Plastic sheet punch forming device
By introducing detection components and power-off components into the stamping forming device, the mold sticking problem caused by excessive mold temperature is solved, production efficiency and product quality are improved, and the detection and screening of the solidity of the molded sheet is realized.
Patent Information
- Application Number
- CN202510355269.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-03-25
AI Technical Summary
During the stamping process of plastic sheets, excessive mold temperature causes the plastic sheet to bond with the mold, causing the mold sticking phenomenon, affecting production efficiency and increasing costs.
A stamping forming device including a detection component and a power-off component is designed to detect whether the mold temperature is too high by the detection component, and to disconnect the power supply when adhesion occurs through the power-off component to prevent the occurrence of mold sticking.
It effectively prevents the mold sticking phenomenon caused by excessive mold temperature, improves production efficiency, reduces production costs, and detects the firmness of the molded sheet through the testing mechanism to eliminate unqualified molded products.
Smart Images

Figure CN119858303A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic sheet stamping and forming, in particular to a plastic sheet stamping and forming device. Background Art
[0002] The punching machine drives the flywheel through an electric motor, and drives the crank-connecting rod mechanism through a clutch and transmission gear to make the slider move up and down, driving the stretching die to form the steel plate. The stamping production is mainly for the plate. The design principle of the punching machine is to convert circular motion into linear motion. The main motor outputs power to drive the flywheel, and the clutch drives the gear, crankshaft (or eccentric gear), connecting rod, etc. to achieve the linear motion of the slider. The movement from the main motor to the connecting rod is a circular motion. Through the die, blanking, punching, forming, drawing, trimming, fine blanking, shaping, riveting and extrusion can be made. The punching machine applies pressure to the material to make it plastically deformed and obtain the required shape and precision. Therefore, a set of dies (divided into upper and lower dies) must be used to place the material in between, and the machine applies pressure to make it deform. The reaction force caused by the force applied to the material during processing is absorbed by the punching machine body.
[0003] In the actual production process, the mold may stick together due to high temperature during the plastic sheet stamping process. This is mainly because the plastic becomes sticky at high temperatures and easily adheres to the mold surface, causing the plastic sheet to stick to the mold. Specific reasons include: 1. Plastic decomposition due to heat: When plastic is heated at high temperature for too long, it may decompose and deteriorate, losing its original properties, resulting in breakage or fracture during the demolding process, causing mold sticking.
[0004] 2. Uneven cooling: If the feed port of the mold is unbalanced, the plastic will not be easy to cool after being filled into the mold cavity, and the cycle time needs to be extended, which not only affects production efficiency but may also cause the plastic to stick to the mold.
[0005] The adhesive force generated after the stamping plate and the plastic sheet are bonded together may cause the stamping plate to malfunction when it rises. The existing market cannot immediately sense and cut off the power supply for this problem, which may lead to an increase in production costs. In addition, after the plastic sheet is stamped and formed, a part of the formed sheet will be less strong due to prolonged heating, so it is necessary to test the strength of the plastic sheet and eliminate unqualified formed products. Summary of the invention
[0006] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a plastic sheet stamping and forming device.
[0007] In order to achieve the above object, the present invention adopts the following technical solutions: A plastic sheet stamping and forming device comprises a base, a bottom plate is fixedly provided on the top of the base, a punching machine is fixedly provided on the top of the bottom plate, a support seat is fixedly provided on the top of the bottom plate and located in the middle and lower part of the punching machine, a punching seat for supporting the plastic sheet is provided on the top of the support seat, an adjusting component for adjusting the position of the punching seat is fixedly provided on the bottom plate, a detection component for detecting whether the punching plate in the punching machine is adhered to the punching seat due to excessive temperature is fixedly provided on the top of the base, and a power-off component for receiving the detection result of the detection component and powering off the punching machine is fixedly provided on the base, and the base and the bottom plate are connected to each other. A horizontal box is fixedly provided in the middle, a sensing component for detecting whether the punching seat is transferred to the detection position is fixedly provided on the top of the base plate, a supporting component for receiving the sensing component signal and driving the plastic sheet to bulge is provided in the punching seat, a detection mechanism for performing molding detection on the stamped sheet is slidably provided on the base plate, and a moving component for driving the detection mechanism to move is fixedly provided inside the horizontal box, and a judgment mechanism for judging whether the plastic sheet is formed according to the moving distance of the detection mechanism is fixedly provided at the bottom of the horizontal box, and a classification mechanism for classifying the detected sheets is fixedly provided on the top of the base.
[0008] Preferably, the adjustment assembly includes a support frame, a first screw rod, a sliding rod and a first motor. The support frames are provided in two groups, and each group of the support frames is provided with two support frames. The support frames in one group are rotatably arranged with the first screw rod through a bearing, and the output end of the first motor is fixedly arranged with the first screw rod, and the bottom of the first motor is fixedly arranged with the base plate. The support frames in another group are fixedly arranged with the sliding rod, one side wall of the stamping seat is threadedly connected with the first screw rod, and the other side wall of the stamping seat is provided with a hole for the sliding rod to slide.
[0009] Preferably, the detection component includes a positioning side plate, a cross bar, a rotating protrusion and a first switch, the positioning side plates are provided with two and are fixed to the bottom plate, the cross bar is fixed between the two positioning side plates, and the cross bar passes through the inside of the rotating protrusion and is provided with a bearing at the connection with the rotating protrusion, a reset spring is fixed between the rotating protrusion and the positioning, and the first switch is fixed to the bottom plate and is located directly below the rotating protrusion.
[0010] Preferably, the power-off component includes a positioning frame, a square frame, a T-shaped slide, a half-side gear, a second motor, a contact head, a vertical plate and a second switch. The positioning frame is fixed to the base, the top of the square frame is fixed to the T-shaped slide, and a sliding groove for the T-shaped slide to slide is provided inside the positioning frame. Racks are fixed on the upper and lower sides of the inner wall of the square frame. The half-side gear is rotatably arranged with the inner wall of the positioning frame through a bearing, and the half-side gear extends between the upper and lower sides of the inner wall of the square frame and is meshed with the rack. The second motor is fixed to one side of the outer wall of the positioning frame and the output end is fixed to the half-side gear, the contact head is fixed to one side of the outer wall of the square frame, the vertical plate is fixed to the base, and the second switch is fixed to the vertical plate, and the second switch and the contact head are located on the same horizontal line.
[0011] Preferably, the sensing component includes a plate body, a third switch and a triangular block, a side wall of the plate body is fixedly arranged with the third switch, and the bottom of the plate body is fixedly arranged with the bottom plate, a slider is fixedly arranged at the bottom of the triangular frame, and a sliding groove for sliding the slider is opened at the top of the bottom plate, and a spring connected to the slider is fixedly arranged inside the sliding groove.
[0012] Preferably, the supporting assembly includes a first electric push rod and a supporting plate, a groove for the supporting plate to be placed in the top of the stamping seat is opened, two first electric push rods are provided and are fixed inside the groove, and the output end of the first electric push rod is fixed to the supporting plate.
[0013] Preferably, the detection mechanism includes an inverted L-shaped plate, a second electric push rod, a first clamping plate, a third electric push rod, a second clamping plate and a first electric telescopic rod, the inverted L-shaped plates are provided with two and are located on both sides of the stamping seat, one side of the outer wall of the inverted L-shaped plate is fixed to the output end of the first electric telescopic rod, the second electric push rod and the third electric push rod are provided in multiple numbers and are respectively located on both sides of the inner wall of the inverted L-shaped plate, the output end of the second electric push rod is fixed to the first clamping plate, and the output end of the third electric push rod is fixed to the second clamping plate.
[0014] Preferably, the moving assembly includes a third motor, a second screw rod, a movable I-shaped plate, a movable plate, a first cylinder, an abutment plate, a second electric telescopic rod and a touch plate, the third motor is fixed to one side wall of the horizontal box, the second screw rod is rotatably arranged on both sides of the inner wall of the horizontal box through a bearing, the movable plate is threadedly connected to the second screw rod, the top of the movable plate is fixed to the movable I-shaped plate, a sliding groove for the movable I-shaped plate to slide is provided on the bottom plate, the bottom of the first electric telescopic rod is fixed to the movable I-shaped plate, the bottom of the movable plate is fixed to the first cylinder, and the output end of the first cylinder is fixed to the abutment plate, the bottom of the abutment plate is rotatably arranged with the touch plate through a rotating shaft, the second electric telescopic rod is fixed to one side of the outer wall of the abutment plate, and the output end of the second electric telescopic rod is fixed to one side of the outer wall of the touch plate.
[0015] Preferably, the judgment mechanism is provided in two groups and is symmetrically arranged, each group of the judgment mechanism is provided with multiple judgment mechanisms and is evenly fixed inside the transverse box, the judgment mechanism comprises a movable rotating plate and a transmission switch, one end of the movable rotating plate is rotatably arranged on the inner bottom wall of the transverse box through a rotating shaft, and a spring is fixed between the movable rotating bottom and the inner wall of the transverse box, the transmission switch is fixed to the bottom wall of the transverse box and is located directly below the movable rotating plate.
[0016] Preferably, the classification mechanism includes a waste box, a finished product box, a second cylinder, a fourth electric push rod, a connecting disk, a movable rod, a fifth electric push rod, a movable disk and a suction cup, the waste box and the finished product box are respectively fixed to the two sides of the top of the base, the bottom of the second cylinder and the center of the top of the base are rotatably arranged through a bearing, the output end of the second cylinder is fixed to the fourth electric push rod, the output end of the fourth electric push rod is fixed to the connecting disk, the upper and lower ends of the movable rod are respectively rotatably arranged with the connecting disk and the movable disk through a rotating shaft, the top of the fifth electric push rod is rotatably arranged with the connecting disk through the rotating shaft, and the output end is rotatably arranged with the top of the movable disk through the rotating shaft, and the suction cup is provided in plurality and fixed to the bottom of the movable disk.
[0017] The present invention has the following beneficial effects: 1. This device is equipped with a detection component and a power-off component. When the punching machine punches the plastic sheet, the mold temperature has a significant impact on the adhesion of the plastic sheet during the punching process. When the mold temperature is too high, the plastic sheet may adhere to the mold, resulting in mold sticking. If the mold surface temperature is too high, the alloy material will easily adhere to the mold, resulting in mold sticking. The punching machine and the punching seat will stick together due to the plastic sticking problem. At this time, the detection component can be used to detect whether an unexpected adhesion occurs, and the power-off component can be used to cut off the power of the punching machine to ensure that emergency response can be made in the event of an unexpected situation. 2. This device is equipped with a detection mechanism, a moving component and a judgment mechanism to form a large detection mode. When the punching machine is punching normally and no adhesion occurs, a part of the formed sheet will be less firm due to being heated for too long after the plastic sheet is punched. The firmness of the plastic sheet is tested through the detection mode to eliminate unqualified formed products. 3. By setting up the sensing component and the supporting component, since the plastic sheet is closely attached to the stamping seat during stamping, and the hardness is low due to the high temperature, it is further impossible to easily clamp the plastic sheet for inspection during the inspection process. By setting up the sensing component, when the stamping seat is about to move to the inspection position, the sheet to be inspected is vacated by the supporting component, which is convenient for later inspection; 4. By setting up a classification mechanism, qualified products and waste products can be screened. Some sheets may be stamped simultaneously with other materials during the stamping process. After passing the inspection, the degree of adhesion between the adhesives can be preliminarily screened during the classification process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure proposed by the present invention; Figure 2 This is a schematic diagram of the overall rear view structure proposed by the present invention; Figure 3 A schematic diagram of the connection structure of the punching seat proposed by the present invention; Figure 4 This is a schematic diagram of the enlarged structure of the detection component proposed by the present invention; Figure 5 This is an enlarged structural schematic diagram of the power-off component proposed by the present invention; Figure 6 It is a partial enlarged structural schematic diagram of the power-off component proposed by the present invention; Figure 7 This is a schematic diagram of the connection structure between the induction component and the stamping seat proposed by the present invention; Figure 8 A schematic diagram of the internal structure of the supporting assembly proposed by the present invention; Fig. 9 This is a schematic diagram of the connection structure between the detection mechanism and the internal part of the horizontal box proposed by the present invention; Fig.10 This is a schematic diagram of the internal connection structure of the mobile assembly, the judgment mechanism and the horizontal box proposed by the present invention; Fig.11 This is a schematic diagram of the enlarged structure of the detection mechanism proposed by the present invention; Fig.12 This is an enlarged structural schematic diagram of the moving assembly and the judgment mechanism proposed in the present invention.
[0019] Fig.13 It is an enlarged structural schematic diagram of the classification mechanism of the present invention.
[0020] In the figure: 1, base; 2, bottom plate; 3, punching machine; 4, support seat; 5, punching seat; 6, adjustment component; 61, support frame; 62, first screw rod; 63, slide rod; 64, first motor; 7, detection component; 71, positioning side plate; 72, cross bar; 73, rotating convex block; 74, first switch; 8, power-off component; 81, positioning frame; 82, square frame; 83, T-shaped slide plate; 84, half gear; 85, second motor; 86, contact head; 87, vertical plate; 88, second switch; 9, induction component; 91, plate body; 92, third switch; 93, triangle block; 10, supporting component; 101, first electric push rod; 102, supporting plate; 11, detection mechanism; 111, inverted L-shaped plate; 112, Second electric push rod; 113, first clamping plate; 114, third electric push rod; 115, second clamping plate; 116, first electric telescopic rod; 12, moving assembly; 121, third motor; 122, second screw rod; 123, moving I-shaped plate; 124, moving plate; 125, first cylinder; 126, abutment plate; 127, second electric telescopic rod; 128, touch plate; 13, judgment mechanism; 131, movable rotating plate; 132, transmission switch; 14, classification mechanism; 141, waste box; 142, finished product box; 143, second cylinder; 144, fourth electric push rod; 145, connecting plate; 146, movable rod; 147, fifth electric push rod; 148, movable plate; 149, suction cup; 15, horizontal box. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Embodiment 1
[0022] Reference Figure 1 - Figure 6 , including a base 1, a bottom plate 2 is fixedly provided on the top of the base 1, a punching machine 3 is fixedly provided on the top of the bottom plate 2, a support seat 4 is fixedly provided on the top of the bottom plate 2 and located below the punching machine 3, a punching seat 5 for supporting a plastic sheet is provided on the top of the support seat 4, an adjusting component 6 for adjusting the position of the punching seat 5 is fixedly provided on the bottom plate 2, a detection component 7 for detecting whether the punching plate in the punching machine 3 is adhered to the punching seat 5 due to excessive temperature is fixedly provided on the top of the base 1, and a power-off component 8 for receiving the detection result of the detection component 7 and powering off the punching machine 3 is fixedly provided on the base 1.
[0023] Reference Figure 1 - Figure 3The adjusting component 6 includes a support frame 61, a first screw rod 62, a sliding rod 63 and a first motor 64. There are two groups of support frames 61, and each group of support frames 61 is provided with two. One group of support frames 61 is rotatably arranged with the first screw rod 62 through a bearing, and the output end of the first motor 64 is fixedly arranged with the first screw rod 62, and the bottom of the first motor 64 is fixedly arranged with the base plate 2. Another group of support frames 61 is fixedly arranged with the sliding rod 63, one side wall of the stamping seat 5 is threadedly connected with the first screw rod 62, and the other side wall of the stamping seat 5 is provided with a hole for the sliding rod 63 to slide.
[0024] Reference Figure 4 The detection component 7 includes a positioning side plate 71, a cross bar 72, a rotating protrusion 73 and a first switch 74. There are two positioning side plates 71 and both are fixed to the bottom plate 2. The cross bar 72 is fixed between the two positioning side plates 71, and the cross bar 72 passes through the rotating protrusion 73 and is provided with a bearing at the connection with the rotating protrusion 73. A reset spring is fixed between the rotating protrusion 73 and the positioning. The first switch 74 is fixed to the bottom plate 2 and is located directly below the rotating protrusion 73.
[0025] Reference Figure 5-Figure 6 The power-off component 8 includes a positioning frame 81, a square frame 82, a T-shaped slide 83, a half-side gear 84, a second motor 85, a contact head 86, a vertical plate 87 and a second switch 88. The positioning frame 81 is fixed to the base 1, the top of the square frame 82 is fixed to the T-shaped slide 83, and a slide groove for the T-shaped slide 83 to slide is opened inside the positioning frame 81. Racks are fixed on both the upper and lower sides of the inner wall of the square frame 82. The half-side gear 84 is rotatably arranged with the inner wall of the positioning frame 81 through a bearing, and the half-side gear 84 extends between the upper and lower sides of the inner wall of the square frame 82 and is meshed with the rack. The second motor 85 is fixed to one side of the outer wall of the positioning frame 81 and the output end is fixed to the half-side gear 84. The contact head 86 is fixed to one side of the outer wall of the square frame 82, the vertical plate 87 is fixed to the base 1, and the second switch 88 is fixed to the vertical plate 87, and the second switch 88 and the contact head 86 are located on the same horizontal line.
[0026] In this embodiment: the initial position of the punching seat 5 is located at the top of the support seat 4, and the plastic sheet can be placed on the top of the punching seat 5. When the punching machine 3 is started to punch the plastic sheet, the mold temperature has a significant effect on the adhesion of the plastic sheet during the punching process. When the mold temperature is too high, the plastic sheet may adhere to the mold, resulting in mold sticking. The mold surface temperature is too high, which will cause the alloy material to easily adhere to the mold, thereby causing a mold sticking problem. The punching machine 3 and the punching seat 5 are stuck to each other due to the plastic sticking problem. At this time, the detection component 7 can be used to detect whether an unexpected adhesion occurs. Under normal circumstances, when the punch head descends, it will abut against the rotating The surface of the protrusion 73 provides pressure to drive the rotating protrusion 73 to rotate 90 degrees and touch the first switch 74 during continuous downward pressure. When the punch head is not normally adhered, it will be separated from the first switch 74 within a certain period of time (the time can be set according to the different punching machines 3). Assuming that the normal situation is two seconds, when adhesion occurs, the punch head and the punching seat 5 are adhered and cannot be easily separated. At this moment, the rotating protrusion 73 will continue to abut or trigger the first switch 74. When the time for triggering the first switch 74 exceeds 2 seconds (the time can be set to 3 seconds), the power-off component 8 is activated to disconnect the power supply to check the situation at the 3rd second to avoid accidents. After receiving the signal from the first switch 74, the power-off component 8 starts the second motor 85 to drive the half gear 84 to rotate. The half gear 84 drives the rack at the upper part of the square frame 82 to engage and move, so that the T-shaped slide 83 moves smoothly inside the slide groove, driving the contact head 86 forward, so that the contact head 86 abuts against the second switch 88, thereby disconnecting the power supply of the punching machine 3. After disconnection, the half gear 84 rotates to the rack at the lower part of the square frame 82 to drive the square frame 82 to return to its initial position and then stop the rotation of the second motor 85, thereby realizing adhesion detection and power off. Embodiment 2
[0027] Reference Figure 7 - Fig.12 , which is different from the first embodiment, is that: a horizontal box 15 is fixedly provided between the base 1 and the bottom plate 2, a sensing component 9 for detecting whether the stamping seat 5 is transferred to the detection position is fixedly provided on the top of the bottom plate 2, a supporting component 10 for receiving the signal of the sensing component 9 and driving the plastic sheet to bulge is provided in the stamping seat 5, a detection mechanism 11 for performing molding detection on the stamped sheet is slidably provided on the bottom plate 2, and a moving component 12 for driving the detection mechanism 11 to move is fixedly provided inside the horizontal box 15, and a judgment mechanism 13 for judging whether the plastic sheet is formed according to the moving distance of the detection mechanism 11 is fixedly provided at the bottom of the horizontal box 15.
[0028] Reference Figure 7 - Figure 8The sensing component 9 includes a plate body 91, a third switch 92 and a triangular block 93. A side wall of the plate body 91 is fixedly arranged with the third switch 92, and the bottom of the plate body 91 is fixedly arranged with the bottom plate 2. A slider is fixedly arranged at the bottom of the triangular frame, and a slide groove for sliding the slider is opened at the top of the bottom plate 2, and a spring connected to the slider is fixedly arranged inside the slide groove.
[0029] The supporting assembly 10 includes a first electric push rod 101 and a supporting plate 102 . A groove for the supporting plate 102 is provided on the top of the stamping seat 5 . There are two first electric push rods 101 which are fixed inside the groove, and the output end of the first electric push rod 101 is fixed to the supporting plate 102 .
[0030] Reference Fig. 9 - Fig.12 The detection mechanism 11 includes an inverted L-shaped plate 111, a second electric push rod 112, a first clamping plate 113, a third electric push rod 114, a second clamping plate 115 and a first electric telescopic rod 116. There are two inverted L-shaped plates 111 and they are located on both sides of the stamping seat 5. One side of the outer wall of the inverted L-shaped plate 111 is fixedly arranged with the output end of the first electric telescopic rod 116. There are multiple second electric push rods 112 and third electric push rods 114, which are respectively located on both sides of the inner wall of the inverted L-shaped plate 111. The output end of the second electric push rod 112 is fixedly arranged with the first clamping plate 113, and the output end of the third electric push rod 114 is fixedly arranged with the second clamping plate 115.
[0031] The moving assembly 12 includes a third motor 121, a second screw rod 122, a moving I-shaped plate 123, a moving plate 124, a first cylinder 125, a contact plate 126, a second electric telescopic rod 127 and a touch plate 128. The third motor 121 is fixed to a side wall of the horizontal box 15, the second screw rod 122 is rotatably arranged on both sides of the inner wall of the horizontal box 15 through a bearing, the moving plate 124 is threadedly connected to the second screw rod 122, the top of the moving plate 124 is fixed to the moving I-shaped plate 123, and the bottom plate 2 is provided with a There is a slide groove for the movable I-shaped plate 123 to slide, the bottom of the first electric telescopic rod 116 is fixed to the movable I-shaped plate 123, the bottom of the movable plate 124 is fixed to the first cylinder 125, and the output end of the first cylinder 125 is fixed to the abutment plate 126, the bottom of the abutment plate 126 is rotatably set with the touch plate 128 through a rotating shaft, the second electric telescopic rod 127 is fixed to one side of the outer wall of the abutment plate 126, and the output end of the second electric telescopic rod 127 is fixed to one side of the outer wall of the touch plate 128.
[0032] There are two groups of judging mechanisms 13 which are symmetrically arranged. Each group of judging mechanisms 13 is provided with multiple judging mechanisms 13 which are evenly fixed inside the transverse box 15. The judging mechanism 13 includes a movable rotating plate 131 and a transmission switch 132. One end of the movable rotating plate 131 is rotatably arranged on the inner bottom wall of the transverse box 15 through a rotating shaft, and a spring is fixed between the movable rotating bottom and the inner wall of the transverse box 15. The transmission switch 132 is fixed to the bottom wall of the transverse box 15 and is located directly below the movable rotating plate 131.
[0033] In this embodiment: when the punching machine 3 is punching normally and no adhesion occurs, after the plastic sheet is punched and formed, a part of the formed sheet will be less firm due to being heated for too long, so it is necessary to test the firmness of the plastic sheet and eliminate unqualified formed products. After the punching is completed, the first motor 64 is started to drive the first screw 62 to rotate, so that the punching seat 5 drives the punched plastic sheet to move to the testing position and then stops. Since the plastic sheet is tightly fitted with the punching seat 5 during punching, and the hardness is lower due to the high temperature, it further leads to During the detection process, it is not easy to clamp the plastic sheet for detection. By setting the sensing component 9, when the punching seat 5 is about to move to the detection position, the side wall of the punching seat 5 abuts against the surface of the triangular block 93. As the punching seat 5 moves, the triangular block 93 is pushed to move inside the slide slot, so that the triangular block 93 moves and touches the third switch 92 and then stops moving. The third switch 92 provides a signal to the supporting component 10, starts the first electric push rod 101 to drive the supporting plate 102 to rise, so that the supporting plate 102 lifts the sheet after the stamping is completed, so that the two ends of the sheet are empty, which is convenient for the later detection; The detection mechanism 11 is started for detection, and the first electric telescopic rod 116 is started to drive the inverted L-shaped plate 111 to adjust the clamping height. After the adjustment is completed, the second electric push rod 112 is started to drive the first clamping plate 113 to insert into the bottom of the vacated sheet, and then the third electric push rod 114 is started to drive the second clamping plate 115 to press down the top of the sheet, so that the two clamping plates clamp the sheet. After clamping, the first cylinder 125 is started to drive the abutment plate 126 to descend, and it stops after descending to the touch plate 128 that can trigger the judgment mechanism 13, and the second electric telescopic rod 127 is started to drive the touch plate 128 to rotate, and the rotation of the touch plate 128 drives the movable rotating plate 131 to rotate, so that the movable rotating plate 131 can rotate. The movable rotating plate 131 squeezes the transmission switch 132 to trigger it, and the third motor 121 is started again to drive the second screw rod 122 to move, so that the movable plate 124 and the movable I-shaped plate 123 slide inside the slide groove. When the hardness of the sheet is qualified, the sheet cannot be pulled, and the switches in a group of judgment mechanisms 13 closest to the sheet will be continuously triggered. The switch trigger time can be set, and it is qualified within 3s of the trigger time. When the hardness of the sheet is unqualified, the sheet will be pulled, and during the movement of the touch plate 128, it will abut against the transmission switches 132 at the bottom of the other two groups of movable rotating plates 131. Different switches have different functions, and different switches indicate the qualification of the product. Embodiment 3
[0034] Reference Fig.13 , which is different from the first and second embodiments in that: a classification mechanism 14 for classifying the detected sheets is fixedly provided on the top of the base 1 .
[0035] The classification mechanism 14 includes a waste box 141, a finished product box 142, a second cylinder 143, a fourth electric push rod 144, a connecting disk 145, a movable rod 146, a fifth electric push rod 147, a movable disk 148 and a suction cup 149. The waste box 141 and the finished product box 142 are respectively fixed to the two sides of the top of the base 1, the bottom of the second cylinder 143 is rotatably arranged with the center of the top of the base 1 through a bearing, the output end of the second cylinder 143 is fixed to the fourth electric push rod 144, the output end of the fourth electric push rod 144 is fixed to the connecting disk 145, the upper and lower ends of the movable rod 146 are respectively rotatably arranged with the connecting disk 145 and the movable disk 148 through a rotating shaft, the top of the fifth electric push rod 147 is rotatably arranged with the connecting disk 145 through a rotating shaft, and the output end is rotatably arranged with the top of the movable disk 148 through a rotating shaft, and a plurality of suction cups 149 are provided and fixed to the bottom of the movable disk 148.
[0036] In this embodiment: some sheets may be stamped synchronously with other materials during the stamping process. After passing the inspection, the degree of adhesion between the adhesives can be preliminarily screened during the classification process, and the second cylinder 143 is started to adjust the position of the suction cup 149 so that the suction cup 149 fixes the sheet. After the fixation is completed, the fifth electric push rod 147 is started to extend and retract up and down to drive the movable plate 148 to shake up and down in a fan-like manner under the connection of the movable rod 146, so as to perform an adhesion test. According to the results, qualified products and waste products can be stored in the finished product box 142 and the waste box 141 respectively.
[0037] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A plastic sheet stamping device, comprising a base (1), characterized in that: A bottom plate (2) is fixedly provided on the top of the base (1), a punching machine (3) is fixedly provided on the top of the bottom plate (2), a support seat (4) is fixedly provided on the top of the bottom plate (2) and located below the punching machine (3), a punching seat (5) for supporting a plastic sheet is provided on the top of the support seat (4), an adjustment component (6) for adjusting the position of the punching seat (5) is fixedly provided on the bottom plate (2), a detection component (7) for detecting whether a punching plate in the punching machine (3) is bonded to the punching seat (5) due to excessive temperature is fixedly provided on the top of the base (1), and a power-off component (8) for receiving a detection result of the detection component (7) and powering off the punching machine (3) is fixedly provided on the base (1), and a transverse box is fixedly provided between the base (1) and the bottom plate (2). (15), a sensing component (9) for detecting whether the punching seat (5) has moved to the detection position is fixedly provided on the top of the bottom plate (2), a supporting component (10) for receiving the signal of the sensing component (9) and driving the plastic sheet to bulge is provided inside the punching seat (5), a detection mechanism (11) for performing molding detection on the punched sheet is slidably provided on the bottom plate (2), a moving component (12) for driving the detection mechanism (11) to move is fixedly provided inside the transverse box (15), and a judgment mechanism (13) for judging whether the plastic sheet is formed according to the moving distance of the detection mechanism (11) is fixedly provided at the bottom of the transverse box (15), and a classification mechanism (14) for classifying the detected sheet is fixedly provided on the top of the base (1).
2. A plastic sheet stamping and forming device according to claim 1, characterized in that: The adjustment assembly (6) comprises a support frame (61), a first screw rod (62), a slide rod (63) and a first motor (64). The support frames (61) are provided in two groups, and each group of the support frames (61) is provided with two support frames. In one group, the support frames (61) are rotatably arranged with the first screw rod (62) via a bearing, and the output end of the first motor (64) is fixedly arranged with the first screw rod (62), and the bottom of the first motor (64) is fixedly arranged with the bottom plate (2). In the other group, the support frames (61) are fixedly arranged with the slide rod (63), one side wall of the punching seat (5) is threadedly connected with the first screw rod (62), and the other side wall of the punching seat (5) is provided with a hole for the slide rod (63) to slide.
3. A plastic sheet stamping and forming device according to claim 1, characterized in that: The detection assembly (7) comprises a positioning side plate (71), a cross bar (72), a rotating protrusion (73) and a first switch (74); two positioning side plates (71) are provided and both are fixedly arranged on the bottom plate (2); the cross bar (72) is fixedly arranged between the two positioning side plates (71); the cross bar (72) passes through the inside of the rotating protrusion (73) and a bearing is provided at the connection between the cross bar (72) and the rotating protrusion (73); a return spring is fixedly arranged between the rotating protrusion (73) and the positioning; and the first switch (74) is fixedly arranged on the bottom plate (2) and is located directly below the rotating protrusion (73).
4. A plastic sheet stamping and forming device according to claim 1, characterized in that: The power-off assembly (8) comprises a positioning frame (81), a square frame (82), a T-shaped slide plate (83), a half-side gear (84), a second motor (85), a contact head (86), a vertical plate (87) and a second switch (88); the positioning frame (81) is fixedly arranged on the base (1); the top of the square frame (82) is fixedly arranged on the T-shaped slide plate (83); a slide groove for the T-shaped slide plate (83) to slide is provided inside the positioning frame (81); racks are fixedly arranged on the upper and lower sides of the inner wall of the square frame (82); and the half-side gear (84) is fixedly arranged on the bearing The second motor (85) is fixedly arranged on one side of the outer wall of the positioning frame (81) and the output end is fixedly arranged on the half gear (84). The contact head (86) is fixedly arranged on one side of the outer wall of the square frame (82). The vertical plate (87) is fixedly arranged on the base (1). The second switch (88) is fixedly arranged on the vertical plate (87). The second switch (88) and the contact head (86) are located on the same horizontal line.
5. A plastic sheet stamping and forming device according to claim 4, characterized in that: The sensing component (9) comprises a plate body (91), a third switch (92) and a triangular block (93); a side wall of the plate body (91) is fixedly arranged with the third switch (92), and a bottom of the plate body (91) is fixedly arranged with the bottom plate (2); a slider is fixedly arranged at the bottom of the triangular frame, and a slide groove for sliding the slider is provided at the top of the bottom plate (2), and a spring connected to the slider is fixedly arranged inside the slide groove.
6. A plastic sheet stamping and forming device according to claim 1, characterized in that: The supporting assembly (10) comprises a first electric push rod (101) and a supporting plate (102); a groove for receiving the supporting plate (102) is provided on the top of the punching seat (5); two first electric push rods (101) are provided and are fixedly arranged inside the groove; and an output end of the first electric push rod (101) is fixedly arranged on the supporting plate (102).
7. A plastic sheet stamping and forming device according to claim 1, characterized in that: The detection mechanism (11) comprises an inverted L-shaped plate (111), a second electric push rod (112), a first clamping plate (113), a third electric push rod (114), a second clamping plate (115) and a first electric telescopic rod (116); two of the inverted L-shaped plates (111) are provided and are located on both sides of the punching seat (5); one side of the outer wall of the inverted L-shaped plate (111) is fixedly arranged with the output end of the first electric telescopic rod (116); a plurality of the second electric push rod (112) and the third electric push rod (114) are provided and are respectively located on both sides of the inner wall of the inverted L-shaped plate (111); the output end of the second electric push rod (112) is fixedly arranged with the first clamping plate (113); and the output end of the third electric push rod (114) is fixedly arranged with the second clamping plate (115).
8. A plastic sheet stamping and forming device according to claim 7, characterized in that: The moving assembly (12) comprises a third motor (121), a second screw rod (122), a moving I-shaped plate (123), a moving plate (124), a first cylinder (125), an abutment plate (126), a second electric telescopic rod (127) and a touch plate (128); the third motor (121) is fixedly arranged on a side wall of the transverse box (15); the second screw rod (122) is rotatably arranged on both sides of the inner wall of the transverse box (15) via a bearing; the moving plate (124) is threadedly connected to the second screw rod (122); the top of the moving plate (124) is fixedly arranged on the moving I-shaped plate (123); the bottom The plate (2) is provided with a slide groove for the movable I-shaped plate (123) to slide, the bottom of the first electric telescopic rod (116) is fixedly arranged with the movable I-shaped plate (123), the bottom of the movable plate (124) is fixedly arranged with the first cylinder (125), and the output end of the first cylinder (125) is fixedly arranged with the abutment plate (126), the bottom of the abutment plate (126) is rotatably arranged with the touch plate (128) via a rotating shaft, the second electric telescopic rod (127) is fixedly arranged with one side of the outer wall of the abutment plate (126), and the output end of the second electric telescopic rod (127) is fixedly arranged with one side of the outer wall of the touch plate (128).
9. A plastic sheet stamping and forming device according to claim 8, characterized in that: The judging mechanism (13) is provided in two groups and is symmetrically arranged. Each group of the judging mechanism (13) is provided with a plurality of judging mechanisms (13) and is evenly fixed inside the transverse box (15). The judging mechanism (13) comprises a movable rotating plate (131) and a transmission switch (132). One end of the movable rotating plate (131) is rotatably arranged on the inner bottom wall of the transverse box (15) via a rotating shaft, and a spring is fixedly arranged between the movable rotating bottom and the inner wall of the transverse box (15). The transmission switch (132) is fixedly arranged on the bottom wall of the transverse box (15) and is located directly below the movable rotating plate (131).
10. A plastic sheet stamping and forming device according to claim 1, characterized in that: The classification mechanism (14) comprises a waste box (141), a finished product box (142), a second cylinder (143), a fourth electric push rod (144), a connecting plate (145), a movable rod (146), a fifth electric push rod (147), a movable plate (148) and a suction cup (149); the waste box (141) and the finished product box (142) are respectively fixedly arranged on both sides of the top of the base (1); the bottom of the second cylinder (143) is rotatably arranged with the center of the top of the base (1) via a bearing; the output of the second cylinder (143) The end is fixedly arranged with the fourth electric push rod (144), the output end of the fourth electric push rod (144) is fixedly arranged with the connecting disk (145), the upper and lower ends of the movable rod (146) are rotatably arranged with the connecting disk (145) and the movable disk (148) respectively through the rotating shaft, the top of the fifth electric push rod (147) is rotatably arranged with the connecting disk (145) through the rotating shaft, and the output end is rotatably arranged with the top of the movable disk (148) through the rotating shaft, and the suction cup (149) is provided in plurality and fixedly arranged with the bottom of the movable disk (148).
Citation Information
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