Injection molding device for thermoplastic plastic product
By designing the packing and material transfer auxiliary mechanism in the injection molding device, the regular emission and stable storage of thermoplastic plastic products are achieved, the problems of messy and dumping of products are solved, and the processing efficiency and product stability are improved.
Patent Information
- Application Number
- CN202510346385.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-03-24
AI Technical Summary
After collecting thermoplastic plastic products, the existing injection molding devices are prone to messy products, which affects the progress of subsequent processing processes.
An injection molding device including a packing material transfer mechanism and a material transfer auxiliary mechanism is designed. Through the cooperation of the guide rail mechanism and the clamp, the molded plastic products can be placed regularly in the box one by one, and the products can be prevented from pouring through auxiliary mechanisms such as tape.
The neat discharge of plastic products in the box is achieved, the problem of dumping caused by external forces or vibration is avoided, and the subsequent processing efficiency and product stability are improved.
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Figure CN119858277A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of injection molding, in particular to an injection molding device for thermoplastic plastic products. Background Art
[0002] Thermoplasticity refers to the property that a substance can flow and deform when heated, and can maintain a certain shape after cooling. During the production process of thermoplastic plastic products, the plastic needs to be heated and melted by an injection molding device, and then injected into a specific mold under high pressure. After it cools and solidifies, the plastic product of the desired shape can be obtained.
[0003] The patent with announcement number CN209937510U discloses a plastic product injection molding device, which relates to the technical field of plastic product processing equipment. Its technical points are: a plastic product injection molding device, including a molding machine body, a front mold, an intermediate mold and a rear mold are arranged in the molding cavity of the molding machine body, a horizontal guide rail is arranged in the molding machine body, the front mold and the rear mold are slidably connected with the guide rail, a guide frame is arranged below the intermediate mold, the opening of the guide frame toward the intermediate mold is larger than the opening at the bottom of the intermediate mold, a guide rail is arranged on the opening side of the molding machine body, the guide rail is arranged downwardly in a direction away from the molding machine body, a transmission component is arranged between the guide rail and the guide frame, and a storage groove is arranged at one end of the guide rail away from the molding machine body. This patent has the advantages of convenient material collection and saving labor costs.
[0004] However, the above technical solution still has the following deficiencies in practical application: After the plastic products are formed, they will be demoulded so that they fall into a box for collection. Although this method can collect the plastic products and facilitate subsequent transportation, the plastic products collected in this way are placed in the box in a relatively messy state. In some cases, the formed plastic products need to be uniformly packaged or labeled after collection. When the plastic products are in a relatively messy state in the box, it is not conducive to the subsequent processing steps. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background art, the present invention provides an injection molding device for thermoplastic plastic products.
[0006] The technical solution adopted by the present invention to solve the technical problem is: an injection molding device for thermoplastic plastic products, comprising a base, on which a molding component is arranged; The molding assembly includes a frame body fixedly connected to one side of the upper end surface of the base, an injection cylinder is arranged on one side of the upper end of the frame body, two bottom plates are fixedly connected to one side of the upper end surface of the base, the upper end surfaces of the bottom plates are slidably connected to the lower mold, a sliding rod three is fixedly connected to one side of the upper end surface of the base, the sliding rod three is slidably connected to the upper mold, a demoulding rod is penetrated and slidably connected to one side of the upper mold, and the upper mold, the lower mold and the demoulding rod can form a complete molding cavity; The base is also provided with a box loading and material moving mechanism; The packing and material moving mechanism comprises a guide rail mechanism 5 installed on the base, a carrying plate is arranged on the guide rail mechanism 5, the guide rail mechanism 5 can drive the carrying plate to move in the X, Y and Z axis directions, and a groove for receiving plastic products is arranged on the upper end of the carrying plate, a guide rail mechanism 1 is arranged on one side of the upper end of the base, a mounting plate is arranged on the guide rail mechanism 1, the guide rail mechanism 1 can drive the mounting plate to move in the X, Y and Z axis directions, and a plurality of clamping plates are radially distributed and slidably connected on the mounting plate; The base is also provided with a clamping mechanism for positioning the box; The clamping mechanism comprises a clamping block 1 fixedly connected to one side of the upper end surface of the base, and a clamping block 2 is slidably connected to one side of the upper end surface of the base.
[0007] Preferably, a hydraulic cylinder is fixedly connected to one side of the upper end surface of the frame, the piston end of the hydraulic cylinder is fixedly connected to one side of the upper end of the upper mold, an injection port is penetrated through one side of the upper mold, an injection cylinder is provided on one side of the upper end surface of the frame, the discharge end of the injection cylinder is connected to a discharge pipe, and the discharge pipe penetrates the frame and is connected to the injection port.
[0008] Preferably, a cylinder four is fixedly connected to one side of the upper end surface of the bottom plate, and a piston end of the cylinder four is fixedly connected to one side of the lower mold.
[0009] Preferably, one side of the upper end surface of the upper mold is fixedly connected to a cylinder five, the piston end of the cylinder five is fixedly connected to a connecting block, and the upper end of the demoulding rod is fixedly connected to the connecting block.
[0010] Preferably, one side of the upper end surface of the base is fixedly connected with a cylinder three, and the piston end of the cylinder three is fixedly connected to one side of the clamping block two.
[0011] Preferably, a turntable is rotatably arranged in the middle of the upper end surface of the mounting plate, a plurality of connecting rods are rotatably arranged on the upper end surface of the turntable, one end of the connecting rod is rotatably connected to the upper end of the splint, a motor four is fixedly connected to one side of the lower end surface of the mounting plate, and the output end of the motor four is fixedly connected to the turntable.
[0012] Preferably, the base is also provided with a material transfer auxiliary mechanism to prevent the plastic products from tipping over in the box; The material moving auxiliary mechanism includes a guide rail mechanism 2, a guide rail mechanism 3, and a guide rail mechanism 4 arranged on the base, the guide rail mechanism 2 is provided with a partition, and the guide rail mechanism 2 can drive the partition to move in the X, Y, and Z axis directions, the guide rail mechanism 3 is provided with a mounting block, and the guide rail mechanism 3 can drive the mounting block to move in the X, Y, and Z axis directions, a rotating plate is rotatably provided on one side of the lower end surface of the mounting block, a roller is rotatably provided on one side of the lower end of the rotating plate, a tape roll is fixedly connected to the roller, and a frame is provided on the guide rail mechanism 4, and a telescopic plate is inserted and slidably connected to the inner side of the frame.
[0013] Preferably, a threaded rod 1 is threadedly connected to one side of the telescopic plate, one end of the threaded rod 1 is rotatably arranged on the frame, a motor 5 is fixedly connected to one side of the upper end of the frame, and the output end of the motor 5 is fixedly connected to one end of the threaded rod 1.
[0014] Preferably, a motor 1 is fixedly connected to one side of the upper end surface of the mounting block, and the output end of the motor 1 is fixedly connected to one side of the upper end of the rotating plate. A motor 3 is fixedly connected to one side of the lower end of the rotating plate, and the output end of the motor 3 is fixedly connected to the rotating roller.
[0015] Preferably, the rotating plate is also provided with a traction and attachment mechanism; The traction and attachment mechanism includes a connecting plate fixedly connected to one side of the lower end surface of the rotating plate, and two conveying rollers are rotatably arranged on one side of the lower end of the connecting plate, and one end of the conveying roller is fixedly connected to a gear, and the two gears are meshed with each other. One side of the lower end of the connecting plate is fixedly connected to a motor six, and the output end of the motor six is fixedly connected to one end of the conveying roller. One side of the lower end of the connecting plate is slidably connected to two sliding rods two, and one end of the sliding rod two is fixedly connected to a blade plate, one side of the lower end of the connecting plate is fixedly connected to a cylinder two, and the piston end of the cylinder two is fixedly connected to one side of the blade plate, and one side of the lower end surface of the rotating plate is slidably connected to an adjusting rod, and the lower end of the adjusting rod is slidably connected to two The cam is provided with a plurality of control wheels, and the plurality of control wheels are provided with a plurality of control wheels, and the plurality of control wheels are provided with a plurality of control wheels respectively.
[0016] The beneficial effects of the present invention are as follows: 1. The injection molding device for thermoplastic plastic products described in the present invention utilizes a box loading and material transfer mechanism to enable the molded plastic products to be separated from the mold cavity and placed in a box body in a regular row, thereby ensuring the neatness of the plastic products in the box body, which is beneficial to subsequent unified packaging or labeling processes.
[0017] 2. The injection molding device of thermoplastic plastic products described in the present invention utilizes a material shifting auxiliary mechanism and a traction and attachment mechanism. When each group of stacked plastic products is placed in a box, there will be an independent placement area and they will always be blocked, thereby avoiding the situation where the plastic products are stacked high and are not blocked on all sides, and they fall down due to external forces, vibrations, etc., further ensuring the smooth progress of the material shifting work. In addition, when the plastic products are placed by the boxing and material shifting mechanism, the uppermost plastic products of the last group of plastic products in each row will be blocked by the tape. Since the uppermost plastic products are blocked, the remaining plastic products are not prone to falling down. When the plastic products in the box are subsequently taken out, the two tapes can also be easily removed without affecting the remaining operations, thereby avoiding the situation where the last group of plastic products in each direction has a gap with the box when the boxing and material shifting mechanism is used to place the plastic products in the box, and another group of plastic products cannot be accommodated in the gap, which leads to the situation where the plastic products fall down or slide down due to the gap during the placement process and the subsequent transportation process, further ensuring the stability of the plastic products in the box. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described below in conjunction with the accompanying drawings.
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the guide rail mechanism at two locations; Figure 3 It is a schematic diagram of the three-dimensional structure at the rotating plate; Figure 4 yes Figure 3 A partial enlarged view of the middle part; Figure 5 It is a three-dimensional structural diagram of a guide rail mechanism; Figure 6 It is a schematic diagram of the three-dimensional structure at the splint; Figure 7 yes Figure 6 A partial enlarged view of point B in the middle; Figure 8 It is a schematic diagram of the three-dimensional structure of the guide rail mechanism; Fig. 9 yes Figure 8 A partial enlarged view of point C in the middle; Fig.10 It is a schematic diagram of the three-dimensional structure of the frame; Fig.11 yes Fig.10 A partial enlarged view of point D in the middle; Fig.12 It is a schematic diagram of the three-dimensional structure at the partition; Fig.13 It is a schematic diagram of the three-dimensional structure of the upper mold; Fig.14 It is a schematic diagram of the three-dimensional structure of the roller.
[0020] In the figure: 1, base; 2, guide rail mechanism 1; 3, frame; 4, guide rail mechanism 2; 5, guide rail mechanism 3; 6, partition; 7, guide rail mechanism 4; 8, frame; 9, mounting block; 10, motor 1; 11, rotating plate; 12, motor 2; 13, adjusting rod; 14, tape roll; 15, motor 3; 16, cylinder 1; 17, slide bar 1; 18, groove plate; 19, connecting plate; 20, cylinder 2; 21, slide bar 2; 22, gear; 23, blade plate; 24, conveyor roller; 25, mounting plate; 26, motor 4; 27, turntable; 28, connecting rod ; 29. Clamp; 30. Clamp one; 31. Clamp two; 32. Cylinder three; 33. Motor five; 34. Threaded rod one; 35. Telescopic plate; 36. Hydraulic cylinder; 37. Injection barrel; 38. Discharge pipe; 39. Upper mold; 40. Slide rod three; 41. Bottom plate; 42. Lower mold; 43. Cylinder four; 44. Guide rail mechanism five; 45. Loading plate; 46. Demolding rod; 47. Cylinder five; 48. Connecting block; 49. Injection port; 50. Roller; 51. Motor six; 52. Motor seven; 53. Threaded rod two; 54. Attachment roller; 55. Threaded rod three. DETAILED DESCRIPTION
[0021] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] Please refer to Figure 1-Figure 14 , the present invention provides a technical solution: an injection molding device for thermoplastic plastic products, comprising a base 1, on which a molding component is arranged; The molding assembly includes a frame body 3 fixedly connected to one side of the upper end surface of the base 1, an injection cylinder 37 is arranged on one side of the upper end of the frame body 3, two bottom plates 41 are fixedly connected to one side of the upper end surface of the base 1, a lower mold 42 is slidably connected to the upper end surface of the bottom plate 41, a sliding rod 3 40 is fixedly connected to one side of the upper end surface of the base 1, the sliding rod 3 40 is slidably connected to the upper mold 39, a demoulding rod 46 is penetrated and slidably connected to one side of the upper mold 39, and the upper mold 39, the lower mold 42, and the demoulding rod 46 can form a complete molding cavity; The base 1 is also provided with a box loading and material moving mechanism; The packing and material transfer mechanism includes a guide rail mechanism 5 44 installed on the base 1, and a bearing plate 45 is arranged on the guide rail mechanism 5 44. The guide rail mechanism 5 44 can drive the bearing plate 45 to move in the X, Y, and Z axis directions, and a groove for receiving plastic products is arranged on the upper end of the bearing plate 45. A guide rail mechanism 1 2 is arranged on one side of the upper end of the base 1, and a mounting plate 25 is arranged on the guide rail mechanism 1 2. The guide rail mechanism 1 2 can drive the mounting plate 25 to move in the X, Y, and Z axis directions, and a plurality of clamping plates 29 are radially distributed and slidably connected on the mounting plate 25; The base 1 is also provided with a clamping mechanism for positioning the box; The clamping mechanism comprises a clamping block 1 30 fixedly connected to one side of the upper end surface of the base 1 , and a clamping block 2 31 is slidably connected to one side of the upper end surface of the base 1 .
[0023] In this embodiment, Figure 1 , Figure 5-Figure 7 , Figure 10-11 , Fig.13 As shown, a hydraulic cylinder 36 is fixedly connected to one side of the upper end surface of the frame 3, and the piston end of the hydraulic cylinder 36 is fixedly connected to one side of the upper end of the upper mold 39. An injection port 49 is penetrated through one side of the upper mold 39, and an injection cylinder 37 is provided on one side of the upper end surface of the frame 3. The discharge end of the injection cylinder 37 is connected to a discharge pipe 38, and the discharge pipe 38 penetrates the frame 3 and is connected to the injection port 49.
[0024] A cylinder 43 is fixedly connected to one side of the upper end surface of the bottom plate 41, and a piston end of the cylinder 43 is fixedly connected to one side of the lower mold 42.
[0025] A cylinder 5 47 is fixedly connected to one side of the upper end surface of the upper mold 39 , a connecting block 48 is fixedly connected to the piston end of the cylinder 5 47 , and the upper end of the demoulding rod 46 is fixedly connected to the connecting block 48 .
[0026] One side of the upper end surface of the base 1 is fixedly connected with a cylinder 3 32 , and the piston end of the cylinder 3 32 is fixedly connected to one side of the clamping block 2 31 .
[0027] A turntable 27 is rotatably arranged in the middle of the upper end surface of the mounting plate 25, and a plurality of connecting rods 28 are rotatably arranged on the upper end surface of the turntable 27. One end of the connecting rod 28 is rotatably connected to the upper end of the clamping plate 29. A motor 4 26 is fixedly connected to one side of the lower end surface of the mounting plate 25, and the output end of the motor 4 26 is fixedly connected to the turntable 27.
[0028] Specifically, in the prior art, after the plastic products are formed, they are demoulded so that they fall into a box for collection. Although this method realizes the collection of plastic products and facilitates subsequent transportation, the plastic products collected in this way are placed in the box in a relatively messy state. In some cases, the formed plastic products need to be uniformly packaged or labeled after collection. When the plastic products are in a relatively messy state in the box, it is not conducive to the subsequent processing steps. Therefore, in order to solve the above problem, the working principle of this embodiment is as follows: The plastic product in this embodiment is a plastic bowl, which is a common container. One corner of the box for holding plastic products is fitted with the clamping block 1 30, and then the clamping block 2 31 is driven by the cylinder 3 32 to move until the clamping block 2 31 is fitted with the other corner of the box. The box can be lowered and fixed under the action of the clamping blocks 1 30 and 2 31 to ensure the stability of the box. The two cylinders 43 are used to simultaneously drive the two lower molds 42 to slide until they fit together, and then the hydraulic cylinder 36 is used to drive the upper mold 39 to descend until the upper mold 39 fits together with the lower mold 42. At this time, the upper mold 39 and the two lower molds 42 form a complete molding cavity. At this time, the raw material can be transported to the molding cavity through the discharge pipe 38 and the injection port 49 through the injection cylinder 37; After the plastic product is cooled and formed in the molding cavity, the upper mold 39 is driven to move upward, and at the same time, the two lower molds 42 move away from each other. At this time, the plastic product may adhere to the upper mold 39, so the cylinder 5 47 can be used to drive the connecting block 48 to descend, so that the demoulding rod 46 passes through the upper mold 39 and pushes the plastic product to separate it from the upper mold 39 until the plastic product falls onto the groove on the carrier plate 45, and then repeat the above operation. Whenever a plastic product falls onto the carrier plate 45, the carrier plate 45 will move downward under the action of the guide rail mechanism 5 44. The guide rail mechanism 5 44 is a conventional displacement mechanism and will not be described in detail here; the plastic products can be stacked and placed, and since the plastic product is a plastic bowl, which is arc-shaped, the plastic bowl at the top is embedded in the inner cavity of the plastic bowl below, which is conducive to maintaining stability. When the plastic products on the carrier plate 45 are stacked After a certain number of plastic products are stacked, the carrier plate 45 is driven to move away from the bottom of the lower mold 42 and is located under the mounting plate 25. At this time, the guide rail mechanism 2 can be used to drive the clamping plate 29 to descend again until the bottom of the clamping plate 29 contacts the upper end surface of the carrier plate 45. At this time, multiple stacked plastic products are surrounded by multiple clamping plates 29, and then the motor 26 drives the turntable 27 to rotate to make multiple connecting rods 28 rotate at the same time, so that multiple clamping plates 29 move radially at the same time until all plastic products are clamped. At this time, the guide rail mechanism 2 is used to drive the clamping plate 29 to move into the box body, and the plastic products are placed in the box body, and the plastic products are placed in order along the edge of the box body, and then the above operation is repeated, so that the molded plastic products can be regularly placed in the box body row by row, thereby ensuring the neatness of the plastic products in the box body, which is conducive to subsequent unified packaging or labeling processes.
[0029] In this embodiment, Figure 1-Figure 5 , Figure 8-Figure 9 , Fig.12 , Fig.14 As shown, the base 1 is also provided with a material transfer auxiliary mechanism to prevent the plastic products from tipping over in the box; The material moving auxiliary mechanism includes a guide rail mechanism 2 4, a guide rail mechanism 3 5, and a guide rail mechanism 4 7 which are arranged on the base 1. A partition 6 is arranged on the guide rail mechanism 2 4, and the guide rail mechanism 2 4 can drive the partition 6 to move in the X, Y, and Z axis directions. A mounting block 9 is arranged on the guide rail mechanism 3 5, and the guide rail mechanism 3 5 can drive the mounting block 9 to move in the X, Y, and Z axis directions. A rotating plate 11 is rotatably arranged on one side of the lower end surface of the mounting block 9, and a rotating roller 50 is rotatably arranged on one side of the lower end of the rotating plate 11, and a tape roll 14 is fixedly connected to the rotating roller 50. A frame 8 is arranged on the guide rail mechanism 4 7, and a telescopic plate 35 is inserted and slidably connected to the inner side of the frame 8.
[0030] One side of the telescopic plate 35 is threadedly connected with a threaded rod 34, one end of the threaded rod 34 is rotatably set on the frame 8, one side of the upper end of the frame 8 is fixedly connected with a motor 5 33, and the output end of the motor 5 33 is fixedly connected to one end of the threaded rod 34.
[0031] A motor 10 is fixedly connected to one side of the upper end surface of the mounting block 9, and the output end of the motor 10 is fixedly connected to one side of the upper end of the rotating plate 11. A motor 3 15 is fixedly connected to one side of the lower end of the rotating plate 11, and the output end of the motor 3 15 is fixedly connected to the rotating roller 50.
[0032] The rotating plate 11 is also provided with a traction and attachment mechanism; The traction and attachment mechanism includes a connecting plate 19 fixedly connected to one side of the lower end surface of the rotating plate 11, and two conveying rollers 24 are rotatably arranged on one side of the lower end of the connecting plate 19. One end of the conveying roller 24 is fixedly connected to a gear 22, and the two gears 22 are meshed with each other. One side of the lower end of the connecting plate 19 is fixedly connected to a motor 6 51, and the output end of the motor 6 51 is fixedly connected to one end of the conveying roller 24. One side of the lower end of the connecting plate 19 is slidably connected to two sliding rods 21, and one end of the sliding rod 21 is fixedly connected to a blade plate 23. One side of the lower end of the connecting plate 19 is fixedly connected to a cylinder 20, and the piston end of the cylinder 20 is fixedly connected to one side of the blade plate 23. One side of the lower end surface of the rotating plate 11 is slidably connected to an adjusting rod 13, and the lower end of the adjusting rod 13 is slidably connected to two sliding rods. 17, one end of the sliding rod 17 is fixedly connected with a groove plate 18, and an attachment roller 54 is slidably connected at the sliding groove on one side of the groove plate 18. The upper end of the adjusting rod 13 is threadedly connected with a threaded rod three 55, and both ends of the threaded rod three 55 are rotatably set on the rotating plate 11. One side of the lower end surface of the rotating plate 11 is fixedly connected with a motor two 12, and the output end of the motor two 12 is fixedly connected to one end of the threaded rod three 55. One side of the lower end of the adjusting rod 13 is fixedly connected with a cylinder one 16, and the piston end of the cylinder one 16 is fixedly connected to one side of the groove plate 18. Threaded rod two 53 are rotatably set at both ends of the groove plate 18, and the threaded rod two 53 is threadedly connected to one side of the attachment roller 54. The upper end of the groove plate 18 is fixedly connected with a motor seven 52, and the output end of the motor seven 52 is fixedly connected to one end of the threaded rod two 53.
[0033] Specifically, in the above embodiment, although the plastic products can be neatly placed in the box body by the box loading and moving mechanism, in order to fully utilize the storage space of the box body, the plastic products need to be stacked. When the plastic products stacked in the box body are high and are not blocked on all sides, the plastic products may fall down due to external forces, vibrations, etc., causing the already placed plastic products to become messy again, affecting work efficiency; Therefore, in order to avoid the above problems, when the present embodiment is in use, when the plastic products are placed in the box, the guide rail mechanism 4 7 is used to extend the frame 8 into the box, and according to the width of the box, the motor 5 33 drives the threaded rod 1 34 to rotate, so that the telescopic plate 35 slides on the frame 8 until one side of the frame 8 is in contact with one side of the inner cavity of the box, and then the guide rail mechanism 2 4 is used to drive the partition 6 to move, so that the partition 6 extends into the gap of the frame 8. At this time, the box loading and moving mechanism puts the plastic products into the gap of the frame 8. Since the plastic products are placed along the The plastic products are placed in sequence along the edge of the box, so the plastic products close to the edge of the box will be blocked by the partition 6, the frame 8, and the edge of the box, and the plastic products subsequently placed in the box will be blocked by the plastic products that have been placed, the partition 6, the frame 8, and the telescopic plate 35. When each group of stacked plastic products is placed in the box, there will be an independent placement area and they will always be blocked, thereby avoiding the situation where the plastic products are stacked high and are not blocked on all sides, and they will fall down due to external forces, vibrations, etc., further ensuring the smooth progress of the material transfer work; Although the above method can prevent the plastic products from tipping over when placed in the box, in order to reasonably utilize the box placement space and ensure that adjacent plastic products can support each other, it is necessary to make the adjacent stacked plastic products fit closely. Therefore, this will cause the last group of plastic products placed in each direction to have a gap with the edge of the box, and this gap cannot accommodate another group of plastic products. Therefore, the plastic products may tip over or slide due to this gap during the placement process or subsequent transportation process, causing trouble. Therefore, in order to avoid this situation, the maximum height that plastic products can be placed and the distance between each row of plastic products and the box are determined according to the height, length and width of the box. The size of the gap between the two walls is adjusted by using the guide rail mechanism 3 5 to drive the mounting block 9 to move to the edge of the inner cavity of the box, and drive the rotating plate 11 to drop to a suitable height, then start the motor 3 15 and the motor 6 51 at the same time, and the tape roll 14 unwinds the tape. At the same time, under the action of the gear 22, the two conveying rollers 24 rotate in different directions at the same time to pull the end of the tape. When the end of the tape is at a suitable height, the motor 2 12 drives the threaded rod 3 55 to rotate, so that the attachment roller 54 moves horizontally. The attachment roller 54 first contacts the non-adhesive surface of the tape, and then pushes the end of the tape to press the end of the tape against the inner wall of the box, and the motor 7 52 drives the threaded rod 2 53 to rotate, so that the attachment roller 5 4 moves up and down to firmly attach the end of the tape to one side of the inner wall of the box, and then the guide rail mechanism three 5 drives the rotating plate 11 to move to the other side of the inner wall of the box. At the same time, the tape is also unwinding, and then the cylinder two 20 drives the blade plate 23 to move to cut the tape. At this time, the broken tape will be placed on the attachment roller 54. At this time, the attachment roller 54 is driven to move horizontally to attach the tape on the attachment roller 54 to the inner wall of the box again. At this time, a tape with the same length as the inner wall of the box is attached to the inner wall of the box, and then the motor one 10 drives the rotating plate 11 to rotate ninety degrees, and again a tape with the same width as the inner wall of the box is attached to the inner wall of the box. At this time, the boxing material is transferred by using the box loading method. When the mechanism places plastic products, the uppermost plastic products of the last group of plastic products in each row will be blocked by the tape. Since the uppermost plastic products are blocked, the remaining plastic products are not likely to tip over. When the plastic products in the box are subsequently taken out, the two tapes can be easily removed without affecting the remaining operations. This avoids the situation where, when the plastic products are placed in the box using the box loading and shifting mechanism, there is a gap between the last group of plastic products in each direction and the box, and another group of plastic products cannot be accommodated in the gap, which leads to the tipping and sliding of the plastic products due to the gap during the placement process and subsequent transportation process. This further ensures the stability of the plastic products in the box.
[0034] Working principle: fit one corner of the box for holding plastic products with the clamp block 1 30, and then drive the clamp block 2 31 to move through the cylinder 3 32 until the clamp block 2 31 fits with the other corner of the box, and then the box can be lowered and fixed under the action of the clamp block 1 30 and the clamp block 2 31 to ensure the stability of the box; use two cylinders 43 to simultaneously drive the two lower molds 42 to slide until they fit, and then use the hydraulic cylinder 36 to drive the upper mold 39 to descend until the upper mold 39 fits with the lower mold 42. At this time, the upper mold 39 and the two lower molds 42 form a complete molding cavity. At this time, the raw materials can be transported to the molding cavity through the discharge pipe 38 and the injection port 49 through the injection cylinder 37. cavity; when the plastic product is cooled and formed in the molding cavity, the upper mold 39 is driven to move upward, and at the same time, the two lower molds 42 are moved away from each other. At this time, the plastic product may adhere to the upper mold 39, so the cylinder 5 47 can be used to drive the connecting block 48 to descend, so that the demoulding rod 46 passes through the upper mold 39 and pushes the plastic product to separate it from the upper mold 39 until the plastic product falls to the groove on the carrier plate 45, and then repeat the above operation. Whenever a plastic product falls onto the carrier plate 45, the carrier plate 45 will move downward under the action of the guide rail mechanism 5 44. The guide rail mechanism 5 44 is a conventional displacement mechanism and will not be described in detail here;The plastic products can be stacked and placed, and because the plastic products are plastic bowls, which are arc-shaped, the plastic bowls at the top are embedded in the inner cavity of the plastic bowls at the bottom, which is conducive to maintaining stability. When the plastic products on the carrying plate 45 are stacked to a certain number, the carrying plate 45 is driven to move away from the bottom of the lower mold 42 and is under the mounting plate 25. At this time, the clamping plate 29 can be driven to descend again through the guide rail mechanism 2 until the bottom of the clamping plate 29 contacts the upper end surface of the carrying plate 45. At this time, the multiple stacked plastic products are clamped by the multiple clamping plates 2 9 is surrounded, and then the motor 26 drives the turntable 27 to rotate so that the multiple connecting rods 28 rotate at the same time, and the multiple clamping plates 29 move radially at the same time until all the plastic products are clamped. At this time, the guide rail mechanism 1 2 is used to drive the clamping plates 29 to move into the box body, and the plastic products are placed in the box body. Moreover, the plastic products are placed in order along the edge of the box body, and then the above operation is repeated, so that the formed plastic products can be regularly placed in the box body row by row, thereby ensuring the neatness of the plastic products in the box body, which is conducive to the subsequent processing. When the plastic products are placed in the box, the guide rail mechanism 4 7 is used to extend the frame 8 into the box, and according to the width of the box, the motor 5 33 drives the threaded rod 1 34 to rotate, so that the telescopic plate 35 slides on the frame 8 until one side of the frame 8 fits with one side of the inner cavity of the box, and then the guide rail mechanism 2 4 is used to drive the partition 6 to move, so that the partition 6 extends into the gap of the frame 8. At this time, the box loading and moving mechanism puts the plastic products into the gap of the frame 8. Since the plastic products are along the edge of the box, The plastic products are placed in sequence, so the plastic products near the edge of the box will be blocked by the partition 6, the frame 8, and the edge of the box, and the plastic products placed in the box subsequently will be blocked by the plastic products that have been placed, the partition 6, the frame 8, and the telescopic plate 35. When each group of stacked plastic products is placed in the box, there will be an independent placement area and they will always be blocked, thereby avoiding the situation where the plastic products are stacked high and are not blocked on all sides, and they will fall down due to external forces, vibrations, etc., further ensuring the smooth progress of the material transfer work;Although the above method can prevent the plastic products from tipping over when placed in the box, in order to reasonably utilize the box placement space and ensure that adjacent plastic products can support each other, it is necessary to make the adjacent stacked plastic products fit closely. Therefore, this will cause the last group of plastic products placed in each direction to have a gap with the edge of the box, and this gap cannot accommodate another group of plastic products. Therefore, the plastic products may tip over or slide due to this gap during the placement process or subsequent transportation process, causing trouble. Therefore, in order to avoid this situation, the maximum height that plastic products can be placed and the distance between each row of plastic products and the box are determined according to the height, length and width of the box. The size of the gap between the two walls is adjusted by using the guide rail mechanism 3 5 to drive the mounting block 9 to move to the edge of the inner cavity of the box, and drive the rotating plate 11 to drop to a suitable height, then start the motor 3 15 and the motor 6 51 at the same time, and the tape roll 14 unwinds the tape. At the same time, under the action of the gear 22, the two conveying rollers 24 rotate in different directions at the same time to pull the end of the tape. When the end of the tape is at a suitable height, the motor 2 12 drives the threaded rod 3 55 to rotate, so that the attachment roller 54 moves horizontally. The attachment roller 54 first contacts the non-adhesive surface of the tape, and then pushes the end of the tape to press the end of the tape against the inner wall of the box, and the motor 7 52 drives the threaded rod 2 53 to rotate, so that the attachment roller 5 4 moves up and down to firmly attach the end of the tape to one side of the inner wall of the box, and then the guide rail mechanism three 5 drives the rotating plate 11 to move to the other side of the inner wall of the box. At the same time, the tape is also unwinding, and then the cylinder two 20 drives the blade plate 23 to move to cut the tape. At this time, the broken tape will be placed on the attachment roller 54. At this time, the attachment roller 54 is driven to move horizontally to attach the tape on the attachment roller 54 to the inner wall of the box again. At this time, a tape with the same length as the inner wall of the box is attached to the inner wall of the box, and then the motor one 10 drives the rotating plate 11 to rotate ninety degrees, and again a tape with the same width as the inner wall of the box is attached to the inner wall of the box. At this time, the boxing material is transferred by using the box loading method. When the mechanism places plastic products, the top plastic products of the last group of plastic products in each row will be blocked by the tape. Since the top plastic products are blocked, the remaining plastic products are not easy to fall over. When the plastic products in the box are taken out later, the two tapes can be easily removed without affecting other operations. This avoids the situation where the last group of plastic products in each direction has a gap with the box when the box is placed in the box by using the box loading and material transfer mechanism, and another group of plastic products cannot be accommodated in the gap, which leads to the plastic products falling or sliding due to the gap during the placement process and subsequent transportation process. This further ensures the stability of the plastic products in the box. ;
[0035] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An injection molding device for thermoplastic plastic products, comprising a base (1), characterized in that: The base (1) is provided with a molding component; The molding assembly comprises a frame (3) fixedly connected to one side of the upper end surface of the base (1), an injection cylinder (37) is arranged on one side of the upper end of the frame (3), two bottom plates (41) are fixedly connected to one side of the upper end surface of the base (1), the upper end surface of the bottom plates (41) is slidably connected to a lower mold (42), a sliding rod three (40) is fixedly connected to one side of the upper end surface of the base (1), the sliding rod three (40) is slidably connected to an upper mold (39), a demoulding rod (46) passes through one side of the upper mold (39) and is slidably connected, and the upper mold (39), the lower mold (42) and the demoulding rod (46) can form a complete molding cavity; The base (1) is also provided with a box loading and material moving mechanism; The box loading and material transfer mechanism comprises a guide rail mechanism five (44) mounted on the base (1), a bearing plate (45) being arranged on the guide rail mechanism five (44), the guide rail mechanism five (44) being capable of driving the bearing plate (45) to move in the directions of the X, Y and Z axes, and a groove for receiving plastic products being arranged at the upper end of the bearing plate (45), a guide rail mechanism one (2) being arranged on one side of the upper end of the base (1), a mounting plate (25) being arranged on the guide rail mechanism one (2), the guide rail mechanism one (2) being capable of driving the mounting plate (25) to move in the directions of the X, Y and Z axes, and a plurality of clamping plates (29) being radially distributed and slidably connected to the mounting plate (25); The base (1) is also provided with a clamping mechanism for positioning the box; The clamping mechanism comprises a clamping block 1 (30) fixedly connected to one side of the upper end surface of the base (1), and a clamping block 2 (31) is slidably connected to one side of the upper end surface of the base (1).
2. The device for injection molding a thermoplastic product according to claim 1, characterized in that: A hydraulic cylinder (36) is fixedly connected to one side of the upper end surface of the frame (3); a piston end of the hydraulic cylinder (36) is fixedly connected to one side of the upper end of an upper mold (39); an injection port (49) is provided through one side of the upper mold (39); an injection cylinder (37) is provided on one side of the upper end surface of the frame (3); a discharge end of the injection cylinder (37) is connected to a discharge pipe (38); the discharge pipe (38) passes through the frame (3) and is connected to the injection port (49).
3. The device for injection molding a thermoplastic product according to claim 1, characterized in that: One side of the upper end surface of the bottom plate (41) is fixedly connected to a cylinder four (43), and the piston end of the cylinder four (43) is fixedly connected to one side of the lower mold (42).
4. The device for injection molding a thermoplastic product according to claim 1, characterized in that: One side of the upper end surface of the upper mold (39) is fixedly connected to a cylinder five (47), the piston end of the cylinder five (47) is fixedly connected to a connecting block (48), and the upper end of the demoulding rod (46) is fixedly connected to the connecting block (48).
5. The device for injection molding a thermoplastic product according to claim 1, characterized in that: One side of the upper end surface of the base (1) is fixedly connected to a cylinder three (32), and the piston end of the cylinder three (32) is fixedly connected to one side of the clamping block two (31).
6. The device for injection molding a thermoplastic product according to claim 5, characterized in that: A turntable (27) is rotatably provided at the middle of the upper end surface of the mounting plate (25), and a plurality of connecting rods (28) are rotatably provided at the upper end surface of the turntable (27), one end of the connecting rod (28) is rotatably connected to the upper end of the clamping plate (29), and a motor four (26) is fixedly connected to one side of the lower end surface of the mounting plate (25), and the output end of the motor four (26) is fixedly connected to the turntable (27).
7. The device for injection molding a thermoplastic product according to claim 1, characterized in that: The base (1) is also provided with a material transfer auxiliary mechanism for preventing the plastic products from tipping over in the box; The material transfer auxiliary mechanism comprises a guide rail mechanism 2 (4), a guide rail mechanism 3 (5), and a guide rail mechanism 4 (7) which are arranged on the base (1); a partition plate (6) is arranged on the guide rail mechanism 2 (4); the guide rail mechanism 2 (4) can drive the partition plate (6) to move in the directions of the X, Y, and Z axes; a mounting block (9) is arranged on the guide rail mechanism 3 (5); the guide rail mechanism 3 (5) can drive the mounting block (9) to move in the directions of the X, Y, and Z axes; a rotating plate (11) is rotatably arranged on one side of the lower end surface of the mounting block (9); a rotating roller (50) is rotatably arranged on one side of the lower end of the rotating plate (11); a tape roll (14) is sleeved and fixedly connected to the rotating roller (50); a frame (8) is arranged on the guide rail mechanism 4 (7); a telescopic plate (35) is inserted and slidably connected to the inner side of the frame (8).
8. The device for injection molding a thermoplastic product according to claim 7, characterized in that: One side of the telescopic plate (35) is threadedly connected to a threaded rod (34); one end of the threaded rod (34) is rotatably arranged on the frame (8); one side of the upper end of the frame (8) is fixedly connected to a motor (33); the output end of the motor (33) is fixedly connected to one end of the threaded rod (34).
9. The device for injection molding a thermoplastic product according to claim 7, characterized in that: A motor 1 (10) is fixedly connected to one side of the upper end surface of the mounting block (9), and an output end of the motor 1 (10) is fixedly connected to one side of the upper end of the rotating plate (11). A motor 3 (15) is fixedly connected to one side of the lower end of the rotating plate (11), and an output end of the motor 3 (15) is fixedly connected to the rotating roller (50).
10. The device for injection molding a thermoplastic product according to claim 9, characterized in that: The rotating plate (11) is also provided with a traction and attachment mechanism; The traction and attachment mechanism comprises a connecting plate (19) fixedly connected to one side of the lower end surface of the rotating plate (11); two conveying rollers (24) are rotatably provided on one side of the lower end of the connecting plate (19); one end of the conveying roller (24) is fixedly connected to a gear (22); the two gears (22) are meshed with each other; one side of the lower end of the connecting plate (19) is fixedly connected to a motor six (51); the output end of the motor six (51) is fixedly connected to one end of the conveying roller (24); one side of the lower end of the connecting plate (19) is slidably connected to two sliding rods two (21); one end of the sliding rod two (21) is fixedly connected to a blade plate (23); one side of the lower end of the connecting plate (19) is fixedly connected to a cylinder two (20); the piston end of the cylinder two (20) is fixedly connected to one side of the blade plate (23); one side of the lower end surface of the rotating plate (11) is slidably connected to an adjusting rod (13); the lower end of the adjusting rod (13) is slidably connected to two sliding rods one (1 7), one end of the sliding rod 1 (17) is fixedly connected to a groove plate (18), and an attachment roller (54) is slidably connected to a sliding groove on one side of the groove plate (18). The upper end of the adjusting rod (13) is threadedly connected to a threaded rod 3 (55), and both ends of the threaded rod 3 (55) are rotatably arranged on the rotating plate (11). One side of the lower end surface of the rotating plate (11) is fixedly connected to a motor 2 (12), and the output end of the motor 2 (12) is fixedly connected to one end of the threaded rod 3 (55). One side of the lower end of the adjusting rod (13) is fixedly connected to a cylinder 1 (16), and the piston end of the cylinder 1 (16) is fixedly connected to one side of the groove plate (18). The two ends of the groove plate (18) are rotatably arranged with a threaded rod 2 (53), and the threaded rod 2 (53) is threadedly connected to one side of the attachment roller (54). The upper end of the groove plate (18) is fixedly connected to a motor 7 (52), and the output end of the motor 7 (52) is fixedly connected to one end of the threaded rod 2 (53).
Citation Information
Patent Citations
Plastic product injection molding device
CN209937510U
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