plate 320 move from the widest point to the narrowest point. The telescopic plate 320 continuously shrinks to adapt to the shape of the separation tank 112 and intercepts the oil film. The range of the oil film will continue to shrink and narrow, thereby improving the collection effect of the oil outlet pipe 150; the retractable telescopic plate 320 can scrape off the oil attached to the surface when shrinking, reduce the contact area between the scraper 310 and the telescopic plate 320, and reduce the oil attached when the scraper 310 and the telescopic plate 320 rise; and the filter box 370 can be disassembled for easy cleaning.
[0025] Embodiment 2: When the embodiment 1 is in use, the scraper 310 intercepts the accumulated oil film and collects it. However, when the accumulated oil film is thick, the scraper 310 needs to stop working for a long time, which makes the working efficiency worse. In addition, there are places around the lifting tube 140 and the inner wall of the separation tank 112 that the scraper 310 cannot reach, resulting in the inability to scrape the surface oil film into the lifting tube 140 through the scraper 310. Based on this, the solution of the embodiment 1 is improved, such as Fig.13 As shown: Also included is an expansion assembly 400, wherein the expansion assembly 400 includes an air bag 410 and an air pump 420; The airbag 410 is fixed on one side of the scraper 310, and the airbag 410 is located in the forward direction of the scraper 310 in the separation tank 112, and the air pump 420 is fixed on the side of the scraper 310 away from the airbag 410; When the scraper 310 extends into the separation tank 112, the air pump 420 is always located above the liquid surface; The output end of the air pump 420 is communicated with the air bag 410 .
[0026] When the scraper 310 moves in the water and oil film, the air bag 410 can be inflated by the air pump 420 to drive the oil film on the surface to shake, thereby increasing the speed at which the oil film enters the lifting tube 140 and the amount of oil film collected. When the scraper 310 is closest to the lifting tube 140, the expansion and contraction of the air bag 410 can drive the nearby oil film to shake, thereby shaking the part around the lifting tube 140 that the scraper 310 cannot reach, and shaking it into the lifting tube 140.
[0027] An airbag 410 is added and located in the forward direction of the scraper 310. During the expansion and contraction of the airbag 410, the oil film can be shaken, thereby increasing the speed at which the oil film enters the lifting tube 140 and the amount of oil film collected. When the airbag 410 is closest to the lifting tube 140, it can drive the oil film near the lifting tube 140 to shake, and shake the part around the lifting tube 140 that the scraper 310 cannot reach, thereby shaking the surface oil film into the lifting tube 140, thereby improving the efficiency of collecting the oil film.
[0028] Embodiment 3: During the use of Embodiment 2, the collection effect of the oil film is improved by the expansion and contraction of the airbag 410. However, the expansion of the airbag 410 will cause the water below the oil film to sway, thereby causing the swaying water to enter the oil outlet pipe 150. Based on this, the solution of Embodiment 2 is improved, such as Fig.14 As shown: There are multiple air bags 410 and air pumps 420, respectively, and they correspond to each other one by one; A plurality of air bags 410 are fixed on one side of the scraper 310 in sequence from top to bottom.
[0029] When the scraper 310 moves in the water and oil film, the airbag 410 flush with the oil film can be controlled to be inflated separately, so that it can be continuously expanded and contracted, which can shake the oil film on the surface, and can increase the speed of its entry into the lifting tube 140 and the amount of oil film collected; and when the scraper 310 is closest to the lifting tube 140, the airbag 410 flush with the oil film is controlled to be inflated separately, and the expansion and contraction of the airbag 410 drives the oil to shake, and the part around the lifting tube 140 that the scraper 310 cannot reach is shaken, and the oil film on the surface is shaken into the lifting tube 140, further improving the efficiency of oil film collection.
[0030] After the airbag 410 is divided into multiple parts, the amount of inflation required to make the airbag 410 expand and contact the oil film to a certain extent also becomes smaller. At the same inflation speed, the frequency of expansion and contraction increases, thereby improving the shaking and collecting effect of the oil film; the airbag 410 located at the oil surface is expanded separately to reduce the shaking degree of water, thereby reducing the amount of water entering the oil outlet pipe 150, thereby improving the collection effect of the oil film; at the same time, multiple airbags 410 are arranged in sequence from top to bottom to adapt to different oil level heights, thereby further improving the collection effect of the oil film.
[0031] Embodiment 4: During the use of embodiment 3, the oil film is intercepted by the scraper 310 and the telescopic plate 320. When the two rise in height to separate from the separation tank 112, a large amount of oil film will remain on the surface of the airbag 410 in front of the scraper 310. In the process of the conveyor belt 170 driving the connecting component 200 gradually away, the oil on the scraper 310 will gradually drip, resulting in a reduction in the collection effect; at the same time, when the scraper 310 is separated from the separation tank 112, the telescopic plate 320 will automatically reset. At this time, the oil attached to the scraper 310 will vibrate to the upper side of the bracket 180 and the storage rack 110, resulting in a reduction in the collection efficiency. Based on this, the solution of embodiment 3 is improved, such as Figure 2 , Figure 15-16 As shown: Also includes an interception rope 500; In the initial state, the length direction of the intercepting rope 500 is perpendicular to the conveying direction of the conveyor belt 170; The two ends of the interception rope 500 are respectively fixed to the sides of the two brackets 180 close to each other; The interception rope 500 is an elastic rope; When the conveyor belt 170 drives the scraper 310 to rise in height, the front of the scraper 310 moves against the interception rope 500; The midpoint of the intercepting rope 500 is directly above the lifting tube 140 .
[0032] When the conveyor belt 170 drives the scraper 310 and the telescopic plate 320 to rise, the scraper 310 will come into contact with the intercepting rope 500. In the process of continuous rising and moving forward, it will come into contact with the intercepting rope 500 and deform. The oil attached to the surface of the airbag 410 in front of the scraper 310 will be scraped off through the intercepting rope 500. In the process of the telescopic plate 320 detaching from the separation tank 112 and resetting, it will come into contact with the deformed intercepting rope 500. The intercepting rope 500 will reduce the resetting speed and reduce the vibration generated. The oil scraped off by the intercepting rope 500 will drip into the separation tank 112 and the lifting tube 140. When the scraper 310 and the telescopic plate 320 do not come into contact with the intercepting rope 500, the oil will gather at the midpoint of the intercepting rope 500 due to the gravity of the oil and drip into the lifting tube 140.
[0033] The intercepting rope 500 can intercept the oil film remaining in front of the scraper 310, collect it, and drip it into the separation tank 112 and the lifting pipe 140. When the scraper 310 and the telescopic plate 320 do not conflict with the intercepting rope 500, the gravity of the oil gathers in the middle section of the intercepting rope 500 and drips into the lifting pipe 140, thereby improving the collection effect. At the same time, the deformed intercepting rope 500 can slow down the ejection speed of the telescopic plates 320, reduce the splashing degree of the oil attached to the scraper 310, and further improve the collection effect of the oil film.
[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An oil-water separation system, comprising a separation component (100) and a connection component (200); The separation assembly (100) comprises a storage rack (110), a separation tank (112), a bracket (180) and a groove slideway (181); The storage rack (110) has a separation tank (112) on its upper side, and the separation tank (112) is used to store an oil-water mixture; There are two brackets (180) fixed on the upper side of the storage rack (110), and the two brackets (180) are symmetrically fixed on both sides of the separation tank (112); A groove slideway (181) is provided on one side of the two brackets (180) close to each other, and the groove slideway (181) is annular; There are two connection assemblies (200), which are arranged between two brackets (180); The connection assembly (200) comprises a rotating column (230), the rotating column (230) is cylindrical, and both ends of the rotating column (230) are arranged in the groove slideway (181); It is characterized in that The cross section of the separation tank (112) parallel to the ground is an isosceles trapezoid; It also includes an interception component (300), wherein there are two interception components (300) corresponding to the two connection components (200); The interception assembly (300) comprises a scraper (310), a sliding opening (311), a telescopic plate (320) and a resilient member; The upper end of the scraper (310) is fixed on the rotating column (230), and one side of the scraper (310) is provided with a sliding opening (311), and the sliding opening (311) passes through the scraper (310). There are two telescopic plates (320), and the two telescopic plates (320) are symmetrically slidably connected at both ends of the sliding opening (311), and the rebound member is arranged above the telescopic plate (320), and the rebound member is arranged on the top side of the sliding opening (311); The resilient member is used to assist the retractable plate (320) in resetting.
2. An oil-water separation system as claimed in claim 1, characterized in that: The separation tank (112) has a drainage outlet on one side; When the resilient member is in a state where no force is applied, the scraper (310) extends out of the telescopic plate (320).
3. The oil-water separation system according to claim 1, characterized in that: The separation component (100) further comprises an oil outlet channel (111), an electric slide (120), a slide block (130), a lifting tube (140), an oil outlet pipe (150), an electromagnet (160), a conveyor belt (170), and an ultrasonic thickness gauge (190); The storage rack (110) is provided with an oil outlet channel (111), the oil outlet channel (111) is located below the separation tank (112), the upper end of the oil outlet channel (111) is connected to the separation tank (112), the end of the oil outlet channel (111) away from the separation tank (112) passes through the side wall of the storage rack (110), and the end of the oil outlet channel (111) away from the separation tank (112) is connected to the oil storage device; The electric slide (120) is fixed to one side of the separation tank (112); the slider 1 (130) is slidably arranged on the electric slide (120); the lifting tube (140) is fixed to one side of the slider 1 (130); the upper end of the oil outlet pipe (150) is fixed below the lifting tube (140); the lower end of the oil outlet pipe (150) is fixed to one end of the oil outlet flow channel (111) located in the separation tank (112); and the oil outlet pipe (150) is an elastic telescopic tube; An electromagnet (160) is fixed below the separation tank (112), and the lower end of the scraper (310) is made of a magnetic material; There are two conveyor belts (170) corresponding to the two brackets (180), the two conveyor belts (170) are symmetrically arranged, the conveyor belt (170) is located between the two brackets (180), one side of the conveyor belt (170) is arranged on a side where the two brackets (180) are close to each other, and the conveyor belt (170) is located on the inner circle of the groove slideway (181) of the annular structure; When the conveyor belt (170) is in operation, it drives the scraper (310) to extend into the separation tank (112) from the widest part; The ultrasonic thickness gauge (190) is used to detect the thickness of the oil film. The ultrasonic thickness gauge (190) is arranged on one side of the inner wall of the separation tank (112) and is located at the narrowest part of the separation tank (112). The ultrasonic thickness gauge (190) is located above the lifting pipe (140); The connection assembly (200) further comprises a connection rod (210) and a sliding column (220); There are two sliding columns (220), corresponding to the two brackets (180); The sliding column (220) and the rotating column (230) are both cylindrical, and the axes of the sliding column (220) and the rotating column (230) are parallel to the ground; The sliding column (220) is slidably connected in the groove slideway (181), and the two ends of the rotating column (230) are respectively rotatably connected to the sides of the two sliding columns (220) that are close to each other; The outer wall of the sliding column (220) abuts against the inner wall of the groove slideway (181); There are two connecting rods (210), which correspond to two sliding columns (220) and two conveyor belts (170) respectively; the lower end of the connecting rod (210) is fixed on the sliding column (220), and one end of the connecting rod (210) away from the sliding column (220) is fixed on the endless belt of the conveyor belt (170).
4. An oil-water separation system as claimed in claim 3, characterized in that: The electric slide (120) is located at the narrowest part of the separation tank (112), the length direction of the electric slide (120) is perpendicular to the ground, and the length direction of the electric slide (120) is the sliding direction of the slider 1 (130); The conveying direction of the conveyor belt (170) is perpendicular to the axis of the rotating column (230), and the conveying direction of the conveyor belt (170) is parallel to the height direction of the isosceles trapezoidal cross section of the separation tank (112); The output end of the ultrasonic thickness gauge (190) is perpendicular to the ground.
5. The oil-water separation system according to claim 3, characterized in that: The opening direction of the sliding opening (311) is parallel to the axis of the sliding column (220); The lower end of the telescopic plate (320) is in close contact with the bottom side of the sliding opening (311), and the telescopic plate (320) is in close contact with the inner wall of the sliding opening (311).
6. An oil-water separation system as claimed in claim 5, characterized in that: The resilient member comprises a first fixing plate (330), a telescopic rod (340), a spring (350) and a second fixing plate (360); The fixing plate 1 (330) is fixed on the top side of the sliding opening (311); The telescopic rod (340), the spring (350) and the second fixing plate (360) are each provided in two pieces, and correspond to the two telescopic plates (320) respectively; The second fixed plate (360) is fixed to the upper side of the telescopic plate (320), the two telescopic rods (340) are symmetrically fixed to the two sides of the first fixed plate (330), one end of the telescopic rod (340) away from the first fixed plate (330) is fixed to the second fixed plate (360), the spring (350) is sleeved on the telescopic rod (340), and the two ends of the spring (350) are respectively fixed to the first fixed plate (330) and the second fixed plate (360); The telescopic direction of the telescopic rod (340) is parallel to the axis of the connecting rod (210); The interception assembly (300) further comprises a filter box (370), a water outlet (371), a material discharge port (372), a filter screen (380) and a cover plate (390); The filter box (370) is detachably arranged on the lower side of the scraper (310); one side of the filter box (370) is provided with a water outlet (371); the water outlet (371) passes through the filter box (370); the penetration direction of the water outlet (371) is parallel to the forward direction of the scraper (310); the filter box (370) is provided with a material discharge port (372); the material discharge port (372) is communicated with the water outlet (371); a cover plate (390) is detachably arranged in the material discharge port (372); There are two filter screens (380), which are fixed at both ends of the water outlet (371), and the mesh size of the filter screen (380) is smaller than the solid impurities in the oil-water mixture; After the scraper (310) extends into the separation tank (112), a gap is left between the lower end of the filter screen (380) and the bottom side of the separation tank (112).
7. The oil-water separation system according to claim 1, characterized in that: Also included is an expansion assembly (400), wherein the expansion assembly (400) includes an air bag (410) and an air pump (420); The airbag (410) is fixed on one side of the scraper (310), the airbag (410) is located in the forward direction of the scraper (310) in the separation tank (112), and the air pump (420) is fixed on a side of the scraper (310) away from the airbag (410); When the scraper (310) extends into the separation tank (112), the air pump (420) is always located above the liquid surface; The output end of the air pump (420) is in communication with the air bag (410).
8. An oil-water separation system as claimed in claim 7, characterized in that: There are a plurality of air bags (410) and air pumps (420), respectively, and they correspond one to one; A plurality of air bags (410) are fixed on one side of the scraper (310) in sequence from top to bottom.
9. The oil-water separation system according to claim 1, characterized in that: The oil-water separation system further comprises an interception rope (500); Two ends of the intercepting rope (500) are respectively fixed to the sides of the two brackets (180) that are close to each other; The intercepting rope (500) is an elastic rope.
10. An oil-water separation system as claimed in claim 9, characterized in that: In an initial state, the length direction of the intercepting rope (500) is perpendicular to the conveying direction of the conveyor belt (170); When the conveyor belt (170) drives the scraper (310) to rise in height, the front of the scraper (310) moves against the interception rope (500); The midpoint of the interception rope (500) is directly above the lifting tube (140).
Citation Information
Patent Citations
An oil-water separation system
CN118684307B
Oil-water separating device
CN107583310A
Settling tank with lifting scraper
CN108970185A
Oil scraping device for oil-water separator
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Oil-containing sewage separation device
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