Fermentation type liquid food discharging and impurity removing device

By designing a fermented liquid food discharging device, the rotation of the tray and the Vientiane ball can be used to separate and remove solid particles, and the filtering net removes gel-like impurities, the filtration problem of particles and gel-like substances in fermented food is solved, and the purity and taste of the food is improved.

CN119869080APending Publication Date: 2025-04-25CHONGQING YUMEI FOOD TECH DEV CO LTD
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Patent Information

Application Number
CN202510135041.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

When fermented liquid food is discharged, if the fermentation time is insufficient or the fermentation conditions are poor, some raw materials will not be completely fermented, forming particulate matter; if the yeast, sugar, etc. in the raw materials cannot be fully mixed, it will lead to local over-fermentation and form gelatinous substances, which need to be filtered and removed.

Method used

A fermentation liquid food discharging device is designed, including a fermentation tank, a debris removal tank and a filtration mechanism. The impurity removal mechanism uses the inertia of the liquid and the spiral guide bumps of the tray to achieve separation and removal of solid particles through the rotation of the tray and the vientiane ball. The filtering mechanism removes gel-like impurities through the cooperation of the filter mesh and the sphere.

Benefits of technology

It realizes solid-liquid separation of fermented foods and filtration of gel-like impurities, improves the purity and taste of the foods, and meets the taste needs of consumers.

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Abstract

The invention relates to the technical field of discharging and impurity removal, and particularly discloses a fermented liquid food discharging and impurity removal device which comprises a fermentation tank, an impurity removal tank is arranged on one side of the fermentation tank, the fermentation tank is connected with the impurity removal tank through a guide pipe, and fermented liquid food in the fermentation tank enters the impurity removal tank through the guide pipe to be subjected to impurity removal; the impurity removal mechanism is located in the impurity removal tank, and the impurity removal mechanism can remove solid particle impurities from the fermented liquid food in the guide pipe; the filtering mechanism is located below the impurity removing mechanism, the filtering mechanism can filter colloidal impurities of the fermented liquid food with solid particles removed, when the device is used, liquid of the fermented liquid food can be thrown out in a shaking mode through the impurity removing mechanism, and the solid particles are left in the center of the tray; solid-liquid separation of the fermented food is realized, and colloidal impurities of the fermented food are filtered through the filtering mechanism, so that impurities and jelly in the fermented liquid food are removed.
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Description

Technical Field

[0001] The invention relates to the technical field of material discharging and impurity removal, and in particular to a fermented liquid food material discharging and impurity removal device. Background Art

[0002] Fermented liquid foods are made by fermenting food or beverages through microorganisms into liquid products with specific flavors, aromas, tastes and nutritional properties. These foods can not only improve digestion and intestinal health, enhance immunity and prevent diseases, but also promote mental health, promote metabolism and reduce fatigue.

[0003] When discharging fermented liquid food, if the fermentation time is insufficient or the fermentation conditions are not good, some of the raw materials will not be completely fermented, thus forming granular substances when discharging. In the fermentation process, if the yeast, sugar, etc. in the raw materials are not fully mixed, it will cause local over-fermentation, thus forming a gelatinous substance. These all need to be filtered and removed. For this reason, we propose a fermented liquid food discharging and impurity removal device. Summary of the invention

[0004] The object of the present invention is to provide a device for removing impurities from fermented liquid foods to solve the problems raised in the above-mentioned background technology that if the fermentation time is insufficient or the fermentation conditions are poor, some raw materials will not be completely fermented, thereby forming granular substances when discharging, and in the fermentation process, if the yeast, sugar, etc. in the raw materials are not fully mixed, it will cause local over-fermentation, thereby forming a colloidal substance, all of which require filtering and impurity removal.

[0005] To achieve the above object, the present invention provides the following technical solution: a device for removing impurities from a fermented liquid food, comprising a fermentation tank, a removal tank being arranged on one side of the fermentation tank, the fermentation tank and the removal tank being connected by a conduit, and the fermented liquid food in the fermentation tank entering the removal tank through the conduit for removal of impurities;

[0006] The impurity removal mechanism is located inside the impurity removal tank and can remove solid particle impurities from the fermented liquid food inside the conduit;

[0007] The filtering mechanism is located below the impurity removing mechanism and can filter colloidal impurities from the fermented liquid food from which solid particles have been removed.

[0008] Among them, the impurity removal mechanism includes a support frame fixedly connected to the inner wall of the impurity removal tank, a fixed rod is fixedly connected to the upper end of the support frame, a universal ball is fixedly connected to the upper end of the fixed rod, a tray is rotatably connected to the periphery of the universal ball, the conduit is located inside the impurity removal tank and above the tray, and a cleaning piece capable of cleaning solid particles is provided in the center of the tray.

[0009] The center of the tray is concave, and a guide protrusion is fixedly connected to the upper end of the tray, and the guide protrusion is spiral-shaped.

[0010] Among them, the cleaning part includes a cleaning hole opened in the center of the tray, the cleaning hole passes through the universal ball and the fixed rod, the inner wall of the cleaning hole is fixedly connected to the cleaning rod, the outer wall of the cleaning rod is fixedly connected to a torsion spring, the end of the torsion spring away from the cleaning rod is fixedly connected to a cleaning plate, and the bottom of the cleaning plate is fixedly connected to a rope, and the rope is located at the end of the cleaning plate.

[0011] Among them, a discharge pipe is fixedly connected to the bottom of the support frame, the discharge pipe is located outside the cleaning hole, one end of the discharge pipe away from the support frame is located outside the impurity removal tank, and a sealing cover is provided at the end of the discharge pipe, and the sealing cover is located at one end inside the discharge pipe and fixedly connected to the rope.

[0012] The filtering mechanism comprises a filtering ring fixedly connected to the inner wall of the impurity removal tank, a filtering net is fixedly connected to the inner side of the filtering ring, and the filtering net is located below the supporting frame.

[0013] Among them, a plurality of connecting rods are fixedly connected to the bottom of the tray, and a sphere is fixedly connected to one end of the connecting rod away from the tray, and the sphere is located above the filter net.

[0014] Wherein, a liquid outlet is arranged at the bottom of the impurity removal tank, a liquid outlet pipe is arranged at the periphery of the liquid outlet, and the liquid outlet pipe is fixedly connected to the outer wall of the impurity removal tank.

[0015] A rotating groove is arranged in the center of the liquid outlet pipe, a rotating rod is fixedly connected to the inner wall of the rotating groove, a rotating ring is rotatably connected to the outer periphery of the rotating rod, and a sealing gasket is fixedly connected to the side of the rotating ring.

[0016] A through hole is provided in the center of the rotating ring, a liquid outlet rod is fixedly connected to the inner wall of the through hole, a fine mesh is rotatably connected to the outer periphery of the liquid outlet rod, a rubber ball is fixedly connected to the outer wall of the fine mesh, and the rubber ball abuts against the inner wall of the through hole.

[0017] The present invention has at least the following beneficial effects:

[0018] When the present invention is in use, the fermented liquid food can be shaken out of the liquid through the impurity removal mechanism, and solid particles can be left in the center of the tray, thereby realizing solid-liquid separation of the fermented food, and then the colloidal impurities in the fermented food can be filtered through the filtering mechanism to remove impurities and colloidal substances in the fermented liquid food, which can improve the purity of the fermented food, help to improve the taste and flavor of the product, and make it more in line with the taste requirements of consumers. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the fermentation tank and the impurity removal tank of the present invention;

[0020] Figure 2 This is a schematic diagram of the overall structure of the impurity removal tank of the present invention;

[0021] Figure 3 This is a schematic diagram of the internal structure of the impurity removal tank of the present invention;

[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the tray of the present invention;

[0023] Figure 5 for Figure 4 Schematic diagram of the enlarged structure of the middle A area;

[0024] Figure 6 This is a schematic diagram of the side structure of the tray of the present invention;

[0025] Figure 7 for Figure 6 Schematic diagram of the enlarged structure of the middle B area;

[0026] Figure 8 for Figure 6 Schematic diagram of the enlarged structure of the middle C area;

[0027] Fig. 9 It is a schematic diagram of the overall structure of the filtering mechanism of the present invention;

[0028] Fig.10 This is a schematic diagram of the overall structure of Embodiment 2;

[0029] Fig.11 This is a schematic diagram of the cross-sectional structure of the liquid outlet tank of the present invention;

[0030] Fig.12 for Fig.11 Schematic diagram of the enlarged structure of the middle D area;

[0031] Fig.13 It is a schematic diagram of the overall structure of the liquid outlet tank of the present invention.

[0032] In the figure: 1. fermentation tank; 11. impurity removal tank; 12. conduit; 2. impurity removal mechanism; 21. support frame; 22. fixing rod; 23. universal ball; 24. tray; 25. guide protrusion; 26. discharge pipe; 27. sealing cover; 3. filtering mechanism; 31. filtering ring; 32. filtering net; 33. connecting rod; 34. sphere; 4. cleaning piece; 41. cleaning hole; 42. cleaning rod; 43. torsion spring; 44. cleaning plate; 45. rope; 5. liquid outlet; 51. liquid outlet pipe; 52. rotating groove; 53. rotating rod; 54. rotating ring; 55. sealing pad; 56. through hole; 57. liquid discharge rod; 58. fine mesh; 59. rubber ball. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Embodiment 1

[0035] See also Figure 1-9 The present invention provides a technical solution: a device for removing impurities from a fermented liquid food discharge, comprising a fermentation tank 1, a removal tank 11 is arranged on one side of the fermentation tank 1, the fermentation tank 1 is connected to the removal tank 11 through a conduit 12, and the fermented liquid food in the fermentation tank 1 enters the removal tank 11 through the conduit 12 for removal of impurities;

[0036] The impurity removal mechanism 2 is located inside the impurity removal tank 11 and can remove solid particle impurities from the fermented liquid food inside the conduit 12;

[0037] The filtering mechanism 3 is located below the impurity removal mechanism 2, and the filtering mechanism 3 can filter colloidal impurities from the fermented liquid food from which solid particles have been removed;

[0038] When the present invention is in use, the impurity removing mechanism 2 can shake the fermented liquid food to throw out the liquid, and leave the solid particles in the center of the tray 24, so as to achieve solid-liquid separation of the fermented food, and then filter the colloidal impurities in the fermented food through the filtering mechanism 3 to remove the impurities and colloidal substances in the fermented liquid food, which can improve the purity of the fermented food, help to improve the taste and flavor of the product, and make it more in line with the taste requirements of consumers.

[0039] The impurity removal mechanism 2 includes a support frame 21 fixedly connected to the inner wall of the impurity removal tank 11, a fixed rod 22 is fixedly connected to the upper end of the support frame 21, a universal ball 23 is fixedly connected to the upper end of the fixed rod 22, a tray 24 is rotatably connected to the outer periphery of the universal ball 23, the conduit 12 is located inside the impurity removal tank 11 and above the tray 24, a cleaning piece 4 capable of cleaning solid particles is provided in the center of the tray 24, the center of the tray 24 is concave, a guide protrusion 25 is fixedly connected to the upper end of the tray 24, and the guide protrusion 25 is spiral-shaped;

[0040] When filtering and removing impurities from fermented food, the liquid inside the fermentation tank 1 flows into the impurity removal tank 11 through the conduit 12. The end of the conduit 12 is located above the tray 24, and the position where the conduit 12 sprays the liquid deviates from the center of the tray 24. When the liquid falls on the tray 24, the tray 24 rotates and tilts around the universal ball 23. Since the center of the tray 24 is concave, the liquid drives the tray 24 to rotate along the outer ring of the tray 24 by inertia. At this time, the tray 24 rotates around the universal ball 23, and the liquid above the tray 24 rotates with it. The solid impurities in the liquid sink to the top of the tray 24, and the liquid is thrown out by the edge of the tray 24.

[0041] Since the guide protrusions 25 at the upper end of the tray 24 are spiral-shaped, solid impurities are located between each layer of guide protrusions 25. When the tray 24 continues to rotate, the liquid above the tray 24 drives the solid impurities to move slowly. At this time, the solid impurities move along the guide protrusions 25 until the center of the tray 24, and the solid particles gather in the center of the tray 24. When the tray 24 tilts and rotates, the liquid is thrown out along the edge of the tray 24 to separate the solid particles inside the fermented food. After removing the solid particle impurities, the purity and transparency of the fermented liquid food are significantly improved, which helps to improve the appearance quality of the product and make it clearer and more transparent.

[0042] The cleaning member 4 includes a cleaning hole 41 opened in the center of the tray 24, the cleaning hole 41 passes through the universal ball 23 and the fixing rod 22, the inner wall of the cleaning hole 41 is fixedly connected to the cleaning rod 42, the outer wall of the cleaning rod 42 is fixedly connected to the torsion spring 43, the end of the torsion spring 43 away from the cleaning rod 42 is fixedly connected to the cleaning plate 44, the bottom of the cleaning plate 44 is fixedly connected to the rope 45, and the rope 45 is located at the end of the cleaning plate 44;

[0043] A discharge pipe 26 is fixedly connected to the bottom of the support frame 21. The discharge pipe 26 is located outside the cleaning hole 41. One end of the discharge pipe 26 away from the support frame 21 is located outside the impurity removal tank 11. A sealing cover 27 is provided at the end of the discharge pipe 26. One end of the sealing cover 27 is located inside the discharge pipe 26 and is fixedly connected to the rope 45.

[0044] After the solid impurities gather in the center of the tray 24, the sealing cover 27 is pulled, and the sealing cover 27 pulls the cleaning plate 44 to rotate around the cleaning rod 42 through the rope 45. At this time, the torsion spring 43 accumulates force, and the cleaning plate 44 is pulled from a horizontal state to a vertical state. The solid impurities above the cleaning plate 44 enter the discharge pipe 26 through the cleaning hole 41 and are then discharged from the discharge pipe 26. The sealing cover 27 is loosened and the sealing cover 27 seals the discharge pipe 26. At this time, the rope 45 is reset, and the torsion spring 43 releases energy to drive the cleaning plate 44 to rotate around the cleaning rod 42. At this time, the cleaning plate 44 is restored from a vertical state to a horizontal state, and continues to carry solid particles. The method of pulling the rope 45 is also suitable for cleaning the tray 24.

[0045] The filter mechanism 3 includes a filter ring 31 fixedly connected to the inner wall of the impurity removal tank 11, a filter screen 32 fixedly connected to the inner side of the filter ring 31, and the filter screen 32 is located below the support frame 21;

[0046] A plurality of connecting rods 33 are fixedly connected to the bottom of the tray 24, and a ball 34 is fixedly connected to one end of the connecting rod 33 away from the tray 24, and the ball 34 is located above the filter screen 32;

[0047] After filtering on the tray 24, the liquid is thrown out and continues to fall into the filter 32. The filter 32 can filter the colloid impurities, which not only reduces the risk of microbial contamination, but also prevents the colloid impurities from bringing bad taste to the fermented liquid food. After removing these impurities, the food tastes more refreshing and smooth, which better meets the taste requirements of consumers.

[0048] When the filter net 32 ​​carries the fermented food, the colloid inside the fermented food can be filtered. At this time, the tray 24 still rotates around the universal ball 23. When the tray 24 is tilted, the connecting rod 33 located at the bottom of the tray 24 drives the ball 34 to press down the filter net 32. Multiple balls 34 press down the filter net 32 ​​in turn to change the position of the colloid inside the filter net 32, making it convenient for liquid food to pass through the filter net 32 ​​smoothly and avoid accumulation above the filter net 32.

[0049] Embodiment 2

[0050] See also Figure 10-13 The present invention also provides a technical solution: a liquid outlet 5 is provided below the impurity removal tank 11, a liquid outlet pipe 51 is provided outside the liquid outlet 5, and the liquid outlet pipe 51 is fixedly connected to the outer wall of the impurity removal tank 11;

[0051] A rotating groove 52 is provided in the center of the liquid outlet pipe 51, a rotating rod 53 is fixedly connected to the inner wall of the rotating groove 52, a rotating ring 54 is rotatably connected to the outer periphery of the rotating rod 53, and a sealing gasket 55 is fixedly connected to the side of the rotating ring 54;

[0052] A through hole 56 is provided in the center of the rotating ring 54. A liquid outlet rod 57 is fixedly connected to the inner wall of the through hole 56. A fine mesh 58 is rotatably connected to the outer periphery of the liquid outlet rod 57. A rubber ball 59 is fixedly connected to the outer wall of the fine mesh 58. The rubber ball 59 abuts against the inner wall of the through hole 56.

[0053] After the fermented food in the impurity removal tank 11 is removed from impurities, it is discharged from the liquid outlet 51 through the liquid outlet 5. When the liquid passes through the liquid outlet 51, the fine mesh 58 located inside the rotating ring 54 can further filter the fermented food. Multiple filtration can reduce the risk of microbial contamination and ensure the hygiene and safety of food.

[0054] After the impurity removal is completed, the rotating ring 54 is rotated around the rotating rod 53. At this time, the rotating ring 54 is turned out, and the fine-pored mesh 58 is adjusted to make the fine-pored mesh 58 rotate half a circle around the liquid outlet rod 57, and the accumulated impurities are rotated to the end of the liquid outlet pipe 51 away from the impurity removal tank 11. The rubber ball 59 located on the outer periphery of the fine-pored mesh 58 can abut and be fixed with the inner wall of the through hole 56. When the inside of the impurity removal tank 11 is cleaned, the discharged water can pass through the fine-pored mesh 58 and take away the impurities outside the fine-pored mesh 58, which is very convenient for cleaning.

[0055] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fermented liquid food discharge and impurity removal device, comprising: A fermentation tank (1), wherein a cleaning tank (11) is arranged on one side of the fermentation tank (1), the fermentation tank (1) and the cleaning tank (11) are connected via a conduit (12), and the fermented liquid food in the fermentation tank (1) enters the cleaning tank (11) via the conduit (12) for cleaning; It is characterized by: also including: An impurity removal mechanism (2), the impurity removal mechanism (2) being located inside the impurity removal tank (11), and the impurity removal mechanism (2) being capable of removing solid particle impurities from the fermented liquid food inside the conduit (12); A filtering mechanism (3), wherein the filtering mechanism (3) is located below the impurity removal mechanism (2), and the filtering mechanism (3) is capable of filtering colloidal impurities from the fermented liquid food from which solid particles have been removed.

2. The fermented liquid food discharge and impurity removal device according to claim 1, characterized in that: The impurity removal mechanism (2) comprises a support frame (21) fixedly connected to the inner wall of the impurity removal tank (11), a fixed rod (22) fixedly connected to the upper end of the support frame (21), a universal ball (23) fixedly connected to the upper end of the fixed rod (22), a tray (24) rotatably connected to the periphery of the universal ball (23), the conduit (12) being located inside the impurity removal tank (11) and above the tray (24), and a cleaning member (4) capable of cleaning solid particles being provided in the center of the tray (24).

3. The fermented liquid food discharge and impurity removal device according to claim 2, characterized in that: The center of the tray (24) is concave, and the upper end of the tray (24) is fixedly connected with a guide protrusion (25), and the guide protrusion (25) is spiral.

4. The fermented liquid food discharge and impurity removal device according to claim 2, characterized in that: The cleaning member (4) comprises a cleaning hole (41) provided in the center of the tray (24), the cleaning hole (41) passing through the universal ball (23) and the fixing rod (22), the inner wall of the cleaning hole (41) is fixedly connected with a cleaning rod (42), the outer wall of the cleaning rod (42) is fixedly connected with a torsion spring (43), one end of the torsion spring (43) away from the cleaning rod (42) is fixedly connected with a cleaning plate (44), the bottom of the cleaning plate (44) is fixedly connected with a rope (45), and the rope (45) is located at the end of the cleaning plate (44).

5. The fermented liquid food discharge and impurity removal device according to claim 4, characterized in that: A discharge pipe (26) is fixedly connected to the bottom of the support frame (21), and the discharge pipe (26) is located outside the cleaning hole (41). One end of the discharge pipe (26) away from the support frame (21) is located outside the impurity removal tank (11). A sealing cover (27) is provided at the end of the discharge pipe (26), and one end of the sealing cover (27) is located inside the discharge pipe (26) and is fixedly connected to the rope (45).

6. The fermented liquid food discharge and impurity removal device according to claim 2, characterized in that: The filtering mechanism (3) comprises a filtering ring (31) fixedly connected to the inner wall of the impurity removal tank (11), a filtering screen (32) fixedly connected to the inner side of the filtering ring (31), and the filtering screen (32) is located below the supporting frame (21).

7. The fermented liquid food discharge and impurity removal device according to claim 6, characterized in that: A plurality of connecting rods (33) are fixedly connected to the bottom of the tray (24); one end of the connecting rod (33) away from the tray (24) is fixedly connected to a sphere (34); and the sphere (34) is located above the filter screen (32).

8. The fermented liquid food discharge and impurity removal device according to claim 1, characterized in that: A liquid outlet (5) is provided below the impurity removal tank (11), a liquid outlet pipe (51) is provided outside the liquid outlet (5), and the liquid outlet pipe (51) is fixedly connected to the outer wall of the impurity removal tank (11).

9. The fermented liquid food discharge and impurity removal device according to claim 8, characterized in that: A rotating groove (52) is provided in the center of the liquid outlet pipe (51), a rotating rod (53) is fixedly connected to the inner wall of the rotating groove (52), a rotating ring (54) is rotatably connected to the outer periphery of the rotating rod (53), and a sealing gasket (55) is fixedly connected to the side of the rotating ring (54).

10. The fermented liquid food discharge and impurity removal device according to claim 9, characterized in that: A through hole (56) is provided in the center of the rotating ring (54); a liquid outlet rod (57) is fixedly connected to the inner wall of the through hole (56); a fine-mesh net (58) is rotatably connected to the periphery of the liquid outlet rod (57); a rubber ball (59) is fixedly connected to the outer wall of the fine-mesh net (58); and the rubber ball (59) abuts against the inner wall of the through hole (56).