City road construction guardrail welding device
Through the design of the city road construction guardrail welding device with protective mechanisms, filter components and mobile mechanisms, the problems of poor spark adjustment effect, low odor adsorption and poor suction cup stability during welding are solved, and more efficient welding operations and a more comfortable working environment are achieved.
Patent Information
- Application Number
- CN202510172518.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-04-25
AI Technical Summary
The existing guardrail welding device has poor spark adjustment effect during welding, the odor adsorption and filtration effect is not high, and the suction cup is poor in environments with a lot of impurities, which affects the welding stability.
A municipal road construction guardrail welding device including a protective mechanism, a filter assembly and a moving mechanism is designed. The protective mechanism adjusts the sparks to prevent splashing by rotating the protective plate, the filtering component purifies the odor through the activated carbon adsorption mesh and the multi-layer filter mesh, and the moving mechanism achieves convenient position movement through the universal roller.
Effectively prevent welding sparks from splashing, adsorbing and purifying odors generated by welding, improving the comfort of the welding area, and improving the movement convenience and stability of the device through universal rollers.
Smart Images

Figure CN119870799A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of construction guardrail welding, and in particular to a road construction guardrail welding device. Background Art
[0002] Municipal road construction guardrail is a facility used to protect road traffic safety and separate traffic. It is usually made of metal materials and installed on both sides or in the middle of the road. It is used to limit vehicle driving areas, prevent pedestrians from entering the road, separate different lanes, etc. In urban roads, guardrails have been widely used as their main and important components. Due to the long urban roads, the guardrails are longer. In order to facilitate transportation, the guardrails are usually shorter. In actual use, the guardrails need to be assembled and welded on site to meet the needs of road guardrails.
[0003] After searching, according to the patent network CN116984885B, a municipal road construction guardrail welding device and welding process, the municipal road construction guardrail welding device includes a column, the middle of the column is provided with a guide groove, the upper and lower ends of the guide groove inner cavity are movably connected with guide blocks, the left and right sides of the column are provided with a slot, the front of the column is provided with a welding assembly between two guide blocks, the welding assembly is movably connected with the slot, the invention is provided with four movable locking assemblies, the fulcrum position can be changed by changing the connecting rod angle and the distance between the two guide blocks, so that it can adapt to guardrails of different specifications, and at the same time, the four fulcrums can be quickly fixed to the guardrail through the external input water flow, so as to realize the rapid splicing and fixation between the two guardrails, avoiding the problem that the traditional device needs frequent adjustment to complete the fixation of the guardrail before welding, and the welding efficiency is high.
[0004] However, although the existing guardrail welding device can adjust the welding operation on guardrails of different sizes when in use, when the guardrail is welded by the welding device, the spark adjustment and shielding effect generated during welding is not high, and when the guardrail is welded by the welding device, the odor adsorption, filtering and discharge effect generated by welding is not high, so that the welding device directly discharges the odor when welding the guardrail, which is likely to cause discomfort to pedestrians and residents in the welding area, and reduce the satisfaction with the guardrail welding construction. When the guardrail is welded by the welding device, the welding device can be fixed and transferred by means of a suction cup, but the guardrail welding area often has more impurities, and the direct adsorption method of the suction cup is likely to cause unstable adsorption between the suction cup and the ground, reducing the stability of the welding device on guardrails at different positions, and does not meet people's use needs. For this reason, we propose a city road construction guardrail welding device. Summary of the invention
[0005] The purpose of the present invention is to provide a welding device for guardrails in urban road construction to solve the problems raised in the above-mentioned background technology that when the guardrail is welded by the welding device, the spark regulating and shielding effect generated during welding is not high, and when the guardrail is welded by the welding device, the odor adsorption, filtering and discharge effect generated by welding is not high. The guardrail welding area often has more impurities, and the direct adsorption method of the suction cup can easily cause unstable adsorption between the suction cup and the ground, thereby reducing the stability of the welding device on guardrails at different positions.
[0006] The present invention is implemented as follows: a road construction guardrail welding device, comprising a device body, the device body comprising a first guardrail, a second guardrail, an insert block, a slot, a sliding frame and a protective mechanism arranged on the outer wall of the device body, a first guardrail is arranged on one side of the device body, the outer wall of the first guardrail is plugged with the second guardrail, the outer wall of the first guardrail is fixedly connected with the insert block, the inner wall of the second guardrail and the connecting part of the insert block are provided with a slot, and the outer wall of the device body is slidably connected with the sliding frame;
[0007] The protection mechanism includes a lifting component, a rotating component and a filtering component;
[0008] The lifting assembly includes a sliding rod, a limiting groove, a second electric push rod, an adjusting rod, a connecting plate and a third electric push rod. The outer wall of the device body is slidably connected to a sliding frame, the top of the sliding frame is fixedly connected to a first servo motor, the output end of the first servo motor is fixedly connected to a first threaded rod rotatably connected to the inner wall of the sliding frame, the outer wall of the first threaded rod is threadedly connected to a lifting rod slidably connected to the outer wall of the sliding frame, a lifting groove is provided at the connection part between the outer wall of the sliding frame and the lifting rod, the inner wall of the lifting rod is telescopically connected to a telescopic rod, one end of the telescopic rod is fixedly connected to a connecting block, the outer wall of the connecting block is fixedly connected to a fixing block that fits the outer wall of the first guardrail, and the top of the connecting block is fixedly connected to the first threaded rod. A first electric push rod is fixedly connected, one end of the first electric push rod is fixedly connected to a clamping block slidably connected to the outer wall of the connecting block, a fixing groove is provided at the connection position between the outer wall of the connecting block and the clamping block, a third electric push rod is fixedly connected to the top of the device body, one end of the third electric push rod is fixedly connected to a sliding rod slidably connected to the outer wall of the device body, a limiting groove is provided at the connection position between the outer wall of the device body and the sliding rod, a second electric push rod is fixedly connected to the end of the sliding rod, one end of the second electric push rod is fixedly connected to an adjusting rod telescopically connected to the inner wall of the sliding rod, one end of the adjusting rod is fixedly connected to a connecting plate, and the outer wall of the connecting plate is provided with a welding head located on one side of the first guardrail;
[0009] The rotating assembly includes a second servo motor, a bevel gear set, a second threaded rod, a threaded slider, a connecting groove, a swing rod, a swing groove and a protective plate, the outer wall of the connecting plate is fixedly connected to the second servo motor, the output end of the second servo motor is fixedly connected to the bevel gear set rotatably connected to the outer wall of the connecting plate, the outer wall of the bevel gear set is fixedly connected to the second threaded rod rotatably connected to the outer wall of the connecting plate, the outer wall of the second threaded rod is threadedly connected to the threaded slider slidably connected to the outer wall of the connecting plate, a connecting groove is provided at the connecting portion between the outer wall of the connecting plate and the threaded slider, the outer wall of the threaded slider is slidably connected to the swing rod rotatably connected to the outer wall of the connecting plate, the outer wall of the swing rod is provided with a swing groove at the connecting portion between the outer wall of the swing rod and the threaded slider, and the rotation center of the swing rod is fixedly connected to the protective plate located on one side of the welding head through a rotating shaft;
[0010] The filter assembly includes an adsorption port, a filter box, a first filter screen, an activated carbon adsorption screen, a second filter screen, a suction fan and an exhaust port. The inner side wall of the protective plate is provided with an adsorption port, and the outer wall of the protective plate is fixedly connected with a filter box located on one side of the adsorption port. The first filter screen is arranged inside the filter box, the activated carbon adsorption screen is arranged inside the filter box on one side of the first filter screen, the second filter screen is arranged inside the filter box on one side of the activated carbon adsorption screen, the filter box is provided with a suction fan, and the end of the filter box is provided with an exhaust port located on one side of the suction fan.
[0011] Preferably, a moving mechanism is provided on the outer wall of the device body.
[0012] Preferably, the positions of the plug blocks and the slots are staggered with respect to the first guardrail, the inner wall contour of the slots is matched with the outer wall contour of the plug blocks, and two groups of the plug blocks and slots are provided, and the position distribution of the two groups of the plug blocks and slots is symmetrical with respect to the central axis of the first guardrail.
[0013] Preferably, the sliding frames are provided with two groups, the sliding directions of the two groups of sliding frames are opposite, and the two groups of sliding frames are driven by a bidirectional threaded rod, the lifting rod forms a lifting structure through the first threaded rod and the lifting slot, the first threaded rod is provided with two groups, the rotation directions of the two groups of the first threaded rod are opposite, the telescopic rod and the connecting block are arranged in a one-to-one correspondence, the clamping block forms a lifting structure through the first electric push rod and the fixed slot, the outer wall profile of the clamping block is L-shaped, and the first guardrail is arranged on the movement trajectory of the fixed block and the clamping block.
[0014] Preferably, the sliding rod forms a lifting structure through the third electric push rod and the limiting groove, the adjusting rod forms a telescopic structure through the second electric push rod and the sliding rod, the threaded slider forms a sliding structure through the bevel gear set and the second threaded rod and the connecting groove, and the second threaded rod is provided with two groups, and the rotation directions of the two groups of the second threaded rod are opposite.
[0015] Preferably, the swing rod forms a rotating structure with the connecting plate through a threaded slider and a swing groove, the rotation center of the protective plate and the rotation center of the swing rod are arranged to coincide with each other, and two groups of protective plates are provided. The position distribution of the two groups of protective plates is symmetrical about the central axis of the welding head, and the outer wall contour of the protective plate is U-shaped.
[0016] Preferably, the outer wall of the filter box is rotatably connected with an inspection door via a hinge, the central axis of the first filter screen, the central axis of the activated carbon adsorption screen and the central axis of the second filter screen are arranged to overlap with each other, and the central axis of the adsorption port, the central axis of the suction fan and the central axis of the exhaust port are arranged to overlap with each other.
[0017] Preferably, the moving mechanism includes a nut, a bolt, a lifting rod, a lifting groove, a spring, a universal roller and a third electric push rod, the outer wall of the device body is provided with a nut, the inner wall of the nut is threadedly connected with a bolt, one end of the bolt is rotatably connected to a lifting rod slidably connected to the outer wall of the device body, a lifting groove is provided at the connection portion between the outer wall of the device body and the lifting rod, the outer wall of the lifting rod is fixedly connected to a spring fixedly connected to the outer wall of the device body, and the bottom of the lifting rod is movably connected to a universal roller.
[0018] Preferably, the lifting rod forms a lifting structure through bolts and the lifting groove, and two groups of lifting rods are provided, and the position distribution of the two groups of lifting rods is symmetrical about the central axis of the device body, and two groups of universal rollers are provided, and the position distribution of the two groups of universal rollers is symmetrical about the central axis of the lifting rod.
[0019] The invention provides a road construction guardrail welding device, which has the following beneficial effects when used:
[0020] 1. This type of road construction guardrail welding device is equipped with a protective plate. When the construction guardrail is welded by the welding device, in order to improve the anti-splashing effect of the welding head on the guardrail when welding, the second servo motor can be turned on according to the needs of the protection range. The rotation of the bevel gear group drives the second threaded rod to rotate. The rotation of the second threaded rod drives the threaded slider to slide synchronously along the inner walls of the connecting groove and the swing groove. At the same time, the threaded slider slides along the inner wall of the swing groove, driving the swing rod to rotate. The rotation of the swing rod drives the protective plate to flip along one side of the welding head, which effectively prevents splashes in the welding area and effectively protects pedestrians.
[0021] 2. This type of road construction guardrail welding device is equipped with an insert block. When the construction guardrail is welded by the welding device, in order to improve the stability of the guardrail during docking and prevent the guardrail from being offset during docking and affecting the welding quality, the fixed block and the guardrail can be pre-positioned and fitted when the guardrail needs to be docked, and the first electric push rod is turned on to drive the clamping block to slide along the inner wall of the fixed groove, thereby effectively locking and fixing the guardrail. The insert block is inserted into the inner wall of the slot through the centering sliding of the sliding frame, thereby accurately docking and installing the guardrail, thereby improving the welding quality of the guardrail.
[0022] 3. This type of road construction guardrail welding device is equipped with a filter box. When the guardrail is welded by the welding device, in order to improve the effect of effectively adsorbing, filtering and discharging the odor generated by welding and reduce the discomfort of pedestrians and residents in the construction area, the suction fan can be turned on when the guardrail is welded by the welding head. Under the action of the suction port, the odor generated by welding is adsorbed into the filter box, and under the purification of two sets of filter screens and activated carbon adsorption nets, the purified odor is discharged through the exhaust port, thereby achieving the effect of effectively purifying and discharging the odor generated by the guardrail welding.
[0023] 4. This type of road construction guardrail welding device is equipped with a universal roller. When the guardrail is welded by the welding device, in order to improve the convenience of moving the device position and the stability of welding after the position is moved, when the device needs to be moved, the bolt can be turned through the limiting effect of the nut to drive the jacking rod to slide along the inner wall of the jacking groove and stretch the spring. At the same time, the universal roller is driven to move synchronously, so that the roller contacts the ground, thereby achieving the effect of driving the welding device to move the welding position conveniently. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. As shown in the accompanying drawings, the above and other purposes, features and advantages of the present invention will be clearer. The same reference numerals in all the drawings indicate the same parts. The drawings are not deliberately scaled to the actual size, and the focus is on illustrating the main purpose of the present invention.
[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the overall side view structure of the present invention;
[0027] Figure 3 It is a schematic diagram of the position distribution structure of the plug-in block and the slot of the present invention;
[0028] Figure 4 It is a schematic diagram of the welding head position distribution structure of the present invention;
[0029] Figure 5 It is a schematic diagram of the connection structure between the first threaded rod and the lifting rod of the present invention;
[0030] Figure 6 It is a schematic diagram of the position distribution structure of the clamping block of the present invention;
[0031] Figure 7 It is a schematic diagram of the connection structure between the first electric push rod and the clamping block of the present invention;
[0032] Figure 8 It is a schematic diagram of the connection structure between the jacking rod and the spring of the present invention;
[0033] Fig. 9 It is a schematic diagram of the filter box position distribution structure of the present invention;
[0034] Fig.10 It is a schematic diagram of the connection structure between the swing rod and the protection plate of the present invention;
[0035] Fig.11 It is a schematic diagram of the internal structure of the filter box of the present invention.
[0036] Summary of reference numerals: 1. device body; 2. first guardrail; 3. second guardrail; 4. plug block; 5. slot; 6. sliding frame; 7. first servo motor; 8. first threaded rod; 9. lifting rod; 10. lifting slot; 11. telescopic rod; 12. connecting block; 13. fixing block; 14. first electric push rod; 15. clamping block; 16. fixing slot; 17. sliding rod; 18. limiting slot; 19. second electric push rod; 20. adjusting rod; 21. connecting plate; 22. welding head; 23. second servo motor; 24. Bevel gear set; 25. second threaded rod; 26. threaded slider; 27. connecting groove; 28. swing rod; 29. swing groove; 30. protective plate; 31. adsorption port; 32. filter box; 33. first filter screen; 34. activated carbon adsorption screen; 35. second filter screen; 36. suction fan; 37. exhaust port; 38. moving mechanism; 3801. nut; 3802. bolt; 3803. lifting rod; 3804. lifting groove; 3805. spring; 3806. universal roller; 39. third electric push rod. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0038] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0040] Furthermore, the terms “first”, “second”, etc. are merely used for distinguishing descriptions and should not be understood as indicating or implying relative importance.
[0041] For examples, see Figures 1 to 11The present embodiment provides a road construction guardrail welding device, comprising a device body 1, the device body 1 comprising a first guardrail 2, a second guardrail 3, an insert block 4, a slot 5, a sliding frame 6 and a protection mechanism arranged on the outer wall of the device body 1, a first guardrail 2 is arranged on one side of the device body 1, the outer wall of the first guardrail 2 is plugged with the second guardrail 3, the outer wall of the first guardrail 2 is fixedly connected with the insert block 4, the inner wall of the second guardrail 3 and the connecting part of the insert block 4 are provided with a slot 5, and the outer wall of the device body 1 is slidably connected with the sliding frame 6;
[0042] The protection mechanism includes a lifting component, a rotating component and a filtering component;
[0043] The lifting assembly includes a sliding rod 17, a limiting groove 18, a second electric push rod 19, an adjusting rod 20, a connecting plate 21 and a third electric push rod 39. The outer wall of the device body 1 is slidably connected to a sliding frame 6. The top of the sliding frame 6 is fixedly connected to a first servo motor 7. The output end of the first servo motor 7 is fixedly connected to a first threaded rod 8 rotatably connected to the inner wall of the sliding frame 6. The outer wall of the first threaded rod 8 is threadedly connected to a lifting rod 9 slidably connected to the outer wall of the sliding frame 6. A lifting groove 10 is provided at the connection portion between the outer wall of the sliding frame 6 and the lifting rod 9. The inner wall of the lifting rod 9 is telescopically connected to a telescopic rod 11. One end of the telescopic rod 11 is fixedly connected to a connecting block 12. The outer wall of the connecting block 12 is fixedly connected to a fixed block 13 that fits the outer wall of the first guardrail 2. The top of the connecting block 12 is fixedly connected to A first electric push rod 14, one end of which is fixedly connected to a clamping block 15 slidably connected to an outer wall of a connecting block 12, a fixing groove 16 is provided at a connection position between the outer wall of the connecting block 12 and the clamping block 15, a third electric push rod 39 is fixedly connected to the top of the device body 1, one end of the third electric push rod 39 is fixedly connected to a sliding rod 17 slidably connected to an outer wall of the device body 1, a limiting groove 18 is provided at a connection position between the outer wall of the device body 1 and the sliding rod 17, a second electric push rod 19 is fixedly connected to an end of the sliding rod 17, one end of the second electric push rod 19 is fixedly connected to an adjusting rod 20 telescopically connected to an inner wall of the sliding rod 17, one end of the adjusting rod 20 is fixedly connected to a connecting plate 21, and an outer wall of the connecting plate 21 is provided with a welding head 22 located on one side of the first guardrail 2;
[0044] The rotating assembly includes a second servo motor 23, a bevel gear set 24, a second threaded rod 25, a threaded slider 26, a connecting groove 27, a swing rod 28, a swing groove 29 and a protective plate 30. The outer wall of the connecting plate 21 is fixedly connected to the second servo motor 23, and the output end of the second servo motor 23 is fixedly connected to the bevel gear set 24 rotatably connected to the outer wall of the connecting plate 21. The outer wall of the bevel gear set 24 is fixedly connected to the second threaded rod 25 rotatably connected to the outer wall of the connecting plate 21. The outer wall of the second threaded rod 25 is threadedly connected to the threaded slider 26 slidably connected to the outer wall of the connecting plate 21. A connecting groove 27 is provided at the connecting portion between the outer wall of the connecting plate 21 and the threaded slider 26. The outer wall of the threaded slider 26 is slidably connected to the swing rod 28 rotatably connected to the outer wall of the connecting plate 21. A swing groove 29 is provided at the connecting portion between the outer wall of the swing rod 28 and the threaded slider 26. The rotation center of the swing rod 28 is fixedly connected to the protective plate 30 located on one side of the welding head 22 through a rotating shaft.
[0045] The filter assembly includes an adsorption port 31, a filter box 32, a first filter screen 33, an activated carbon adsorption screen 34, a second filter screen 35, a suction fan 36 and an exhaust port 37. The inner side wall of the protective plate 30 is provided with an adsorption port 31, and the outer wall of the protective plate 30 is fixedly connected with the filter box 32 located on one side of the adsorption port 31. The interior of the filter box 32 is provided with a first filter screen 33, the interior of the filter box 32 is provided with an activated carbon adsorption screen 34 located on one side of the first filter screen 33, the interior of the filter box 32 is provided with a second filter screen 35 located on one side of the activated carbon adsorption screen 34, the interior of the filter box 32 is provided with a suction fan 36, and the end of the filter box 32 is provided with an exhaust port 37 located on one side of the suction fan 36.
[0046] Furthermore, a moving mechanism 38 is provided on the outer wall of the device body 1, which is beneficial for driving the welding position of the welding device to move conveniently through the setting of the moving mechanism 38, and achieving the effect of improving the welding stability of the welding device after movement.
[0047] Furthermore, the positions of the plug block 4 and the slot 5 are staggered with respect to the first guardrail 2, the inner wall contour of the slot 5 is matched with the outer wall contour of the plug block 4, and two groups of plug blocks 4 and slots 5 are provided. The position distribution of the two groups of plug blocks 4 and slots 5 is symmetrical with respect to the central axis of the first guardrail 2, which is beneficial to achieve the effect of precise butt welding between the guardrails by setting the positions of the plug block 4 and the slot 5 staggered with respect to the first guardrail 2.
[0048] Furthermore, two groups of sliding frames 6 are provided, and the sliding directions of the two groups of sliding frames 6 are opposite, and the two groups of sliding frames 6 are driven by a bidirectional threaded rod. The lifting rod 9 forms a lifting structure through the first threaded rod 8 and the lifting slot 10. Two groups of first threaded rods 8 are provided, and the rotation directions of the two groups of first threaded rods 8 are opposite. The telescopic rod 11 and the connecting block 12 are arranged in a one-to-one correspondence. The clamping block 15 forms a lifting structure through the first electric push rod 14 and the fixed slot 16. The outer wall profile of the clamping block 15 is L-shaped. The first guardrail 2 is arranged on the movement trajectory of the fixed block 13 and the clamping block 15, which is conducive to the rotation of the first threaded rod 8, driving the lifting rod 9 to slide along the inner wall of the lifting slot 10, and playing a role in driving the clamping block 15 to conveniently adjust the height, which is conducive to the driving of the first electric push rod 14, driving the clamping block 15 to slide along the inner wall of the fixed slot 16, and playing a role in fixing and butting welding the guardrail.
[0049] Furthermore, the sliding rod 17 forms a lifting structure through the third electric push rod 39 and the limiting groove 18, the adjusting rod 20 forms a telescopic structure through the second electric push rod 19 and the sliding rod 17, and the threaded slider 26 forms a sliding structure through the bevel gear set 24 and the second threaded rod 25 and the connecting groove 27. The second threaded rod 25 is provided with two groups, and the rotation directions of the two groups of second threaded rods 25 are opposite, which is conducive to the driving of the third electric push rod 39 to drive the sliding rod 17 to slide along the inner wall of the limiting groove 18, and plays a role in driving the welding position of the welding head 22 to be conveniently adjusted, and is conducive to the rotation of the bevel gear set 24. Through the rotation of the second threaded rod 25, the threaded slider 26 is driven to slide along the inner wall of the connecting groove 27, and plays a role in driving the swing rod 28 to rotate conveniently.
[0050] Furthermore, the swing rod 28 forms a rotating structure with the connecting plate 21 through the threaded slider 26 and the swing groove 29. The rotation center of the protective plate 30 is arranged to coincide with the rotation center of the swing rod 28. Two groups of protective plates 30 are arranged. The position distribution of the two groups of protective plates 30 is symmetrical about the central axis of the welding head 22, and the outer wall profile of the protective plate 30 is U-shaped, which is conducive to the threaded slider 26 sliding along the inner wall of the swing groove 29, driving the swing rod 28 to rotate along the outer wall of the connecting plate 21, thereby driving the protective position of the protective plate 30 to be conveniently adjusted, thereby achieving the effect of adjusting and shielding the welding sparks.
[0051] Furthermore, the outer wall of the filter box 32 is rotatably connected with an inspection door by a hinge, and the central axis of the first filter 33, the central axis of the activated carbon adsorption net 34 and the central axis of the second filter 35 are arranged to overlap with each other, and the central axis of the adsorption port 31, the central axis of the suction fan 36 and the central axis of the exhaust port 37 are arranged to overlap with each other. This is conducive to achieving the effect of multiple purification and discharge of odors generated by welding through the arrangement of the central axis of the first filter 33, the central axis of the activated carbon adsorption net 34 and the central axis of the second filter 35 overlapping with each other.
[0052] Furthermore, the moving mechanism 38 includes a nut 3801, a bolt 3802, a lifting rod 3803, a lifting groove 3804, a spring 3805, a universal roller 3806 and a third electric push rod 39. The outer wall of the device body 1 is provided with a nut 3801, the inner wall of the nut 3801 is threadedly connected with a bolt 3802, one end of the bolt 3802 is rotatably connected to the lifting rod 3803 that is slidably connected to the outer wall of the device body 1, a lifting groove 3804 is provided at the connection portion between the outer wall of the device body 1 and the lifting rod 3803, the outer wall of the lifting rod 3803 is fixedly connected to a spring 3805 that is fixedly connected to the outer wall of the device body 1, and the lifting rod The bottom of 3803 is movably connected with a universal roller 3806. By setting the universal roller 3806, when the guardrail is welded by the welding device, in order to improve the convenience of moving the device position and the stability of welding after the position is moved, when the device needs to be moved, the bolt 3802 can be turned through the limiting effect of the nut 3801 to drive the lifting rod 3803 to slide along the inner wall of the lifting groove 3804 and stretch the spring 3805. At the same time, the universal roller 3806 is driven to move downward synchronously, so that the roller contacts the ground, thereby achieving the effect of driving the welding device to move the welding position conveniently.
[0053] Furthermore, the lifting rod 3803 forms a lifting structure through the bolt 3802 and the lifting groove 3804. Two groups of lifting rods 3803 are provided, and the position distribution of the two groups of lifting rods 3803 is symmetrical about the central axis of the device body 1. Two groups of universal rollers 3806 are provided, and the position distribution of the two groups of universal rollers 3806 is symmetrical about the central axis of the lifting rod 3803, which is conducive to the rotation of the bolt 3802, driving the lifting rod 3803 to slide along the inner wall of the lifting groove 3804, so that the roller contacts the ground, thereby achieving the effect of driving the welding position of the welding device to be conveniently moved and used.
[0054] like Figure 1As shown, the road construction guardrail welding device is used. First, when the construction guardrail is welded by the welding device, in order to improve the spark splash prevention effect of the welding head 22 when welding the guardrail, the second servo motor 23 can be turned on according to the needs of the protection range to drive the second threaded rod 25 to rotate through the rotation of the bevel gear set 24. The rotation of the second threaded rod 25 drives the threaded slider 26 to slide synchronously along the inner walls of the connecting groove 27 and the swing groove 29. At the same time, the threaded slider 26 slides along the inner wall of the swing groove 29, driving the swing rod 28 to rotate. The rotation of the swing rod 28 drives the protective plate 30 to flip along one side of the welding head 22, which effectively prevents splashes in the welding area and effectively protects pedestrians.
[0055] Next, when the construction guardrail is welded by the welding device, in order to improve the stability of the guardrail during docking and prevent the guardrail from being offset during docking and affecting the welding quality, the fixing block 13 can be pre-positioned and fitted with the guardrail when the guardrail needs to be docked, and the first electric push rod 14 is opened to drive the clamping block 15 to slide along the inner wall of the fixing groove 16, so as to effectively engage and fix the guardrail, and the centering sliding of the sliding frame 6 allows the insert block 4 to be inserted into the inner wall of the slot 5, so as to accurately dock and install the guardrail, thereby improving the welding quality of the guardrail.
[0056] Next, when welding the guardrail through the welding device, in order to improve the effect of effectively adsorbing, filtering and discharging the odor generated by welding and reduce the discomfort of pedestrians and residents in the construction area, the suction fan 36 can be turned on when welding the guardrail through the welding head 22. Under the action of the adsorption port 31, the odor generated by welding is adsorbed into the filter box 32, and under the purification of the two sets of filter screens and the activated carbon adsorption net 34, the purified odor is discharged through the exhaust port 37, so as to achieve the effect of effectively purifying and discharging the odor generated by the guardrail welding;
[0057] Finally, when the guardrail is welded by the welding device, in order to improve the convenience of moving the device position and the stability of welding after the position is moved, when the device needs to be moved, the bolt 3802 can be turned through the limiting effect of the nut 3801 to drive the lifting rod 3803 to slide along the inner wall of the lifting groove 3804 and stretch the spring 3805. At the same time, the universal roller 3806 is driven to move downward synchronously, so that the roller contacts the ground, thereby achieving the effect of driving the welding device to move the welding position conveniently.
[0058] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A road construction guardrail welding device, comprising a device body, characterized in that: The device body comprises a first guardrail, a second guardrail, an insert block, a slot, a sliding frame and a protective mechanism arranged on the outer wall of the device body, wherein a first guardrail is arranged on one side of the device body, a second guardrail is inserted into the outer wall of the first guardrail, an insert block is fixedly connected to the outer wall of the first guardrail, a slot is provided at the connection position between the inner wall of the second guardrail and the insert block, and a sliding frame is slidably connected to the outer wall of the device body; The protection mechanism includes a lifting component, a rotating component and a filtering component; The lifting assembly includes a sliding rod, a limiting groove, a second electric push rod, an adjusting rod, a connecting plate and a third electric push rod. The outer wall of the device body is slidably connected to a sliding frame, the top of the sliding frame is fixedly connected to a first servo motor, the output end of the first servo motor is fixedly connected to a first threaded rod rotatably connected to the inner wall of the sliding frame, the outer wall of the first threaded rod is threadedly connected to a lifting rod slidably connected to the outer wall of the sliding frame, a lifting groove is provided at the connection part between the outer wall of the sliding frame and the lifting rod, the inner wall of the lifting rod is telescopically connected to a telescopic rod, one end of the telescopic rod is fixedly connected to a connecting block, the outer wall of the connecting block is fixedly connected to a fixing block that fits the outer wall of the first guardrail, and the top of the connecting block is fixedly connected to the first threaded rod. A first electric push rod is fixedly connected, one end of the first electric push rod is fixedly connected to a clamping block slidably connected to the outer wall of the connecting block, a fixing groove is provided at the connection position between the outer wall of the connecting block and the clamping block, a third electric push rod is fixedly connected to the top of the device body, one end of the third electric push rod is fixedly connected to a sliding rod slidably connected to the outer wall of the device body, a limiting groove is provided at the connection position between the outer wall of the device body and the sliding rod, a second electric push rod is fixedly connected to the end of the sliding rod, one end of the second electric push rod is fixedly connected to an adjusting rod telescopically connected to the inner wall of the sliding rod, one end of the adjusting rod is fixedly connected to a connecting plate, and the outer wall of the connecting plate is provided with a welding head located on one side of the first guardrail; The rotating assembly includes a second servo motor, a bevel gear set, a second threaded rod, a threaded slider, a connecting groove, a swing rod, a swing groove and a protective plate, the outer wall of the connecting plate is fixedly connected to the second servo motor, the output end of the second servo motor is fixedly connected to the bevel gear set rotatably connected to the outer wall of the connecting plate, the outer wall of the bevel gear set is fixedly connected to the second threaded rod rotatably connected to the outer wall of the connecting plate, the outer wall of the second threaded rod is threadedly connected to the threaded slider slidably connected to the outer wall of the connecting plate, a connecting groove is provided at the connecting portion between the outer wall of the connecting plate and the threaded slider, the outer wall of the threaded slider is slidably connected to the swing rod rotatably connected to the outer wall of the connecting plate, the outer wall of the swing rod is provided with a swing groove at the connecting portion between the outer wall of the swing rod and the threaded slider, and the rotation center of the swing rod is fixedly connected to the protective plate located on one side of the welding head through a rotating shaft; The filter assembly includes an adsorption port, a filter box, a first filter screen, an activated carbon adsorption screen, a second filter screen, a suction fan and an exhaust port. The inner side wall of the protective plate is provided with an adsorption port, and the outer wall of the protective plate is fixedly connected with a filter box located on one side of the adsorption port. The first filter screen is arranged inside the filter box, the activated carbon adsorption screen is arranged inside the filter box on one side of the first filter screen, the second filter screen is arranged inside the filter box on one side of the activated carbon adsorption screen, the filter box is provided with a suction fan, and the end of the filter box is provided with an exhaust port located on one side of the suction fan.
2. A road construction guardrail welding device according to claim 1, characterized in that: The outer wall of the device body is provided with a moving mechanism.
3. A road construction guardrail welding device according to claim 1, characterized in that: The positions of the plug blocks and the slots are staggered with respect to the first guardrail, the inner wall contour of the slots is matched with the outer wall contour of the plug blocks, and two groups of the plug blocks and the slots are provided, and the positions of the two groups of the plug blocks and the slots are symmetrical with respect to the central axis of the first guardrail.
4. A road construction guardrail welding device according to claim 1, characterized in that: The sliding frames are provided with two groups, the sliding directions of the two groups of sliding frames are opposite, and the two groups of sliding frames are driven by bidirectional threaded rods, the lifting rods form a lifting structure through the first threaded rods and the lifting slots, the first threaded rods are provided with two groups, the rotation directions of the two groups of the first threaded rods are opposite, the telescopic rods and the connecting blocks are arranged in a one-to-one correspondence, the clamping block forms a lifting structure through the first electric push rod and the fixed slot, the outer wall profile of the clamping block is L-shaped, and the first guardrail is arranged on the movement trajectory of the fixed block and the clamping block.
5. The road construction guardrail welding device according to claim 1, characterized in that: The sliding rod forms a lifting structure through the third electric push rod and the limiting groove, the adjusting rod forms a telescopic structure through the second electric push rod and the sliding rod, the threaded slider forms a sliding structure through the bevel gear set and the second threaded rod and the connecting groove, and the second threaded rod is provided with two groups, and the rotation directions of the two groups of the second threaded rod are opposite.
6. A road construction guardrail welding device according to claim 1, characterized in that: The swing rod forms a rotating structure with the connecting plate through a threaded slider and a swing groove. The rotation center of the protective plate and the rotation center of the swing rod are arranged to coincide with each other. There are two groups of protective plates. The position distribution of the two groups of protective plates is symmetrical about the central axis of the welding head, and the outer wall profile of the protective plate is U-shaped.
7. A road construction guardrail welding device according to claim 1, characterized in that: The outer wall of the filter box is rotatably connected with an inspection door by a hinge, the central axis of the first filter screen, the central axis of the activated carbon adsorption screen and the central axis of the second filter screen are arranged to overlap with each other, and the central axis of the adsorption port, the central axis of the suction fan and the central axis of the exhaust port are arranged to overlap with each other.
8. A road construction guardrail welding device according to claim 2, characterized in that: The moving mechanism includes a nut, a bolt, a lifting rod, a lifting groove, a spring, a universal roller and a third electric push rod. The outer wall of the device body is provided with a nut, the inner wall of the nut is threadedly connected with a bolt, one end of the bolt is rotatably connected to a lifting rod slidably connected to the outer wall of the device body, a lifting groove is provided at the connection position between the outer wall of the device body and the lifting rod, the outer wall of the lifting rod is fixedly connected to a spring fixedly connected to the outer wall of the device body, and the bottom of the lifting rod is movably connected to the universal roller.
9. A road construction guardrail welding device according to claim 7, characterized in that: The lifting rods are connected to the lifting grooves through bolts to form a lifting structure. Two groups of lifting rods are provided, and the positions of the two groups of lifting rods are symmetrical with respect to the central axis of the device body.
10. A road construction guardrail welding device according to claim 9, characterized in that: The universal rollers are provided in two groups, and the positions of the two groups of universal rollers are distributed symmetrically with respect to the central axis of the lifting rod.