Production device of phosphatized steel wire with glue coated on surface

Abstract

The invention belongs to the technical field of steel wire production, and discloses a production device of a surface-glued phosphatized steel wire, which comprises a gluing box, a plurality of traction rollers are mounted in the gluing box, a steel wire main body is arranged on the outer walls of the plurality of traction rollers, and a cleaning assembly and an air drying assembly are arranged outside the steel wire main body. Firstly, a steel wire body needs to penetrate through the cleaning box and is installed on the outer walls of the traction rollers, then a water pump is started, an external water source is pumped through a water pumping pipe and conveyed into a spraying ring through a water pipe, finally, water is discharged from spraying holes and sprayed to the outer wall of the steel wire body, and the outer wall of the steel wire body is sprayed and cleaned in the steel wire body traction process. Oil stains, dust, water and other impurities attached to the surface of the steel wire body are removed, and therefore the overall quality and performance of a product are improved.

Description

Technical Field

[0001] The invention belongs to the technical field of steel wire production, and in particular relates to a production device for surface-coated phosphating steel wire. Background Art

[0002] Surface-coated phosphating steel wire is a specially treated steel wire that combines the advantages of phosphating and coating technology and has excellent wear resistance, corrosion resistance and fatigue resistance.

[0003] After searching, such as patent: CN222000518U, a production device for surface-coated phosphated steel wire, relates to the technical field of steel wire production; it includes a base, one end of the base is fixedly connected with a bracket plate at intervals, and the end of the bracket plate away from the base is fixedly connected with a universal wheel, a gluing mechanism is fixedly connected to the end of the base away from the bracket plate, and a lifting mechanism is fixedly connected to the side of the gluing mechanism; it is used to install a part of the traction mechanism, and can drive the traction mechanism thereon to adjust the height, and the traction mechanism is installed inside the gluing mechanism and at the end of the lifting mechanism away from the base; the beneficial effect is: the production device for surface-coated phosphated steel wire can not only perform conventional gluing processing, but also drive part of the traction mechanism to adjust the height through the lifting mechanism, so that the steel wire rope can always keep the tension state during the processing, which improves the gluing effect of the device and also increases the practicality and work efficiency of the device;

[0004] During the production, transportation and storage of steel wire, its surface is often contaminated with various pollutants, such as oil, dust, moisture and other impurities. The presence of these pollutants will have a negative impact on the adhesion and uniformity of the coating layer, and thus affect the overall quality and performance of the product. Therefore, a production device for surface coated phosphating steel wire is proposed. Summary of the invention

[0005] The object of the present invention is to provide a production device for surface-coated phosphating steel wire to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned object, the present invention provides the following technical solution: a production device for surface-coated phosphating steel wire, comprising a coating box, a plurality of traction rollers are installed inside the coating box, a steel wire body is arranged on the outer wall of the plurality of traction rollers, and a cleaning component and an air-drying component are arranged outside the steel wire body;

[0007] The cleaning assembly includes a cleaning box arranged outside the steel wire body, the cleaning box is fixedly installed on one side of the glue coating box, a spray ring is fixedly installed on the inner wall of the cleaning box, the inner wall of the spray ring is evenly provided with spray holes in a circular array, the top of the spray ring is fixedly connected to a water pipe, a water pump is installed at the end of the water pipe away from the spray ring, and the water pump is arranged at the top of the cleaning box.

[0008] As a further technical solution of the present invention, the air-drying component includes a drying ring arranged outside the steel wire body, the inner wall of the drying ring is evenly provided with through holes in a circular array, the top of the drying ring is fixedly connected with a connecting pipe, the connecting pipe is installed at one end of the air pump, and the air pump is arranged inside the cleaning box.

[0009] As a further technical solution of the present invention, drainage holes are evenly opened at the bottom of the cleaning box, a recovery box is arranged below the drainage holes, and the recovery box is arranged on one side of the glue coating box.

[0010] As a further technical solution of the present invention, a first ring gear is provided on one side of the spray ring, the inner wall of the first ring gear is evenly installed with bristles in a ring array, and the first ring gear is rotatably installed inside the cleaning box through a rotating assembly.

[0011] As a further technical solution of the present invention, the rotating assembly includes a first gear rotatably installed inside the cleaning box, the first gear is arranged at the top of the first ring gear and is meshingly connected, the inner wall of the first gear is fixedly installed with a first rotating shaft, the outer wall of the first rotating shaft is fixedly installed with a water wheel blade, and the water wheel blade is arranged inside the water pipe.

[0012] As a further technical solution of the present invention, a baffle is fixedly installed on the other side of the spray ring.

[0013] As a further technical solution of the present invention, a mounting seat is provided on the side of the baffle away from the spray ring, and the mounting seats are evenly arranged in a circular array. A sponge is installed on the inner wall of each mounting seat, and each mounting seat is slidably installed inside the cleaning box through a moving component.

[0014] As a further technical solution of the present invention, the moving component includes a third gear installed inside the cleaning box, the third gear is fixedly installed on the outer wall of the first rotating shaft, the bottom end of the third gear is meshedly connected with the second ring gear, the inner wall of the second ring gear is meshedly connected with the second gear, one side of the second gear is meshedly connected with a rack plate, and the rack plate is fixedly installed on one side of the mounting base.

[0015] As a further technical solution of the present invention, the third gear is configured as a sector gear.

[0016] As a further technical solution of the present invention, a second rotating shaft is fixedly mounted on the inner wall of the second gear, and a coil spring is disposed on the outer wall of the second rotating shaft.

[0017] The beneficial effects of the present invention are as follows:

[0018] 1. The present invention provides a cleaning component. Before the steel wire is coated with glue, the steel wire body first needs to pass through a cleaning box and be installed on the outer walls of several traction rollers. Then, the water pump is started to draw water from an external source through a pumping pipe and transmit it to a spray ring through a water pipe. Finally, water is discharged from the spray hole and sprayed to the outer wall of the steel wire body. During the traction process of the steel wire body, the outer wall of the steel wire body is sprayed and cleaned to remove oil, dust, moisture and other impurities attached to the surface of the steel wire body, thereby reducing the negative impact of these impurities on the adhesion and uniformity of the glue coating layer, thereby improving the overall quality and performance of the product.

[0019] 2. The present invention arranges a rotating component. When cleaning the steel wire, water flows in the water pipe to drive the water wheel blades to rotate. The rotation of the water wheel blades drives the rotation of the first rotating shaft. The rotation of the first rotating shaft drives the rotation of the first gear. The rotation of the first gear drives the rotation of the first ring gear. The rotation of the first ring gear drives the rotation of the brush bristles to clean the surface of the steel wire body and fully contact the entire outer wall of the steel wire body, thereby improving the cleaning effect and indirectly improving the gluing quality of the steel wire.

[0020] 3. The present invention arranges a moving component, wherein the rotation of the first rotating shaft drives the rotation of the third gear, the rotation of the third gear drives the rotation of the second annular gear, the rotation of the second annular gear drives the rotation of the second gear, the rotation of the second gear drives the movement of the rack plate, the movement of the rack plate drives the movement of the mounting seat, the movement of the mounting seat drives the movement of the sponge, so that the sponge shrinks inward and contacts the surface of the steel wire body, the sponge is squeezed by the steel wire body to discharge the internal moisture, preventing the sponge from being saturated with water, and helping to restore the water absorption performance, thereby ensuring the dryness of the steel wire body. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0022] Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention;

[0023] Figure 3 For the present invention Figure 2 A schematic diagram of the structure enlargement in the middle;

[0024] Figure 4 It is a schematic cross-sectional view of the structure of the cleaning box of the present invention;

[0025] Figure 5 For the present invention Figure 4 A magnified schematic diagram of the structure at B in the middle;

[0026] Figure 6 It is a schematic diagram of the structure of the spray ring and the first ring gear of the present invention;

[0027] Figure 7 It is a schematic cross-sectional view of the structure of the mounting seat of the present invention.

[0028] In the figure: 1. Glue coating box; 2. Traction roller; 3. Steel wire body; 4. Cleaning box; 5. Spray ring; 6. Spray hole; 7. Water pipe; 8. Water pump; 9. Drain hole; 10. Recovery box; 11. First ring gear; 12. Bristles; 13. Water wheel blades; 14. First rotating shaft; 15. First gear; 16. Mounting seat; 17. Sponge; 18. Rack plate; 19. Second gear; 20. Second rotating shaft; 21. Second ring gear; 22. Third gear; 23. Coil spring; 24. Drying ring; 25. Through hole; 26. Air pump; 27. Connecting pipe; 28. Baffle. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] like Figures 1 to 7 As shown, in an embodiment of the present invention, a production device for surface-coated phosphating steel wire comprises a coating box 1, a plurality of traction rollers 2 are installed inside the coating box 1, a steel wire body 3 is arranged on the outer wall of the plurality of traction rollers 2, and a cleaning component and an air-drying component are arranged outside the steel wire body 3;

[0031] The cleaning assembly includes a cleaning box 4 arranged outside the steel wire body 3, the cleaning box 4 is fixedly installed on one side of the glue coating box 1, a spray ring 5 is fixedly installed on the inner wall of the cleaning box 4, and the inner wall of the spray ring 5 is evenly provided with spray holes 6 in a circular array, and the top of the spray ring 5 is fixedly connected to a water pipe 7, and a water pump 8 is installed at the end of the water pipe 7 away from the spray ring 5, and the water pump 8 is arranged at the top of the cleaning box 4.

[0032] The input end of the water pump 8 is connected to an external water source through a water pumping pipe 7, and the output end of the water pump 8 is connected to the water pipe 7;

[0033] By setting the cleaning component, before the steel wire is coated with glue, the steel wire body 3 needs to be passed through the cleaning box 4 and installed on the outer walls of several traction rollers 2, and then the water pump 8 is started to draw water from the external source through the water pumping pipe 7 and transmit it to the spray ring 5 through the water pipe 7, and finally discharged from the spray hole 6 to spray on the outer wall of the steel wire body 3. During the traction process of the steel wire body 3, the outer wall of the steel wire body 3 is sprayed and cleaned to remove oil, dust, moisture and other impurities attached to the surface of the steel wire body 3, reduce the negative impact of these impurities on the adhesion and uniformity of the coating layer, and thus improve the overall quality and performance of the product;

[0034] Existing: CN222000518U discloses a production device for surface-coated phosphating steel wire. This patent discloses the specific coating method and structure, and this technical means will not be described in detail here.

[0035] like Figures 1 to 4 As shown, the air-drying component includes a drying ring 24 arranged outside the steel wire body 3, the inner wall of the drying ring 24 is evenly provided with through holes 25 in a circular array, and the top of the drying ring 24 is fixedly connected with a connecting pipe 27, which is installed at one end of an air pump 26, and the air pump 26 is arranged inside the cleaning box 4.

[0036] The output end of the air pump 26 is connected to the connecting pipe 27, and the connecting pipe 27 is communicated with the interior of the drying ring 24;

[0037] By setting up the air-drying component, when cleaning the steel wire, start the air pump 26 to draw external air into the drying ring 24 through the connecting pipe 27, and finally blow it out from the through hole 25 to the surface of the steel wire body 3, which helps to dry the water on the surface of the steel wire body 3 after cleaning, and prevent moisture from remaining on the surface of the steel wire to form water stains, thereby improving the adhesion and uniformity of the glue layer and ensuring the quality of the glue coating.

[0038] like Figure 4 As shown, drainage holes 9 are evenly opened at the bottom of the cleaning box 4, and a recovery box 10 is arranged below the drainage holes 9. The recovery box 10 is arranged on one side of the glue coating box 1.

[0039] When the steel wire is cleaned, the spray water is discharged from the cleaning box 4 through the drainage hole 9 and received by the recovery box 10, so that the spray water can be collected for subsequent use and recycling, thereby saving water resources.

[0040] like Figures 1 to 6 As shown, a first ring gear 11 is provided on one side of the spray ring 5, and bristles 12 are evenly installed on the inner wall of the first ring gear 11 in a ring array. The first ring gear 11 is rotatably installed inside the cleaning box 4 through a rotating assembly.

[0041] When cleaning the steel wire, the steel wire body 3 moves in the cleaning box 4 due to the traction of the traction roller 2. During the movement, the bristles 12 contact the outer wall of the steel wire body 3 for physical friction, which helps to remove loose dirt, phosphating liquid residue and other impurities attached to the surface of the steel wire body 3, making it easier to clean the steel wire body 3 later.

[0042] like Figures 1 to 6As shown, the rotating assembly includes a first gear 15 rotatably mounted inside the cleaning box 4. The first gear 15 is arranged at the top end of the first ring gear 11 and is meshingly connected. A first rotating shaft 14 is fixedly mounted on the inner wall of the first gear 15. A water wheel blade 13 is fixedly mounted on the outer wall of the first rotating shaft 14. The water wheel blade 13 is arranged inside the water pipe 7.

[0043] By setting the rotating component, when cleaning the steel wire, the water source flows in the water pipe 7 to drive the water wheel blade 13 to rotate, the rotation of the water wheel blade 13 drives the rotation of the first rotating shaft 14, the rotation of the first rotating shaft 14 drives the rotation of the first gear 15, the rotation of the first gear 15 drives the rotation of the first ring gear 11, and the rotation of the first ring gear 11 drives the bristles 12 to rotate to clean the surface of the steel wire body 3 and fully contact the entire outer wall of the steel wire body 3, thereby improving the cleaning effect and indirectly improving the gluing quality of the steel wire.

[0044] like Figure 4 As shown, a baffle 28 is fixedly installed on the other side of the spray ring 5 .

[0045] The spray water is blocked by the baffle 28 to reduce the splashing generated when the spray water contacts the steel wire body 3 as much as possible.

[0046] like Figures 4 to 7 As shown, a mounting seat 16 is provided on the side of the baffle 28 away from the spray ring 5. The mounting seats 16 are evenly arranged in a circular array. A sponge 17 is installed on the inner wall of each mounting seat 16. Each mounting seat 16 is slidably installed inside the cleaning box 4 through a moving component.

[0047] Due to its porous structure, the sponge 17 has a large number of tiny pores inside, which can hold a large amount of water and absorb the water into the material through capillary action;

[0048] After the steel wire is cleaned, the surface of the steel wire body 3 contacts the sponge 17, and the sponge 17 absorbs moisture on the surface of the steel wire body 3, so that the steel wire body 3 quickly reaches a dry state. When used in conjunction with the air-drying component, the drying time of the steel wire body 3 can be saved, thereby improving production efficiency.

[0049] like Figures 4 to 7 As shown, the moving assembly includes a third gear 22 installed inside the cleaning box 4, the third gear 22 is fixedly mounted on the outer wall of the first rotating shaft 14, the bottom end of the third gear 22 is meshedly connected with the second ring gear 21, the inner wall of the second ring gear 21 is meshedly connected with the second gear 19, one side of the second gear 19 is meshedly connected with the rack plate 18, and the rack plate 18 is fixedly mounted on one side of the mounting base 16.

[0050] By setting the moving component, the rotation of the first rotating shaft 14 drives the rotation of the third gear 22, the rotation of the third gear 22 drives the rotation of the second ring gear 21, the rotation of the second ring gear 21 drives the rotation of the second gear 19, the rotation of the second gear 19 drives the movement of the rack plate 18, the movement of the rack plate 18 drives the movement of the mounting seat 16, the movement of the mounting seat 16 drives the movement of the sponge 17, so that the sponge 17 shrinks inward and contacts with the surface of the steel wire body 3, the sponge 17 is squeezed by the steel wire body 3 to discharge the internal moisture, preventing the sponge 17 from being saturated with water, and helping to restore the water absorption performance, thereby ensuring the dryness of the steel wire body 3.

[0051] like Figure 7 As shown, the third gear 22 is configured as a sector gear.

[0052] like Figure 5 and Figure 7 As shown, a second rotating shaft 20 is fixedly mounted on the inner wall of the second gear 19 , and a coil spring 23 is disposed on the outer wall of the second rotating shaft 20 .

[0053] When the tooth block on the outer wall of the third gear 22 contacts the second ring gear 21, it drives the second ring gear 21 to rotate, thereby causing the second gear 19 to rotate. The rotation of the second gear 19 drives the rotation of the second rotating shaft 20. When the second rotating shaft 20 rotates, the coil spring 23 is deformed by force to store elastic potential energy. When the tooth block on the outer wall of the third gear 22 is separated from the second ring gear 21, the elastic potential energy is released by the coil spring 23 to reset the second rotating shaft 20, thereby causing the sponge 17 to be squeezed and then released and reset, so that the sponge 17 can drain water intermittently to ensure the water absorption performance of the sponge 17.

[0054] Working principle and usage process:

[0055] Before the steel wire is coated with glue, the steel wire body 3 needs to be passed through the cleaning box 4 and installed on the outer walls of several traction rollers 2. Then the traction rollers 2 pull the steel wire body 3 to move in the cleaning box 4. During the movement, the bristles 12 contact the outer wall of the steel wire body 3 for physical friction, which helps to remove impurities attached to the surface of the steel wire body 3.

[0056] At the same time, the water pump 8 is started, and the external water source is drawn through the water pumping pipe 7 and transmitted to the spray ring 5 through the water pipe 7, and finally discharged from the spray hole 6 to spray to the outer wall of the steel wire body 3, and the outer wall of the steel wire body 3 is sprayed and cleaned during the traction process of the steel wire body 3;

[0057] When water flows in the water pipe 7, the water wheel blades 13 are driven to rotate, and the rotation of the water wheel blades 13 drives the rotation of the first rotating shaft 14, and the rotation of the first rotating shaft 14 drives the rotation of the first gear 15, and the rotation of the first gear 15 drives the rotation of the first ring gear 11, and the rotation of the first ring gear 11 drives the bristles 12 to rotate to clean the surface of the wire body 3;

[0058] After cleaning, the steel wire body 3 is in contact with the sponge 17, and the sponge 17 absorbs the moisture on the surface of the steel wire body 3, so that the steel wire body 3 quickly reaches a dry state;

[0059] At the same time, the rotation of the first rotating shaft 14 drives the rotation of the third gear 22. When the tooth block on the outer wall of the third gear 22 contacts the second ring gear 21, it drives the second ring gear 21 to rotate, thereby rotating the second gear 19. The rotation of the second gear 19 drives the rotation of the second rotating shaft 20. When the second rotating shaft 20 rotates, the coil spring 23 is deformed by force to store elastic potential energy. At the same time, the rotation of the second gear 19 drives the movement of the rack plate 18. The movement of the rack plate 18 drives the movement of the mounting seat 16. The movement of the mounting seat 16 drives the movement of the sponge 17, so that the sponge 17 shrinks inward and contacts the surface of the steel wire body 3. The sponge 17 is squeezed by the steel wire body 3 to discharge the internal moisture. When the tooth block on the outer wall of the third gear 22 is separated from the second ring gear 21, the elastic potential energy is released by the coil spring 23 to reset the second rotating shaft 20, so that the sponge 17 is released and reset after being squeezed, so that the sponge 17 is intermittently drained.

[0060] At the same time, start the air pump 26 to draw external air into the drying ring 24 through the connecting pipe 27, and finally blow it out from the through hole 25 to the surface of the steel wire body 3, which helps to dry the water on the surface of the steel wire body 3 after cleaning. The cleaned and dried steel wire body 3 enters the glue coating box 1 for glue coating operation.

[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A production device for surface-coated phosphating steel wire, comprising a coating box (1), characterized in that: A plurality of traction rollers (2) are installed inside the glue coating box (1), a steel wire body (3) is arranged on the outer wall of the plurality of traction rollers (2), and a cleaning component and an air-drying component are arranged outside the steel wire body (3); The cleaning assembly comprises a cleaning box (4) arranged outside the steel wire body (3), the cleaning box (4) being fixedly mounted on one side of the glue coating box (1), a spray ring (5) being fixedly mounted on the inner wall of the cleaning box (4), the inner wall of the spray ring (5) being evenly provided with spray holes (6) in the form of a circular array, the top of the spray ring (5) being fixedly connected to a water pipe (7), a water pump (8) being mounted on one end of the water pipe (7) away from the spray ring (5), and the water pump (8) being arranged at the top of the cleaning box (4).

2. The production device of the surface-coated phosphating steel wire according to claim 1 is characterized in that: The air-drying component comprises a drying ring (24) arranged outside the steel wire body (3), the inner wall of the drying ring (24) is evenly provided with through holes (25) in a circular array, the top of the drying ring (24) is fixedly connected with a connecting pipe (27), the connecting pipe (27) is installed at one end of an air pump (26), and the air pump (26) is arranged inside the cleaning box (4).

3. The production device of the surface-coated phosphating steel wire according to claim 2, characterized in that: The bottom of the cleaning box (4) is evenly provided with drainage holes (9), a recovery box (10) is arranged below the drainage holes (9), and the recovery box (10) is arranged on one side of the glue coating box (1).

4. The production device of the surface-coated phosphating steel wire according to claim 1 is characterized in that: A first ring gear (11) is provided on one side of the spray ring (5); bristles (12) are evenly installed in a ring array on the inner wall of the first ring gear (11); the first ring gear (11) is rotatably installed inside the cleaning box (4) via a rotating assembly.

5. The production device of the surface-coated phosphating steel wire according to claim 4 is characterized in that: The rotating assembly comprises a first gear (15) rotatably mounted inside the cleaning box (4); the first gear (15) is arranged at the top end of a first ring gear (11) and is meshingly connected; a first rotating shaft (14) is fixedly mounted on the inner wall of the first gear (15); a water wheel blade (13) is fixedly mounted on the outer wall of the first rotating shaft (14); and the water wheel blade (13) is arranged inside the water pipe (7).

6. The production device of the surface-coated phosphating steel wire according to claim 1, characterized in that: A baffle (28) is fixedly mounted on the other side of the spray ring (5).

7. The production device of the surface-coated phosphating steel wire according to claim 6, characterized in that: A mounting seat (16) is arranged on the side of the baffle (28) away from the spray ring (5), and the mounting seats (16) are evenly arranged in a ring array. A sponge (17) is installed on the inner wall of each mounting seat (16), and each mounting seat (16) is slidably installed inside the cleaning box (4) through a moving component.

8. The production device of the surface-coated phosphating steel wire according to claim 7, characterized in that: The moving assembly comprises a third gear (22) installed inside the cleaning box (4), the third gear (22) is fixedly mounted on the outer wall of the first rotating shaft (14), the bottom end of the third gear (22) is meshedly connected with a second ring gear (21), the inner wall of the second ring gear (21) is meshedly connected with a second gear (19), one side of the second gear (19) is meshedly connected with a rack plate (18), and the rack plate (18) is fixedly mounted on one side of the mounting base (16).

9. The production device of the surface-coated phosphating steel wire according to claim 8, characterized in that: The third gear (22) is configured as a sector gear.

10. The production device of the surface-coated phosphating steel wire according to claim 8, characterized in that: A second rotating shaft (20) is fixedly mounted on the inner wall of the second gear (19), and a coil spring (23) is disposed on the outer wall of the second rotating shaft (20).

Images