Material bending device for building construction

Abstract

The present invention belongs to the technical field related to bending devices, and specifically discloses a material bending device for construction, including a workbench, a mounting frame is fixedly provided on the upper end surface of the workbench, a top frame is fixedly provided on the upper end surface of the mounting frame, a bending piece is connected to the inner side of the top frame through a lifting mechanism, side drive shafts are rotatably inserted on both sides of the interior of the mounting frame, side wheels are provided on the outside of the front ends of the two side drive shafts, side gears are provided on the outside of the rear ends of the two side drive shafts, a pipe clamping mechanism is provided inside the mounting frame and near the edges on both sides, and a pipe racking mechanism is provided at the front end of the workbench. Compared with traditional technologies, the present invention has less mechanical properties, mainly relies on torque to bend square pipes, and the deformation process is relatively controllable, and the square pipes can be bent by themselves and then removed from the device.

Description

Technical Field

[0001] The invention belongs to the technical field related to bending devices, and specifically discloses a material bending device used in building construction. Background Art

[0002] Construction refers to the production activities in the implementation stage of engineering construction. It is the construction process of various buildings. It can also be said to be the process of turning various lines on the design drawings into physical objects at designated locations. It includes foundation engineering construction, main structure construction, roof engineering construction, decoration engineering construction, etc. The place where the construction work is done is called "construction site" or "construction site", also called construction site.

[0003] Square pipes are needed at the construction site, and they need to be bent during processing. Existing pipes use jacks or tools by hand, which makes it difficult to control the deformation process and the structural stability is poor, causing the bending of the pipes to be subjected to excessive strain, making them unusable. Therefore, we need to make improvements. Summary of the invention

[0004] The purpose of the present invention is to solve the problems existing in the background technology, and a material bending device for construction is proposed, including a workbench, a mounting frame is fixedly arranged on the upper end surface of the workbench, a top frame is fixedly arranged on the upper end surface of the mounting frame, a bending piece is connected to the inner side of the top frame through a lifting mechanism, side drive shafts are rotatably inserted on both sides of the inside of the mounting frame, side wheels are arranged on the outside of the front ends of the two side drive shafts, side gears are arranged on the outside of the rear ends of the two side drive shafts, a pipe clamping mechanism is arranged inside the mounting frame and near the edges on both sides, and a pipe rack mechanism is arranged at the front end of the workbench.

[0005] Preferably, the lifting mechanism includes a first hydraulic cylinder fixedly arranged on the upper inner side of the top frame, and the telescopic end of the first hydraulic cylinder is connected to the bending member.

[0006] Preferably, the bending part includes a moving seat fixedly mounted at the telescopic end of the first hydraulic cylinder, a main driving shaft is arranged inside the moving seat, a pressure wheel is arranged outside the front end of the main driving shaft, and a fixed pipe mechanism is arranged on one side of the upper end surface of the moving seat.

[0007] Preferably, the fixed pipe mechanism includes a U-shaped frame fixedly mounted on one side of the upper end surface of the moving seat, the U-shaped frame is connected to a slide via a driving mechanism, a moving ring is fixedly mounted on the lower end surface of the slide, a chuck is fixedly mounted on the outer side of the moving ring, arc grooves are provided inside the chuck and close to the oblique lower side of both sides, and rotating shafts are installed inside the two arc grooves, and swing mechanisms are provided on the outer sides of the two rotating shafts.

[0008] Preferably, the driving mechanism includes a screw rod rotatably installed on the inner side of the U-shaped frame, a second motor is fixedly provided at one end of the screw rod, the second motor is fixedly connected to the U-shaped frame, the movable ring is threadedly matched with the screw rod, a limiting groove is provided on the upper surface of the U-shaped frame, and the slide slides inside the limiting groove.

[0009] Preferably, the swing mechanism includes a rocker arm rotatably mounted on the outside of the rotating shaft, a mounting rod is inserted into the lower inside of the rocker arm, a support rod is arranged on the outside of the mounting rod and at the front end of the rocker arm, a cylinder is fixedly arranged on the upper outside of the support rod, a slide is fixedly arranged on the telescopic end of the cylinder, the slide and the support rod are slidably matched, a vertical rod is fixedly arranged on the upper end surface of the slide on the side away from the cylinder, a sliding sleeve is slidably mounted on the outside of the vertical rod, a first support wheel and a second support wheel are arranged on the outer walls of one side of the slide and the sliding sleeve, a clamping rod is fixedly arranged on the outside of the two rocker arms and near the middle, a ring is rotatably mounted on the outside of the two clamping rods, and the two groups of rings are connected by a two-way telescopic rod.

[0010] Preferably, the pipe clamping mechanism includes a guide rod slidably mounted on an inner side edge of the mounting frame, a limit rod is fixedly provided on the outer upper end of the guide rod, the end of the guide rod away from the limit rod is connected to the second hydraulic cylinder via a connecting rod, a frame seat is fixedly provided at the rear end of the second hydraulic cylinder, a first motor is fixedly provided on the upper end of the frame seat, a main gear is mounted on the output end of the first motor, and the main gear is meshingly connected to the two sets of side gears.

[0011] Preferably, the pipe rack mechanism comprises a front plate fixedly mounted on the outer side of the front end of the workbench, and roller racks are fixedly arranged on both sides of the upper surface of the front plate.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The lifting mechanism can be used to drive the bending part to press down and bend the square tube in the middle. The U-shaped frame can be used to drive the support rod, the rocker rod, the cylinder, the slide seat, the first support wheel and the second support wheel to perform rolling support on both sides of the central bending area according to the position of the pressure wheel, so that the curvature of the pressure bend is more in line with the use needs. The first support wheel and the second support wheel clamp and limit the upper and lower sides of the two ends of the square tube, so that the bending process can be controlled, and it is also ensured that the strain force is eliminated when the square tube is bent, making the bending surface smoother.

[0014] 2. Driven by the first motor, two sets of side gears can drive the side drive shaft and side wheels to rotate, so that the square tube can enter from one end, be gradually bent into the required angle, and then move away from the other end. The roller frame can assist the square tube to enter from one end when bending the square tube, thereby improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0016] Figure 2 It is a schematic diagram of the overall connection structure of the present invention from another angle;

[0017] Figure 3 It is a schematic diagram of the connection structure between the top frame, the first hydraulic cylinder and the moving seat of the present invention;

[0018] Figure 4 It is a schematic diagram of the connection structure between the chuck and the swing rod of the present invention;

[0019] Figure 5 It is a schematic diagram of another angle connection structure between the chuck and the swing rod of the present invention;

[0020] Figure 6 It is a schematic diagram of the connection structure between the U-shaped frame and the driving mechanism of the present invention.

[0021] In the figure: 1, workbench; 2, front plate; 3, guide rod; 4, limit rod; 5, mounting frame; 6, top frame; 7, first hydraulic cylinder; 8, slide; 9, side wheel; 10, roller frame; 11, second hydraulic cylinder; 12, frame seat; 13, first motor; 14, connecting rod; 15, second motor; 16, side drive shaft; 17, side gear; 18, main gear; 19, main drive shaft; 20, U-shaped frame; 21, cylinder; 22, mounting rod; 23, two-way telescopic rod; 24, collar; 25, swing rod; 26, first support wheel; 27, second support wheel; 28, support rod; 29, slide seat; 30, arc groove; 31, chuck; 32, rotating shaft; 33, clamping rod; 34, vertical rod; 35, sliding sleeve; 36, moving ring; 37, limit groove; 38, moving seat; 39, screw rod; 40, pressure wheel. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] like Figure 1-Figure 6A material bending device for construction shown in the figure comprises a workbench 1, a mounting frame 5 is fixedly provided on the upper end surface of the workbench 1, a top frame 6 is fixedly provided on the upper end surface of the mounting frame 5, a bending piece is connected to the inner side of the top frame 6 through a lifting mechanism, side drive shafts 16 are rotatably inserted on both sides of the inside of the mounting frame 5, side wheels 9 are provided on the outside of the front ends of the two side drive shafts 16, side gears 17 are provided on the outside of the rear ends of the two side drive shafts 16, a pipe clamping mechanism is provided inside the mounting frame 5 and near the edges on both sides, and a pipe racking mechanism is provided at the front end of the workbench 1.

[0025] The lifting mechanism includes a first hydraulic cylinder 7 fixedly arranged on the upper inner side of the top frame 6, the telescopic end of the first hydraulic cylinder 7 is connected to the bending member, the bending member includes a moving seat 38 fixedly installed at the telescopic end of the first hydraulic cylinder 7, a main driving shaft 19 is arranged inside the moving seat 38, a pressing wheel 40 is arranged outside the front end of the main driving shaft 19, and a fixed pipe mechanism is arranged on one side of the upper end surface of the moving seat 38;

[0026] like Figure 3 As shown, the movable seat 38 can move synchronously with the lifting and lowering movement of the first hydraulic cylinder 7, thereby prompting the pressure wheel 40 to control the bending angle at the bending angle of the square tube, and the pressure wheel 40 can also cooperate with the two sets of side wheels 9. When the square tube is bent, it can move by itself under the rolling transportation of the side wheels 9 and the pressure wheel 40.

[0027] The fixed pipe mechanism includes a U-shaped frame 20 fixedly mounted on one side of the upper end surface of the moving seat 38, the U-shaped frame 20 is connected to the slide 8 through a set driving mechanism, a moving ring 36 is fixedly mounted on the lower end surface of the slide 8, a chuck 31 is fixedly sleeved on the outer side of the moving ring 36, an arc groove 30 is opened inside the chuck 31 and close to the lower side of both sides, and a rotating shaft 32 is installed inside the two arc grooves 30, and a swing mechanism is arranged on the outer side of the two rotating shafts 32, and the driving mechanism includes a screw rod 39 rotatably mounted on the inner side of the U-shaped frame 20, a second motor 15 is fixedly arranged on one end of the screw rod 39, the second motor 15 is fixedly connected to the U-shaped frame 20, the moving ring 36 and the screw rod 39 are threadedly matched, a limiting groove 37 is opened on the upper surface of the U-shaped frame 20, and the slide 8 slides inside the limiting groove 37;

[0028] like Figure 1 , Figure 2 and Figure 6 As shown, when the second motor 15 drives the screw rod 39 to rotate, the movable ring 36 reciprocates outside the screw rod 39 under the sliding positioning of the slide 8 and the limiting groove 37, so that the movable ring 36 and the chuck 31 can approach the square pipe;

[0029] The purpose of providing the arc groove 30 at the chuck 31 and arranging the rotating shaft 32 inside the arc groove 30 is to allow the swing mechanism to fine-tune the angle, thereby assisting the use of the pressing wheel 40.

[0030] The swing mechanism includes a swing rod 25 rotatably sleeved on the outside of the rotating shaft 32, a mounting rod 22 is inserted into the lower part of the swing rod 25, a support rod 28 is arranged on the outside of the mounting rod 22 and at the front end of the swing rod 25, a cylinder 21 is fixedly arranged on the upper outside of the support rod 28, a slide seat 29 is fixedly arranged on the telescopic end of the cylinder 21, the slide seat 29 and the support rod 28 are slidably matched, a vertical rod 34 is fixedly arranged on the upper end surface of the slide seat 29 away from the cylinder 21, a sliding sleeve 35 is slidably installed on the outside of the vertical rod 34, a first support wheel 26 and a second support wheel 27 are arranged on the outer wall of one side of the slide seat 29 and the sliding sleeve 35, a clamping rod 33 is fixedly arranged on the outside of the two swing rods 25 and near the middle, and a collar 24 is rotatably sleeved on the outside of the two clamping rods 33, and the two sets of collars 24 are connected by a bidirectional telescopic rod 23;

[0031] like Figure 4 and Figure 5 As shown, the swing rod 25 can be driven by the telescopic movement of the bidirectional telescopic rod 23 and the collar 24, and can rotate with the clamping rod 33 of the swing rod 25, so that when the bidirectional telescopic rod 23 is extended and retracted, the angle between the two swing rods 25 is adjusted accordingly, so as to reduce the curvature of the pressing wheel 40 when bending a square tube of a certain length, and avoid obvious bending angles;

[0032] Under the lifting and lowering movement of the cylinder 21, the slide 29 and the first support wheel 26 can flexibly adjust the fit between the square tube, and the second support wheel 27 can be guided by the rolling of the side wheel 9, so that the square tube can move up by itself through the sliding sleeve 35 when being guided to move, thereby flexibly controlling the bending process.

[0033] The pipe clamping mechanism includes a guide rod 3 slidably mounted on an edge of one side of the inner side of the mounting frame 5, a limit rod 4 is fixedly arranged on the upper end of the outer side of the guide rod 3, an end of the guide rod 3 away from the limit rod 4 is connected to a second hydraulic cylinder 11 through a connecting rod 14, a frame seat 12 is fixedly arranged at the rear end of the second hydraulic cylinder 11, a first motor 13 is fixedly arranged on the upper end of the frame seat 12, a main gear 18 is sleeved on the output end of the first motor 13, and the main gear 18 is meshedly connected with two sets of side gears 17;

[0034] like Figure 2 As shown, the second hydraulic cylinder 11 can move by driving the connecting rod 14 to drive the guide rod 3 to move toward the front end of the mounting frame 5. When processing the square pipe, the limit rod 4 limits the head and tail ends on one side, thereby facilitating the processed square pipe to be automatically moved away from the front end of the mounting frame 5 under the transmission of the side wheel 9.

[0035] The pipe rack mechanism includes a front plate 2 fixedly mounted on the outer side of the front end of the workbench 1, and roller racks 10 are fixedly arranged on both sides of the upper end surface of the front plate 2;

[0036] like Figure 1 and Figure 2 As shown, the front plate 2 is used to install the roller frames 10 on both sides. When the square tube is being processed, the square tube to be processed can be placed on the upper surface of one side of the roller frame 10.

[0037] Working principle: When in use, the square pipe enters the outer surface of the adjacent side wheel 9 from one end of the roller frame 10, and then the first hydraulic cylinder 7 drives the moving seat 38 to move downward. According to the bending needs of the square pipe, the moving seat 38 and the pressure wheel 40 are arranged in the middle of the upper ends of the two sets of side wheels 9, and the corresponding second hydraulic cylinder 11 drives the connecting rod 14 to move to the front end, so that the two limit rods 4 are located on the rear side of the square pipe, and the front and rear ends of the square pipe are limited. Then the first motor 13 drives the main gear 18 to rotate, and the main gear 18 is engaged with the side gears 17 on both sides. The side gear 17 drives the side drive shaft 16 to rotate, and the side wheel 9 outside the side drive shaft 16 will transport the square pipe to the other end. At the same time, the second motor 15 drives the screw rod 39 to rotate, so that the moving ring 36 moves toward one end of the square tube, and the first support wheel 26 is adjusted by the cylinder 21 to press against the lower surface of the lower end of the square tube and close to the pressing wheel 40. The second support wheel 27 at the upper end of the vertical rod 34 is stuck above the square tube during the process. The two sets of side wheels 9, the first support wheel 26 and the second support wheel 27 cooperate with the rolling of the square tube, and in the process, the pressing force of the pressing wheel 40 is reduced to ensure that the midpoint of the bending of the square tube can be controlled when the square tube is bent. The two sets of side wheels 9 are rolled out during the bending process, so that the bending process of the square tube can be more flexible, and the two swing arms 25 can adjust the distance between them and the pressing wheel 40 according to actual needs with the drive of the two-way telescopic rod 23, so as to meet the use of square tubes with longer lengths.

[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention claimed.

Claims

1. A material bending device for use in building construction, comprising a workbench (1), characterized in that: The upper end surface of the workbench (1) is fixedly provided with a mounting frame (5), the upper end surface of the mounting frame (5) is fixedly provided with a top frame (6), the inner side of the top frame (6) is connected to a bending member via a lifting mechanism, side drive shafts (16) are rotatably inserted into the inside of the mounting frame (5) on both sides, the front ends of the two side drive shafts (16) are externally provided with side wheels (9), the rear ends of the two side drive shafts (16) are externally provided with side gears (17), and the inside of the mounting frame (5) and near the edges on both sides are provided with a pipe clamping mechanism. The front end of the workbench (1) is provided with a pipe mounting mechanism; the lifting mechanism comprises a first hydraulic cylinder (7) fixedly arranged on the upper inner side of the top frame (6); the bending member comprises a movable seat (38) fixedly arranged at the telescopic end of the first hydraulic cylinder (7); a pipe fixing mechanism is arranged on one side of the upper end surface of the movable seat (38); the pipe fixing mechanism comprises a chuck (31); an arc groove (30) is provided inside the chuck (31) and close to the oblique lower side of both sides; and a rotating shaft (32) is installed inside the two arc grooves (30); and two rotating shafts (32) are installed inside the two arc grooves (30). The outer side of the rotating shaft (32) is provided with a swing mechanism, the swing mechanism comprising a swing rod (25) rotatably mounted on the outer side of the rotating shaft (32), a mounting rod (22) is inserted into the lower part of the swing rod (25), a support rod (28) is provided on the outer side of the mounting rod (22) and at the front end of the swing rod (25), a cylinder (21) is fixedly provided on the upper side of the outer side of the support rod (28), a slide seat (29) is fixedly provided at the telescopic end of the cylinder (21), the slide seat (29) and the support rod (28) are slidably matched, and the slide seat (29) is slidably engaged with the support rod (28). A vertical rod (34) is fixedly provided on the upper end surface of the side away from the cylinder (21), a sliding sleeve (35) is slidably installed on the outer side of the vertical rod (34), a first support wheel (26) and a second support wheel (27) are provided on the outer wall of one side of the sliding seat (29) and the sliding sleeve (35), a clamping rod (33) is fixedly provided on the outer side and near the middle of the two swing rods (25), and a ring (24) is rotatably sleeved on the outer side of the two clamping rods (33), and the two groups of the rings (24) are connected by a bidirectional telescopic rod (23).

2. A material bending device for construction according to claim 1, characterized in that: A main drive shaft (19) is disposed inside the movable seat (38), and a pressure wheel (40) is disposed outside the front end of the main drive shaft (19).

3. A material bending device for construction according to claim 2, characterized in that: The pipe fixing mechanism further comprises a U-shaped frame (20) fixedly mounted on one side of the upper end surface of the moving seat (38); the U-shaped frame (20) is connected to a slide frame (8) via a driving mechanism; a moving ring (36) is fixedly mounted on the lower end surface of the slide frame (8); and the chuck (31) is fixedly sleeved on the outside of the moving ring (36).

4. A material bending device for construction according to claim 3, characterized in that: The driving mechanism comprises a screw rod (39) rotatably mounted on the inner side of the U-shaped frame (20); a second motor (15) is fixedly mounted on one end of the screw rod (39); the second motor (15) is fixedly connected to the U-shaped frame (20); the movable ring (36) and the screw rod (39) are threadedly engaged; a limiting groove (37) is provided on the upper surface of the U-shaped frame (20); and the slide (8) slides inside the limiting groove (37).

5. The material bending device for construction according to claim 1, characterized in that: The pipe clamping mechanism comprises a guide rod (3) slidably mounted on an inner side edge of a mounting frame (5); a limit rod (4) is fixedly arranged on the outer upper end of the guide rod (3); an end of the guide rod (3) away from the limit rod (4) is connected to a second hydraulic cylinder (11) via a connecting rod (14); a frame seat (12) is fixedly arranged at the rear end of the second hydraulic cylinder (11); a first motor (13) is fixedly arranged on the upper end of the frame seat (12); a main gear (18) is sleeved on the output end of the first motor (13); and the main gear (18) is meshingly connected with two sets of side gears (17).

6. A material bending device for construction according to claim 1, characterized in that: The pipe rack mechanism comprises a front plate (2) fixedly mounted on the outside of the front end of the workbench (1), and roller racks (10) are fixedly arranged on both sides of the upper end surface of the front plate (2).

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