Manufacturing method of safety type protective mask
By using assembly table assisted manufacturing during the protective mask manufacturing process, the assembly and fixation of mask components is automatically completed, and the problems of inefficient manufacturing accuracy and efficiency of protective masks in the prior art are solved, and mass production is achieved.
Patent Information
- Application Number
- CN202510108498.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-01-23
AI Technical Summary
In the prior art, the manufacturing process of protective masks relies on manual assembly, resulting in low accuracy and low efficiency, and mass production cannot be achieved.
The protective mask is used to assist in manufacturing the assembly table, and the assembly and fixation of each component of the mask is automatically completed through the cooperation of the clamping and lifting assembly mechanism.
The manufacturing accuracy and efficiency of protective masks are improved, and the mass production of protective masks is realized, meeting the demand for efficient protective masks in modern industrial production.
Smart Images

Figure CN119858138A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mask equipment, and in particular relates to a method for manufacturing a safety protective mask. Background Art
[0002] In industrial production, people's faces are often harmed by high-speed particles, molten metal, chemical liquid splashes and harmful light, and various protective masks must be used for protection.
[0003] A protective mask is a device used to protect the face and neck from flying metal debris, harmful gases, liquid splashes, metal and high-temperature solvent flying powder.
[0004] There are many types of protective masks, but according to their uses they can be roughly divided into four types: anti-impact masks, anti-corrosive liquid splash masks, anti-dust, smoke and various toxic gas masks, and anti-radiation masks. These masks must be equipped with observation windows.
[0005] When in use, the protective mask should be clean, transparent, and free of scratches or cracks. The connection between the mask and the hat stand should be secure. The straps of the hat stand should be easy to adjust so that it is appropriately tight, safe, and comfortable to wear on the head.
[0006] However, in the prior art, the manufacture of protective masks is usually carried out by manual assembly. At the same time, the manual assembly of protective masks has low precision and low processing efficiency, and cannot achieve mass production, which can no longer meet the existing production needs. Summary of the invention
[0007] The purpose of the present invention is to solve the above-mentioned technical problems existing in the prior art, and provide a manufacturing method of a safety protective mask. The protective mask is assisted in manufacturing by using an assembly table. First, various components required for manufacturing the protective mask are prepared, and then the various components are clamped and fixed. The back of the elastic fixed rear seat is clamped upward in the flip clamping assembly of the assembly table, and the elastic fixed front seat is fixed on the top of the lifting assembly mechanism. The transparent face cover plate is adsorbed on the bottom of the lifting assembly mechanism. The back of the elastic fixed rear seat is clamped and fixed to facilitate the installation of the elastic band. After the elastic band is installed, the flip clamping assembly drives the elastic fixed rear seat to flip, and then the lifting assembly mechanism installs the adsorbed transparent face cover plate on the elastic fixed rear seat. After the lifting assembly mechanism is reset, the elastic fixed front seat is driven to rotate, so that the elastic fixed front seat rotates from the top to the bottom, and the elastic fixed front seat is driven to descend again by the lifting mechanism, so that the transparent face cover plate is fixed between the elastic fixed front seat and the elastic fixed rear seat, and then the fastening screws are screwed in to fix it, and the manufacturing of the protective mask is completed, the manufacturing accuracy of the protective mask is improved, the manufacturing efficiency of the mask is greatly improved, and the mass production of the protective mask is realized.
[0008] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0009] A method for manufacturing a safety protective mask, the protective mask comprising: a transparent face cover, an elastic fixed front seat and an elastic fixed rear seat, the top of the transparent face cover is fixedly connected between the elastic fixed front seat and the elastic fixed rear seat, and the rear side of the elastic fixed rear seat is fixedly connected with an elastic band, the manufacturing method comprising the following steps:
[0010] a. Preparation before production
[0011] First, prepare the various parts required for the manufacture of protective masks, and then clean and reset the assembly table required for the manufacture of masks.
[0012] b. Clamping
[0013] 1) Clamping of elastic fixed rear seat
[0014] First, the elastic fixing rear seat is placed on the assembly table with the back side facing upwards, and then the flip clamping assembly on the assembly table clamps and fixes the elastic fixing rear seat, so that the elastic fixing rear seat is fixed on the assembly table.
[0015] 2) Clamping of elastically fixed front seat
[0016] A lifting assembly mechanism is arranged corresponding to the flip clamping assembly on one side of the assembly table, and the back of the elastic fixed front seat is placed upward on the top of the lifting assembly mechanism corresponding to the elastic fixed rear seat, and the lifting assembly mechanism fixes the elastic fixed front seat.
[0017] 3) Fixing of transparent face cover
[0018] Place the transparent facial cover plate with its front side facing upward on the corresponding bottom of the lifting assembly mechanism, and the lifting assembly mechanism adsorbs the transparent facial cover plate on the bottom of the lifting assembly mechanism.
[0019] c. Assembly
[0020] 1) Elastic band assembly
[0021] The operator fixes the elastic band on the back side of the elastic fixed rear seat, and then turns over the clamping assembly to control the elastic fixed rear seat with the elastic band to turn over, so that the front side of the elastic fixed rear seat is arranged upward.
[0022] 2) Assembly of the transparent face cover
[0023] The lifting assembly mechanism controls the elastic fixed rear seat to the top of the elastic fixed rear seat, and then the lifting assembly mechanism controls the elastic fixed rear seat to descend, so that the transparent facial cover plate is installed on the elastic fixed rear seat.
[0024] d. Complete assembly
[0025] After the transparent facial cover is assembled, the lifting assembly mechanism is reset, and then the lifting assembly mechanism drives the elastic fixed front seat to rotate so that the elastic fixed front seat is set downward, and the lifting assembly mechanism drives the elastic fixed front seat to descend again, so that the elastic fixed front seat and the elastic fixed rear seat clamp the transparent facial cover, and then screw in the fastening screws to fix it, thereby completing the manufacture of the protective mask.
[0026] Further, a mounting cavity 1 is provided on the front side of the elastic fixed rear seat, a limiting seat 1 is provided in the mounting cavity 1, a reinforcing rib 1 is provided between the limiting seat 1 and the mounting cavity 1, a connecting column 1 is evenly distributed in the mounting cavity 1, a positioning portion 1 is formed by protruding upward on the top of the connecting column 1, and a connecting screw hole is provided on the connecting column 1, and a mounting cavity 2 is correspondingly provided on the back side of the elastic fixed front seat, a limiting seat 2 is provided in the mounting cavity 2, a reinforcing rib 2 is provided between the limiting seat 2 and the mounting cavity 2, a connecting column 2 is correspondingly provided in the mounting cavity 2, and a step hole 2 is provided on the connecting column 2, The step hole 2 penetrates the elastic fixed front seat, the bottom of the connecting column 2 protrudes downward to form a positioning part 2, the top of the transparent face cover plate is provided with a mounting part, and the mounting part is provided with a step hole 1 corresponding to the positioning part 1 and the positioning part 2. When the transparent face cover plate is fixed between the elastic fixed front seat and the elastic fixed rear seat, the mounting part is clamped between the limiting seat 1 and the limiting seat 2, the positioning part 1 is inserted into the bottom of the step hole 1, and the positioning part 2 is inserted into the top of the step hole 1. The fastening screw passes through the step hole 2 and the step hole 1 and is tightened in the connecting screw hole. The setting of the limiting seat 1 and the limiting seat 2 limits the mounting part of the transparent face cover plate. When the transparent face cover plate is installed in the elastic fixed front seat and the elastic fixed rear seat, the limiting seat 1 is supported at the bottom of the mounting part, and the limiting seat 2 is against the top of the mounting part, thereby improving the installation stability of the transparent face cover plate. The setting of the positioning part 1 and the positioning part 2 plays a role in quickly positioning the installation of the transparent face cover plate and the elastic fixed front seat.
[0027] Furthermore, the first installation cavity is provided with a notch 1 corresponding to the installation part, and the second installation cavity is provided with a notch 2 corresponding to the installation part. When the transparent face cover is fixed between the elastic fixed front seat and the elastic fixed rear seat, the installation part passes through the notch 1 and the notch 2. The provision of the notch 1 and the notch 2 facilitates the installation of the transparent face cover, while reducing the gap between the elastic fixed front seat and the elastic fixed rear seat, thereby improving the aesthetics of the installation of the protective mask.
[0028] Further, in step c, both ends of the back side of the elastic fixed rear seat are provided with connecting columns 3, and both ends of the elastic band are provided with through holes corresponding to the connecting columns 3. When the elastic band is fixedly connected to the back side of the elastic fixed rear seat, the connecting column 3 passes through the through holes, and the end of the connecting column 3 is screwed into the limiting end, and the limiting end limits the elastic band. The cooperation between the connecting column 3 and the limiting end facilitates the rapid installation of the elastic band.
[0029] Further, in step b, the flip clamping assembly includes a clamping member and a flipping member, the clamping member is clamped at both ends of the elastic fixed back seat, the flipping member controls the clamping member to drive the elastic fixed back seat to flip, the clamping member includes a bracket and a clamping plate, the two brackets are correspondingly arranged on both sides of the assembly table, the clamping plate is fixedly connected to one side of the corresponding bracket close to the corresponding bracket, the adjusting screw passes through the corresponding bracket, and the clamping plate is driven by driving the adjusting screw so that the clamping plate is clamped on both sides of the elastic fixed back seat, and the two ends of the adjusting screw are screwed with adjusting nuts, and the adjusting nuts are tightened on both sides of the bracket. By loosening the adjusting nuts, the adjusting screw is controlled to drive the clamping plate to clamp on both sides of the elastic fixed back seat, and then the adjusting nuts are fixed so that the elastic fixed back seat is fixed to the bracket. Since the back of the elastic fixed back seat is clamped upward, it is convenient to install and fix the elastic band; after the elastic band is installed, the flipping member controls the bracket to flip so that the back of the elastic fixed back seat is facing downward, which is convenient for the installation of the transparent face cover.
[0030] Furthermore, the flipping member includes a rotating seat, a rotating shaft, a transmission gear, a rack and a push cylinder. The two rotating seats are fixedly connected to the two sides of the assembly platform. The rotating shaft is rotatably connected between the two rotating seats. The bracket is fixedly connected to the rotating shaft. The transmission gear is fixedly connected to one end of the rotating shaft. A mounting groove is provided on one side of the assembly platform corresponding to the transmission gear. A slide rail is connected in the mounting groove. The rack is slidably connected to the slide rail. The rack meshes with the transmission gear. The front end of the rack is fixedly connected to a connecting plate. The side of the slide rail away from the bracket is fixedly connected to a cylinder mounting seat. The push cylinder is fixedly connected to the cylinder mounting seat. A guide rod is provided at the output end of the push cylinder. The guide rod is fixedly connected to the connecting plate. After the elastic band is installed, the push cylinder runs to control the guide rod to drive the connecting plate to push the rack, so that the rack slides along the direction of the slide rail, thereby controlling the transmission gear to drive the rotating shaft to rotate, and finally driving the bracket and the elastic fixed rear seat to flip, so that the front side of the elastic fixed rear seat is set upward.
[0031] Furthermore, the lifting assembly mechanism includes an inverted T-shaped support, a lifting member and an assembly member. The inverted T-shaped support is fixedly connected to the assembly table corresponding to the flip clamping assembly. The lifting member is arranged on one side of the inverted T-shaped support close to the flip clamping assembly. The assembly member is connected to the lifting member. The transparent face cover is adsorbed on the bottom of the assembly member. The elastic fixed front seat is fixedly connected to the top of the assembly member. The lifting member controls the lifting of the assembly member. The elastic fixed front seat is fixed on the assembly member with its back facing upward. The transparent face cover is adsorbed on the bottom of the assembly member. The lifting member controls the lifting of the assembly member.
[0032] Furthermore, the lifting member includes a lifting rail, a sliding base, a screw motor and a ball screw. The lifting rail is fixedly connected to a side of the inverted T-shaped support close to the flip clamping assembly. The two ends of the back of the sliding base are fixedly connected with sliders. The sliders are slidably connected to the lifting rail. A screw slider is provided in the middle of the back of the sliding base. The top of the inverted T-shaped support is fixedly connected with a motor mounting seat. The screw motor is fixedly connected to the motor mounting seat. The ball screw is connected to the output end of the screw motor, and the screw slider is connected to the ball screw. The screw motor controls the rotation of the ball screw, thereby controlling the screw slider to drive the sliding base to lift along the ball screw. The setting of the lifting rail and the slider plays a guiding role in the lifting and lowering of the sliding base.
[0033] Furthermore, the assembly includes a rotating seat and an adsorption member, adjustment frames are provided at both ends of the front side of the sliding base, the adjustment frames are provided with adjustment holes, connecting screws are provided at both ends of the rotating seat, the connecting screws pass through the adjustment holes, connecting nuts are screwed into both ends of the connecting screws, and the connecting nuts are tightened on both sides of the adjusting frame, L-shaped limit blocks 1 and 2 are provided at both ends of the top surface of the rotating seat, L-shaped limit block 1 is against the top angle of one end of the elastically fixed front seat, tightening bolts are screwed into both ends of the L-shaped limit block, tightening blocks are provided at the ends of the tightening bolts, and the tightening bolts control the tightening blocks to tighten against the outer side of the elastically fixed front seat, and an adsorption member is fixedly connected to the bottom of the rotating seat, and the adsorption member is used to adsorb and fix the transparent facial cover plate. The elastic fixed front seat is placed on the rotating seat with its back facing upward, so that the two tops of the elastic fixed front seat are pressed against the L-shaped limit block 1, and the two tightening bolts on the L-shaped limit block 2 drive the tightening blocks to tighten at the other two top corners of the elastic fixed front seat, thereby fixing the elastic fixed front seat on the top of the rotating seat, and by loosening the connecting nut, the connecting screw is controlled to drive the rotating seat to rotate, thereby realizing the rotation of the rotating seat. When the transparent facial cover is installed, the rotating seat is controlled to drive the elastic fixed front seat to rotate, so that the back of the elastic fixed front seat is set downward.
[0034] Furthermore, the adsorption component includes a fixed plate, a fixed block, a damping rod, a spring, a mounting plate and a suction cup. The fixed plate is fixedly connected to the bottom of the rotating seat through the fixed block. One end of the damping rod is fixedly connected to the fixed plate, and the other end of the damping rod is fixedly connected to the top surface of the mounting plate. The spring is sleeved on the outside of the damping rod. The suction cup is fixedly connected to the bottom surface of the mounting plate. The suction cup is used to adsorb and fix the transparent facial cover. The transparent facial cover is adsorbed by the suction cup, so that the transparent facial cover is fixed to the bottom of the rotating seat. The cooperation of the damping rod and the spring plays an elastic buffering role in the installation of the transparent facial cover, so as to avoid damage to the transparent facial cover due to excessive downward pressure when the lifting component controls the transparent facial cover to descend.
[0035] The present invention has the following beneficial effects due to the adoption of the above technical solution:
[0036] In the manufacturing method of the present invention, the protective mask is assisted in manufacturing by adopting an assembly table. First, various components required for the manufacturing of the protective mask are prepared, and then various components are clamped and fixed. The elastic fixed rear seat is clamped in the flip clamping assembly of the assembly table with the back side facing upward, the elastic fixed front seat is fixed on the top of the lifting assembly mechanism, the transparent facial cover plate is adsorbed on the bottom of the lifting assembly mechanism, and the back side of the elastic fixed rear seat is clamped and fixed, which is convenient for the installation of the elastic band. After the elastic band is installed, the flip clamping assembly drives the elastic fixed rear seat to flip, and then the lifting assembly mechanism installs the adsorbed transparent facial cover plate on the elastic fixed rear seat. After the lifting assembly mechanism is reset, it drives the elastic fixed front seat to rotate, so that the elastic fixed front seat rotates from the top to the bottom, and the elastic fixed front seat is driven to descend again by the lifting mechanism, so that the transparent facial cover plate is fixed between the elastic fixed front seat and the elastic fixed rear seat, and then the fastening screws are screwed in to fix it, and the manufacturing of the protective mask is completed, the manufacturing accuracy of the protective mask is improved, the manufacturing efficiency of the mask is greatly improved, and the mass production of the protective mask is realized.
[0037] In the present invention, a mounting cavity 1 is arranged on the front side of the elastic fixed rear seat, a limiting seat 1 is arranged in the mounting cavity 1, a reinforcing rib 1 is arranged between the limiting seat 1 and the mounting cavity 1, a connecting column 1 is evenly distributed in the mounting cavity 1, a positioning portion 1 is formed by protruding upward on the top of the connecting column 1, and a connecting screw hole is arranged on the connecting column 1, and a mounting cavity 2 is correspondingly arranged on the back side of the elastic fixed front seat, a limiting seat 2 is arranged in the mounting cavity 2, a reinforcing rib 2 is arranged between the limiting seat 2 and the mounting cavity 2, a connecting column 2 is correspondingly arranged in the mounting cavity 2, and a step hole 2 is arranged on the connecting column 2. The step hole 2 penetrates the elastic fixed front seat, the bottom of the connecting column 2 protrudes downward to form a positioning part 2, the top of the transparent face cover plate is provided with a mounting part, and the mounting part is provided with a step hole 1 corresponding to the positioning part 1 and the positioning part 2. When the transparent face cover plate is fixed between the elastic fixed front seat and the elastic fixed rear seat, the mounting part is clamped between the limiting seat 1 and the limiting seat 2, the positioning part 1 is inserted into the bottom of the step hole 1, and the positioning part 2 is inserted into the top of the step hole 1. The fastening screw passes through the step hole 2 and the step hole 1 and is tightened in the connecting screw hole. The setting of the limiting seat 1 and the limiting seat 2 limits the mounting part of the transparent face cover plate. When the transparent face cover plate is installed in the elastic fixed front seat and the elastic fixed rear seat, the limiting seat 1 is supported at the bottom of the mounting part, and the limiting seat 2 is against the top of the mounting part, thereby improving the installation stability of the transparent face cover plate. The setting of the positioning part 1 and the positioning part 2 plays a role in quickly positioning the installation of the transparent face cover plate and the elastic fixed front seat.
[0038] The flipping member in the present invention includes a rotating seat, a rotating shaft, a transmission gear, a rack and a push cylinder, two rotating seats are fixedly connected to the two sides of the assembly platform, the rotating shaft is rotatably connected between the two rotating seats, the bracket is fixedly connected to the rotating shaft, the transmission gear is fixedly connected to one end of the rotating shaft, a mounting groove is provided on one side of the assembly platform corresponding to the transmission gear, a slide rail is connected in the mounting groove, the rack is slidably connected to the slide rail, the rack is meshed with the transmission gear, the front end of the rack is fixedly connected to a connecting plate, the side of the slide rail away from the bracket is fixedly connected to a cylinder mounting seat, the push cylinder is fixedly connected to the cylinder mounting seat, and a guide rod is provided at the output end of the push cylinder, and the guide rod is fixedly connected to the connecting plate. After the elastic band is installed, the push cylinder runs, controls the guide rod to drive the connecting plate to push the rack, so that the rack slides along the direction of the slide rail, thereby controlling the transmission gear to drive the rotating shaft to rotate, and finally drives the bracket and the elastic fixed rear seat to flip, so that the front side of the elastic fixed rear seat is set upward. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] The present invention will be further described below in conjunction with the accompanying drawings:
[0040] Figure 1 It is a schematic structural diagram of the safety protective mask in the present invention;
[0041] Figure 2 It is a schematic diagram of the explosion of the protective mask in the present invention;
[0042] Figure 3 It is a schematic diagram of the structure of the elastically fixed rear seat in the present invention;
[0043] Figure 4 It is a schematic diagram of the structure of the elastically fixed front seat in the present invention;
[0044] Figure 5 It is a schematic diagram of the structure of the present invention when the elastic band and the elastic fixed rear seat are installed;
[0045] Figure 6 It is a schematic diagram of the structure of the present invention after the elastic fixed rear seat is flipped;
[0046] Figure 7 It is a schematic diagram of the structure of the present invention when the lifting assembly mechanism is descending;
[0047] Figure 8 This is a schematic diagram of the structure of the present invention when the transparent cover plate of the panel is installed;
[0048] Fig. 9 It is a schematic diagram of the structure of the present invention after the rotating seat rotates;
[0049] Fig.10 It is a structural schematic diagram of the present invention when the front seat is elastically fixed and installed;
[0050] Fig.11It is a structural schematic diagram of the assembly platform in the present invention;
[0051] Fig.12 It is a structural schematic diagram of the flip clamping assembly in the present invention;
[0052] Fig.13 It is a structural schematic diagram of the top surface of the rotating seat in the present invention;
[0053] Fig.14 It is a structural schematic diagram of the bottom of the rotating seat in the present invention.
[0054] In the figure, 1-transparent face cover; 2-elastic fixed front seat; 3-elastic fixed rear seat; 4-elastic belt; 5-assembly table; 6-flip clamping assembly; 7-lifting assembly mechanism; 8-installation cavity one; 9-limit seat one; 10-reinforcement rib one; 11-connecting column one; 12-positioning part one; 13-connecting screw hole; 14-installation cavity two; 15-limit seat two; 16-reinforcement rib two; 17-connecting column two; 18-step hole two; 19-positioning part two; 20-installation part; 21-step hole one; 22-fastening screw; 23-notch one; 24-notch two; 25-connecting column three; 26-through hole; 27-limit end; 28-clamping piece; 29-flipping piece; 30-bracket; 31-clamping plate; 32-adjusting screw; 33-adjusting nut; 34-rotating Seat; 35-rotating shaft; 36-transmission gear; 37-rack; 38-thrust cylinder; 39-mounting groove; 40-slide rail; 41-connecting plate; 42-cylinder mounting seat; 43-guide rod; 44-inverted T-shaped support; 45-lifting member; 46-assembly member; 47-lifting slide rail; 48-sliding base; 49-screw motor; 50-ball screw; 51-slider; 52-screw slider; 53-motor mounting seat; 54-rotating seat; 55-adsorption member; 57-adjusting frame; 58-adjusting hole; 59-connecting screw; 60-connecting nut; 61-L-shaped limit block one; 62-L-shaped limit block two; 63-tightening bolt; 64-tightening block; 65-fixing plate; 66-fixing block; 67-damping rod; 68-spring; 69-mounting plate; 70-suction cup. DETAILED DESCRIPTION
[0055] like Figures 1 to 4 As shown, the safety protection mask of the present invention comprises: a transparent face cover plate 1, an elastic fixed front seat 2 and an elastic fixed rear seat 3, the top of the transparent face cover plate 1 is fixedly connected between the elastic fixed front seat 2 and the elastic fixed rear seat 3, and the rear side of the elastic fixed rear seat 3 is fixedly connected with an elastic band 4.
[0056] The front side of the elastic fixed rear seat 3 is provided with an installation cavity 8, a limiting seat 9 is provided in the installation cavity 8, a reinforcing rib 10 is provided between the limiting seat 9 and the installation cavity 8, and connecting columns 11 are evenly distributed in the installation cavity 8. The top of the connecting column 11 protrudes upward to form a positioning portion 12, and the connecting column 11 is provided with a connecting screw hole 13. The back side of the elastic fixed front seat 2 is correspondingly provided with an installation cavity 14, a limiting seat 15 is provided in the installation cavity 14, and a reinforcing rib 16 is provided between the limiting seat 15 and the installation cavity 14, and the installation cavity 14 is correspondingly provided with a connecting column 17, and the connecting column 17 is provided with a step hole 18, and the step hole The second 18 penetrates the elastic fixed front seat 2, and the bottom of the connecting column 17 protrudes downward to form a positioning portion 29. The top of the transparent facial cover plate 1 is correspondingly provided with a mounting portion 20, and the mounting portion 20 is provided with a step hole 21 corresponding to the positioning portion 12 and the positioning portion 19. When the transparent facial cover plate 1 is fixed between the elastic fixed front seat 2 and the elastic fixed rear seat 3, the mounting portion 20 is clamped between the limit seat 19 and the limit seat 215, the positioning portion 12 is inserted into the bottom of the step hole 21, and the positioning portion 19 is inserted into the top of the step hole 21. The fastening screw 22 passes through the step hole 28 and the step hole 21 and is tightened in the connecting screw hole 13. The setting of the limiting seat 1 9 and the limiting seat 2 15 limits the mounting portion 20 of the transparent facial cover plate 1. When the transparent facial cover plate 1 is installed in the elastically fixed front seat 2 and the elastically fixed rear seat 3, the limiting seat 1 9 is supported at the bottom of the mounting portion 20, and the limiting seat 2 15 is against the top of the mounting portion 20, thereby improving the installation stability of the transparent facial cover plate 1. The setting of the positioning portion 12 and the positioning portion 2 19 plays a role in quickly positioning the installation of the transparent facial cover plate 1 and the elastically fixed front seat 2.
[0057] The installation cavity 18 is provided with a notch 1 23 corresponding to the installation part 20, and the installation cavity 2 14 is provided with a notch 24 corresponding to the installation part 20. When the transparent face cover plate 1 is fixed between the elastic fixed front seat 2 and the elastic fixed rear seat 3, the installation part 20 passes through the notch 1 23 and the notch 24. The provision of the notch 1 23 and the notch 2 24 facilitates the installation of the transparent face cover plate 1, while reducing the gap between the elastic fixed front seat 2 and the elastic fixed rear seat 3, thereby improving the aesthetics of the installation of the protective mask.
[0058] The two ends of the back side of the elastic fixed rear seat 3 are provided with connecting columns 3 25, and the two ends of the elastic band 4 are provided with through holes 26 corresponding to the connecting columns 3 25. When the elastic band 4 is fixedly connected to the back side of the elastic fixed rear seat 3, the connecting columns 3 25 pass through the through holes 26, and the ends of the connecting columns 3 25 are screwed into the limiting ends 27, and the limiting ends 27 limit the elastic band 4. The cooperation between the connecting columns 3 25 and the limiting ends 27 facilitates the rapid installation of the elastic band 4.
[0059] like Figures 5 to 14 FIG. 2 is a method for manufacturing a safety protective mask according to the present invention, and the method comprises the following steps:
[0060] a. Preparation before production
[0061] First, various components required for manufacturing the protective mask are prepared, and then the assembly table 5 required for manufacturing the mask is cleaned and reset.
[0062] b. Clamping
[0063] 1) Clamping of elastic fixed rear seat
[0064] First, the elastic fixing rear seat 3 is placed on the assembly table 5 with its back side facing upwards, and then the flip clamping assembly 6 located on the assembly table 5 clamps and fixes the elastic fixing rear seat 3 so that the elastic fixing rear seat 3 is fixed on the assembly table 5 .
[0065] 2) Clamping of elastically fixed front seat
[0066] A lifting assembly mechanism 7 is provided corresponding to the flip clamping assembly 6 on one side of the assembly table 5, and the elastic fixed front seat 2 is placed on the top of the lifting assembly mechanism 7 with the back side facing upwards corresponding to the elastic fixed rear seat 3, and the lifting assembly mechanism 7 fixes the elastic fixed front seat 2.
[0067] 3) Fixing of transparent face cover
[0068] The transparent facial cover plate 1 is placed with its front side facing upward on the corresponding bottom of the lifting assembly mechanism 7, and the lifting assembly mechanism 7 adsorbs the transparent facial cover plate 1 on the bottom of the lifting assembly mechanism.
[0069] c. Assembly
[0070] 1) Elastic band assembly
[0071] The operator fixes the elastic band 4 on the back side of the elastic fixed rear seat 3, and then turns over the clamping assembly 6 to control the elastic fixed rear seat 3 with the elastic band 4 to turn over so that the front side of the elastic fixed rear seat 3 is set upward.
[0072] 2) Assembly of the transparent face cover
[0073] The lifting assembly mechanism 7 controls the elastic fixed rear seat 3 to the top of the elastic fixed rear seat 3 , and then the lifting assembly mechanism 7 controls the elastic fixed rear seat 3 to descend, so that the transparent facial cover plate 1 is installed on the elastic fixed rear seat 3 .
[0074] d. Complete assembly
[0075] After the transparent facial cover plate 1 is assembled, the lifting assembly mechanism 7 is reset, and then the lifting assembly mechanism 7 drives the elastic fixed front seat 2 to rotate, so that the elastic fixed front seat 2 is set downward, and the lifting assembly mechanism 7 drives the elastic fixed front seat 2 to descend again, so that the elastic fixed front seat 2 and the elastic fixed rear seat 3 clamp the transparent facial cover plate 1 and fix it, and then screw in the fastening screws 22 to fix it, thereby completing the manufacture of the protective mask.
[0076] In step b, the flipping clamping assembly 6 includes a clamping member 28 and a flipping member 29. The clamping member 28 is clamped at both ends of the elastic fixed rear seat 3. The flipping member 29 controls the clamping member 28 to drive the elastic fixed rear seat 3 to flip. The clamping member 28 includes a bracket 30 and a clamping plate 31. The two brackets 30 are correspondingly arranged on both sides of the assembly table 5. The clamping plate 31 is fixedly connected to one side of the corresponding bracket 30 close to the corresponding bracket 30. The adjusting screw 32 passes through the corresponding bracket 30. The clamping plate 31 is driven by the adjusting screw 32 so that the clamping plate 31 is clamped on both sides of the elastic fixed rear seat 3. Adjusting nuts 33 are screwed into both ends of the adjusting screw 32, and the adjusting nuts 33 are tightened on both sides of the bracket 30. By loosening the adjusting nut 33, the adjusting screw 32 is controlled to drive the clamping plate 31 to clamp on both sides of the elastic fixed rear seat 3, and then the adjusting nut 33 is fixed, so that the elastic fixed rear seat 3 is fixed to the bracket 30. Since the elastic fixed rear seat 3 is clamped with the back side facing upward, it is convenient to install and fix the elastic band 4. After the elastic band 4 is installed, the bracket 30 is controlled by the flipping piece 29 to flip, so that the back side of the elastic fixed rear seat 3 faces downward, which is convenient for the installation of the transparent facial cover plate 1.
[0077] The flip member 29 includes a rotating seat 34, a rotating shaft 35, a transmission gear 36, a rack 37 and a pushing cylinder 38. The two rotating seats 34 are fixedly connected to the two sides of the assembly platform 5, the rotating shaft 35 is rotatably connected between the two rotating seats 34, the bracket 30 is fixedly connected to the rotating shaft 35, the transmission gear 36 is fixedly connected to one end of the rotating shaft 35, and a mounting groove 39 is provided on the side of the assembly platform 5 corresponding to the transmission gear 36. A slide rail 40 is connected in the mounting groove 39, the rack 37 is slidably connected to the slide rail 40, the rack 37 is meshed with the transmission gear 36, and the front end of the rack 37 is fixedly connected to a connecting plate 41, and a side of the slide rail 40 away from the bracket 30 is fixedly connected to a cylinder mounting seat 42, and the pushing cylinder 38 is fixedly connected to the cylinder mounting seat 42, and a guide rod 43 is provided at the output end of the pushing cylinder 38, and the guide rod 43 is fixedly connected to the connecting plate 41. After the elastic band 4 is installed, the pushing cylinder 38 is operated, and the guide rod 43 is controlled to drive the connecting plate 41 to push the rack 37, so that the rack 37 slides along the direction of the slide rail 40, thereby controlling the transmission gear 36 to drive the rotating shaft 35 to rotate, and finally driving the bracket 30 and the elastic fixed rear seat 3 to flip over, so that the front side of the elastic fixed rear seat 3 is set upward.
[0078] The lifting assembly mechanism 7 includes an inverted T-shaped support 44, a lifting member 45 and an assembly member 46. The inverted T-shaped support 44 is fixedly connected to the assembly platform 5 corresponding to the flip clamping assembly 6. The lifting member 45 is arranged on the side of the inverted T-shaped support 44 close to the flip clamping assembly 6. The assembly member 46 is connected to the lifting member 45. The transparent face cover plate 1 is adsorbed on the bottom of the assembly member 46. The elastic fixed front seat 2 is fixedly connected to the top of the assembly member 46. The lifting member 45 controls the lifting of the assembly member 46. The elastic fixed front seat 2 is fixed on the assembly member 46 with the back facing upward. The transparent face cover plate 1 is adsorbed on the bottom of the assembly member 46. The lifting member 45 controls the lifting of the assembly member 46.
[0079] The lifting member 45 includes a lifting rail 47, a sliding base 48, a screw motor 49 and a ball screw 50. The lifting rail 47 is fixedly connected to the side of the inverted T-shaped support 44 close to the flip clamping assembly 6. The two ends of the back of the sliding base 48 are fixedly connected with sliders 51. The slider 51 is slidably connected to the lifting rail 47. A screw slider 52 is provided in the middle of the back of the sliding base 48. The top of the inverted T-shaped support 44 is fixedly connected with a motor mounting seat 53. The screw motor 49 is fixedly connected to the motor mounting seat 53. The ball screw 50 is connected to the output end of the screw motor 49, and the screw slider 52 is connected to the ball screw 50. The screw motor 49 controls the rotation of the ball screw 50, thereby controlling the screw slider 52 to drive the sliding base 48 to rise and fall along the ball screw 50. The setting of the lifting rail 47 and the slider 51 plays a guiding role in the lifting and falling of the sliding base 48.
[0080] The assembly 46 includes a rotating seat 54 and an adsorption member 55. Adjustment frames 57 are provided at both ends of the front side of the sliding base 48. The adjustment frames 57 are provided with adjustment holes 58. Connecting screws 59 are provided at both ends of the rotating seat 54. The connecting screws 59 pass through the adjustment holes 58. Connecting nuts 60 are screwed into the two ends of the connecting screws 59. The connecting nuts 60 are tightened on both sides of the adjusting frame 57. L-shaped limit blocks 1 61 and L-shaped limit blocks 2 62 are provided at both ends of the top surface of the rotating seat 54. The L-shaped limit block 1 61 is against the top angle of one end of the elastically fixed front seat 2. Tightening bolts 63 are screwed into the two ends of the L-shaped limit block. Tightening blocks 64 are provided at the ends of the tightening bolts 63. Tightening bolts 63 control the tightening blocks 64 to tighten against the outer side of the elastically fixed front seat 2. The bottom of the rotating seat 54 is fixedly connected with an adsorption member 55. The adsorption member 55 is used to adsorb and fix the transparent facial cover plate 1. The back of the elastically fixed front seat 2 is placed on the rotating seat 54, so that the two tops of the elastically fixed front seat 2 are pressed against the L-shaped limit block 1 61, and the two tightening bolts 63 on the L-shaped limit block 2 62 drive the tightening block 64 to press against the other two top corners of the elastically fixed front seat 2, thereby fixing the elastically fixed front seat 2 on the top of the rotating seat 54, and by loosening the connecting nut 60, the connecting screw 59 is controlled to drive the rotating seat 54 to rotate, so as to realize the rotation of the rotating seat 54. When the transparent facial cover plate 1 is installed, the rotating seat 54 is controlled to drive the elastically fixed front seat 2 to rotate, so that the back of the elastically fixed front seat 2 is set downward.
[0081] The adsorbent 55 includes a fixing plate 65, a fixing block 66, a damping rod 67, a spring 68, a mounting plate 69 and a suction cup 70. The fixing plate 65 is fixedly connected to the bottom of the rotating seat 54 through the fixing block 66. One end of the damping rod 67 is fixedly connected to the fixing plate 65, and the other end of the damping rod 67 is fixedly connected to the top surface of the mounting plate 69. The spring 68 is sleeved on the outside of the damping rod 67. The suction cup 70 is fixedly connected to the bottom surface of the mounting plate 69. The suction cup 70 is used to adsorb and fix the transparent facial cover plate 1. The transparent facial cover plate 1 is adsorbed by the suction cup 70, so that the transparent facial cover plate 1 is fixed to the bottom of the rotating seat 54. The cooperation of the damping rod 67 and the spring 68 plays an elastic buffering role in the installation of the transparent facial cover plate 1, so as to avoid damage to the transparent facial cover plate 1 due to excessive downward pressure when the lifting member 45 controls the transparent facial cover plate 1 to descend.
[0082] The present invention manufactures the protective mask by adopting an assembly table 5, the elastic fixed rear seat 3 is clamped and fixed by a flip clamping assembly 6 with its back facing upward, the elastic fixed front seat 2 is clamped and fixed by a lifting assembly mechanism 7 with its back facing upward, and the transparent facial cover plate 1 is adsorbed and fixed on the bottom of the lifting assembly mechanism 7. The various components of the protective mask are assembled in sequence through the assembly table 5, which improves the manufacturing accuracy of the protective mask, greatly improves the manufacturing efficiency of the mask, and realizes mass production of the protective mask.
[0083] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.
Claims
1. A method for manufacturing a safety protective mask, the protective mask comprising: A transparent face cover, an elastic fixed front seat and an elastic fixed rear seat, wherein the top of the transparent face cover is fixedly connected between the elastic fixed front seat and the elastic fixed rear seat, and the rear side of the elastic fixed rear seat is fixedly connected with an elastic band, characterized in that the manufacturing method comprises the following steps: a. Preparation before production First, prepare the various components required for the manufacture of the protective mask, and then clean and reset the assembly table required for the manufacture of the mask; b. Clamping 1) Clamping of elastic fixed rear seat Firstly, the elastic fixing rear seat is placed on the assembly table with the back side facing upwards, and then the flip clamping assembly on the assembly table clamps and fixes the elastic fixing rear seat, so that the elastic fixing rear seat is fixed on the assembly table; 2) Clamping of elastically fixed front seat A lifting assembly mechanism is arranged on one side of the assembly table corresponding to the flip clamping assembly, and the back of the elastic fixed front seat is placed upward on the top of the lifting assembly mechanism corresponding to the elastic fixed rear seat, and the lifting assembly mechanism fixes the elastic fixed front seat; 3) Fixing of transparent face cover Place the transparent face cover plate facing upward on the corresponding bottom of the lifting assembly mechanism, and the lifting assembly mechanism adsorbs the transparent face cover plate on the bottom of the lifting assembly mechanism; c. Assembly 1) Elastic band assembly The operator fixes the elastic band on the back of the elastic fixed rear seat, and then turns the clamping assembly to control the elastic fixed rear seat with the elastic band to turn over, so that the front side of the elastic fixed rear seat is set upward; 2) Assembly of the transparent face cover The lifting assembly mechanism controls the elastic fixed rear seat to the top of the elastic fixed rear seat, and then the lifting assembly mechanism controls the elastic fixed rear seat to descend, so that the transparent face cover plate is installed on the elastic fixed rear seat; d. Complete assembly After the transparent facial cover is assembled, the lifting assembly mechanism is reset, and then the lifting assembly mechanism drives the elastic fixed front seat to rotate so that the elastic fixed front seat is set downward, and the lifting assembly mechanism drives the elastic fixed front seat to descend again, so that the elastic fixed front seat and the elastic fixed rear seat clamp the transparent facial cover, and then screw in the fastening screws to fix it, thereby completing the manufacture of the protective mask.
2. The method for manufacturing a safety protective mask according to claim 1, characterized in that: The front side of the elastic fixed rear seat is provided with an installation cavity 1, a limit seat 1 is provided in the installation cavity 1, a reinforcing rib 1 is provided between the limit seat 1 and the installation cavity 1, a connecting column 1 is evenly distributed in the installation cavity 1, the top of the connecting column 1 protrudes upward to form a positioning portion 1, the connecting column 1 is provided with a connecting screw hole, and the back side of the elastic fixed front seat is correspondingly provided with an installation cavity 2, a limit seat 2 is provided in the installation cavity 2, a reinforcing rib 2 is provided between the limit seat 2 and the installation cavity 2, and the installation cavity 2 is correspondingly provided with a connecting column 2, and the connecting column 2 is provided with a step hole 2, and the step hole 2 passes through the An elastically fixed front seat, the bottom of the second connecting column protrudes downward to form a positioning portion 2, the top of the transparent facial cover plate is correspondingly provided with a mounting portion, and the mounting portion is provided with a step hole 1 corresponding to the positioning portion 1 and the positioning portion 2. When the transparent facial cover plate is fixed between the elastically fixed front seat and the elastically fixed rear seat, the mounting portion is clamped between the limit seat 1 and the limit seat 2, the positioning portion 1 is inserted into the bottom of the step hole 1, and the positioning portion 2 is inserted into the top of the step hole 1, and the fastening screw passes through the step hole 2 and the step hole 1 and is tightened in the connecting screw hole.
3. The method for manufacturing a safety protective mask according to claim 2, characterized in that: The installation cavity 1 is provided with a notch 1 corresponding to the installation part, and the installation cavity 2 is provided with a notch 2 corresponding to the installation part. When the transparent facial cover is fixed between the elastic fixed front seat and the elastic fixed rear seat, the installation part passes through the notch 1 and the notch 2.
4. The method for manufacturing a safety protective mask according to claim 1, characterized in that: In step c, connecting columns three are provided at both ends of the back side of the elastic fixed rear seat, and through holes are provided at both ends of the elastic band corresponding to the connecting columns three. When the elastic band is fixedly connected to the back side of the elastic fixed rear seat, the connecting column three passes through the through holes, and the end of the connecting column three is screwed into the limiting end, and the limiting end limits the elastic band.
5. The method for manufacturing a safety protective mask according to claim 1, characterized in that: In step b, the flipping clamping assembly includes a clamping member and a flipping member, the clamping member is clamped at both ends of the elastic fixed rear seat, the flipping member controls the clamping member to drive the elastic fixed rear seat to flip, the clamping member includes a bracket and a clamping plate, the two brackets are correspondingly arranged on both sides of the assembly table, the clamping plate is fixedly connected to one side of the corresponding bracket close to the corresponding bracket with an adjusting screw, the adjusting screw passes through the corresponding bracket, and the clamping plate is driven by driving the adjusting screw so that the clamping plate is clamped on both sides of the elastic fixed rear seat, and adjusting nuts are screwed into both ends of the adjusting screw, and the adjusting nuts are tightened on both sides of the bracket.
6. The method for manufacturing a safety protective mask according to claim 5, characterized in that: The flip part includes a rotating seat, a rotating shaft, a transmission gear, a rack and a pushing cylinder. The two rotating seats are fixedly connected at both sides of the assembly platform, the rotating shaft is rotatably connected between the two rotating seats, the bracket is fixedly connected to the rotating shaft, the transmission gear is fixedly connected to one end of the rotating shaft, the assembly platform is provided with a mounting groove on a side corresponding to the transmission gear, a slide rail is connected in the mounting groove, the rack is slidably connected to the slide rail, the rack is meshed with the transmission gear, the front end of the rack is fixedly connected to a connecting plate, the side of the slide rail away from the bracket is fixedly connected to a cylinder mounting seat, the pushing cylinder is fixedly connected to the cylinder mounting seat, and a guide rod is provided at the output end of the pushing cylinder, and the guide rod is fixedly connected to the connecting plate.
7. The method for manufacturing a safety protective mask according to claim 1, characterized in that: The lifting and lowering assembly mechanism includes an inverted T-shaped support, a lifting member and an assembly member. The inverted T-shaped support is fixedly connected to the assembly platform corresponding to the flip clamping assembly. The lifting member is arranged on a side of the inverted T-shaped support close to the flip clamping assembly. The assembly member is connected to the lifting member. The transparent facial cover is adsorbed on the bottom of the assembly member. The elastic fixed front seat is fixedly connected to the top of the assembly member. The lifting member controls the lifting and lowering of the assembly member.
8. The method for manufacturing a safety protective mask according to claim 7, characterized in that: The lifting component includes a lifting slide rail, a sliding base, a screw motor and a ball screw. The lifting slide rail is fixedly connected to the side of the inverted T-shaped support close to the flip clamping assembly. The two ends of the back side of the sliding base are fixedly connected with sliders. The slider is slidably connected to the lifting slide rail. A screw slider is provided in the middle of the back side of the sliding base. The top of the inverted T-shaped support is fixedly connected to a motor mounting seat. The screw motor is fixedly connected to the motor mounting seat. The ball screw is connected to the output end of the screw motor, and the screw slider is connected to the ball screw.
9. The method for manufacturing a safety protective mask according to claim 8, characterized in that: The assembly comprises a rotating seat and an adsorption member, both ends of the front side of the sliding base are provided with an adjustment frame, the adjusting frame is provided with an adjustment hole, both ends of the rotating seat are provided with connecting screws, the connecting screws pass through the adjusting holes, both ends of the connecting screws are screwed with connecting nuts, and the connecting nuts are tightened on both sides of the adjusting frame, both ends of the top surface of the rotating seat are provided with L-shaped limit block 1 and L-shaped limit block 2, the L-shaped limit block 1 is abutted at the top angle of one end of the elastic fixed front seat, the two ends of the L-shaped limit block are screwed into tightening bolts, the ends of the tightening bolts are provided with tightening blocks, and the tightening bolts control the tightening blocks to tighten against the outer side of the elastic fixed front seat, and the bottom of the rotating seat is fixedly connected with an adsorption member, and the adsorption member is used to adsorb and fix the transparent facial cover plate.
10. The method for manufacturing a safety protective mask according to claim 9, characterized in that: The adsorption component includes a fixed plate, a fixed block, a damping rod, a spring, a mounting plate and a suction cup. The fixed plate and the bottom of the rotating seat are fixedly connected via the fixed block. One end of the damping rod is fixedly connected to the fixed plate. The other end of the damping rod is fixedly connected to the top surface of the mounting plate. The spring is sleeved on the outside of the damping rod. The suction cup is fixedly connected to the bottom surface of the mounting plate. The suction cup is used to adsorb and fix the transparent facial cover.
Citation Information
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