A multi-station cold header and method of using same
By introducing a separation mechanism and a recycling mechanism into the multi-station cold heading machine, the problem of debris contaminating the cold heading forming oil was solved, enabling rapid separation and reuse of the oil, reducing labor costs, and simplifying the maintenance process.
Patent Information
- Application Number
- CN202510261134.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-03-06
AI Technical Summary
During the production process of multi-station cold heading machines, debris enters the cold heading forming oil, causing oil contamination. Existing technologies cannot effectively remove this contamination, increasing labor costs and operational complexity.
A multi-station cold heading machine was designed, which includes a separation mechanism and a circulation mechanism. The solid-liquid separation of debris and cold heading forming oil is achieved through components such as a separation box, inclined screen, filter screen, discharge box, and cylinder. The oil injection pipe is protected by a turning component and an L-shaped protective plate, which simplifies the maintenance process.
It enables rapid solid-liquid separation and reuse of cold heading forming oil, reducing labor costs, improving maintenance convenience, and minimizing manual intervention.
Smart Images

Figure CN119870359B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cold heading machine technology, and in particular to a multi-station cold heading machine and its usage method. Background Technology
[0002] Multi-station cold heading machines are advanced metal forming equipment. With multiple stations, they can continuously complete multiple cold heading processes on the same machine. Through repeated stamping of metal wire, they quickly shape it into various precision parts. Multi-station cold heading machines can efficiently produce complex-shaped parts, such as bolts and nuts, with high precision and stable quality. Their high degree of automation reduces manual intervention and improves production efficiency. In the machinery manufacturing industry, multi-station cold heading machines play a vital role in meeting the demands of large-scale, high-precision production.
[0003] During the production of parts using a multi-station cold heading machine, damage to punches, dies, and production parts can occur. This damage generates debris, which inevitably enters the cold heading oil, causing oil contamination. Currently, multi-station cold heading machines do not have the function of completely removing debris from the cold heading oil. Therefore, it is necessary to use a slag removal device to process the oil before it can be reused. This process is cumbersome and requires manual intervention, increasing labor costs. Summary of the Invention
[0004] The purpose of this invention is to provide a multi-station cold heading machine and its usage method to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a multi-station cold heading machine, comprising:
[0006] The cold heading machine body consists of a cold heading machine body and a base;
[0007] The front of the cold heading machine body is provided with a separation mechanism, and the back of the separation mechanism is provided with a recycling mechanism;
[0008] The separation mechanism includes a discharge port, a separation box on the front of the discharge port, a separation inlet on the back of the separation box, a separation outlet on the front of the separation box, a rectangular switch slot on the top of the separation box, a switch plate inside the rectangular switch slot, symmetrical mounting slots on the bottom of the inner wall of the rectangular switch slot, mounting blocks inside the two mounting slots, a U-shaped pull rod between the two mounting blocks, a mounting ring at the bottom of the U-shaped pull rod, an inclined mesh plate inside the mounting ring, a filter screen below the inclined mesh plate, a discharge box on the front of the separation box, a discharge inlet on the back of the discharge box, a discharge pipe inserted through the front of the discharge box, a top block inside the discharge box, and a cylinder above the top block.
[0009] The circulating mechanism includes a strip-shaped tube groove, the inner cavity of which is provided with a connecting pipe, one end of which is provided with an oil storage tank, the top of which is provided with an oil pump, the input end of which is provided with an input pipe, the output end of which is provided with a J-shaped delivery pipe, and the interior of the cold heading machine body is provided with an oil spray pipe.
[0010] Preferably, the discharge port is located on the front of the cold heading machine body, the separation box is fixedly connected to the front of the cold heading machine body, the switch plate is rotatably connected to the inner cavity of the rectangular switch slot, the U-shaped pull rod is fixedly connected between the two mounting blocks, the mounting ring is fixedly connected to the bottom of the U-shaped pull rod, the inclined mesh plate is fixedly connected to the inner cavity of the mounting ring, the filter screen is fixedly connected to the inner cavity of the mounting ring, the discharge box is fixedly connected to the front of the separation box, the discharge pipe is fixedly inserted and connected to the front of the discharge box, the cylinder is fixedly installed on the top of the discharge box, and the output end of the cylinder passes through the top of the discharge box and is fixedly connected to the top of the top material block.
[0011] Preferably, the strip-shaped pipe groove is formed at the bottom of the base, one end of the connecting pipe is fixedly inserted and connected to the front of the oil storage tank, the other end of the connecting pipe is fixedly inserted and connected to the back of the separation box, the oil storage tank is fixedly connected to the back of the base, the oil pump is fixedly installed on the top of the oil storage tank, the top end of the input pipe penetrates the top of the inner wall of the oil storage tank and is fixedly connected to the input end of the oil pump, and one end of the J-shaped delivery pipe is fixedly connected to the output end of the oil pump.
[0012] Preferably, the top of the switch plate is provided with threaded holes symmetrically, and the inner walls of the two threaded holes are threaded with threaded rods. The bottom of the inner wall of the rectangular switch slot is provided with locking holes symmetrically, and the outer walls of the two threaded rods are threaded to the inner walls of the corresponding locking holes. The top ends of the two threaded rods are fixedly connected with force-applying balls.
[0013] Preferably, an oil drain pipe is fixedly connected to the front of the discharge box, and a valve is fixedly installed inside the oil drain pipe.
[0014] Preferably, a support sleeve is fixedly sleeved on the outer wall of the J-shaped conveying pipe, and the support sleeve is fixedly connected to the back of the cold heading machine body.
[0015] Preferably, a reversing assembly is provided above the fuel injection pipe;
[0016] The turning assembly includes a circular box, which is fixedly connected to the top of the cold heading machine body. The top of the circular box has a drive hole, and the bottom of the circular box has a circular hole. The top of the cold heading machine body has a rotating hole. A straight pipe is provided within the inner cavity of the drive hole, the circular hole, and the rotating hole. The bottom end of the straight pipe is fixedly inserted into the top of the oil injection pipe. An annular rotating plate is fixedly sleeved on the outer wall of the straight pipe. An annular pressure plate is provided above the annular rotating plate. An annular rubber pad is fixedly connected to the bottom of the annular pressure plate. A drive ring is fixedly connected to the top of the annular pressure plate. The outer wall of the drive ring is threadedly connected to the inner wall of the drive hole. An arc-shaped hole is provided on the outer wall of the circular box. A T-shaped force bar is provided within the inner cavity of the arc-shaped hole. The T-shaped force bar is fixedly connected to the outer wall of the annular rotating plate. A connecting hose is fixedly connected between the straight pipe and the J-shaped delivery pipe. An annular limiting plate is fixedly sleeved on the outer wall of the straight pipe.
[0017] Preferably, an auxiliary rod is fixedly connected to the outer wall of the drive ring, and the outer wall of the auxiliary rod is provided with uniformly distributed anti-slip texture.
[0018] Preferably, an L-shaped protective plate is fixedly connected to the top of the inner wall of the cold heading machine body, and baffles are symmetrically fixedly connected to the top of the L-shaped protective plate. A strip-shaped oil storage frame is provided between the two baffles, and multiple blocks are rotatably connected to the front of the L-shaped protective plate.
[0019] This invention also provides a method for using a multi-station cold heading machine, comprising the following specific steps:
[0020] Step 1: When debris caused by damage to punches, dies, and production parts appears in the multi-station cold heading machine, the debris will be driven by the cold heading forming oil sprayed from the oil spray pipe to pass through the discharge port and separation inlet into the separation box. The debris and cold heading forming oil in the separation box will complete a secondary solid-liquid separation step through the inclined screen and filter screen. Small-volume debris after solid-liquid separation will stay at the top of the filter screen, while large-volume debris and the produced parts will be temporarily retained on the inclined screen. When the top block moves downward under the drive of the cylinder and is aligned with the inclined surface of the discharge inlet, the large-volume debris and the produced parts will enter the discharge box and finally be discharged from the discharge pipe during the upward reset movement of the top block. The filtered cold heading forming oil will be stored in the separation box. Since the separation box and the oil storage tank are connected by a connecting pipe, the cold heading forming oil after solid-liquid separation can be directly pumped out by the oil pump for reuse.
[0021] Step 2: When small debris needs to be cleaned from the filter screen, first rotate the two threaded rods counterclockwise using the two force balls. Once both threaded rods are completely disengaged from the locking holes, the two force balls can be used to rotate the switch plate. After the switch plate rotates away from the top of the separation box, apply a vertical upward force to the U-shaped pull rod to disengage the mounting ring from the separation box. Then, invert the mounting ring and tap the filter screen to remove the small debris. Repeat the above steps in reverse to reset the mounting ring, switch plate, and two threaded rods.
[0022] Step 3: When the fuel injection pipe obstructs the maintenance personnel from performing maintenance work on the multi-station cold heading machine, the auxiliary rod drives the drive ring to rotate counterclockwise. The counterclockwise rotation of the drive ring in the drive hole will drive the annular pressure plate to move upward. After the annular plate can rotate, the T-shaped force bar drives the annular plate, straight pipe and fuel injection pipe to rotate clockwise. When the fuel injection pipe rotates to the top of the L-shaped protective plate, the fuel injection pipe will no longer obstruct the maintenance personnel's work.
[0023] The technical effects and advantages of this invention are as follows:
[0024] (1) The present invention utilizes the separation mechanism and the recycling mechanism. Through the cooperation between the separation box, the mounting ring, the inclined screen plate, the filter screen, the discharge box, the top block, the cylinder, the discharge pipe, the connecting pipe, the oil storage tank and the oil pump, the debris in the cold heading forming oil can be quickly removed and the cold heading forming oil can be reused. No external equipment or human intervention is required, which reduces labor costs.
[0025] (2) The present invention utilizes the setting of the reversing component. Through the cooperation between the circular box, drive hole, straight pipe, annular rotating plate, annular pressure plate, drive ring and connecting hose, the oil injection pipe can be turned away from the maintenance area when repairing a multi-station cold heading machine. There is no need for maintenance personnel to disassemble and install the oil injection pipe, which improves the convenience of maintenance work.
[0026] (3) The present invention utilizes the setting of L-shaped protective plate, baffle, strip oil storage frame and stop block. Through the cooperation between L-shaped protective plate, baffle, strip oil storage frame and stop block, the cold forging forming oil dripping from the nozzle of the oil injection pipe can be collected while isolating and protecting the oil injection pipe. Attached Figure Description
[0027] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0028] Figure 2 For the present invention Figure 1 A magnified schematic diagram of the structure at point A in the middle.
[0029] Figure 3 This is a side cross-sectional view of the present invention.
[0030] Figure 4This is a schematic diagram of the mounting ring three-dimensional structure of the present invention.
[0031] Figure 5 For the present invention Figure 3 A magnified schematic diagram of the structure at point B in the middle.
[0032] Figure 6 This is a schematic diagram of the side cross-sectional structure of the threaded rod of the present invention.
[0033] Figure 7 For the present invention Figure 3 A magnified schematic diagram of the structure at point C.
[0034] Figure 8 For the present invention Figure 3 A magnified schematic diagram of the structure at point D.
[0035] In the diagram: 1. Cold heading machine body; 101. Cold heading machine main body; 102. Base; 2. Separation mechanism; 201. Discharge port; 202. Separation box; 203. Separation inlet; 204. Separation outlet; 205. Rectangular switch slot; 206. Switch plate; 207. Mounting slot; 208. Mounting block; 209. U-shaped tie rod; 210. Mounting ring; 211. Inclined mesh plate; 212. Filter screen; 213. Discharge box; 214. Discharge inlet; 215. Discharge pipe; 216. Top block; 217. Cylinder; 218. Threaded hole; 219. Threaded rod; 220. Locking hole; 221. Force ball; 222. Oil drain pipe; 3. Circulation mechanism; 301. 302. Strip-shaped pipe groove; 303. Connecting pipe; 304. Oil reservoir; 305. Oil pump; 306. Input pipe; 307. J-shaped delivery pipe; 308. Injection pipe; 309. Support sleeve; 3000. Turning assembly; 3091. Circular box; 3092. Drive hole; 3093. Circular hole; 3094. Rotating hole; 3095. Straight pipe; 3096. Annular rotating plate; 3097. Annular pressure plate; 3098. Drive ring; 3099. Arc-shaped hole; 30910. T-shaped force bar; 30911. Connecting hose; 30912. Annular limit plate; 30913. Auxiliary rod; 4. L-shaped protective plate; 5. Baffle; 6. Strip-shaped oil reservoir frame; 7. Stop block. Detailed Implementation
[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0037] This invention provides, for example Figure 1-8The multi-station cold heading machine and its usage method are shown. The cold heading machine body 1 is composed of a cold heading machine main body 101 and a base 102. A separation mechanism 2 is provided on the front side of the cold heading machine main body 101. The separation mechanism 2 is used to separate the debris and cold heading forming oil into solid and liquid components. A recycling mechanism 3 is provided on the back side of the separation mechanism 2. The recycling mechanism 3 is used to use the cold heading forming oil after solid-liquid separation.
[0038] The separation mechanism 2 includes a discharge port 201, which is located on the front of the cold heading machine body 101. A separation box 202 is located on the front of the discharge port 201 and is fixedly connected to the front of the cold heading machine body 101. A separation inlet 203 is located on the back of the separation box 202. The discharge port 201 and the separation inlet 203 have the same dimensions and slope. A separation outlet 204 is located on the front of the separation box 202. A rectangular switch slot 205 is located on the top of the separation box 202. A switch plate 206 is located inside the rectangular switch slot 205 and is rotatably connected to the inner cavity of the rectangular switch slot 205. Threaded holes 218 are symmetrically located on the top of the switch plate 206, and threaded rods 219 are threadedly connected to the inner walls of both threaded holes 218. The bottom of the inner wall of the switch slot 205 is symmetrically provided with locking holes 220. The outer walls of two threaded rods 219 are threadedly connected to the inner walls of the corresponding locking holes 220. The top ends of the two threaded rods 219 are fixedly connected with force-applying balls 221, which are used to facilitate the operator to apply force to drive the threaded rods 219 to rotate. The bottom of the inner wall of the rectangular switch slot 205 is symmetrically provided with mounting slots 207. The inner cavities of the two mounting slots 207 are provided with mounting blocks 208. A U-shaped pull rod 209 is provided between the two mounting blocks 208. The U-shaped pull rod 209 is hung inside the separation box 202 through the mounting slots 207 and mounting blocks 208. The U-shaped pull rod 209 is fixedly connected between the two mounting blocks 208. The bottom of the U-shaped pull rod 209 is provided with a mounting ring 210. Mounting ring 210 is fixedly connected to the bottom of U-shaped tie rod 209. An inclined mesh plate 211 is provided inside the cavity of mounting ring 210. The aperture size of the inclined mesh plate 211 can be adjusted according to the size of the parts being produced. The inclined mesh plate 211 is fixedly connected to the inner cavity of mounting ring 210. A filter screen 212 is provided below the inclined mesh plate 211. The aperture size of the filter screen 212 is 20-40μm. The inclined mesh plate 211 and filter screen 212 are used to achieve secondary separation. The filter screen 212 is fixedly connected to the inner cavity of mounting ring 210. A discharge box 213 is provided on the front of separation box 202. The discharge box 213 is fixedly connected to the front of separation box 202. A discharge inlet 214 is opened on the back of discharge box 213. The discharge inlet 214 and the separation outlet 204 have the same size and slope. The discharge box 213... A discharge pipe 215 is inserted and connected to the front of the discharge box 213. The discharge box 213 has a top block 216 inside, which is a right trapezoidal shape. When the top block 216 closes the discharge inlet 214, the produced parts and large debris will be temporarily retained on the inclined plate 211. When the inclined surface of the top block 216 is flush with the inclined surface of the discharge inlet 214, the produced parts and large debris will enter the discharge box 213 and be temporarily retained on the top of the top block 216. When the inclined surface of the top block 216 is flush with the inclined surface of the discharge pipe 215, the produced parts and large debris will be discharged through the discharge pipe 215. A cylinder 217 is provided above the top block 216 and is fixedly installed on the top of the discharge box 213.Cylinder 217 drives the top material block 216 to reciprocate vertically. The output end of cylinder 217 passes through the top of the discharge box 213 and is fixedly connected to the top of the top material block 216. An oil drain pipe 222 is fixedly connected to the front of the discharge box 213. The oil drain pipe 222 is used to discharge the cold heading forming oil from the discharge box 213. A valve is fixedly installed inside the oil drain pipe 222 to control its opening and closing.
[0039] The recycling mechanism 3 includes a strip-shaped tube groove 301, which is located at the bottom of the base 102. A connecting pipe 302 is provided within the inner cavity of the strip-shaped tube groove 301. One end of the connecting pipe 302 is connected to an oil storage tank 303. One end of the connecting pipe 302 is fixedly inserted and connected to the front of the oil storage tank 303, and the other end is fixedly inserted and connected to the back of a separation tank 202. The connecting pipe 302 connects the oil storage tank 303 and the separation tank 202. The oil storage tank 303 is fixedly connected to the back of the base 102. An oil pump 304 is located at the top of the oil storage tank 303. The oil pump 304 is fixedly installed at the top of the oil storage tank 303. An input pipe 305 is provided at the input end of the oil pump 304. The top end of the input pipe 305 penetrates the top of the inner wall of the oil storage tank 303 and is fixedly connected to the input end of the oil pump 304. The output end of 4 is equipped with a J-shaped conveying pipe 306. When the external switch of the oil pump 304 is turned on, the oil pump 304 will pump the cold heading forming oil in the oil storage tank 303 through the input pipe 305 and the J-shaped conveying pipe 306. One end of the J-shaped conveying pipe 306 is fixedly connected to the output end of the oil pump 304. A support sleeve 308 is fixedly sleeved on the outer wall of the J-shaped conveying pipe 306. The support sleeve 308 supports the J-shaped conveying pipe 306. The support sleeve 308 is fixedly connected to the back of the cold heading machine body 101. The inside of the cold heading machine body 101 is equipped with an oil spray pipe 307. The oil spray pipe 307 has its own nozzle, and the number of nozzles needs to be changed according to the needs of the multi-station cold heading machine. A turning component 309 is provided above the oil spray pipe 307. The turning component 309 is used to turn the oil spray pipe 307 away from the maintenance area when maintaining the multi-station cold heading machine.
[0040] The reversing assembly 309 includes a circular box 3091, which is fixedly connected to the top of the cold heading machine body 101. A drive hole 3092 is provided on the top of the circular box 3091, and evenly distributed internal threads are provided on the inner wall of the drive hole 3092. A circular hole 3093 is provided on the bottom of the circular box 3091. A rotating hole 3094 is provided on the top of the cold heading machine body 101. A straight tube 3095 is provided within the inner cavity of the drive hole 3092, the circular hole 3093, and the rotating hole 3094. The bottom end of the straight tube 3095 is connected to... The top of the fuel injection pipe 307 is fixedly inserted and connected. An annular rotating plate 3096 is fixedly sleeved on the outer wall of the straight pipe 3095. An annular pressure plate 3097 is provided above the annular rotating plate 3096. An annular rubber pad is fixedly connected to the bottom of the annular pressure plate 3097. The annular rubber pad is used to increase the friction on the annular rotating plate 3096. A drive ring 3098 is fixedly connected to the top of the annular pressure plate 3097. The drive ring 3098, which rotates clockwise in the drive hole 3092, will drive the annular pressure plate 3097 toward the annular rotating plate 3096. Approaching and ultimately squeezing the annular rotating plate 3096 to restrict its rotation, the outer wall of the drive ring 3098 is threadedly connected to the inner wall of the drive hole 3092. An auxiliary rod 30913 is fixedly connected to the outer wall of the drive ring 3098. The auxiliary rod 30913 is used to facilitate the worker to apply steering force to the drive ring 3098. The outer wall of the auxiliary rod 30913 has evenly distributed anti-slip textures. The outer wall of the circular box 3091 has an arc-shaped hole 3099. The inner cavity of the arc-shaped hole 3099 is provided with a T-shaped force-applying rod 30910. Rod 30910 is used to facilitate the application of steering force to the annular rotating plate 3096 by the operator. T-shaped force application rod 30910 is fixedly connected to the outer wall of the annular rotating plate 3096. A connecting hose 30911 is fixedly connected between the straight pipe 3095 and the J-shaped conveying pipe 306. The connecting hose 30911 provides the condition for the straight pipe 3095 to rotate. An annular limiting plate 30912 is fixedly sleeved on the outer wall of the straight pipe 3095. The annular limiting plate 30912 and the annular rotating plate 3096 limit the straight pipe 3095.
[0041] An L-shaped protective plate 4 is fixedly connected to the top of the inner wall of the cold heading machine body 101. The L-shaped protective plate 4 isolates and protects the oil injection pipe 307. Baffles 5 are symmetrically fixedly connected to the top of the L-shaped protective plate 4. A strip oil storage frame 6 is provided between the two baffles 5. The strip oil storage frame 6 is used to collect the cold heading forming oil dripping from the nozzle of the oil injection pipe 307. Multiple blocks 7 are rotatably connected to the front of the L-shaped protective plate 4. The blocks 7 and the two baffles 5 limit the movement of the strip oil storage frame 6.
[0042] Working principle of this invention:
[0043] When debris from damaged punches, dies, and production parts appears in the multi-station cold heading machine, the debris, driven by the cold heading forming oil sprayed from the oil spray pipe 307, passes through the discharge port 201 and the separation inlet 203 and enters the separation box 202. The debris and cold heading forming oil entering the separation box 202 undergo a secondary solid-liquid separation process through the inclined screen plate 211 and the filter screen 212. Small-volume debris after solid-liquid separation remains at the top of the filter screen 212, while large-volume debris and the produced parts remain on the inclined screen plate 211. Temporarily, when the top material block 216 moves downward under the drive of the cylinder 217 and is aligned with the inclined surface of the discharge inlet 214, large-volume debris and parts from the production area will enter the discharge box 213 and eventually be discharged from the discharge pipe 215 during the upward reset movement of the top material block 216. The filtered cold heading forming oil will be stored in the separation box 202. Since the separation box 202 and the oil storage tank 303 are connected by the connecting pipe 302, the cold heading forming oil after solid-liquid separation can be directly pumped out by the oil pump 304 for reuse.
[0044] When it is necessary to clean small debris on the filter screen 212, first rotate the two threaded rods 219 counterclockwise through the two force balls 221. After the two threaded rods 219 are completely disengaged from the locking hole 220, the two force balls 221 can drive the switch plate 206 to rotate. After the switch plate 206 rotates away from the top of the separation box 202, apply a vertical upward force to the U-shaped pull rod 209 to drive the mounting ring 210 to disengage from the separation box 202. Then, invert the mounting ring 210 and tap the filter screen 212 to remove the small debris on the filter screen 212. Then, repeat the above operation in reverse to reset the mounting ring 210, the switch plate 206 and the two threaded rods 219.
[0045] When the fuel injection pipe 307 obstructs the maintenance personnel from performing maintenance work on the multi-station cold heading machine, the auxiliary rod 30913 drives the drive ring 3098 to rotate counterclockwise. The drive ring 3098, rotating counterclockwise within the drive hole 3092, will drive the annular pressure plate 3097 to move upward. After the annular rotating plate 3096 can rotate, the T-shaped force bar 30910 drives the annular rotating plate 3096, the straight pipe 3095, and the fuel injection pipe 307 to rotate clockwise. When the fuel injection pipe 307 rotates to above the L-shaped protective plate 4, the fuel injection pipe 307 will no longer obstruct the maintenance personnel's work.
[0046] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A multi-station cold heading machine, comprising: The cold heading machine body (1) is composed of a cold heading machine body (101) and a base (102); The cold heading machine body (101) is characterized in that a separation mechanism (2) is provided on the front side, and a recycling mechanism (3) is provided on the back side of the separation mechanism (2). The separation mechanism (2) includes a discharge port (201), a separation box (202) is provided on the front of the discharge port (201), a separation inlet (203) is provided on the back of the separation box (202), a separation outlet (204) is provided on the front of the separation box (202), a rectangular switch slot (205) is provided on the top of the separation box (202), a switch plate (206) is provided in the inner cavity of the rectangular switch slot (205), and mounting slots (207) are symmetrically provided at the bottom of the inner wall of the rectangular switch slot (205). Mounting blocks (208) are provided in the inner cavities of the two mounting slots (207). A U-shaped pull rod (209) is provided between the two parts of the separation box (208). The bottom of the U-shaped pull rod (209) is provided with an installation ring (210). The inner cavity of the installation ring (210) is provided with an inclined mesh plate (211). A filter screen (212) is provided below the inclined mesh plate (211). A discharge box (213) is provided on the front of the separation box (202). A discharge inlet (214) is opened on the back of the discharge box (213). A discharge pipe (215) is inserted and connected to the front of the discharge box (213). A top block (216) is provided in the inner cavity of the discharge box (213). A cylinder (217) is provided above the top block (216). The circulating mechanism (3) includes a strip-shaped tube groove (301), the inner cavity of the strip-shaped tube groove (301) is provided with a connecting pipe (302), one end of the connecting pipe (302) is provided with an oil storage tank (303), the top of the oil storage tank (303) is provided with an oil pump (304), the input end of the oil pump (304) is provided with an input pipe (305), the output end of the oil pump (304) is provided with a J-shaped delivery pipe (306), and the interior of the cold heading machine body (101) is provided with an oil spray pipe (307). A reversing assembly (309) is provided above the fuel injection pipe (307). The turning assembly (309) includes a circular box (3091), which is fixedly connected to the top of the cold heading machine body (101). A drive hole (3092) is provided at the top of the circular box (3091), and a circular hole (3093) is provided at the bottom of the circular box (3091). A rotating hole (3094) is provided at the top of the cold heading machine body (101). A straight pipe (3095) is provided inside the drive hole (3092), the circular hole (3093), and the rotating hole (3094). The bottom end of the straight pipe (3095) is fixedly inserted into the top of the oil injection pipe (307). An annular rotating plate (3096) is fixedly sleeved on the outer wall of the straight pipe (3095). A ring rotating plate (3096) is provided above the annular rotating plate (3096). An annular pressure plate (3097) is provided with an annular rubber pad fixedly connected to its bottom and a drive ring (3098) fixedly connected to its top. The outer wall of the drive ring (3098) is threadedly connected to the inner wall of the drive hole (3092). An arc-shaped hole (3099) is provided on the outer wall of the circular box (3091). A T-shaped force bar (30910) is provided in the inner cavity of the arc-shaped hole (3099). The T-shaped force bar (30910) is fixedly connected to the outer wall of the annular rotating plate (3096). A connecting hose (30911) is fixedly connected between the straight pipe (3095) and the J-shaped conveying pipe (306). An annular limiting plate (30912) is fixedly sleeved on the outer wall of the straight pipe (3095).
2. The multi-station cold heading machine according to claim 1, characterized in that, The discharge port (201) is located on the front of the cold heading machine body (101). The separation box (202) is fixedly connected to the front of the cold heading machine body (101). The switch plate (206) is rotatably connected to the inner cavity of the rectangular switch slot (205). The U-shaped pull rod (209) is fixedly connected between two mounting blocks (208). The mounting ring (210) is fixedly connected to the bottom of the U-shaped pull rod (209). The inclined mesh plate (211) is fixedly connected to the mounting ring. The inner cavity of (210) is provided with the filter screen (212) fixedly connected to the inner cavity of the mounting ring (210), the discharge box (213) is fixedly connected to the front of the separation box (202), the discharge pipe (215) is fixedly inserted and connected to the front of the discharge box (213), the cylinder (217) is fixedly installed on the top of the discharge box (213), and the output end of the cylinder (217) passes through the top of the discharge box (213) and is fixedly connected to the top of the top material block (216).
3. A multi-station cold heading machine according to claim 1, characterized in that, The strip-shaped pipe groove (301) is opened at the bottom of the base (102). One end of the connecting pipe (302) is fixedly inserted and connected to the front of the oil storage tank (303). The other end of the connecting pipe (302) is fixedly inserted and connected to the back of the separation box (202). The oil storage tank (303) is fixedly connected to the back of the base (102). The oil pump (304) is fixedly installed on the top of the oil storage tank (303). The top end of the input pipe (305) penetrates the top of the inner wall of the oil storage tank (303) and is fixedly connected to the input end of the oil pump (304). One end of the J-shaped delivery pipe (306) is fixedly connected to the output end of the oil pump (304).
4. A multi-station cold heading machine according to claim 1, characterized in that, The top of the switch plate (206) is symmetrically provided with threaded holes (218), and the inner walls of the two threaded holes (218) are threaded with threaded rods (219). The bottom of the inner wall of the rectangular switch slot (205) is symmetrically provided with locking holes (220). The outer walls of the two threaded rods (219) are threaded with the inner walls of the corresponding locking holes (220). The top ends of the two threaded rods (219) are fixedly connected with force balls (221).
5. A multi-station cold heading machine according to claim 1, characterized in that, The front of the discharge box (213) is fixedly connected to an oil drain pipe (222), and a valve is fixedly installed in the inner cavity of the oil drain pipe (222).
6. A multi-station cold heading machine according to claim 1, characterized in that, The outer wall of the J-shaped conveying pipe (306) is fixedly sleeved with a support sleeve (308), which is fixedly connected to the back of the cold heading machine body (101).
7. A multi-station cold heading machine according to claim 6, characterized in that, An auxiliary rod (30913) is fixedly connected to the outer wall of the drive ring (3098), and the outer wall of the auxiliary rod (30913) is provided with uniformly distributed anti-slip texture.
8. A multi-station cold heading machine according to claim 1, characterized in that, An L-shaped protective plate (4) is fixedly connected to the top of the inner wall of the cold heading machine body (101). A baffle (5) is symmetrically fixedly connected to the top of the L-shaped protective plate (4). A strip oil storage frame (6) is provided between the two baffles (5). Multiple blocks (7) are rotatably connected to the front of the L-shaped protective plate (4).
9. A method of using a multi-station cold heading machine according to any one of claims 1-8, characterized in that, The specific steps include the following: Step 1: When debris caused by damage to punches, dies, and production parts appears in the multi-station cold heading machine, the debris will be driven by the cold heading forming oil sprayed from the oil spray pipe (307) to pass through the discharge port (201) and the separation inlet (203) and enter the separation box (202). The debris and cold heading forming oil entering the separation box (202) will complete the secondary solid-liquid separation step through the inclined screen plate (211) and the filter screen (212). After solid-liquid separation, small-volume debris will stay at the top of the filter screen (212), while large-volume debris and the produced parts will remain on the inclined screen plate (211). Temporarily, when the top block (216) moves downward under the drive of the cylinder (217) and is aligned with the inclined surface of the discharge inlet (214), large-volume debris and parts from the production area will enter the discharge box (213) and will eventually be discharged from the discharge pipe (215) during the upward reset movement of the top block (216). The filtered cold heading forming oil will be stored in the separation box (202). Since the separation box (202) and the oil storage tank (303) are connected by the connecting pipe (302), the cold heading forming oil after solid-liquid separation can be directly pumped out by the oil pump (304) for reuse. Step 2: When it is necessary to clean small debris on the filter screen (212), first rotate the two threaded rods (219) counterclockwise through the two force balls (221). After the two threaded rods (219) are completely disengaged from the locking hole (220), the two force balls (221) can drive the switch plate (206) to rotate. After the switch plate (206) rotates away from the top of the separation box (202), apply a vertical upward force to the U-shaped pull rod (209) to drive the mounting ring (210) to disengage from the separation box (202). Then, invert the mounting ring (210) and tap the filter screen (212) to remove the small debris on the filter screen (212). Then, repeat the above operation in reverse to reset the mounting ring (210), switch plate (206) and two threaded rods (219). Step 3: When the oil injection pipe (307) obstructs the maintenance personnel from performing maintenance work on the multi-station cold heading machine, the drive ring (3098) is driven to rotate counterclockwise by the auxiliary rod (30913). The drive ring (3098) rotating counterclockwise in the drive hole (3092) will drive the annular pressure plate (3097) to move upward. After the annular rotating plate (3096) can rotate, the annular rotating plate (3096), straight pipe (3095) and oil injection pipe (307) will rotate clockwise by the T-shaped force bar (30910). When the oil injection pipe (307) rotates to the top of the L-shaped protective plate (4), the oil injection pipe (307) will no longer obstruct the maintenance personnel's maintenance work.
Citation Information
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