Cast-in-place pile spiral bar machining device and manufacturing method

Abstract

The invention provides a cast-in-place pile spiral bar machining device and a manufacturing method. The cast-in-place pile spiral bar machining device comprises a machining platform, two translation rails installed on the machining platform, a bar pulling trolley arranged on the two translation rails, a steel bar frame fixed to the bar pulling trolley and used for containing steel bars, and a pay-off device fixed to the bar pulling trolley. The invention discloses a cast-in-place pile spiral reinforcement machining device and a manufacturing method thereof, the cast-in-place pile spiral reinforcement machining device comprises a machining platform, two rotating shafts symmetrically arranged on the machining platform, a reinforcement cage framework arranged on the two rotating shafts, and the cast-in-place pile spiral reinforcement machining device is installed on the machining platform. The surrounding of the reinforcement cage framework is shielded, workers are warned of approaching, then good safety protection is provided for machining of the reinforcement cage framework, potential safety hazards generated during machining of the reinforcement cage framework are avoided, and risks are prevented from entering dangerous areas such as the rotating reinforcement cage framework and the rotating shaft.

Description

Technical Field

[0001] The invention relates to the technical field of steel cage manufacturing, and in particular to a cast-in-place pile spiral reinforcement processing device and a manufacturing method. Background Art

[0002] Usually we call the prefabricated steel structure such as bored piles, bored piles, columns, etc. steel cages. The main role of the steel cage is the same as the force of the longitudinal steel bars of the column. It mainly plays a tensile role. The compressive strength of concrete is high but the tensile strength is very low. It plays a restraining role on the pile body concrete, so that it can withstand a certain axial tension.

[0003] During the production and processing of the steel cage, spiral reinforcement will be wound around the outside of the steel cage foundation frame. However, the winding of the spiral reinforcement is still done manually in most construction sites. Usually, a steel cage requires 4 to 5 people to work together to complete it. In addition, the winding spacing of the spiral reinforcement of the steel cage is difficult to control and the compactness is poor, which seriously affects the processing quality of the steel cage. In the scenario where the cast-in-place pile process is used on a large scale, it greatly hinders the progress of the project and seriously affects the overall construction site progress and construction cost control.

[0004] Some construction sites may use rolling equipment to assist the rotation of the steel cage frame to cooperate with the winding of spiral bars. However, during the rotation of the steel cage frame, it is easy to cause horizontal deviation due to vibration, which in turn leads to uneven spacing of the spiral bar winding, affecting the quality of the finished steel cage product. In addition, during the rotation of the steel cage, there is a lack of shielding and protection for the steel cage frame, and safety protection measures are insufficient. During the rotation of the steel cage frame, workers may be accidentally rolled into the steel cage frame because of their proximity to the steel cage, posing a major safety hazard. Summary of the invention

[0005] The purpose of the present invention is to provide a cast-in-place pile spiral reinforcement processing device and a manufacturing method to solve the above-mentioned problems.

[0006] In order to achieve the above-mentioned purpose, the present invention provides a cast-in-place pile spiral reinforcement processing device, comprising: a processing platform, two translation tracks installed on the processing platform, a reinforcement trolley arranged on the two translation tracks, a reinforcement frame fixed to the reinforcement trolley and used to place reinforcement bars, a wire releaser fixed to the reinforcement trolley, two rotating shafts symmetrically arranged on the processing platform, a reinforcement cage skeleton arranged on the two rotating shafts, a driving assembly installed on the processing platform and arranged at both ends of the two rotating shafts, a plurality of support members arranged below the two rotating shafts, a plurality of positioning assemblies respectively arranged on the driving assembly and the plurality of support members, two position control assemblies symmetrically installed on the processing platform and respectively arranged at both ends of the reinforcement cage skeleton, a protective assembly arranged on the two translation assemblies, and two auxiliary motion assemblies respectively installed on the two position control assemblies;

[0007] The driving assembly is suitable for driving the two rotating shafts to rotate synchronously;

[0008] The plurality of support members are suitable for ensuring the stability of the rotation of the two rotating shafts;

[0009] The protection assembly is suitable for shielding both sides of the steel cage skeleton;

[0010] The two auxiliary motion components are suitable for assisting the rotation of the steel cage skeleton;

[0011] The two position control components are suitable for controlling the two auxiliary motion components to move closer to or farther from each other.

[0012] Furthermore, the protection component includes two first baffles and two second baffles symmetrically arranged on both sides of the steel cage skeleton, two limit frames symmetrically fixed on the processing platform, two infrared transmitters symmetrically installed on one of the position control components, two infrared receivers symmetrically installed on the other position control component and corresponding to the two infrared transmitters, and an audible and visual alarm installed on one of the position control components;

[0013] The two first baffles and the two second baffles are respectively fitted and slidably inserted into the two limit frames.

[0014] Further, the position control assembly includes two guide rails and two positioning racks symmetrically installed on the processing platform, a plurality of guide blocks slidably installed on the two guide rails, two position control plates fixed on the guide blocks, a plurality of movable wheels respectively fixed on the two position control plates, two positioning frames respectively movably installed on the two position control plates, two positioning tooth blocks respectively fixed on the bottom of the two positioning frames and respectively meshing with the two positioning racks, and two first screws respectively threadedly installed on the two positioning frames and respectively rotatably connected with the two position control plates;

[0015] The two first baffles and the two second baffles are respectively fixed on a plurality of the position control plates in the two position control assemblies.

[0016] Furthermore, the position control assembly also includes two lifting platforms respectively fixed on the two control plates, a control plate arranged between the two lifting platforms, two limit slots respectively opened on the two lifting platforms and for the two ends of the control plate to move, two limit rods respectively fixed in the two limit slots and respectively passing through the two ends of the control plate, and two hydraulic cylinders respectively fixed in the two limit slots;

[0017] The telescopic ends of the two hydraulic cylinders are fixedly connected to the two ends of the control panel respectively;

[0018] The two infrared transmitters and the two infrared receivers are respectively fixed on a plurality of lifting platforms in the two position control components.

[0019] Furthermore, the auxiliary motion component includes a limit ring fixed on the control panel, a first motor fixed on the control panel, a control rod rotatably connected in the limit ring and fixedly connected to the output end of the first motor, a plurality of adjustment rods fixed on the control rod in a ring array, a plurality of adjustment frames movably mounted on the plurality of adjustment rods, a plurality of auxiliary motion blocks fixedly connected to the plurality of adjustment frames, a plurality of slots provided on the plurality of auxiliary motion blocks, and a plurality of second screws threadedly mounted on the plurality of adjustment frames.

[0020] Furthermore, the steel cage skeleton includes a plurality of stirrup rings, a plurality of main bars and a plurality of tic-tac-toe reinforcing bars;

[0021] A plurality of the stirrup rings, a plurality of the main bars and the cross-shaped reinforcement bars are welded to each other, and one of the cross-shaped reinforcement bars is arranged in a plurality of the slots.

[0022] Furthermore, the positioning assembly includes a support seat fixed on the processing platform, a control groove and two slide grooves provided on the support seat, a bidirectional screw rod rotatably installed in the control groove, two moving blocks symmetrically and movably installed in the control groove and respectively threadedly connected to the two ends of the bidirectional screw rod, two assembly plates respectively fixed on the two moving blocks, and a plurality of sliding blocks fixed at the bottom of the two assembly plates and connected to the two slide grooves.

[0023] Furthermore, the driving assembly includes two first bearing seats installed at one end of the two rotating shafts, two second bearing seats installed at the other ends of the two rotating shafts, a support installed on one of the assembly plates, a second motor fixed in the support, two driving gears fixed at the output end of the second motor and one end of one of the rotating shafts and meshing with each other, two transmission gears fixedly sleeved on one end of the two rotating shafts, a transmission chain meshingly sleeved on the two transmission gears, a control cover fixed on the processing platform, a third screw rod threadedly installed on the control cover, a positioning frame rotatably connected to the third screw rod, an adjusting gear rotatably connected in the positioning frame and meshing with the transmission chain, and two guide rods symmetrically fixed on the positioning frame and movably connected to the control cover;

[0024] The two first bearing seats are fixed on the two assembly plates in one of the positioning components, and the two second bearing seats are fixed on the two assembly plates in the other positioning component.

[0025] Furthermore, the support member includes two support platforms respectively arranged below the two rotating shafts, movable grooves respectively opened on the two support platforms and adapted to the two rotating shafts, and a plurality of support rollers respectively rotatably connected to the two support platforms;

[0026] The two support platforms are fixed on the two assembly plates in one of the positioning components. When in use, the two support platforms can respectively support the two rotating shafts when the two rotating shafts rotate.

[0027] A method for manufacturing a cast-in-place pile spiral reinforcement comprises the following steps:

[0028] S1. Weld a number of stirrup rings, a number of main bars and a number of cross-shaped reinforcement bars into a steel cage frame, and hoist the steel cage frame onto two rotating shafts through equipment;

[0029] S2. Adjust the heights of the two auxiliary components by setting two position control components, so that the center ends of the two auxiliary components and the center end of the steel cage frame are located on the same axis, and control the two auxiliary components to approach each other, contact and connect with the two ends of the steel cage frame, clamp the steel cage frame, and limit the horizontal movement of the steel cage frame. At this time, the protective components set up shield and protect both sides of the steel cage frame;

[0030] S3. Pass the spiral reinforcement on the steel bar frame through the wire guard and pull it to spot weld to one end of the steel cage frame. Start the two auxiliary components and cooperate with the two rotating shafts controlled by the driven components to drive the steel cage frame to rotate to wind the spiral reinforcement. At the same time, the reinforcement trolley drives the steel bar frame and the wire release device to move at a uniform speed along the translation track, so that the steel bar is evenly wound. During the winding process, synchronous welding can be performed by the equipment, or manual welding can be selected after the winding is completed;

[0031] S4. After the spiral reinforcement is wound around the steel cage frame, the end of the spiral reinforcement is welded to the steel cage frame, and the spiral reinforcement behind the end is cut off;

[0032] S5: By setting the position control component, the two auxiliary components are controlled to move away from each other, the connection with the steel cage is released, and the manufactured steel cage is suspended from the two rotating shafts through the setting.

[0033] Compared with the prior art, the present invention has the following beneficial effects:

[0034] 1. The device and method for processing spiral reinforcement of cast-in-place piles control the synchronous rotation of two rotating shafts through the provided driving assembly to drive the steel cage skeleton to be processed to rotate, and assist the winding of spiral reinforcement with the cooperation of the reinforcement trolley, the reinforcement frame and the wire releaser. Compared with pure manual processing and manufacturing, the efficiency of steel cage processing and manufacturing is effectively improved, the labor and material costs are saved, and the processing quality of the steel cage is improved;

[0035] 2. The device and manufacturing method for processing spiral reinforcement of cast-in-place piles can effectively limit the vibration of the steel cage skeleton when it is driven to rotate, effectively improve the stability of the steel cage skeleton when it is rotated, and prevent the horizontal displacement of the steel cage skeleton when it is driven to rotate, thereby avoiding the displacement of the steel cage skeleton when the spiral reinforcement is wound and causing the winding position to be misplaced, effectively improving the uniformity of the spiral reinforcement winding spacing on the steel cage skeleton, and thus the quality of the finished steel cage. At the same time, through the control of the position assembly, it is convenient to adjust the auxiliary assembly according to the size of the steel cage skeleton, so that the auxiliary assembly can be adapted to steel cage skeletons of different diameters for auxiliary processing;

[0036] 3. The device and manufacturing method for processing spiral reinforcement of cast-in-place piles can shield and protect the periphery of the steel cage skeleton through the protective components set up, effectively improving the safety protection measures during the processing of the steel cage, and can sound an alarm when a person or object approaches the dangerous area when the steel cage skeleton rotates, and can control the first motor and the second motor to stop working, so that even if a worker invades the safe distance from the processing of the steel cage skeleton, no accident will occur, ensuring the safety of the steel cage skeleton when the spiral reinforcement is wrapped, avoiding the possibility that the worker may be accidentally rolled into the steel cage skeleton due to being close to the steel cage, and effectively reducing safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0038] Figure 1 A perspective view of the present invention is shown;

[0039] Figure 2 A side view of the present invention is shown;

[0040] Figure 3 The partially split stereoscopic view of the present invention is shown. Figure 1 ;

[0041] Figure 4 A partial top perspective view of the present invention is shown;

[0042] Figure 5 The partially split stereoscopic view of the present invention is shown. Figure 2 ;

[0043] Figure 6 A partially cutaway perspective view of the present invention is shown;

[0044] Figure 7 The partially split stereoscopic view of the present invention is shown. Figure 3 ;

[0045] Figure 8 The present invention is shown Figure 4 Enlarged view of point A.

[0046] In the figures, the same reference numerals denote the same structural elements, wherein:

[0047] 1. Processing platform; 2. Translation track; 3. Rebar trolley; 4. Rebar frame; 5. Wire release device; 6. Rotating shaft; 7. Rebar cage frame; 8. Driving assembly; 9. Support; 10. Positioning assembly; 11. Positioning assembly; 12. Protection assembly; 13. Auxiliary assembly; 14. First baffle; 15. Second baffle; 16. Limiting frame; 17. Infrared transmitter; 18. Infrared receiver; 19. Sound and light alarm; 20. Guide rail; 21. Positioning rack; 22. Guide block; 23. Positioning board; 24. Movable wheel; 25. Positioning frame; 26. Positioning gear block; 27. First screw; 28. Lifting platform; 29. ​​Control board; 30. Limiting slot; 31. Limiting rod; 32. Hydraulic cylinder; 33. Limiting ring; 34, first motor; 35, control rod; 36, adjustment rod; 37, adjustment frame; 38, auxiliary block; 39, slot; 40, second screw; 41, hoop ring; 42, main rib; 43, cross-shaped reinforcement rib; 44, support seat; 45, control slot; 46, slide slot; 47, two-way screw; 48, moving block; 49, assembly plate; 50, slider; 51, first bearing seat; 52, second bearing seat; 53, support; 54, second motor; 55, driving gear; 56, transmission gear; 57, transmission chain; 58, control cover; 59, third screw; 60, positioning frame; 61, adjustment gear; 62, guide rod; 63, support table; 64, movable slot; 65, support roller. DETAILED DESCRIPTION

[0048] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0049] like Figure 1-8 As shown, a cast-in-place pile spiral reinforcement processing device comprises: a processing platform 1, two translation tracks 2 installed on the processing platform 1, a reinforcement trolley 3 arranged on the two translation tracks 2, a reinforcement frame 4 fixed to the reinforcement trolley 3 and used to place reinforcement bars, a wire releaser 5 fixed to the reinforcement trolley 3, two rotating shafts 6 symmetrically arranged on the processing platform 1, a reinforcement cage skeleton 7 arranged on the two rotating shafts 6, a driving component 8 installed on the processing platform 1 and arranged at both ends of the two rotating shafts 6, a plurality of supporting members 9 arranged below the two rotating shafts 6, a plurality of positioning components 10 respectively arranged on the driving component 8 and the plurality of supporting members 9, two position control components 11 symmetrically installed on the processing platform 1 and respectively arranged at both ends of the reinforcement cage skeleton 7, a protection component 12 arranged on the two translation components, and two auxiliary components 13 respectively installed on the two position control components 11;

[0050] The driving assembly 8 is suitable for driving the two rotating shafts 6 to rotate synchronously;

[0051] The plurality of support members 9 are adapted to ensure the stability of the rotation of the two rotating shafts 6;

[0052] The protection assembly 12 is suitable for shielding both sides of the steel cage frame 7;

[0053] The two auxiliary moving components 13 are suitable for assisting the rotation of the steel cage frame 7;

[0054] The two position control components 11 are suitable for controlling the two auxiliary motion components 13 to move closer to or farther from each other.

[0055] When in use, the assembled steel cage frame 7 is installed on the two rotating shafts 6 by hoisting the equipment. At this time, the height of the two auxiliary components 13 can be adjusted and controlled by the two position control components 11, so that the central axis of the two auxiliary components 13 can be located on the same central axis as the central axis of the steel cage frame 7, and according to the overall diameter of the steel cage frame 7 and the position of the internal tic-tac-toe reinforcement ribs 43, the positions of the auxiliary blocks 38 in the two auxiliary components 13 are adjusted, so that the auxiliary components 13 can be adapted to different diameter steel cage frames 7 for auxiliary processing, which is highly practical; then, the two auxiliary components 1 can be adjusted by the two position control components 11. 3, after driving the two auxiliary components 13 to approach each other and dock with the two ends of the steel cage skeleton 7, the position can be limited, so that the two auxiliary components 13 can limit the two ends of the steel cage skeleton 7, so that when the steel cage skeleton 7 is rotated later, there will be no horizontal movement due to vibration, which effectively improves the uniformity of the winding spacing of the spiral reinforcement on the steel cage skeleton 7, and thus the quality of the finished steel cage; after that, the spiral reinforcement on the steel frame 4 passes through the wire guard and is pulled and spot-welded to one end of the steel cage skeleton 7. At this time, the two rotating shafts 6 are controlled to rotate by the set driving component 8, and with the cooperation of the two auxiliary components 13, it can assist While the steel cage skeleton 7 is rotating, the stability of the steel cage skeleton 7 during rotation is effectively improved, and while the steel cage skeleton 7 is rotating and the spiral reinforcement is being wound, the reinforcement trolley 3 drives the wire releaser 5 and the steel frame 4 to extend two translation tracks 2 to move at a constant speed, and the winding spacing of the spiral reinforcement is controlled by the moving speed of the reinforcement trolley 3. During the rotation of the steel cage skeleton 7 and the winding of the spiral reinforcement, the protective component 12 provided can shield and protect the periphery of the steel cage skeleton 7, and can sound an alarm when a person or object approaches the dangerous area when the steel cage skeleton 7 is rotating, and can control the first motor 34 and the second motor 54 to stop working, so as to achieve the detection of the unsafe distance. The steel cage skeleton 7 stops rolling immediately when there are people and objects inside, so even if a worker invades the safe distance for processing the steel cage skeleton 7, no accident will occur, which ensures the safety of the steel cage skeleton 7 when winding the spiral bars, reduces the possibility of safety accidents, and avoids the problem that the worker may be accidentally rolled into the steel cage skeleton 7 because of being close to the steel cage; and when processing steel cages of different sizes, the drive assembly 8 and several support members 9 can be adjusted by the set adjustment assembly 10 to change the distance between the two rotating shafts 6, so that when processing steel cages of different sizes, the steel cage skeleton 7 can be stably driven to rotate.

[0056] Optionally, the protection component 12 includes two first baffles 14 and two second baffles 15 symmetrically arranged on both sides of the steel cage skeleton 7, two limit frames 16 symmetrically fixed on the processing platform 1, two infrared transmitters 17 symmetrically installed on one of the position control components 11, two infrared receivers 18 symmetrically installed on the other position control component 11 and corresponding to the two infrared transmitters 17, and an audible and visual alarm 19 installed on one of the position control components 11;

[0057] The two first baffles 14 and the two second baffles 15 are respectively fitted and slidably inserted into the two limit frames 16. When processing the steel cage skeleton 7, the two first baffles 14 and the two second baffles 15 cooperate to block the two sides of the steel cage skeleton 7, and to seal the dangerous areas such as the rotating steel cage skeleton 7 and the two rotating shafts 6 to a certain extent, thereby effectively improving the safety of the steel cage skeleton 7 during processing. In cooperation with the two infrared transmitters 17 and the infrared receiver 18, when a worker or an object approaches the steel cage skeleton 7 during processing, the sound and light alarm 19 can sound an alarm to remind the worker and remind irrelevant personnel not to approach the dangerous area during the operation. The two infrared transmitters 17 and the infrared receiver 18 can also be electrically connected to the first motor 34 and the second motor 54. When a worker or an object approaches the steel cage skeleton 7 during processing, the first motor 34 and the second motor 54 can be controlled to stop working, so that the steel cage skeleton 7 stops rolling immediately when a person or object is detected within a non-safe distance, and even if a worker invades the safe distance for processing the steel cage skeleton 7, no accident will occur, thereby ensuring the safety of the steel cage skeleton 7 when winding the spiral reinforcement and reducing the possibility of safety accidents; and the two first baffles 14 and the two second baffles 15 can move together with the movement of the two control components 11, so that the two first baffles 14 and the two second baffles 15 can adjust the protection area according to the size of the steel cage skeleton 7, which is convenient to use, and with the cooperation of the two limit frames 16, the stability of the two first baffles 14 and the two second baffles 15 during movement is effectively improved.

[0058] Optionally, the position control assembly 11 includes two guide rails 20 and two positioning racks 21 symmetrically installed on the processing platform 1, a plurality of guide blocks 22 slidably installed on the two guide rails 20, two position control plates 23 fixed on the guide blocks 22, a plurality of movable wheels 24 respectively fixed on the two position control plates 23, two positioning frames 25 respectively movably installed on the two position control plates 23, two positioning tooth blocks 26 respectively fixed to the bottom of the two positioning frames 25 and respectively meshed with the two positioning racks 21, and two first screws 27 respectively threadedly installed on the two positioning frames 25 and respectively rotatably connected to the two position control plates 23;

[0059] The two first baffles 14 and the two second baffles 15 are respectively fixed on the plurality of the position control plates 23 in the two position control components 11. After controlling the height of the two auxiliary components 13 and adapting to the steel cage frame 7, the two position control plates 23 can be pushed to move. The plurality of guide blocks 22 provided cooperate with the two guide rails 20 to ensure the stability of the two position control plates 23 when they move horizontally. With the cooperation of the plurality of movable wheels 24, the smoothness of the movement of the two position control plates 23 is effectively improved, which is convenient for the staff to push the movement of the position control plates 23. After the plate 23 is moved to a suitable position so that the auxiliary component 13 on the position control component 11 completes the docking with one end of the steel cage frame 7, the two first screws 27 on the two position control plates 23 can be rotated to control the two positioning frames 25 to drive the positioning gear blocks 26 to move downward and engage with the two positioning racks 21 respectively, thereby effectively limiting the position after the two control plates 29 move, avoiding the displacement of the two control plates 29 when the steel cage frame 7 is processed, causing the auxiliary component 13 to detach from the steel cage frame 7, or affecting the protective effect of the protective component 12 on the steel cage frame 7.

[0060] Optionally, the position control assembly 11 further includes two lifting platforms 28 respectively fixed on the two position control plates 23, a control plate 29 arranged between the two lifting platforms 28, two limiting grooves 30 respectively opened on the two lifting platforms 28 and for the two ends of the control plate 29 to move, two limiting rods 31 respectively fixed in the two limiting grooves 30 and respectively passing through the two ends of the control plate 29, and two hydraulic cylinders 32 respectively fixed in the two limiting grooves 30;

[0061] The telescopic ends of the two hydraulic cylinders 32 are fixedly connected to the two ends of the control board 29 respectively;

[0062] The two infrared transmitters 17 and the two infrared receivers 18 are respectively fixed on the several lifting platforms 28 in the two positioning control components 11. After determining the diameter of the steel cage skeleton 7, the two hydraulic cylinders 32 can be driven to work, and the control panel 29 can be controlled to move in the two limiting grooves 30 in the two lifting platforms 28, thereby controlling the rise and fall of the control panel 29 to complete the adjustment of the height of the auxiliary component 13. The center end of the auxiliary component 13 and the center end of the steel cage skeleton 7 can be controlled to be located on the same axis, which is convenient for the subsequent docking of the steel cage skeleton 7 and the auxiliary component 13, and enables the auxiliary component 13 to cooperate with the use of steel cage skeletons 7 with different diameters. Under the restriction of the limiting rods 31 in the two limiting grooves 30, the stability of the control panel 29 during vertical movement can be effectively improved.

[0063] Optionally, the auxiliary motion component 13 includes a limit ring 33 fixed on the control board 29, a first motor 34 fixed on the control board 29, a control rod 35 rotatably connected in the limit ring 33 and fixedly connected to the output end of the first motor 34, a plurality of adjustment rods 36 fixed on the control rod 35 in an annular array, a plurality of adjustment frames 37 movably mounted on the plurality of adjustment rods 36, a plurality of auxiliary motion blocks 38 respectively fixedly connected to the plurality of adjustment frames 37, a plurality of slots 39 provided on the plurality of auxiliary motion blocks 38, and a plurality of auxiliary motion blocks 38 respectively fixedly connected to the plurality of adjustment frames 37. The plurality of second screw rods 40 threadedly mounted on the plurality of said adjustment frames 37 control the height of the auxiliary assembly through the position control assembly 11, so that the center end of the auxiliary assembly 13 and the center end of the steel cage frame 7 are located on the same axis, and then the plurality of second screw rods 40 are rotated to release the restriction on the plurality of adjustment frames 37, thereby facilitating the control of the plurality of adjustment frames 37 to move along the plurality of adjustment rods 36, respectively, and adjusting the plurality of adjustment frames 37 to control the positions of the plurality of auxiliary blocks 38, so that the plurality of auxiliary blocks 38 correspond to the tic-tac-toe reinforcement ribs 43 on the steel cage frame 7 ... then adjusting the plurality of adjustment frames 37 to control the positions of the plurality of auxiliary blocks 38, and then rotating the plurality of second screw rods 40 to release the restriction on the plurality of adjustment frames 37, so that the plurality of auxiliary blocks 38 correspond to the tic-tac-toe reinforcement ribs 43 on the steel cage frame 7, and then rotating the plurality of second screw rods 40 to release the restriction on the plurality of adjustment frames 37, and then facilitating the control of the plurality of adjustment frames 37 to move along the plurality The second screw rod 40 contacts the plurality of adjustment rods 36, so that the position of the plurality of auxiliary blocks 38 can be fixed after the position adjustment. At this time, the horizontal position of the auxiliary assembly 13 is controlled by the position control assembly 11, so that the cross-shaped reinforcement rib 43 at one end of the steel cage frame 7 can be inserted into the plurality of slots 39 in the plurality of auxiliary blocks 38. When the steel cage frame 7 needs to be rotated, the first motor 34 is set to work, and the control rod 35 is controlled to rotate, so that the plurality of adjustment rods 36 and the plurality of auxiliary blocks 38 can be driven to rotate, and the cross-shaped reinforcement rib 43 is cooperated to assist the steel cage frame 7 to rotate. The two auxiliary motion components 13 cooperate with each other to improve the stability of the rotation of the auxiliary steel cage skeleton 7, avoid excessive vibration amplitude of the steel cage skeleton 7 caused by simply controlling the rotation of the steel cage skeleton 7 by the two rotating shafts 6, effectively improve the stability of the steel cage skeleton 7 during rotation, and effectively improve the safety of the steel cage skeleton 7 during rotation processing; at the same time, the two auxiliary motion components 13 cooperate with the position control component 11 to limit the horizontal movement of the steel cage skeleton 7, avoid the steel cage skeleton 7 from affecting the winding spacing of the spiral reinforcement due to horizontal displacement when winding the spiral reinforcement, and ensure the processing quality of the steel cage skeleton 7.

[0064] Optionally, the steel cage skeleton 7 includes a plurality of hoop rings 41, a plurality of main bars 42 and a plurality of cross-shaped reinforcing bars 43;

[0065] The plurality of hoop reinforcement rings 41, the plurality of main bars 42 and the cross-shaped reinforcement ribs 43 are welded to each other, wherein one of the cross-shaped reinforcement ribs 43 is arranged in the plurality of the slots 39. When in use, the plurality of cross-shaped reinforcement ribs 43 are welded to the plurality of hoop reinforcement rings 41, and the plurality of main bars 42 are arranged in a circular array, and then the plurality of hoop reinforcement rings 41 are welded between the plurality of main bars 42 at equal intervals. The plurality of cross-shaped reinforcement ribs 43 can support and strengthen the plurality of hoop reinforcement rings 41, ensure the strength of the plurality of hoop reinforcement rings 41, and avoid deformation of the steel cage skeleton 7 during subsequent cast-in-place pile casting. Through the cross-shaped reinforcement ribs 43, when the steel cage skeleton 7 is processed, the cross-shaped reinforcement ribs 43 at both ends of the steel cage skeleton 7 can enter the plurality of slots 39 in the two auxiliary moving components 13, thereby facilitating the two auxiliary moving components 13 to rotate the auxiliary reinforcement rib skeleton through the cross-shaped reinforcement ribs 43.

[0066] Optionally, the positioning assembly 10 includes a support seat 44 fixed on the processing platform 1, a control groove 45 and two slide grooves 46 provided on the support seat 44, a bidirectional screw rod 47 rotatably installed in the control groove 45, two moving blocks 48 symmetrically installed in the control groove 45 and respectively threadedly connected to the two ends of the bidirectional screw rod 47, two assembly plates 49 respectively fixed to the two moving blocks 48, and a plurality of sliders 50 fixed to the bottom of the two assembly plates 49 and connected to the two slide grooves 46. When in use, the two moving blocks 48 can be driven to move in the control groove 45, approach or move away from each other by rotating the bidirectional screw rod 47, thereby driving the two assembly plates 49 to move. The plates 49 move synchronously, approaching or moving away from each other, and with the cooperation of the two slide grooves 46 and a plurality of sliders 50, the stability of the two assembly plates 49 when moving is effectively improved. Furthermore, when processing steel cage skeletons 7 of different diameters, the positions of the support platforms 63 in the support members 9 and the positions of the two first bearing seats 51 and the two bearing seats in the driving assembly 8 can be adjusted through the set several adjustment components 10, so as to realize the control of the positions of the two rotating shafts 6 and adjust the distance between the two rotating shafts 6 to ensure the support and control effect of steel cage skeletons 7 of different diameters, improve the stability of the steel cage skeleton 7 when it is controlled to rotate, ensure the processing quality of the steel cage skeleton 7, and effectively improve the safety of the steel cage during processing.

[0067] Optionally, the driving assembly 8 includes two first bearing seats 51 installed at one end of the two rotating shafts 6, two second bearing seats 52 installed at the other ends of the two rotating shafts 6, a support 53 installed on one of the assembly plates 49, a second motor 54 fixed in the support 53, two driving gears 55 fixed at the output end of the second motor 54 and one end of one of the rotating shafts 6 and meshing with each other, two transmission gears 56 fixedly sleeved on one end of the two rotating shafts 6, a transmission chain 57 meshingly sleeved on the two transmission gears 56, a control cover 58 fixed on the processing platform 1, a third screw rod 59 threadedly installed on the control cover 58, a positioning frame 60 rotatably connected to the third screw rod 59, an adjusting gear 61 rotatably connected in the positioning frame 60 and meshing with the transmission chain 57, and two guide rods 62 symmetrically fixed on the positioning frame 60 and movably connected to the control cover 58;

[0068] The two first bearing seats 51 are fixed on the two assembly plates 49 in one of the positioning components 10, and the two second bearing seats 52 are fixed on the two assembly plates 49 in the other positioning component 10. After the steel cage frame 7 is placed on the two rotating shafts 6 and the steel cage frame 7 is clamped by the two auxiliary components 13, the second motor 54 is started to drive one of the driving gears 55 to rotate, and then the other driving gear 55 is meshed and driven to drive one of the rotating shafts 6 to rotate. At this time, the meshing transmission of the transmission chain 57 and the two transmission gears 56 is When closed, it can drive another rotating shaft 6 to rotate synchronously, and the two first bearings cooperate with the two second bearings to ensure the stability of the two rotating shafts 6 during rotation. After the positions of the two rotating shafts 6 are controlled so that the spacing between the two rotating shafts 6 is adjusted, the third screw 59 can be rotated to drive the positioning frame 60 to move upward stably under the guidance of the two guide rods 62, thereby allowing the adjusting gear 61 to move upward and tighten the transmission chain 57, so that after the spacing between the two transmission gears 56 is controlled and adjusted, the transmission synchronization can still be effectively performed through the transmission chain 57.

[0069] Optionally, the support member 9 includes two support platforms 63 respectively arranged below the two rotating shafts 6, movable grooves 64 respectively opened on the two support platforms 63 and adapted to the two rotating shafts 6, and a plurality of support rollers 65 respectively rotatably connected to the two support platforms 63;

[0070] The two support platforms 63 are fixed on the two assembly plates 49 in one of the positioning components 10. When the two rotating shafts 6 drive the steel cage frame 7 to rotate, the two rotating shafts 6 will move in the two movable grooves 64 respectively, and with the cooperation of a number of support rollers 65, the two rotating shafts 6 can be supported without affecting the normal rotation of the two rotating shafts 6. Furthermore, with the cooperation of a number of support members 9, the smooth rotation of the two rotating shafts 6 is effectively guaranteed, and the effect of driving the steel cage frame 7 to rotate is guaranteed.

[0071] A method for manufacturing a cast-in-place pile spiral reinforcement comprises the following steps:

[0072] S1, welding a plurality of stirrup rings 41, a plurality of main bars 42 and a plurality of cross-shaped reinforcing bars 43 into a steel cage frame 7, and hoisting the steel cage frame 7 onto two rotating shafts 6 through equipment;

[0073] S2. Adjust the heights of the two auxiliary components 13 by setting two position control components 11, so that the central ends of the two auxiliary components 13 and the central end of the steel cage skeleton 7 are located on the same axis, and control the two auxiliary components 13 to approach each other, contact and connect with the two ends of the steel cage skeleton 7, clamp the steel cage skeleton 7, and limit the horizontal movement of the steel cage skeleton 7. At this time, the protective component 12 is set to shield and protect both sides of the steel cage skeleton 7;

[0074] S3, pass the spiral reinforcement on the steel bar frame 4 through the wire guard, and pull and spot weld it to one end of the steel cage skeleton 7, start the two auxiliary components 13, cooperate with the two rotating shafts 6 controlled by the driven component 8 to drive the steel cage skeleton 7 to rotate to wind the spiral reinforcement, and at the same time, the reinforcement trolley 3 drives the steel bar frame 4 and the wire release device 5 to move at a uniform speed along the translation track 2, so that the steel bar is evenly wound. During the winding process, synchronous welding can be performed by the equipment, or manual welding can be selected after the winding is completed;

[0075] S4, after the spiral reinforcement is wound around the steel cage frame 7, the end of the spiral reinforcement is welded to the steel cage frame 7, and the spiral reinforcement after the end is cut off;

[0076] S5; by setting the position control assembly 11, control the two auxiliary components 13 away from each other, release the connection with the steel cage, and the prepared steel cage is suspended from the two rotating shafts 6 by setting.

[0077] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A cast-in-place pile spiral reinforcement processing device, characterized in that: include: A processing platform (1), two translation tracks (2) installed on the processing platform (1), a reinforcement trolley (3) arranged on the two translation tracks (2), a reinforcement frame (4) fixed to the reinforcement trolley (3) and used to place reinforcement bars, a wire releaser (5) fixed to the reinforcement trolley (3), two rotating shafts (6) symmetrically arranged on the processing platform (1), a reinforcement cage frame (7) arranged on the two rotating shafts (6), a driving component (8) installed on the processing platform (1) and arranged at both ends of the two rotating shafts (6), a plurality of supporting members (9) arranged below the two rotating shafts (6), a plurality of positioning components (10) respectively arranged on the driving component (8) and a plurality of supporting members (9), two positioning components (11) symmetrically installed on the processing platform (1) and respectively arranged at both ends of the reinforcement cage frame (7), a protection component (12) arranged on the two translation components, and two auxiliary components (13) respectively installed on the two positioning components (11); The driving assembly (8) is suitable for driving the two rotating shafts (6) to rotate synchronously; The plurality of support members (9) are suitable for ensuring the stability of the rotation of the two rotating shafts (6); The protection component (12) is suitable for shielding two sides of the steel cage framework (7); The two auxiliary moving components (13) are suitable for assisting the rotation of the steel cage framework (7); The two position control components (11) are suitable for controlling the two auxiliary motion components (13) to move closer to or farther from each other.

2. A cast-in-place pile spiral reinforcement processing device as claimed in claim 1, characterized in that: The protection component (12) comprises two first baffles (14) and two second baffles (15) symmetrically arranged on both sides of the steel cage frame (7), two limit frames (16) symmetrically fixed on the processing platform (1), two infrared transmitters (17) symmetrically installed on one of the position control components (11), two infrared receivers (18) symmetrically installed on the other position control component (11) and corresponding to the two infrared transmitters (17), and an audible and visual alarm (19) installed on one of the position control components (11); The two first baffles (14) and the two second baffles (15) are respectively fitted and slidably inserted into the two limit frames (16).

3. A cast-in-place pile spiral reinforcement processing device as claimed in claim 2, characterized in that: The position control assembly (11) comprises two guide rails (20) and two positioning racks (21) symmetrically mounted on the processing platform (1), a plurality of guide blocks (22) slidably mounted on the two guide rails (20), two position control plates (23) fixed on the plurality of guide blocks (22), a plurality of movable wheels (24) respectively fixed on the two position control plates (23), two positioning frames (25) respectively movably mounted on the two position control plates (23), two positioning tooth blocks (26) respectively fixed on the bottom of the two positioning frames (25) and respectively meshed with the two positioning racks (21), and two first screw rods (27) respectively threadedly mounted on the two positioning frames (25) and respectively rotatably connected to the two position control plates (23); The two first baffles (14) and the two second baffles (15) are respectively fixed on a plurality of position control plates (23) in the two position control components (11).

4. A cast-in-place pile spiral reinforcement processing device as claimed in claim 3, characterized in that: The position control assembly (11) further comprises two lifting platforms (28) respectively fixed on the two position control plates (23), a control plate (29) arranged between the two lifting platforms (28), two limit grooves (30) respectively opened on the two lifting platforms (28) and provided for movement at both ends of the control plate (29), two limit rods (31) respectively fixed in the two limit grooves (30) and respectively passing through the two ends of the control plate (29), and two hydraulic cylinders (32) respectively fixed in the two limit grooves (30); The telescopic ends of the two hydraulic cylinders (32) are respectively fixedly connected to the two ends of the control panel (29); The two infrared transmitters (17) and the two infrared receivers (18) are respectively fixed on a plurality of lifting platforms (28) in the two position control components (11).

5. A cast-in-place pile spiral reinforcement processing device as claimed in claim 4, characterized in that: The auxiliary moving assembly (13) comprises a limit ring (33) fixed on the control board (29), a first motor (34) fixed on the control board (29), a control rod (35) rotatably connected in the limit ring (33) and fixedly connected to the output end of the first motor (34), a plurality of adjustment rods (36) fixed in an annular array on the control rod (35), a plurality of adjustment frames (37) movably mounted on the plurality of adjustment rods (36), a plurality of auxiliary moving blocks (38) fixedly connected to the plurality of adjustment frames (37), a plurality of slots (39) provided on the plurality of auxiliary moving blocks (38), and a plurality of second screw rods (40) threadedly mounted on the plurality of adjustment frames (37).

6. A cast-in-place pile spiral reinforcement processing device as claimed in claim 5, characterized in that: The steel cage skeleton (7) comprises a plurality of stirrup rings (41), a plurality of main bars (42) and a plurality of tic-tac-toe reinforcing bars (43); The plurality of hoop reinforcement rings (41), the plurality of main reinforcements (42) and the cross-shaped reinforcement ribs (43) are welded to each other, and one of the cross-shaped reinforcement ribs (43) is arranged in the plurality of the clamping grooves (39).

7. A cast-in-place pile spiral reinforcement processing device as claimed in claim 1, characterized in that: The positioning assembly (10) includes a support seat (44) fixed on the processing platform (1), a control groove (45) and two slide grooves (46) provided on the support seat (44), a bidirectional screw rod (47) rotatably installed in the control groove (45), two moving blocks (48) symmetrically and movably installed in the control groove (45) and respectively threadedly connected to the two ends of the bidirectional screw rod (47), two assembly plates (49) respectively fixed on the two moving blocks (48), and a plurality of sliding blocks (50) fixed at the bottom of the two assembly plates (49) and connected to the two slide grooves (46).

8. A cast-in-place pile spiral reinforcement processing device as claimed in claim 7, characterized in that: The driving assembly (8) comprises two first bearing seats (51) mounted at one end of the two rotating shafts (6), two second bearing seats (52) mounted at the other end of the two rotating shafts (6), a support (53) mounted on one of the assembly plates (49), a second motor (54) fixed in the support (53), two driving gears (55) fixed at the output end of the second motor (54) and at one end of one of the rotating shafts (6) and meshing with each other, and two transmission gears (55) fixedly sleeved at one end of the two rotating shafts (6). A wheel (56), a transmission chain (57) meshingly sleeved on the two transmission gears (56), a control cover (58) fixed on the processing platform (1), a third screw rod (59) threadedly mounted on the control cover (58), a positioning frame (60) rotatably connected to the third screw rod (59), an adjusting gear (61) rotatably connected in the positioning frame (60) and meshing with the transmission chain (57), and two guide rods (62) symmetrically fixed on the positioning frame (60) and movably connected to the control cover (58); The two first bearing seats (51) are fixed on the two assembly plates (49) in one of the positioning components (10), and the two second bearing seats (52) are fixed on the two assembly plates (49) in the other positioning component (10).

9. A cast-in-place pile spiral reinforcement processing device as claimed in claim 7, characterized in that: The support member (9) comprises two support platforms (63) respectively arranged below the two rotating shafts (6), movable grooves (64) respectively opened on the two support platforms (63) and adapted to the two rotating shafts (6), and a plurality of support rollers (65) respectively rotatably connected to the two support platforms (63); The two support platforms (63) are fixed on the two assembly plates (49) in one of the position adjustment components (10).

10. A method for manufacturing spiral reinforcement of a cast-in-place pile, characterized in that: The following steps are involved: S1, welding a plurality of stirrup rings (41), a plurality of main bars (42) and a plurality of cross-shaped reinforcing bars (43) into a steel cage frame (7), and hoisting the steel cage frame (7) onto two rotating shafts (6) through equipment; S2. By setting two position control components (11), the heights of the two auxiliary components (13) are adjusted so that the central ends of the two auxiliary components (13) and the central end of the steel cage frame (7) are located on the same axis, and the two auxiliary components (13) are controlled to approach each other, contact and connect with the two ends of the steel cage frame (7), clamp the steel cage frame (7), and limit the horizontal movement of the steel cage frame (7). At this time, the protective component (12) is set to shield and protect the two sides of the steel cage frame (7); S3, passing the spiral reinforcement on the steel bar frame (4) through the wire guard, and pulling and spot welding it to one end of the steel cage skeleton (7), starting the two auxiliary components (13), cooperating with the two rotating shafts (6) controlled by the driven component (8), driving the steel cage skeleton (7) to rotate to wind the spiral reinforcement, and at the same time, the reinforcement trolley (3) drives the steel bar frame (4) and the wire release device (5) to move at a uniform speed along the translation track (2), so that the steel bar is evenly wound, and synchronous welding can be performed by the equipment during the winding process, or manual welding can be selected after the winding is completed; S4, after the spiral reinforcement is wound around the steel cage frame (7), the end of the spiral reinforcement is welded to the steel cage frame (7), and the spiral reinforcement after the end is cut off; S5; by setting the position control component (11), the two auxiliary components (13) are controlled to move away from each other, the connection with the steel cage is released, and the prepared steel cage is suspended from the two rotating shafts (6) by setting.

Images