Transportation and cutting all-in-one machine for antibiotic-free pork production and processing method

Abstract

The invention belongs to the field of pork processing, and particularly relates to a transporting and cutting all-in-one machine for antibiotic-free pork production and a processing method. A transporting and cutting all-in-one machine for antibiotic-free pork production can cut antibiotic-free pork when the antibiotic-free pork is conveyed, does not introduce external pollutants and comprises a conveyor and the like. A protective cover is mounted at the top of the conveyor, the output end of the conveyor is connected with a supporting seat, and a cutting machine for cutting pork is mounted on the supporting seat. According to the method, the antibiotic-free pork is cut through the water jet scalpel, heat is not generated during cutting of the water jet scalpel, the surface of a meat product cannot be scorched or denatured, and the freshness and taste of the antibiotic-free pork are kept; the limiting frame moves downwards to cover the antibiotic-free pork on the base plate, when the antibiotic-free pork is cut, displacement of the antibiotic-free pork can be prevented, and the antibiotic-free pork can be better cut; and the extension plate rotates towards the outer side to be lapped above the base plate, so that the antibiotic-free pork can be better conveyed.

Description

Technical Field

[0001] The invention belongs to the field of pork processing, and in particular relates to an integrated transport and cutting machine for antibiotic-free pork production and a processing method. Background Art

[0002] Antibiotic-free pork refers to pork products that do not use antibiotics or other drug additives during the breeding process. In order to ensure the high quality and safety of such products, every link from breeding to slaughter, processing and transportation must be strictly controlled. In particular, how to maintain the freshness of the meat, reduce the risk of contamination and improve production efficiency during transportation and cutting after slaughter is a key issue.

[0003] During the transportation and cutting process of antibiotic-free pork, hygiene is the most important issue that needs attention. The tools and equipment used to cut antibiotic-free pork must be thoroughly cleaned and disinfected to ensure that no external contaminants are introduced. Currently, in order to ensure that no external contaminants are introduced when cutting antibiotic-free pork, the cutting knives need to be constantly cleaned and disinfected. This method takes a long time and reduces cutting efficiency.

[0004] Therefore, there is an urgent need to develop an all-in-one transport and cutting machine and processing method for the production of antibiotic-free pork that can cut the pork during transportation without introducing external pollutants. Summary of the invention

[0005] In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides an all-in-one transport and cutting machine for antibiotic-free pork production, which can cut antibiotic-free pork while it is being transported and will not introduce external pollutants.

[0006] The technical solution is: an integrated transport and cutting machine for non-resistance pork production, including a conveyor, a protective cover, a support seat and a cutter. A protective cover is installed on the top of the conveyor, and the output end of the conveyor is connected to the support seat, and a cutter for cutting pork is installed on the support seat; the cutting machine includes a support frame, a pad, an electric slide rail II, an electric slide rail III and a water knife. The support frame is connected between the sliders of the electric slide rail I, and a pad is symmetrically arranged in the support frame. The electric slide rail II is fixedly connected to the support seat on the left side of the support frame, the electric slide rail III is fixedly connected to the slider of the electric slide rail II, and the slider of the electric slide rail III is connected to the water knife.

[0007] Furthermore, the support seat includes a bracket and an electric slide rail I, the electric slide rail I is symmetrically arranged on the top of the bracket, and the electric slide rail I is installed vertically to the conveyor belt.

[0008] Furthermore, the support seat also includes a support frame, and the left side surface of the bracket is fixedly connected to the support frame.

[0009] Furthermore, the cutting machine also includes a flushing nozzle, and the slider of the electric slide rail III is also connected to the flushing nozzle.

[0010] Furthermore, the cutting machine also includes a wedge block, a compression spring, a sliding frame, a sliding block, a winding wheel, a pull rope and a volute spring. The front and rear sides of the support frame are slidably connected with wedge blocks, a compression spring is connected between the wedge block and the support frame, the front and rear sides of the support frame are vertically slidably connected with the sliding frame, the sliding block is slidably connected inside the sliding frame, the sliding block is rotatably connected to the pad, two winding wheels are connected to the bracket on the right side of the support frame, a volute spring is connected between the winding wheel and the bracket, a pull rope is wound around the winding wheel, and the other end of the pull rope is connected to the wedge block.

[0011] Furthermore, it also includes a limiting mechanism. The right electric slide rail I is installed with a limiting mechanism. The limiting mechanism includes an electric slide rail IV and a limiting frame. The electric slide rail IV is symmetrically arranged on the top of the electric slide rail I, and the limiting frame is connected between the sliders of the electric slide rail IV.

[0012] Furthermore, it also includes a material unloading guide mechanism, which includes a connecting rod, a rack, an extension plate and a gear. The rear side of the limit frame is fixedly connected to the connecting rod by bolts, the bottom end of the connecting rod is connected to the rack, the bottom of the inclined plate is rotatably connected to the extension plate by an axis, and the key on the axis of the rotatable extension plate is connected to the gear, and the gear is meshed with the rack.

[0013] Furthermore, it also includes a disinfection mechanism. The disinfection mechanism is arranged on the left side of the conveyor. The disinfection mechanism includes a disinfection lamp and a baffle. The disinfection lamp is arranged on the left side of the arc cover. The disinfection lamp is an ultraviolet lamp. A baffle is arranged obliquely on the left side of the disinfection lamp.

[0014] A processing method for transport cutting for antibiotic-free pork production specifically comprises the following steps:

[0015] S1. The antibiotic-free pork to be transported is placed on the conveyor, and the conveyor starts working to transport the antibiotic-free pork to the cutting position;

[0016] S2. Adjust the position of the water jet through the electric slide rails II and III, and control the water jet to work and cut the non-resistance pork;

[0017] S3, the support frame is driven to move by the electric slide rail I, and the pad without non-resistance pork on the top moves to the bottom of the inclined plate, at this time, the pork continues to be transported to the pad for cutting operation, and at the same time, when the support frame moves, the pad with the non-resistance pork cut tilts forward under the action of its own gravity, and the non-resistance pork on the pad slides out from the front side of the support frame for collection;

[0018] S4, control the water tank and the nozzle to start working to clean the conveyor, and at the same time clean the cutting machine through the flushing nozzle.

[0019] Compared with the prior art, the present invention has the following advantages: the present invention cuts the antibiotic-free pork by a water jet, and the water jet cutting does not generate heat, and will not cause the surface of the meat to be burnt or denatured, thereby maintaining the freshness and taste of the antibiotic-free pork; the limit frame moves downward to cover the antibiotic-free pork on the pad, and when the antibiotic-free pork is cut, the displacement of the antibiotic-free pork can be prevented, and the antibiotic-free pork can be better cut; the extension plate rotates outward and rests on top of the pad, so that the antibiotic-free pork can be better transported, and the extension plate rotates upward and is perpendicular to the inclined plate, which can block the pork on the conveyor belt from being released. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0021] Figure 2 It is a three-dimensional structural schematic diagram of the conveyor, protective cover and disinfection mechanism of the present invention.

[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the support base and the cutting machine of the present invention.

[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the cutting machine of the present invention.

[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of A of the present invention.

[0025] Figure 6 It is a schematic diagram of the three-dimensional structure of the limiting mechanism of the present invention.

[0026] Figure 7 It is a three-dimensional structural schematic diagram of the material feeding guide mechanism of the present invention.

[0027] Description of the reference numerals: 1_conveyor, 101_frame, 102_conveyor belt, 103_inclined plate, 2_protective cover, 201_arc cover, 202_water tank, 203_spray pipe, 3_support seat, 301_bracket, 302_electric slide rail I, 303_support frame, 4_cutting machine, 401_support frame, 402_pad, 403_electric slide rail II, 404_electric slide rail III, 405_water jet, 406_flushing spray Head, 407_wedge block, 408_compression spring, 409_sliding frame, 4010_sliding block, 4011_winding wheel, 4012_pull rope, 4013_volute spring, 5_limiting mechanism, 501_electric slide rail IV, 502_limiting frame, 6_feeding guide mechanism, 601_connecting rod, 602_rack, 603_extension plate, 604_gear, 7_disinfection mechanism, 701_disinfection lamp, 702_baffle. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Embodiment: A transport and cutting machine for antibiotic-free pork production, such as Figure 1-Figure 5 As shown, it includes a conveyor 1, a protective cover 2, a support base 3 and a cutter 4. The protective cover 2 is installed on the top of the conveyor 1, and the output end of the conveyor 1 is connected to the support base 3. The cutter 4 for cutting pork is installed on the support base 3.

[0030] like Figure 2 As shown, a wedge block 407, a compression spring 408, a sliding frame 409, a sliding block 4010, a winding wheel 4011, a pull rope 4012 and a spiral spring 4013, the conveyor 1 includes a frame 101, a conveyor belt 102 and an inclined plate 103, the conveyor belt 102 is installed on the top of the frame 101, the conveyor belt 102 is composed of a driving wheel, a driven wheel and a conveyor belt, wherein the driven wheel is connected to the frame 101 by sliding and rotating, and the distance between the driving wheel and the driven wheel can be adjusted by a screw rod installed on the frame 101, so as to achieve the effect of adjusting the tightness of the conveyor belt, and a downward inclined plate 103 is installed on the left part of the frame 101.

[0031] like Figure 2 As shown, the protective cover 2 is an arc-shaped cover 201, which is installed above the frame 101, and the arc-shaped cover 201 covers the conveyor belt 102. The protective cover 2 also includes a water tank 202 and a nozzle 203. The water tank 202 is installed on the arc-shaped cover 201, and the nozzle 203 is connected to the water tank 202. The nozzle 203 extends to the inner side of the arc-shaped cover 201.

[0032] like Figure 3 As shown, the support seat 3 includes a bracket 301 and an electric slide rail I302. The electric slide rail I302 is symmetrically arranged on the top of the bracket 301. The electric slide rail I302 is vertically installed with the conveyor belt 102. The support seat 3 also includes a support frame 303. The left side of the bracket 301 is fixedly connected to the support frame 303 by bolts.

[0033] like Figure 4 and Figure 5As shown, the cutting machine 4 includes a support frame 401, a pad 402, an electric slide rail II 403, an electric slide rail III 404, a water jet 405, a flushing nozzle 406, a wedge block 407, a compression spring 408, a sliding frame 409, a sliding block 4010, a winding wheel 4011, a pull rope 4012 and a spiral spring 4013. The support frame 401 is connected between the sliders of the electric slide rail I 302, and the pad 402 is symmetrically arranged in the support frame 401. The electric slide rail II 403 is fixedly connected to the bracket 301 on the left side of the support frame 401 by bolts, the electric slide rail III 404 is fixedly connected to the slider of the electric slide rail II 403 by bolts, and the water jet is connected to the slider of the electric slide rail III 404. 405. A flushing nozzle 406 is also connected to the slider of the electric slide rail III 404. Wedge blocks 407 are slidably connected to the front and rear sides of the support frame 401. A compression spring 408 is connected between the wedge block 407 and the support frame 401. Sliding frames 409 are vertically slidably connected to the front and rear sides of the support frame 401. A sliding block 4010 is slidably connected inside the sliding frame 409. The sliding block 4010 is rotatably connected to the pad 402. Two winding wheels 4011 are connected to the bracket 301 on the right side of the support frame 401. A spiral spring 4013 is connected between the winding wheel 4011 and the bracket 301. A pull rope 4012 is wound around the winding wheel 4011, and the other end of the pull rope 4012 is connected to the wedge block 407.

[0034] When the device is used to transport antibiotic-free pork, the antibiotic-free pork to be transported is placed on the conveyor 1, and the conveyor 1 starts to work to transport the antibiotic-free pork to the cutting position. The antibiotic-free pork enters the upper part of the pad 402 through the inclined plate 103, and then the position of the water jet 405 is adjusted by the electric slide rail II 403 and the electric slide rail III 404 to cut the antibiotic-free pork. After the antibiotic-free pork above the pad 402 is cut, the electric slide rail I 302 drives the support frame 40 1 moves, so that the pad 402 without non-resistance pork on the top moves to the bottom of the inclined plate 103, and the pork continues to be transported to the pad 402 for cutting. At the same time, when the support frame 401 moves, the pad 402 with non-resistance pork cut away from the winding wheel 4011, the line on the winding wheel 4011 is released, and the spiral spring 4013 is deformed. After the line on the winding wheel 4011 is released, the wedge block 407 is pulled away from the sliding block 4010, the compression spring 408 is compressed, and the wedge block 407 is pulled away from the sliding block 4010. After the wedge block 407 leaves the sliding block 4010, under the action of the gravity of the pad 402, the pad 402 tilts forward, and the anti-resistance pork on the pad 402 slides out from the front side of the support frame 401. At this time, the collection frame can be placed above the support seat 3 to collect the cut anti-resistance pork. At the same time, when the pad 402 is close to the winding wheel 4011, the winding wheel 4011 retracts the line under the action of the spiral spring 4013. At the same time, under the action of the compression spring 408 resetting, the wedge block 407 moves toward the sliding block 4010, and lifts the sliding block 4010 upward, so that the inclined pad 402 rotates upward and resets to prepare for the next time to receive the anti-resistance pork for cutting; after the transportation and cutting of the anti-resistance pork is completed, the water jet 405 is controlled to stop working, and the conveyor belt 102 is controlled to stop working. Then the water tank 202 and the nozzle 203 are controlled to start working to clean the conveyor 1, and the cutting machine 4 is cleaned by the flushing nozzle 406.

[0035] like Figure 6 As shown, it also includes a limiting mechanism 5. The right electric slide rail I302 is installed with the limiting mechanism 5. The limiting mechanism 5 includes an electric slide rail IV501 and a limiting frame 502. The electric slide rail IV501 is symmetrically arranged on the top of the electric slide rail I302, and the limiting frame 502 is connected between the sliders of the electric slide rail IV501.

[0036] After the non-resistance pork falls on the pad 402, the electric slide rail IV501 drives the limit frame 502 to move downward, and the limit frame 502 moves downward to cover the non-resistance pork on the pad 402. Then the electric slide rail IV501 is controlled to stop working, and then the non-resistance pork on the pad 402 can be cut. In this way, when cutting the non-resistance pork, the non-resistance pork can be prevented from being displaced, and the non-resistance pork can be cut better.

[0037] like Figure 7As shown, it also includes a material unloading guide mechanism 6, which includes a connecting rod 601, a rack 602, an extension plate 603 and a gear 604. The rear side of the limit frame 502 is fixedly connected to the connecting rod 601 by bolts, the bottom end of the connecting rod 601 is connected to the rack 602, the bottom of the inclined plate 103 is rotatably connected to the extension plate 603 by an axis, and the key on the axis of the rotatable extension plate 603 is connected to the gear 604, and the gear 604 is meshed with the rack 602.

[0038] When the limit frame 502 moves downward, it drives the connecting rod 601 and the rack 602 to move downward, and the rack 602 drives the gear 604 to rotate, thereby driving the extension plate 603 to rotate outward and rest on the top of the pad 402, so that the non-resistance pork can be better transported. When the limit frame 502 moves upward, it drives the connecting rod 601 and the rack 602 to move upward, and the rack 602 drives the gear 604 to rotate, thereby driving the extension plate 603 to rotate upward and be perpendicular to the inclined plate 103, which can block the pork on the conveyor belt 102 from being released.

[0039] like Figure 2 As shown, a disinfection mechanism 7 is also included. The disinfection mechanism 7 is arranged on the left side of the conveyor 1. The disinfection mechanism 7 includes a disinfection lamp 701 and a baffle 702. The disinfection lamp 701 is arranged on the left side of the arc cover 201. The disinfection lamp 701 is an ultraviolet lamp. The baffle 702 is obliquely arranged on the left side of the disinfection lamp 701. When cutting the antibiotic-free pork, the disinfection lamp 701 can disinfect the pork, and the baffle 702 can prevent the light from leaking.

[0040] A transport and cutting integrated machine for antibiotic-free pork production specifically comprises the following steps:

[0041] S1. The antibiotic-free pork to be transported is placed on conveyor 1, and conveyor 2 starts working to transport the antibiotic-free pork to the cutting position;

[0042] S2, adjusting the position of the water jet 405 through the electric slide rail II 403 and the electric slide rail III 404, and controlling the water jet to work, so as to cut the non-resistance pork;

[0043] S3, the support frame 401 is driven to move by the electric slide rail I302, and the pad 402 without non-resistance pork on the top moves to the bottom of the inclined plate 103, at this time, the pork continues to be transported to the pad 402 for cutting operation, and at the same time, when the support frame 401 moves, the pad 402 with the non-resistance pork cut tilts forward under the action of its own gravity, and the non-resistance pork on the pad 402 slides out from the front side of the support frame 401 for collection;

[0044] S4, control the water tank 202 and the nozzle 203 to start working to clean the conveyor 1, and at the same time clean the cutting machine 4 through the flushing nozzle 406.

[0045] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, all equivalent changes made to the contents described in the claims of the present invention should be included in the scope of the claims of the present invention.

Claims

1. A transport and cutting machine for non-resistance pork production, comprising a conveyor (1), a protective cover (2), a support base (3) and a cutter (4), wherein the top of the conveyor (1) is provided with a protective cover (2), the output end of the conveyor (1) is connected with a support base (3), and a cutter (4) for cutting pork is installed on the support base (3); wherein the cutter (4) for cutting pork is installed; The cutting machine (4) comprises a support frame (401), a pad (402), an electric slide rail II (403), an electric slide rail III (404) and a water jet (405); the support frame (401) is connected between the sliders of the electric slide rail I (302); the pad (402) is symmetrically arranged in the support frame (401) for rotation; the electric slide rail II (403) is fixedly connected to the support seat (3) on the left side of the support frame (401); the electric slide rail III (404) is fixedly connected to the slider of the electric slide rail II (403); and the water jet (405) is connected to the slider of the electric slide rail III (404).

2. The integrated transport and cutting machine for antibiotic-free pork production according to claim 1 is characterized in that: The support seat (3) comprises a bracket (301) and an electric slide rail I (302). The electric slide rail I (302) is symmetrically arranged on the top of the bracket (301). The electric slide rail I (302) is vertically installed with the conveyor belt (102).

3. The integrated transport and cutting machine for antibiotic-free pork production according to claim 2 is characterized in that: The support seat (3) also includes a support frame (303), and the left side surface of the bracket (301) is fixedly connected to the support frame (303).

4. The integrated transport and cutting machine for antibiotic-free pork production according to claim 3 is characterized in that: The cutting machine (4) also includes a flushing nozzle (406), and the sliding block of the electric slide rail III (404) is also connected to the flushing nozzle (406).

5. The integrated transport and cutting machine for antibiotic-free pork production according to claim 4 is characterized in that: The cutting machine (4) further comprises a wedge block (407), a compression spring (408), a sliding frame (409), a sliding block (4010), a winding wheel (4011), a pull rope (4012) and a spiral spring (4013); the front and rear sides of the support frame (401) are both slidably connected with the wedge block (407); a compression spring (408) is connected between the wedge block (407) and the support frame (401); the front and rear sides of the support frame (401) are both vertically slidably connected with the sliding frame (401); 09), a sliding block (4010) is slidably connected in the sliding frame (409), the sliding block (4010) is rotatably connected to the pad (402), two winding wheels (4011) are connected to the bracket (301) on the right side of the support frame (401), a spiral spring (4013) is connected between the winding wheel (4011) and the bracket (301), a pull rope (4012) is wound on the winding wheel (4011), and the other end of the pull rope (4012) is connected to the wedge block (407).

6. The integrated transport and cutting machine for antibiotic-free pork production according to claim 5 is characterized in that: The electric slide rail I (302) on the right side is provided with a limiting mechanism (5), the limiting mechanism (5) comprising an electric slide rail IV (501) and a limiting frame (502), the electric slide rail IV (501) being symmetrically arranged on the top of the electric slide rail I (302), and the limiting frame (502) being connected between the sliders of the electric slide rail IV (501).

7. The integrated transport and cutting machine for antibiotic-free pork production according to claim 6 is characterized in that: The invention also comprises a material unloading guide mechanism (6), which comprises a connecting rod (601), a rack (602), an extension plate (603) and a gear (604). The rear side of the limit frame (502) is fixedly connected to the connecting rod (601) by bolts, the bottom end of the connecting rod (601) is connected to the rack (602), the bottom of the inclined plate (103) is rotatably connected to the extension plate (603) by an axis, the key on the axis rotatably connected to the extension plate (603) is connected to the gear (604), and the gear (604) is meshed with the rack (602).

8. The integrated transport and cutting machine for antibiotic-free pork production according to claim 7 is characterized in that: The invention also comprises a disinfection mechanism (7), which is arranged on the left side of the conveyor (1), and comprises a disinfection lamp (701) and a baffle (702). The disinfection lamp (701) is arranged on the left side of the arc-shaped cover (201), and the disinfection lamp (701) is an ultraviolet lamp. The baffle (702) is arranged obliquely on the left side of the disinfection lamp (701).

9. A method for processing transport cutting for antibiotic-free pork production, characterized in that: The integrated transport and cutting machine for antibiotic-free pork production according to any one of claims 1 to 8 specifically comprises the following steps: S1. The antibiotic-free pork to be transported is placed on the conveyor (1), and the conveyor (2) starts to work to transport the antibiotic-free pork to the cutting position; S2, adjusting the position of the water knife (405) by means of the electric slide rail II (403) and the electric slide rail III (404), and controlling the water knife to work, so as to cut the non-resistance pork; S3, the support frame (401) is driven to move by the electric slide rail I (302), and the pad (402) without non-resistance pork on the top moves to the bottom of the inclined plate (103), and the pork continues to be transported to the pad (402) for cutting. At the same time, when the support frame (401) moves, the pad (402) with the non-resistance pork cut tilts forward under the action of its own gravity, and the non-resistance pork on the pad (402) slides out from the front side of the support frame (401) and is collected; S4, control the water tank (202) and the nozzle (203) to start working to clean the conveyor (1), and at the same time clean the cutting machine (4) through the flushing nozzle (406).

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