Process for eliminating aluminum skimmings on surface of micro-channel zinc-sprayed aluminum flat tube
By using a synchronous belt system driven by sandpaper tape and servo motor in the micro-channel zinc-spray aluminum flat tube surface aluminum chip removal equipment, the micro-channel aluminum flat tube can perform linear motion and reciprocating rolling motion under the friction of the sandpaper tape, the problem of unsatisfactory removal of aluminum chips on the surface of micro-channel aluminum flat tube surface in the prior art is solved, and efficient aluminum chip removal and product quality improvement are achieved.
Patent Information
- Application Number
- CN202510105341.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-04-22
AI Technical Summary
The prior art has poor results when dealing with aluminum chips on the surface of microchannel aluminum flat tubes, and it is difficult to ensure the quality of the product after zinc spraying.
A micro-channel zinc-spray aluminum flat tube surface aluminum chip removal process is adopted. By using a synchronous belt system driven by sandpaper tape and servo motor in the micro-channel zinc-spray aluminum flat tube surface aluminum chip removal equipment, the micro-channel aluminum flat tube can perform linear motion and reciprocating rolling movement under the friction of the sandpaper tape, effectively removing aluminum chips on the surface.
Through this process, aluminum chips on the surface of the microchannel aluminum flat tube can be effectively removed, the product quality after zinc spraying can be improved, and the efficient performance of the condenser can be ensured.
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Figure CN119858093A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of micro-channel zinc-sprayed aluminum flat tube processing technology, and specifically relates to a process for eliminating aluminum chips on the surface of a micro-channel zinc-sprayed aluminum flat tube. Background Art
[0002] Microchannel aluminum flat tube (also known as "parallel flow aluminum flat tube") is a thin-walled porous flat tubular material made of refined aluminum rods through extrusion. It is also called "zinc-sprayed aluminum flat tube" after surface zinc spraying anti-corrosion treatment. It is mainly used in various air-conditioning systems. It uses new environmentally friendly refrigerants and is a key material for the new generation of parallel flow microchannel air-conditioning heat exchangers. The development of condensers is divided into three stages: the first is the tube sheet type (expansion tube type), the second is the tube belt type (serpentine tube type), and the third is currently the parallel flow condenser. The heat dissipation pipeline has also changed accordingly, with round tubes (above Φ8mm), large porous flat tubes (thickness above 3.5mm) and micro porous flat tubes (thickness 1mm-2mm). Microchannel flat tubes are special components for R134A environmentally friendly refrigerant bearing pipelines. Due to their high efficiency, environmental protection, low cost, light weight and high reliability, they were first used in automotive air conditioning systems (EU regulations in 1996, China regulations in 2002). They are mainly divided into pointed flat tubes, square flat tubes, internal tooth flat tubes, triangular hole flat tubes, double-row connection flat tubes and other special-shaped flat tubes. Microchannel aluminum flat tubes will be zinc-sprayed during processing. Before zinc spraying, the aluminum chips on the surface of the microchannel aluminum flat tubes need to be removed to ensure the quality of the product after zinc spraying; After searching, the Chinese patent with the authorization announcement number CN221871386U discloses a deburring device for aluminum tube processing. Through the joint action of the fixing frame, the lower arc frame, the upper arc frame and the first electric push rod, the grinding port of the aluminum tube can be clamped and fixed, and the other end of the aluminum tube is supported by the arc seat, thereby improving the stability of the aluminum tube fixation. Through the joint action of the movable plate, the shell, the through hole, the conduit and the box, the shell is used to wrap the grinding part to prevent the waste chips from splashing everywhere, and then the waste chips are introduced into the box through the conduit for collection. However, the treatment effect of the above equipment on the outer wall of the flat tank is still not ideal. Summary of the invention
[0003] The purpose of the present invention is to provide a process for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube to solve the problems raised in the above-mentioned background technology.
[0004] The present invention provides the following technical solution: a process for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube, comprising the following steps: S1. Place the microchannel aluminum flat tube inside the microchannel zinc-sprayed aluminum flat tube surface aluminum chip removal device, and roll it up through an external rolling device, so that the microchannel aluminum flat tube moves linearly inside the microchannel zinc-sprayed aluminum flat tube surface aluminum chip removal device; S2. The microchannel aluminum flat tube is continuously rolled up by an external rolling device. During the process that the microchannel aluminum flat tube makes a linear motion inside the microchannel zinc-sprayed aluminum flat tube surface aluminum chip removal device, the aluminum chips attached to the surface of the microchannel aluminum flat tube are removed; Wherein, the microchannel zinc-sprayed aluminum flat tube surface aluminum chip removal equipment comprises: Aluminum rack; A chip removal part, the chip removal part is movably arranged inside the aluminum frame; The kneading part is fixedly arranged inside the aluminum material frame.
[0005] As a preferred solution of the present invention, two brackets distributed left and right are fixedly installed at the front and rear of the aluminum frame, and the front and rear of the aluminum frame are provided with cantilevers, which are fixedly installed on the top of the brackets.
[0006] As a preferred solution of the present invention, the chip removal part includes: A bearing platform, wherein the bearing platform is fixedly installed inside the aluminum frame; A fixing seat, the fixing seat being fixedly mounted on the top of the bearing platform in a front-back symmetrical manner; A tensioning block, which is slidably mounted between two front and rear fixing seats, and the top of the tensioning block is provided with two assembly grooves distributed front and back; A sandpaper belt, wherein the sandpaper belt is fixedly installed inside the front and rear assembly grooves; The tightening roller is rotatably mounted inside the front and rear fixing seats in a front and rear distribution manner.
[0007] As a preferred solution of the present invention, the chip removal part further includes: A wire hole is opened at the top of the tension block and passes through the interior of the tension block and extends to the bottom of the tension block; A screw rod, the screw rod is rotatably mounted inside the bearing platform and passes through the top and bottom of the bearing platform, and the outer wall of the screw rod is threadedly connected to the inner wall of the thread hole; A driven synchronous wheel, the driven synchronous wheel is fixedly mounted on the lower part of the outer wall of the screw rod; A motor fixing seat, the motor fixing seat is fixedly installed on the left side of the bearing platform; A servo motor, wherein the servo motor is fixedly mounted on the top of the motor fixing seat; An active synchronous wheel, wherein the active synchronous wheel is fixedly mounted on the output shaft of the servo motor; A synchronous belt is sleeved on the periphery of the driven synchronous wheel and the driving synchronous wheel.
[0008] As a preferred solution of the present invention, the kneading section includes: A support plate, the support plate fixes the tops of the front and rear cantilever plates; A reduction motor, wherein the reduction motor is fixedly mounted at the bottom of the support plate, and the output shaft of the reduction motor movably passes through the interior of the support plate and extends to the top thereof; A rocker arm, which is fixedly mounted on the output shaft of the reduction motor and is located on the top of the support plate; An eccentric pin, wherein the eccentric pin is fixedly mounted on the top of the rocker arm and is away from one end of the output shaft of the reduction motor; The push-pull block is fixedly mounted on a side of the bottom of the bearing platform away from the motor fixing seat, the top of the push-pull block is downwardly penetrated with a path groove, and the outer wall of the eccentric pin is slidably connected with the inner wall of the path groove through a bearing.
[0009] As a preferred solution of the present invention, the kneading section further comprises: A linear slider, which is fixedly mounted at the four corners of the bottom of the bearing platform; The linear guide rails are fixedly arranged on the tops of the front and rear pick plates in a left-right distribution manner, and the linear guide rails are slidably connected to the linear sliders.
[0010] As a preferred solution of the present invention, the sandpaper belt is fastened and installed inside the assembly groove by bolts.
[0011] As a preferred solution of the present invention, the chip removal part further includes: The deflection-correcting block is fixedly mounted on the front and back ends of the tensioning block. A deflection-correcting sliding groove is provided on a side of the deflection-correcting block away from the tensioning block. The deflection-correcting sliding groove is slidably connected to the side wall of the fixing seat.
[0012] As a preferred solution of the present invention, two vertically distributed aluminum flat tube clamping rollers are rotatably mounted on the left and right ends of the interior of the aluminum frame, and the height of the aluminum flat tube clamping rollers is adapted to the height of the sandpaper belt.
[0013] As a preferred solution of the present invention, four supporting legs are fixedly installed on the bottom of the aluminum frame.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention drives the active synchronous wheel to rotate through the output shaft of the servo motor, thereby driving the driven synchronous wheel to rotate together under the transmission action of the synchronous belt, and then driving the screw to rotate inside the carrier platform. Since the screw is connected to the wire hole through a thread, the rotation of the screw will push the tensioning block to move downward, drive the sandpaper belt to move downward, and tighten the sandpaper belt around the periphery of the microchannel aluminum flat tube under the winding action of the front and rear tightening rollers until the sandpaper belt is tightly wrapped around the periphery of the microchannel aluminum flat tube. The microchannel aluminum flat tube is continuously wound up by an external winding device, so that the microchannel aluminum flat tube makes a linear motion inside the upper and lower aluminum flat tube clamping rollers and the sandpaper belt. During the linear motion of the microchannel aluminum flat tube inside the sandpaper belt, its outer wall continuously rubs against the polished surface inside the sandpaper belt to eliminate aluminum chips attached to the surface of the microchannel aluminum flat tube.
[0015] 2. The present invention drives the rocker arm and the eccentric pin to rotate through the output shaft of the reduction motor, so that the eccentric pin generates an eccentric force, thereby pushing the push-pull block to move back and forth under the sliding connection between the eccentric pin and the path groove, thereby driving the bearing platform to move back and forth together. Since the bearing platform is subjected to the sliding guidance of the linear slider and the linear guide rail, the stability and smoothness of the reciprocating movement of the bearing platform can be guaranteed. The reciprocating movement of the bearing platform drives the front and rear two fixed seats, the front and rear two tightening rollers, the sandpaper belt and the tensioning block to move together, so that the sandpaper belt can perform reciprocating kneading motion on the outer wall of the microchannel aluminum flat tube. Through the coordination of the linear motion of the microchannel aluminum flat tube itself and the friction of the inner wall of the sandpaper belt, multi-dimensional grinding of the microchannel aluminum flat tube is realized, and the effect of eliminating aluminum chips is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the device for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube in the present invention; Figure 2 For the present invention Figure 1 Schematic diagram of the structure in a local expanded state; Figure 3 It is a schematic diagram of the planar structure of the chip removal part and the kneading part of the equipment for removing aluminum chips from the surface of the microchannel zinc-sprayed aluminum flat tube in the present invention; Figure 4 For the present invention Figure 3 A schematic diagram of a first-person perspective stereoscopic structure; Figure 5 For the present invention Figure 4 A schematic diagram of a second perspective stereoscopic structure; Figure 6 It is a structural schematic diagram of the unfolded state of the eccentric pin and the path groove of the microchannel zinc-sprayed aluminum flat tube surface aluminum chip removal device of the present invention; Figure 7 For the present invention Figure 5 Schematic diagram of the local structure; Figure 8 For the present invention Figure 7 A schematic diagram of the second perspective structure; Fig. 9 It is a structural schematic diagram of the sandpaper belt of the equipment for removing aluminum chips from the surface of the microchannel zinc-sprayed aluminum flat tube in the present invention; Fig.10 It is a structural schematic diagram of the wire holes and the deviation-correcting block of the equipment for eliminating aluminum chips on the surface of the microchannel zinc-sprayed aluminum flat tube in the present invention.
[0017] In the figure: 100, aluminum frame; 101, bracket; 102, pick plate; 200, chip removal part; 201, bearing platform; 202, fixed seat; 203, tension block; 204, assembly groove; 205, sandpaper belt; 206, tightening roller; 207, wire hole; 208, screw rod; 209, driven synchronous wheel; 2010, motor fixed seat; 2011, servo motor; 2012, active synchronous wheel; 2013, synchronous belt; 2014, correction block; 2015, correction slide; 300, kneading part; 301, support plate; 302, reduction motor; 303, rocker arm; 304, eccentric pin; 305, push block; 306, path groove; 307, linear slider; 308, linear guide rail; 400, aluminum flat tube clamping roller; 500, support foot. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figures 1 to 10 , the technical solution provided by the present invention is as follows: A process for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube comprises the following steps: S1. Place the microchannel aluminum flat tube inside the microchannel zinc-sprayed aluminum flat tube surface aluminum chip removal device, and roll it up through an external rolling device, so that the microchannel aluminum flat tube moves linearly inside the microchannel zinc-sprayed aluminum flat tube surface aluminum chip removal device; S2. The microchannel aluminum flat tube is continuously rolled up by an external rolling device. During the process that the microchannel aluminum flat tube makes a linear motion inside the microchannel zinc-sprayed aluminum flat tube surface aluminum chip removal device, the aluminum chips attached to the surface of the microchannel aluminum flat tube are removed; The microchannel zinc-sprayed aluminum flat tube surface aluminum chip removal equipment includes an aluminum frame 100, a chip removal unit 200 and a rolling unit 300. The chip removal unit 200 is movably arranged inside the aluminum frame 100 to remove aluminum chips on the flat tube surface; the rolling unit 300 is fixedly arranged inside the aluminum frame 100 to reciprocate and roll the chip removal unit 200; the front and rear of the aluminum frame 100 are fixedly installed with two brackets 101 distributed left and right, the front and rear of the aluminum frame 100 are provided with a lifting plate 102, and the lifting plate 102 is fixedly installed on the top of the bracket 101, and the left and right ends of the interior of the aluminum frame 100 are rotatably installed with two aluminum flat tube clamping rollers 400 distributed up and down, and the height of the aluminum flat tube clamping roller 400 is adapted to the height of the sandpaper belt 205, and the bottom of the aluminum frame 100 is fixedly installed with four legs 500.
[0020] For further details, please refer to Figure 2 to Figure 10 As shown: The chip removal part 200 includes a bearing platform 201, a fixed seat 202, a tensioning block 203, an assembly groove 204, a sandpaper belt 205, a tightening roller 206, a thread hole 207, a screw rod 208, a driven synchronous wheel 209, a motor fixed seat 2010, a servo motor 2011, an active synchronous wheel 2012, a synchronous belt 2013 and a correction block 2014. The bearing platform 201 is fixedly installed inside the aluminum frame 100, the fixed seat 202 is fixedly installed on the top of the bearing platform 201 in a front-to-back symmetrical manner, the tensioning block 203 is slidably installed between the front and rear fixed seats 202, and two assembly grooves 204 distributed front and back are provided on the top of the tensioning block 203. The sandpaper belt 205 is fixedly installed inside the front and rear assembly grooves 204, and the sandpaper belt 205 is fastened to the inside of the assembly groove 204 by bolts. The tightening roller 206 is rotatably installed inside the front and rear fixed seats 202 in a front-to-back distributed manner, and the thread hole 207 is provided on the tensioning block 203. The top of the tightening block 203 passes through the interior of the tensioning block 203 and extends to the bottom of the tensioning block 203. The screw rod 208 is rotatably installed in the interior of the supporting platform 201 and passes through the top and bottom of the supporting platform 201. The outer wall of the screw rod 208 is threadedly connected to the inner wall of the wire hole 207. The driven synchronous wheel 209 is fixedly installed at the lower part of the outer wall of the screw rod 208. The motor fixing seat 2010 is fixedly installed on the left side of the supporting platform 201. The servo motor 2011 is fixedly installed on the top of the motor fixing seat 2010. The active synchronous wheel 2012 is fixedly installed on the output shaft of the servo motor 2011. The synchronous belt 2013 is sleeved on the periphery of the driven synchronous wheel 209 and the active synchronous wheel 2012. The correcting block 2014 is fixedly installed on the front and back ends of the tensioning block 203. The side of the correcting block 2014 away from the tensioning block 203 is provided with a correcting groove 2015, and the correcting groove 2015 is slidably connected to the side wall of the fixing seat 202.
[0021] Specifically, the microchannel aluminum flat tube is passed through the upper and lower aluminum flat tube clamping rollers 400 and the sandpaper belt 205, and one end of the microchannel aluminum flat tube is fixedly connected to the external winding device conveying end, and the active synchronous wheel 2012 is driven to rotate by the output shaft of the servo motor 2011, thereby driving the driven synchronous wheel 209 to rotate together under the transmission action of the synchronous belt 2013, and then driving the screw rod 208 to rotate inside the carrier 201. Since the screw rod 208 is connected to the wire hole 207 by a thread, the rotation of the screw rod 208 will push the tensioning block 203 to move downward. The downward movement of the tensioning block 203 is affected by the sliding connection of the correction slide groove 2015 and the side wall of the carrier 201, which can provide the tensioning block 203 with precise downward guidance, so that the tensioning block 203 moves downward The process is more stable and smooth, the tensioning block 203 moves downward to drive the sandpaper belt 205 to move downward, and the sandpaper belt 205 is tightened around the periphery of the microchannel aluminum flat tube under the winding action of the front and rear tightening rollers 206, until the sandpaper belt 205 is tightly wrapped around the periphery of the microchannel aluminum flat tube, and then the servo motor 2011 is turned off to ensure the wrapping effect of the sandpaper belt 205 on the microchannel aluminum flat tube, and then the microchannel aluminum flat tube is continuously wound by an external winding device, so that the microchannel aluminum flat tube makes a linear motion inside the upper and lower aluminum flat tube clamping rollers 400 and the sandpaper belt 205. During the linear motion of the microchannel aluminum flat tube inside the sandpaper belt 205, its outer wall continuously rubs against the polished surface inside the sandpaper belt 205 to eliminate aluminum chips attached to the surface of the microchannel aluminum flat tube.
[0022] For further details, please refer to Figures 4 to 7 As shown: The kneading section 300 includes a support plate 301, a reduction motor 302, a rocker arm 303, an eccentric pin 304, a push block 305, a path groove 306, a linear slider 307 and a linear guide rail 308. The support plate 301 fixes the tops of the front and rear pick plates 102, the reduction motor 302 is fixedly installed at the bottom of the support plate 301, and the output shaft of the reduction motor 302 movably passes through the interior of the support plate 301 and extends to the top thereof. The rocker arm 303 is fixedly installed on the output shaft of the reduction motor 302 and is located at the top of the support plate 301. The eccentric pin 304 is fixedly installed on the rocker arm 3 03, and away from one end of the output shaft of the reduction motor 302, the push-pull block 305 is fixedly installed on the side of the bottom of the support platform 201 away from the motor fixing seat 2010, the top of the push-pull block 305 is penetrated downwardly by a path groove 306, the outer wall of the eccentric pin 304 is slidably connected with the inner wall of the path groove 306 through a bearing, the linear slider 307 is fixedly installed at the four corners of the bottom of the support platform 201, the linear guide rail 308 is fixedly arranged on the top of the front and rear pick plates 102 in a left-right distribution manner, and the linear guide rail 308 is slidably connected with the linear slider 307.
[0023] Specifically, when the microchannel aluminum flat tube makes a linear motion inside the sandpaper belt 205, the output shaft of the reduction motor 302 drives the rocker arm 303 and the eccentric pin 304 to rotate, so that the eccentric pin 304 generates an eccentric force, thereby pushing the push block 305 to move back and forth under the sliding connection between the eccentric pin 304 and the path groove 306, thereby driving the bearing platform 201 to move forward and backward together. Since the bearing platform 201 is guided by the sliding of the linear slider 307 and the linear guide rail 308 , which can ensure the stability and smoothness of the reciprocating movement of the supporting platform 201. The reciprocating movement of the supporting platform 201 drives the two front and rear fixed seats 202, the two front and rear tightening rollers 206, the sandpaper belt 205 and the tensioning block 203 to move together, so that the sandpaper belt 205 can perform reciprocating kneading movement on the outer wall of the microchannel aluminum flat tube. Through the coordination of the linear motion of the microchannel aluminum flat tube itself and the friction of the inner wall of the sandpaper belt 205, the multi-dimensional grinding of the microchannel aluminum flat tube is realized, and the effect of eliminating aluminum chips is improved.
[0024] In this solution, the microchannel aluminum flat tube passes through the upper and lower aluminum flat tube clamping rollers 400 and the sandpaper belt 205, and one end of the microchannel aluminum flat tube is fixedly connected to the conveying section of the external winding device, and the microchannel aluminum flat tube is continuously wound by the external winding device, so that the microchannel aluminum flat tube moves linearly inside the upper and lower aluminum flat tube clamping rollers 400 and the sandpaper belt 205; The output shaft of the servo motor 2011 drives the active synchronous wheel 2012 to rotate, thereby driving the driven synchronous wheel 209 to rotate together under the transmission action of the synchronous belt 2013, and then driving the screw rod 208 to rotate inside the support platform 201. Since the screw rod 208 is connected to the thread hole 207 through a thread, the rotation of the screw rod 208 will push the tension block 203 to move downward. The downward movement of the tension block 203 is affected by the sliding connection of the correction slide groove 215 and the side wall of the support platform 201, which can provide a tensioning force for the tension block 203. The tension block 203 moves downward accurately to guide the downward movement, so that the tension block 203 moves downward more stably and smoothly. The downward movement of the tension block 203 drives the sandpaper belt 205 to move downward, and the sandpaper belt 205 is tightened around the periphery of the microchannel aluminum flat tube under the winding action of the front and rear tightening rollers 206. After the sandpaper belt 205 is tightly wrapped around the periphery of the microchannel aluminum flat tube, the servo motor 2011 is turned off to ensure the wrapping effect of the sandpaper belt 205 on the microchannel aluminum flat tube. After that, the microchannel aluminum flat tube makes a linear motion inside the sandpaper belt 205. During the process, its outer wall is constantly rubbed against the grinding surface of the inner side of the sandpaper belt 205 to remove the aluminum chips attached to the surface of the microchannel aluminum flat tube; at the same time, the output shaft of the reduction motor 302 drives the rocker arm 303 and the eccentric pin 304 to rotate, so that the eccentric pin 304 generates an eccentric force, and further pushes the push block 305 to move back and forth under the sliding connection between the eccentric pin 304 and the path groove 306, thereby driving the bearing platform 201 to move forward and backward together. The sliding guiding function of 308 can ensure the stability and smoothness of the reciprocating movement of the supporting platform 201. The reciprocating movement of the supporting platform 201 drives the two front and rear fixed seats 202, the two front and rear tightening rollers 206, the sandpaper belt 205 and the tensioning block 203 to move together, so that the sandpaper belt 205 can perform reciprocating kneading motion on the outer wall of the microchannel aluminum flat tube. Through the linear motion of the microchannel aluminum flat tube itself and the friction of the inner wall of the sandpaper belt 205, multi-dimensional grinding of the microchannel aluminum flat tube is realized, and the effect of eliminating aluminum chips is improved.
[0025] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention.
Claims
1. A process for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube, characterized in that: The following steps are involved: S1. Place the microchannel aluminum flat tube inside the microchannel zinc-sprayed aluminum flat tube surface aluminum chip removal device, and roll it up through an external rolling device, so that the microchannel aluminum flat tube moves linearly inside the microchannel zinc-sprayed aluminum flat tube surface aluminum chip removal device; S2. The microchannel aluminum flat tube is continuously rolled up by an external rolling device. During the process that the microchannel aluminum flat tube makes a linear motion inside the microchannel zinc-sprayed aluminum flat tube surface aluminum chip removal device, the aluminum chips attached to the surface of the microchannel aluminum flat tube are removed; Wherein, the microchannel zinc-sprayed aluminum flat tube surface aluminum chip removal equipment comprises: Aluminum rack (100); A chip removal part (200), wherein the chip removal part (200) is movably arranged inside the aluminum material frame (100); The kneading section (300) is fixedly arranged inside the aluminum material frame (100).
2. A process for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube according to claim 1, characterized in that: Two brackets (101) distributed left and right are fixedly mounted on the front and rear of the aluminum frame (100), and a lifting plate (102) is provided on the front and rear of the aluminum frame (100), and the lifting plate (102) is fixedly mounted on the top of the bracket (101).
3. The process for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube according to claim 2 is characterized in that: The chip removal part (200) comprises: A bearing platform (201), wherein the bearing platform (201) is fixedly mounted inside the aluminum frame (100); A fixed seat (202), the fixed seat (202) being fixedly mounted on the top of the supporting platform (201) in a front-rear symmetrical manner; A tensioning block (203), the tensioning block (203) being slidably mounted between the two front and rear fixing seats (202), and the top of the tensioning block (203) being provided with two assembly grooves (204) distributed front and rear; A sandpaper belt (205), wherein the sandpaper belt (205) is fixedly mounted inside the front and rear assembly grooves (204); A tightening roller (206) is rotatably mounted inside the two front and rear fixed seats (202) in a front-rear distribution manner.
4. The process for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube according to claim 3 is characterized in that: The chip removal part (200) further includes: A wire hole (207), wherein the wire hole (207) is opened at the top of the tensioning block (203), passes through the interior of the tensioning block (203), and extends to the bottom of the tensioning block (203); A screw rod (208), the screw rod (208) being rotatably mounted inside the bearing platform (201) and penetrating the top and bottom of the bearing platform (201), the outer wall of the screw rod (208) being threadedly connected to the inner wall of the thread hole (207); A driven synchronous wheel (209), the driven synchronous wheel (209) being fixedly mounted on the lower part of the outer wall of the screw rod (208); A motor fixing seat (2010), wherein the motor fixing seat (2010) is fixedly mounted on the left side of the bearing platform (201); A servo motor (2011), wherein the servo motor (2011) is fixedly mounted on the top of the motor fixing seat (2010); An active synchronous wheel (2012), wherein the active synchronous wheel (2012) is fixedly mounted on an output shaft of the servo motor (2011); A synchronous belt (2013), wherein the synchronous belt (2013) is sleeved on the peripheries of the driven synchronous wheel (209) and the driving synchronous wheel (2012).
5. The process for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube according to claim 4 is characterized in that: The kneading section (300) comprises: A support plate (301), the support plate (301) fixing the tops of the two front and rear lifting plates (102); A reduction motor (302), wherein the reduction motor (302) is fixedly mounted on the bottom of the support plate (301), and an output shaft of the reduction motor (302) movably passes through the interior of the support plate (301) and extends to the top thereof; A rocker arm (303), wherein the rocker arm (303) is fixedly mounted on the output shaft of the reduction motor (302) and is located on the top of the support plate (301); An eccentric pin (304), wherein the eccentric pin (304) is fixedly mounted on the top of the rocker arm (303) and is away from one end of the output shaft of the reduction motor (302); A push-pull block (305) is fixedly mounted on a side of the bottom of the support platform (201) away from the motor fixing seat (2010), a path groove (306) is provided through the top of the push-pull block (305) and extends downward, and an outer wall of the eccentric pin (304) is slidably connected to an inner wall of the path groove (306) via a bearing.
6. A process for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube according to claim 5, characterized in that: The kneading section (300) further includes: A linear slider (307), wherein the linear slider (307) is fixedly mounted at the four bottom corners of the bearing platform (201); A linear guide rail (308) is fixedly arranged on the top of the front and rear two lifting plates (102) in a left-right distributed manner, and the linear guide rail (308) is slidably connected to the linear slider (307).
7. A process for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube according to claim 6, characterized in that: The sandpaper belt (205) is fastened and installed inside the assembly groove (204) by means of bolts.
8. The process for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube according to claim 7 is characterized in that: The chip removal part (200) further includes: A deflection correction block (2014), wherein the deflection correction block (2014) is fixedly mounted on both ends of the front and back sides of the tensioning block (203), and a deflection correction slide groove (215) is provided on a side of the deflection correction block (2014) away from the tensioning block (203), and the deflection correction slide groove (2015) is slidably connected to the side wall of the fixing seat (202).
9. A process for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube according to claim 8, characterized in that: Two aluminum flat tube clamping rollers (400) are rotatably mounted on the left and right ends of the interior of the aluminum material rack (100) and are distributed vertically. The height of the aluminum flat tube clamping rollers (400) is adapted to the height of the sandpaper belt (205).
10. A process for removing aluminum chips from the surface of a microchannel zinc-sprayed aluminum flat tube according to claim 9, characterized in that: Four supporting legs (500) are fixedly mounted on the bottom of the aluminum frame (100).
Citation Information
Patent Citations
Deburring equipment for aluminum pipe machining
CN221871386U