Lining layer spraying equipment for tank

By designing the inner liner spraying equipment for tanks, including sandblasting units and coating units, the problem of failure to effectively clean pollutants and collect harmful gases in the prior art is solved, and efficient coating application and environmentally friendly spraying process are achieved.

CN119869826AInactive Publication Date: 2025-04-25HENAN JUFUXING NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202510094854.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-04-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art has failed to effectively clean stubborn pollutants on the inner surface of the tank, failed to collect and filter dust and harmful gases generated during the spraying process, resulting in environmental pollution and operator health risks, and the lack of integrated systems to ensure seamless connection between surface pretreatment, spraying and exhaust gas treatment.

Method used

A liner spraying device for tanks is designed, including a sandblasting unit and a coating unit, which can be automatically sandblasted to remove contaminants and sprayed immediately after spraying to ensure even coating distribution. Meanwhile, the equipment collects and filters dust and harmful gases generated during spraying through the collection box and the processing box.

Benefits of technology

Effectively remove contaminants on the inner surface of the tank, improve the corrosion resistance of the coating, ensure the uniform distribution of the coating and spray quality, reduce environmental pollution and operator health risks, and improve the efficiency of spraying operations.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention relates to the field of tank production, in particular to tank lining layer spraying equipment which comprises a base, a bottom plate with the end capable of swinging up and down is arranged at the top end of the base, a bearing frame capable of sliding horizontally is arranged at the top end of the bottom plate, and a supporting plate abutting against a tank is arranged at the top end of the bearing frame. Driving assemblies for driving the tank to rotate are arranged on the two sides of the top end of the bottom plate, and an operation assembly capable of horizontally sliding in the tank is arranged at the hinged end of the bottom plate. According to the device, sand blasting treatment can be automatically conducted on the lining layer before the tank is sprayed, pollutants on the metal surface are effectively removed, the cleaning degree of the lining layer of the tank is guaranteed, meanwhile, the anti-corrosion capacity of a coating is improved, spraying can be conducted immediately after the inner wall of the tank is cleaned, uniform distribution of the coating is guaranteed, and the service life of the coating is prolonged. And dust and harmful gas generated during spraying can be collected and filtered, and the body health of operators is guaranteed.
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Description

Technical Field

[0001] The invention relates to the field of tank production, in particular to an inner lining spraying device for tanks. Background Art

[0002] In the chemical, petroleum, food processing and other industries, tanks are key equipment for storing and transporting various liquid or gaseous media. The quality of their internal coating is directly related to the corrosion resistance, service life and safety of the stored substances of the container.

[0003] The Chinese patented method for anti-corrosion of steel tank body with plastic lining, application number 200810060879.3, comprises the following steps: removing the oxide layer and oil layer on the inner surface of the steel tank body; preparing phosphating liquid to phosphate the surface of the steel tank body, washing the steel tank body with clean water and drying it after phosphating; preparing adhesive, and evenly coating the adhesive on the inner surface of the steel tank body; pasting plastic sheets with a thickness of 0.5 to 30 mm on the inner surface of the steel tank body, leaving a seam of 0.1 to 10 cm between different plastic sheets; sealing each interface of the steel tank body with a blind plate, and injecting compressed air into the steel tank body to reach the curing time of the adhesive under the condition of constant pressure of 0.03 to 0.1 MPa; after the adhesive is cured, the gaps between the plastic sheets are filled with welding rods.

[0004] In the Chinese patent application number 202121860117.9, a spraying device for cement lining of cast iron pipes includes a bearing mechanism for bearing and driving the cast iron pipe to rotate. The key is that the spraying device also includes a moving mechanism, a feeding mechanism arranged above the moving mechanism, and a material distribution nozzle, and also includes a hollow shaft motor arranged between the material distribution nozzle and the feeding mechanism and fixedly connected to the feeding mechanism. The inlet end of the material distribution nozzle is connected to the outlet end of the feeding mechanism by means of the hollow shaft of the hollow shaft motor, and the material distribution nozzle has a degree of freedom of rotation by means of the hollow shaft motor. The problem that the cast iron pipe is easy to shake during high-speed rotation in the related technology is solved, so the safety needs to be improved, and the cement lining is easy to delaminate, affecting the product quality.

[0005] However, there are still the following problems in practical applications, specifically:

[0006] 1. Neither of the two existing patents provides an effective cleaning method for stubborn pollutants (such as heavy rust and scale).

[0007] 2. Neither of them mentioned the collection and filtration of dust and harmful gases generated during the spraying process. This negligence not only causes environmental pollution, but also poses a threat to the health of operators, especially in confined working environments.

[0008] 3. Existing technologies usually regard surface pretreatment, spraying and exhaust gas treatment as independent operation steps, lacking an integrated system to ensure seamless connection between these processes. This not only increases the complexity of the operation, but also prolongs the time cycle of the entire process.

[0009] Therefore, how to overcome the above-mentioned technical problems and defects becomes a key issue that needs to be solved. Summary of the invention

[0010] The object of the present invention is to overcome the defects described in the background technology, thereby realizing an inner lining spraying equipment for tanks, which can automatically perform sandblasting on the inner lining of the tank before spraying, effectively remove rust, oxide scale, old coating and other pollutants on the metal surface, ensure the cleanliness of the inner lining of the tank, make the spray material more easily adhere to the inner lining, and improve the corrosion resistance of the coating. At the same time, spraying can be carried out immediately after the inner wall of the tank is cleaned, ensuring the uniform distribution of the coating and the quality of the spraying, and the dust and harmful gases generated during spraying can be collected and filtered to ensure the health of the operator.

[0011] To achieve the above-mentioned invention object, the technical solution of the present invention is: a lining spraying device for a tank, comprising a base, a bottom plate whose end can swing up and down is arranged at the top of the base, a horizontally slidable bearing frame is arranged at the top of the bottom plate, and a support plate abutting against the tank is arranged at the top of the bearing frame. Driving components for driving the tank to rotate are arranged on both sides of the top of the bottom plate. An operating component that can slide horizontally inside the tank is arranged at the hinged end of the bottom plate.

[0012] The operating assembly includes a sliding frame that moves horizontally in the tank, and the sliding frame is provided with a sandblasting unit for cleaning the inner lining of the tank. The sliding frame is also provided with a coating unit for spraying the inner lining of the tank.

[0013] In the above-mentioned lining spraying equipment for tanks, the end of the bottom plate is hinged to the end of the base, and at least one first hydraulic rod is fixedly arranged at the top end of the other end of the base, and the telescopic end of the first hydraulic rod is fixedly arranged to the bottom end of the bottom plate.

[0014] In the above-mentioned tank lining spraying equipment, the support frame is horizontally arranged at the middle position of the top end of the bottom plate, the end of the support frame extends out of the bottom plate and at least one roller abutting against the ground is fixedly arranged at its bottom end.

[0015] A first bidirectional motor is fixedly arranged at the middle position of the top end of the base plate at the hinged end, and a first lead screw is fixedly and rotatably arranged at the output end of the first bidirectional motor. The first lead screw horizontally penetrates the supporting frame and is threadedly connected to the supporting frame.

[0016] In the above-mentioned liner spraying equipment for tanks, second hydraulic rods are fixedly arranged at the four corners of the top end of the support frame, and the telescopic ends of the second hydraulic rods are respectively fixedly arranged on the corresponding bottom ends of the support plates.

[0017] A limiting plate abutting against the end of the tank is fixedly arranged on the top of the support plate at the hinged end, and a temporary storage cavity is opened on the top of the support plate on the side of the limiting plate.

[0018] In the above-mentioned lining spraying equipment for tanks, the driving assembly includes at least two support blocks fixedly arranged on both sides of the top of the bottom plate, support wheels are rotatably arranged on the inner side of the support blocks, and at least one driving motor is fixedly arranged on the side of the support blocks, and the driving motor drives the corresponding support wheels to rotate.

[0019] In the above-mentioned tank liner spraying equipment, a fixing frame is fixedly arranged on the top of the bottom plate of the hinged end, and second screws are arranged horizontally on both sides of the fixing frame, and the second screws are relatively horizontally arranged. A second bidirectional motor is fixedly arranged on the side of the fixing frame to drive the corresponding second screw to rotate.

[0020] The other end of the bottom plate is provided with a detachable positioning block, the positioning block is rotatably arranged with the corresponding second lead screw, the third hydraulic rods are horizontally fixedly arranged on both sides of the top of the bottom plate on the side of the positioning block, and the telescopic end of the third hydraulic rod is fixedly provided with a blocking block. The end of the blocking block facing the third hydraulic rod abuts against the positioning block.

[0021] The second lead screw passes through the sliding frame and is threadedly connected to the sliding frame.

[0022] In the above-mentioned liner spraying equipment for tanks, the sandblasting unit includes a control chamber opened inside the sliding frame, and a sand storage tank is fixedly arranged inside the control chamber. A working chamber with a bottom opening is opened inside the sliding frame at the side of the control chamber, and a sandblasting head connected to the sand storage tank is fixedly arranged inside the working chamber, and a high-pressure air pump connected to the sandblasting head is fixedly arranged at the top of the sliding frame.

[0023] A vacuum cleaner is fixedly arranged at the rear end of the sliding frame, and the suction port of the vacuum cleaner is arranged downward.

[0024] In the above-mentioned tank lining spraying equipment, the coating unit includes at least one group of fixed plates arranged on the side of the sliding frame, a spray pipe connected to the outside is fixedly arranged on the fixed plate, and a spray head close to the tank lining is fixedly arranged at the end of the spray pipe.

[0025] A swing rod is hingedly provided at the bottom end of the fixed plate, and a scraper cotton capable of abutting against the inner lining of the tank is horizontally rotatably provided at the end of the swing rod. A spring is fixedly provided on the side of the sliding frame, and the end of the spring abuts against the side of the swing rod.

[0026] In the above-mentioned lining spraying equipment for tanks, a collecting box is fixedly provided at the top of the sliding frame, at least one air inlet is opened on the side of the collecting box, a connecting pipe is fixedly provided on the side of the collecting box, and an exhaust fan is fixedly provided inside the collecting box on the side of the connecting pipe.

[0027] A processing box is fixedly arranged on the side of the base, and a collecting chamber and an exhaust chamber are sequentially provided inside the processing box from bottom to top. An air inlet pipe connected to the processing chamber is fixedly arranged on the side of the processing box, and the air inlet pipe is connected to the connecting pipe. A water spray pipe is fixedly arranged on the side of the processing box, and the end of the spray pipe penetrates the side of the processing box and extends into the processing chamber, and a spray head is fixedly arranged on the end thereof, and the spray head is located at the upper part of the processing chamber.

[0028] A foam breaking net is fixedly arranged between the collecting chamber and the exhaust chamber, an exhaust port communicating with the exhaust chamber is opened at the top side of the processing box, and an exhaust fan is fixedly arranged inside the exhaust port.

[0029] Compared with the prior art, the lining spraying equipment for tanks of the present invention has at least the following beneficial effects:

[0030] 1. The inner lining spraying equipment for tanks of the present invention can automatically perform sandblasting on the inner lining of the tanks before spraying through the arranged sandblasting unit, thereby effectively removing rust, scale, old coating and other pollutants on the metal surface, ensuring the cleanliness of the inner lining of the tanks, making it easier for the spray material to adhere to the inner lining, and improving the anti-corrosion ability of the coating.

[0031] 2. The inner lining spraying equipment for tanks of the present invention can spray immediately after cleaning the inner wall of the tank through the coating unit arranged on the sliding frame, thereby ensuring the uniform distribution of the coating and the quality of the spraying. At the same time, the dust and harmful gases generated during the spraying can be collected and filtered to ensure the health of the operators.

[0032] 3. The lining spraying equipment for tanks of the present invention realizes automatic positioning, support, rotation of the tanks and horizontal movement of internal operating components through the design of the base plate, the support frame, the sliding frame and the driving components. This highly automated system significantly improves the efficiency of the spraying operation and reduces the need for manual intervention.

[0033] 4. The inner lining spraying equipment for tanks of the present invention can swing the end of the tank upward after the paint is sprayed, so as to gather and collect excess paint, reduce the waste of raw materials, and promote the effective use of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a schematic diagram of the use state of the present invention;

[0035] Figure 2 It is a schematic diagram of the overall structure of the present invention;

[0036] Figure 3 It is a schematic diagram of the structure of the driving assembly of the present invention;

[0037] Figure 4 is a schematic diagram of the structure of the operating components of the present invention;

[0038] Figure 5 The present invention Figure 4 A magnified image of area A;

[0039] Figure 6 It is a schematic diagram of the structure of the sandblasting unit of the present invention;

[0040] Figure 7 It is a schematic diagram of the position of the exhaust fan of the present invention;

[0041] Figure 8 It is a schematic diagram of the internal structure of the processing box of the present invention.

[0042] In the figure: 1, base; 2, bottom plate; 3, bearing frame; 4, support plate;

[0043] 5. driving assembly; 51. supporting block; 52. supporting wheel; 53. driving motor;

[0044] 6. Operation assembly; 61. Sliding rack; 62. Sandblasting unit; 621. Control chamber; 622. Sand storage tank; 623. Working chamber; 624. Sandblasting head; 625. High-pressure air pump; 626. Vacuum cleaner;

[0045] 63, coating unit; 631, fixing plate; 632, spray pipe; 633, spray head; 634, swing rod; 635, scraping cotton; 636, spring; 637, collecting box; 638, air inlet; 639, connecting pipe; 640, exhaust fan; 641, processing box; 642, collecting chamber; 643, exhaust chamber; 644, air inlet pipe; 645, water spray pipe; 646, spray head; 647, foam breaking net; 648, exhaust port; 649, exhaust fan;

[0046] 7. First hydraulic rod; 8. Roller; 9. First bidirectional motor; 10. First lead screw; 11. Second hydraulic rod; 12. Limit plate; 13. Temporary storage chamber; 14. Fixed frame; 15. Second lead screw; 16. Second bidirectional motor; 17. Positioning block; 18. Third hydraulic rod; 19. Stop block. DETAILED DESCRIPTION

[0047] The lining spraying equipment for tanks of the present invention will be described in more detail below with reference to the accompanying drawings and through specific implementation methods.

[0048] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0049] See also Figure 1-Figure 8 , a liner spraying device for a tank in this embodiment can perform sandblasting on the liner before spraying the tank, effectively remove rust, scale, old coating and other pollutants on the metal surface, and ensure the cleanliness of the liner of the tank. Make the spray coating more easily adhere to the liner, and improve the anti-corrosion ability of the coating. At the same time, spraying can be carried out immediately after cleaning the inner wall of the tank, ensuring the uniform distribution of the coating and the quality of spraying. And the dust and harmful gases generated during spraying can be collected and filtered to ensure the health of the operator. In this embodiment, it mainly includes a base 1, and the top of the base 1 is provided with a bottom plate 2 whose end can swing up and down, and the end of the bottom plate 2 is hinged to the end of the base 1, and the top of the other end of the base 1 is fixed with at least one first hydraulic rod 7, and the telescopic end of the first hydraulic rod 7 is fixed to the bottom end of the bottom plate 2. Control the operation of the first hydraulic rod 7, and the end of the bottom plate 2 can be swung upward around its hinged end, so as to facilitate the gathering of the paint dripping after spraying.

[0050] A horizontally slidable support frame 3 is disposed at the top of the bottom plate 2. The support frame 3 is horizontally disposed at the middle position of the top of the bottom plate 2. The end of the support frame 3 extends out of the bottom plate 2 and at least one roller 8 abutting against the ground is fixedly disposed at the bottom of the support frame 3. A first bidirectional motor 9 is fixedly disposed at the middle position of the top of the bottom plate 2 at the hinged end. A first lead screw 10 is fixedly disposed at the output end of the first bidirectional motor 9 for rotation. The first lead screw 10 horizontally penetrates the support frame 3 and is threadedly connected to the support frame 3. The first bidirectional motor 9 is controlled to work and drive the first lead screw 10 to rotate, so that the support frame 3 slides horizontally on the bottom plate 2. In this process, the support frame 3 is supported by the roller 8.

[0051] A support plate 4 abutting against the tank is provided at the top of the carrier frame 3. Second hydraulic rods 11 are fixedly provided at the four corners of the top of the carrier frame 3, and the telescopic ends of the second hydraulic rods 11 are fixedly provided at the corresponding bottom ends of the support plates 4. A limit plate 12 abutting against the end of the tank is fixedly provided at the top of the support plate 4 at the hinged end, and a temporary storage cavity 13 is provided at the top of the support plate 4 on the side of the limit plate 12. When the carrier frame 3 slides to the outermost periphery, the tank is placed on the support plate 4, positioned by the limit plate 12, and then the second hydraulic rod 11 is controlled to work to lift the tank upward. Thereafter, the first bidirectional motor 9 is controlled to work to drive the carrier frame 3 to move the tank above the bottom plate 2.

[0052] When the bottom plate 2 swings upward, the paint is poured into the temporary storage chamber 13 along the bottom of the tank to facilitate subsequent recycling.

[0053] To achieve rotation of the tank during spraying, see Figure 2 and Figure 3 In this embodiment, driving components 5 for driving the tank to rotate are arranged on both sides of the top of the bottom plate 2. The driving component 5 includes at least two support blocks 51 fixedly arranged on both sides of the top of the bottom plate 2, and support wheels 52 are rotatably arranged inside the support blocks 51. At least one driving motor 53 is fixedly arranged on the side of the support blocks 51, and the driving motor 53 drives the corresponding support wheels 52 to rotate. After the carrier 3 moves to the top of the bottom plate 2, the second hydraulic rod 11 is controlled to work, and the support plate 4 is moved downward, so that the tank is placed on the supporting wheel 52. During sandblasting and spraying, the driving motor 53 is controlled to work, so as to drive the corresponding supporting wheel 52 to rotate, so that the tank rotates.

[0054] In order to realize the movement of the tank, in this embodiment, see Figure 3, the hinged end of the bottom plate 2 is provided with an operating assembly 6 that can slide horizontally inside the tank. The operating assembly 6 includes a sliding frame 61 that moves horizontally in the tank, and a fixed frame 14 is fixedly provided at the top of the bottom plate 2 at the hinged end. Both sides of the fixed frame 14 are provided with second screws 15 that rotate horizontally, and the second screws 15 are relatively horizontally arranged. The side of the fixed frame 14 is fixedly provided with a second bidirectional motor 16 that drives the corresponding second screw 15 to rotate. The other end of the bottom plate 2 is provided with a detachable positioning block 17, and the positioning block 17 is rotatably arranged with the corresponding second screw 15. When the tank moves, the positioning block 17 is removed, and when the tank moves above the bottom plate 2, the positioning block 17 is placed on the bottom plate 2 and is rotatably arranged with the second screw 15. The third hydraulic rod 18 is horizontally fixedly provided on both sides of the top of the bottom plate 2 on the side of the positioning block 17, and a blocking block 19 is fixedly provided at the telescopic end of the third hydraulic rod 18. The end of the blocking block 19 facing the third hydraulic rod 18 abuts against the positioning block 17. The third hydraulic rod 18 is controlled to work, and the blocking block 19 is driven to work, so as to limit the positioning block 17 and bring the positioning block 17 close to the tank. The second lead screw 15 passes through the sliding frame 61 and is threadedly connected to the sliding frame 61. The second bidirectional motor 16 is controlled to work, and the second lead screw 15 is driven to rotate, so that the sliding frame 61 slides horizontally along the second lead screw 15.

[0055] For sandblasting, see Figure 4-Figure 6 , a sandblasting unit 62 for cleaning the inner lining of the tank is arranged on the sliding frame 61. The sandblasting unit 62 includes a control chamber 621 opened inside the sliding frame 61, and a sand storage tank 622 is fixedly arranged inside the control chamber 621. A working chamber 623 with a bottom opening is opened inside the sliding frame 61 on the side of the control chamber 621, and a sandblasting head 624 connected to the sand storage tank 622 is fixedly arranged inside the working chamber 623, and a high-pressure air pump 625 connected to the sandblasting head 624 is fixedly arranged at the top of the sliding frame 61. When sandblasting is required, the high-pressure air pump 625 is controlled to work, and the sand storage tank 622 is controlled to sandblast, and sand is sprayed from the sandblasting head 624 onto the inner lining of the tank to clean the inner lining, effectively remove rust, oxide scale, old coating and other pollutants on the metal surface, ensure the cleanliness of the inner lining of the tank, make the spray paint more easily adhere to the inner lining, and improve the anti-corrosion ability of the coating. A dust collector 626 is fixedly arranged at the tail end of the sliding frame 61, and the dust suction port of the dust collector 626 is arranged downward. When the sliding frame 61 moves, the dust collector 626 is controlled to work, so that the sprayed sand is collected to facilitate the subsequent spraying work.

[0056] For spraying treatment, see Figure 4-Figure 8The sliding frame 61 is also provided with a coating unit 63 for spraying the inner lining of the tank. The coating unit 63 includes at least one set of fixed plates 631 arranged on the side of the sliding frame 61, and a spray pipe 632 connected to the outside is fixedly arranged on the fixed plate 631, and a spray head 633 close to the inner lining of the tank is fixedly arranged at the end of the spray pipe 632. During spraying, the coating is sprayed onto the inner lining through the spray pipe 632 and the spray head 633, and the uniform distribution of the coating and the quality of the spraying are ensured by the moving sliding frame 61 and the rotating tank. A swing rod 634 is hingedly arranged at the bottom end of the fixed plate 631, and a scraping cotton 635 that can abut against the inner lining of the tank is horizontally rotated at the end of the swing rod 634. A spring 636 is fixedly arranged on the side of the sliding frame 61, and the end of the spring 636 abuts against the side of the swing rod 634. Under the action of the spring 636, the swing rod 634 swings upward, and the scraping cotton 635 abuts against the inner lining layer, so as to scrape the inner lining layer after spraying and evenly distribute the paint.

[0057] A collection box 637 is fixedly provided at the top of the sliding frame 61. At least one air inlet 638 is provided on the side of the collection box 637. A connecting pipe 639 is fixedly provided on the side of the collection box 637. An exhaust fan 640 is fixedly provided inside the collection box 637 on the side of the connecting pipe 639. A processing box 641 is fixedly provided on the side of the base 1. A collection chamber 642 and an exhaust chamber 643 are provided inside the processing box 641 from bottom to top. An air inlet pipe 644 connected to the processing chamber is fixedly provided on the side of the processing box 641. The air inlet pipe 644 is connected to the connecting pipe 639. A water spray pipe 645 is fixedly provided on the side of the processing box 641. The end of the spray pipe penetrates the side of the processing box 641 and extends into the processing chamber. A spray head 646 is fixedly provided on the end of the spray pipe. The spray head 646 is located at the upper part of the processing chamber. A foam breaking net 647 is fixedly installed between the collecting chamber 642 and the exhaust chamber 643 . An exhaust port 648 communicating with the exhaust chamber 643 is opened at the top side of the processing box 641 . An exhaust fan 649 is fixedly installed inside the exhaust port 648 .

[0058] The exhaust fan 640 and the exhaust fan 649 are controlled to work, and the mist generated during spraying is drawn into the collection box 637 through the air inlet 638, and is drawn into the processing box 641 through the connecting pipe 639 and the air inlet pipe 644. At this time, the atomized liquid sprayed from the spray port is mixed with the mist, so that the mist is condensed into liquid and stored inside the processing chamber. At the same time, the gas is drawn into the exhaust chamber 643 through the foam breaking net 647 under the action of the exhaust fan 649, and is discharged to the outside through the exhaust port 648 to ensure the health of the operator.

[0059] The method of using the inner lining spraying equipment for tanks of the present invention is as follows: first, remove the positioning block 17, control the first bidirectional motor 9 to work, drive the first screw 10 to rotate, so that the carrier 3 slides horizontally on the bottom plate 2, and in this process, it is supported by the roller 8. When the carrier 3 slides to the outermost periphery, the tank is placed on the support plate 4, positioned by the limit plate 12, and then the second hydraulic rod 11 is controlled to work to lift the tank upward. After that, the first bidirectional motor 9 is controlled to work, and the carrier 3 drives the tank to move above the bottom plate 2. The second hydraulic rod 11 is controlled to work, and the support plate 4 is moved downward, so that the tank is placed on the support wheel 52. The positioning block 17 is placed on the bottom plate 2 and is set to rotate with the second screw 15. The third hydraulic rod 18 is controlled to work, and the blocking block 19 is driven to work, so as to limit the positioning block 17 and bring the positioning block 17 close to the tank.

[0060] When sandblasting is required, the second bidirectional motor 16 is controlled to work, driving the second lead screw 15 to rotate, so that the sliding frame 61 slides horizontally along the second lead screw 15. The driving motor 53 is controlled to work, thereby driving the corresponding support wheel 52 to rotate, so that the tank rotates. The high-pressure air pump 625 is controlled to work, and the sand storage tank 622 is controlled to sandblast at the same time, and the sand is sprayed from the sandblasting head 624 onto the inner lining of the tank to clean the inner lining, effectively removing rust, oxide scale, old coating and other pollutants on the metal surface, ensuring the cleanliness of the inner lining of the tank, making it easier for the spray paint to adhere to the inner lining, and improving the corrosion resistance of the coating. When the sliding frame 61 moves, the vacuum cleaner 626 is controlled to work, so as to collect the sprayed sand for subsequent spraying work.

[0061] During spraying, the driving motor 53 is controlled to work, thereby driving the corresponding supporting wheel 52 to rotate and rotating the tank. The coating is sprayed onto the inner lining through the spraying tube 632 and the spraying head 633, and the uniform distribution of the coating and the quality of the spraying are ensured by the moving sliding frame 61 and the rotating tank. Under the action of the spring 636, the swing rod 634 swings upward, and the scraping cotton 635 abuts against the inner lining, so as to scrape the inner lining after spraying and evenly distribute the coating. The exhaust fan 640 and the exhaust fan 649 are controlled to work, and the mist generated during spraying is drawn into the collection box 637 through the air inlet 638, and at the same time drawn into the processing box 641 through the connecting pipe 639 and the air inlet pipe 644. At this time, the atomized liquid sprayed out from the spray port is mixed with the mist, thereby condensing the mist into liquid and storing it inside the processing chamber. At the same time, the gas is drawn into the exhaust chamber 643 through the foam breaking net 647 under the action of the exhaust fan 649, and is discharged to the outside through the exhaust port 648 to ensure the health of the operator.

[0062] The first hydraulic rod 7 is controlled to work, and the end of the bottom plate 2 can be swung upward around its hinged end, so as to collect the paint dripping after spraying. The paint is poured into the temporary storage chamber 13 along the bottom of the tank to facilitate subsequent recycling.

[0063] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by a person of ordinary skill in the field to which the invention belongs. The use of "one" or "an" and other similar words in the specification and claims of this application does not necessarily indicate a quantitative limitation. "Include" or "comprises" and other similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.

[0064] The exemplary implementation modes of the present invention are described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various combinations of the technical features and structures proposed in the present invention can be made without exceeding the protection scope of the present invention.

Claims

1. A lining spraying device for tanks, characterized in that: The invention comprises a base (1), the top of the base (1) is provided with a bottom plate (2) whose end can swing up and down, the top of the bottom plate (2) is provided with a bearing frame (3) which can slide horizontally, the top of the bearing frame (3) is provided with a support plate (4) which abuts against the tank, the top of the bottom plate (2) is provided with driving components (5) for driving the tank to rotate, and the hinged end of the bottom plate (2) is provided with an operating component (6) which can slide horizontally inside the tank; The operating assembly (6) comprises a sliding frame (61) that moves horizontally in the tank, the sliding frame (61) is provided with a sandblasting unit (62) for cleaning the inner lining of the tank, and the sliding frame (61) is also provided with a coating unit (63) for spraying the inner lining of the tank.

2. The inner lining spraying equipment for tanks according to claim 1 is characterized in that: The end of the bottom plate (2) is hingedly arranged with the end of the base (1), and at least one first hydraulic rod (7) is fixedly arranged at the top end of the other end of the base (1), and the telescopic end of the first hydraulic rod (7) is fixedly arranged with the bottom end of the bottom plate (2).

3. The inner lining spraying equipment for tanks according to claim 2 is characterized in that: The support frame (3) is horizontally arranged at the middle position of the top end of the bottom plate (2), the end of the support frame (3) extends out of the bottom plate (2) and at least one roller (8) abutting against the ground is fixedly arranged at the bottom end thereof; A first bidirectional motor (9) is fixedly arranged at the middle position of the top end of the base plate (2) at the hinged end, and a first lead screw (10) is fixedly and rotatably arranged at the output end of the first bidirectional motor (9), and the first lead screw (10) horizontally penetrates the supporting frame (3) and is threadedly connected to the supporting frame (3).

4. The inner lining spraying equipment for tanks according to claim 1 is characterized in that: Second hydraulic rods (11) are fixedly arranged at the four corners of the top end of the carrier frame (3), and the telescopic ends of the second hydraulic rods (11) are respectively fixedly arranged at the bottom ends of the corresponding support plates (4); A limiting plate (12) abutting against the end of the tank is fixedly arranged at the top of the support plate (4) at the hinged end, and a temporary storage cavity (13) is provided at the top of the support plate (4) on the side of the limiting plate (12).

5. The inner lining spraying equipment for tanks according to claim 4 is characterized in that: The driving assembly (5) comprises at least two supporting blocks (51) fixedly arranged on both sides of the top of the bottom plate (2), a supporting wheel (52) being rotatably arranged inside the supporting block (51), and at least one driving motor (53) being fixedly arranged on the side of the supporting block (51), and the driving motor (53) driving the corresponding supporting wheel (52) to rotate.

6. The inner lining spraying equipment for tanks according to claim 2, characterized in that: A fixing frame (14) is fixedly arranged at the top of the bottom plate (2) at the hinged end, and second screws (15) are horizontally rotatably arranged on both sides of the fixing frame (14), and the second screws (15) are relatively horizontally arranged, and a second bidirectional motor (16) for driving the corresponding second screws (15) to rotate is fixedly arranged on the side of the fixing frame (14); A detachable positioning block (17) is arranged at the other end of the bottom plate (2), and the positioning block (17) is rotatably arranged with the corresponding second lead screw (15). A third hydraulic rod (18) is horizontally fixedly arranged on both sides of the top end of the bottom plate (2) on the side of the positioning block (17), and a blocking block (19) is fixedly arranged at the telescopic end of the third hydraulic rod (18), and one end of the blocking block (19) facing the third hydraulic rod (18) abuts against the positioning block (17); The second lead screw (15) passes through the sliding frame (61) and is threadedly connected to the sliding frame (61).

7. The inner lining spraying equipment for tanks according to claim 6 is characterized in that: The sandblasting unit (62) comprises a control chamber (621) provided inside a sliding frame (61), a sand storage tank (622) being fixedly arranged inside the control chamber (621), a working chamber (623) with a bottom opening being provided inside the sliding frame (61) at the side of the control chamber (621), a sandblasting head (624) connected to the sand storage tank (622) being fixedly arranged inside the working chamber (623), and a high-pressure air pump (625) connected to the sandblasting head (624) being fixedly arranged at the top end of the sliding frame (61); A dust collector (626) is fixedly arranged at the rear end of the sliding frame (61), and the dust suction port of the dust collector (626) is arranged downward.

8. The inner lining spraying equipment for tanks according to claim 7 is characterized in that: The coating unit (63) comprises at least one set of fixed plates (631) arranged on the side of the sliding frame (61), a spraying pipe (632) connected to the outside is fixedly arranged on the fixed plate (631), and a spraying head (633) close to the inner lining of the tank is fixedly arranged at the end of the spraying pipe (632); A swing rod (634) is hingedly provided at the bottom end of the fixed plate (631), and a scraper (635) capable of abutting against the inner lining of the tank is horizontally rotatably provided at the end of the swing rod (634). A spring (636) is fixedly provided on the side of the sliding frame (61), and the end of the spring (636) abuts against the side of the swing rod (634).

9. The inner lining spraying equipment for tanks according to claim 7, characterized in that: A collection box (637) is fixedly arranged at the top of the sliding frame (61), at least one air inlet (638) is opened on the side of the collection box (637), a connecting pipe (639) is fixedly arranged on the side of the collection box (637), and an exhaust fan (640) is fixedly arranged inside the collection box (637) on the side of the connecting pipe (639); A processing box (641) is fixedly arranged on the side of the base (1), and a collecting chamber (642) and an exhaust chamber (643) are sequentially provided inside the processing box (641) from bottom to top. An air inlet pipe (644) connected to the processing chamber is fixedly arranged on the side of the processing box (641), and the air inlet pipe (644) is connected to the connecting pipe (639). A water spray pipe (645) is fixedly arranged on the side of the processing box (641), and the end of the spray pipe A spray head (646) is fixedly provided at the end of the side portion of the processing box (641) and extends into the processing chamber. The spray head (646) is located at the upper portion of the processing chamber. A foam breaking net (647) is fixedly provided between the collecting chamber (642) and the exhaust chamber (643). An exhaust port (648) communicating with the exhaust chamber (643) is provided at the top side portion of the processing box (641). An exhaust fan (649) is fixedly provided inside the exhaust port (648).

Citation Information

Patent Citations

  • Steel tank plastic-pasting internal lining antisepsis method

    CN101250701B

  • Spraying device for cement lining layer of cast iron pipe

    CN215465515U