Alloy plate welding tool
By designing alloy plate welding tooling, the clamping device and welding mechanism are used to realize the automatic positioning and welding processing of alloy plates, the problems of uneven force, inadequate welding and potential burns caused by manual operation of existing welding equipment are solved, and the welding efficiency and quality are improved.
Patent Information
- Application Number
- CN202510378167.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-04-25
AI Technical Summary
Existing welding equipment requires manual operation, which has problems such as uneven force, inadequate welding and potential burns. At the same time, the plates are prone to deviate during welding.
An alloy sheet welding tool is designed, including a base plate, a support plate, a clamping device and a welding mechanism. The clamping device realizes the positioning and fixing of the alloy plate through the rotating shaft and the motor. The welding mechanism adopts hydraulic cylinder and reciprocating screw, and the welding processing is achieved through the welding device of the hydraulic cylinder.
The device can automatically locate and fix the alloy plate, reduce manual operation, improve welding efficiency and quality, and avoid scalds and plate offset problems.
Smart Images

Figure CN119870815A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of alloy plate welding processing, in particular to an alloy plate welding tool. Background Art
[0002] Alloy plates are used in various industries according to different materials. They can be divided into two categories according to the surface treatment method: non-painted products and painted products. The industries using them include aircraft structures, rivets, missile components, truck wheels, packaging and insulation aluminum foil, heat exchangers, bulkheads, wing ribs, wing beams, etc. The welding tooling used for existing alloy plates can usually only weld one side when welding two alloy plates. Workers need to manually flip the two alloy plates to weld the other side, which is more troublesome and has low welding efficiency.
[0003] Disc-shaped lithium batteries, also commonly known as round cake lithium batteries, are a type of high-performance lithium-ion battery, named for their appearance that resembles a round cake. A round aluminum alloy water-cooled plate assembly is required in the production process. The round aluminum alloy water-cooled plate is mainly used for heat dissipation and is an important component of the water-cooled heat dissipation system. It uses flowing coolant to take away the heat generated in the lithium battery, ensuring that the equipment operates within a suitable temperature range, thereby improving the stability and work efficiency of the equipment. In the prior art, when welding thermal bending pipes on the surface, the aluminum alloy plate is usually laid flat, and the welding position can only be along the edge of the thermal pipe and the connection with the aluminum alloy plate. Workers are often required to hold a welding gun and perform repair welding on the gap at an inclined angle, which is inconvenient and has problems with uneven force and inadequate welding. There is also the risk of burns during welding. Summary of the invention
[0004] Based on the above-mentioned problems existing in the prior art, the problem to be solved by the present application is: however, the above-mentioned disclosed welding equipment requires manual welding, which results in uneven force and inadequate welding. There is also the risk of burns during the welding process. General welding equipment has large vibrations during welding, which causes the plate to shift.
[0005] The technical solution adopted by the present application to solve the technical problem is: an alloy plate welding tool, comprising a bottom plate, two mutually parallel support plates are fixedly arranged on the bottom plate, and a clamping device for positioning the alloy plate to be processed is arranged between the two support plates;
[0006] The clamping device comprises a rotating shaft 1 rotatably arranged between the two supporting plates, wherein a motor 1 is fixedly arranged on one of the supporting plates, an output end of the motor 1 is fixedly connected to the rotating shaft 1, an adjusting frame 1 is fixedly arranged on the rotating shaft 1, a rotating shaft 2 is rotatably arranged on the adjusting frame 1, an adjusting frame 2 is fixedly arranged on the rotating shaft 2, a motor 2 is fixedly arranged on the outer circumference of the adjusting frame 1, an output end of the motor 2 is fixedly connected to the rotating shaft 2, a long plate is fixedly arranged in the adjusting frame 2, and an adjusting unit capable of clamping alloy plates of different specifications and sizes is provided on the long plate;
[0007] A connection frame is fixedly arranged on the outer wall of the support plate, and a welding mechanism is movably arranged on the connection frame.
[0008] Preferably, four mutually parallel support columns are fixedly arranged on the bottom plate, and each of the support columns is evenly arranged at each corner of the bottom plate, and an anti-skid plate is fixedly arranged on the bottom end of each of the support columns.
[0009] Preferably, the welding mechanism includes a reciprocating screw rotatably arranged on the connecting frame, a regulator is fixedly arranged on the side wall of the connecting frame, the output end of the regulator is fixedly connected to the reciprocating screw, a movable plate is threadedly connected to the reciprocating screw, a hydraulic cylinder is fixedly arranged on the movable plate, and a welder is fixedly arranged on the output end of the hydraulic cylinder.
[0010] Preferably, a guide rod is fixedly provided on the connecting frame, and the guide rod is slidably connected to the movable plate, and the guide rod and the reciprocating screw rod are arranged parallel to each other.
[0011] Preferably, the adjustment unit includes a ring fixedly arranged on the long board, a turntable 2 is fixedly arranged on the upper end of the ring, a cylinder is fixedly arranged on the other end of the long board, a block is fixedly arranged on the cylinder, a slot is opened on the block, and a turntable 1 is slidably arranged on the slot.
[0012] Preferably, a connecting plate is fixedly provided on the cylinder, and a controller is fixedly provided on the connecting plate, and the output end of the controller is fixedly connected to the turntable one, an arc groove is provided on the turntable one, a sliding groove is provided on the turntable two, a sliding block is slidably provided on the sliding groove, a shaft body is fixedly provided on the sliding block, and the shaft body is slidably connected to the arc groove.
[0013] Preferably, two mutually parallel guide grooves are provided on the turntable 2, and the guide grooves are evenly distributed on both sides of the slide groove, a pressure plate is slidably provided on the guide groove, and a transmission component for controlling the inclination angle of the pressure plate is provided on the turntable 2.
[0014] Preferably, the transmission assembly includes a side groove opened on the inner wall of the slide groove, the bottom end of the side groove is provided with a tooth pattern, a rotating shaft three is rotatably arranged on the side wall of the slider, a gear matching the tooth pattern is fixedly arranged on one end of the rotating shaft three, and a torsion spring is fixedly arranged between the pressure plate and the gear.
[0015] Preferably, the length of the connecting frame is not less than the length of the adjusting frame 1.
[0016] Preferably, the sliding block and the inner wall of the sliding groove are in contact with each other.
[0017] The beneficial effects of the present application are as follows: the present application provides an alloy plate welding tool. When using the device, the staff first moves the device to a suitable position, and supports and fixes the device body through the support columns arranged on the bottom plate. The staff places the circular alloy plate to be processed on the turntable 2 of the device, and then places the bent pipe to be welded on the surface of the alloy plate. The staff then starts the controller to rotate the turntable 1 fixed on the output end of the controller, and then controls the movement of the slider arranged on the slide groove through the arc groove arranged on the turntable 1, so that alloy plates of different specifications can be positioned and fixed, and then the device is welded through the welder on the hydraulic cylinder. The angle between the alloy plate and the bent pipe is changed by rotating the motor 2, and the welding can be more closely fitted at the connection position with the welder above. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 It is a side view structural schematic diagram of the present invention;
[0020] Figure 3 It is a schematic diagram of the local structure of the present invention Figure 1 ;
[0021] Figure 4 It is a schematic diagram of the local structure of the present invention Figure 2 ;
[0022] Figure 5 It is a structural schematic diagram of the regulating frame 2 of the present invention;
[0023] Figure 6 For the present invention Figure 5 The enlarged structural diagram at A in the middle;
[0024] Figure 7 It is a schematic diagram of the internal structure of the turntable 2 of the present invention;
[0025] Figure 8 For the present invention Figure 7 Enlarged structural diagram at B in the middle.
[0026] In the figure: 1, bottom plate; 11, support column; 12, anti-skid plate; 2, support plate; 21, motor one; 22, adjustment frame one; 221, shaft two; 222, motor two; 23, shaft one; 24, adjustment frame two; 3, connecting frame; 31, regulator; 32, reciprocating screw rod; 33, moving plate; 34, hydraulic cylinder; 35, welder; 36, guide rod; 4, long plate; 41, collar; 42, turntable one; 421, arc groove; 43, connecting plate; 44, controller; 45, cylinder; 46, block; 461, groove; 5, turntable two; 51, slide groove; 52, guide groove; 53, side groove; 6, slider; 61, shaft; 7, shaft three; 71, gear; 72, pressure plate; 73, torsion spring. DETAILED DESCRIPTION
[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0028] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0029] Reference Figure 1-Figure 3 , an alloy plate welding tool, comprising a base plate 1, two mutually parallel support plates 2 are fixedly arranged on the base plate 1, and a clamping device for positioning the alloy plate to be processed is arranged between the two support plates 2;
[0030] The clamping device includes a rotating shaft 23 rotatably arranged between two supporting plates 2, a motor 21 is fixedly arranged on one of the supporting plates 2, the output end of the motor 21 is fixedly connected to the rotating shaft 23, an adjusting frame 22 is fixedly arranged on the rotating shaft 23, a rotating shaft 221 is rotatably arranged on the adjusting frame 22, an adjusting frame 24 is fixedly arranged on the rotating shaft 221, a motor 222 is fixedly arranged on the outer circumference of the adjusting frame 22, the output end of the motor 222 is fixedly connected to the rotating shaft 221, a long plate 4 is fixedly arranged in the adjusting frame 24, and an adjusting unit capable of clamping alloy plates of different specifications and sizes is provided on the long plate 4;
[0031] A connection frame 3 is fixedly provided on the outer wall of the support plate 2 , and a welding mechanism is movably provided on the connection frame 3 .
[0032] Reference Figure 1-Figure 3 Four mutually parallel support columns 11 are fixedly arranged on the base plate 1, and each support column 11 is evenly arranged at each corner of the base plate 1. An anti-skid plate 12 is fixedly arranged on the bottom end of the support column 11. By arranging the support columns 11 on the base plate 1, the support function of the entire device is realized. At the same time, each support column 11 is arranged at the corner of the base plate 1 so that each support column 11 can be evenly stressed during the support process, thereby avoiding damage to the support column 11 due to uneven stress during the support process. At the same time, the anti-skid plate 12 arranged on the bottom end of the support column 11 can increase the friction between the device and the ground, thereby avoiding the device from slipping during use.
[0033] Reference Figure 2-Figure 4 The welding mechanism includes a reciprocating screw rod 32 rotatably arranged on the connecting frame 3, a regulator 31 is fixedly arranged on the side wall of the connecting frame 3, the output end of the regulator 31 is fixedly connected to the reciprocating screw rod 32, a moving plate 33 is threadedly connected to the reciprocating screw rod 32, a hydraulic cylinder 34 is fixedly arranged on the moving plate 33, and a welder 35 is fixedly arranged on the output end of the hydraulic cylinder 34. By means of the regulator 31 arranged on the connecting frame 3, when the staff needs to control the movement of the welder 35, they start the regulator 31 of the device, so that the reciprocating screw rod 32 fixedly connected to the output end thereof rotates, thereby controlling the movement of the hydraulic cylinder 34, and facilitating the welder 35 to process the alloy plate.
[0034] Reference Figure 2 , Figure 5 and Figure 6 A guide rod 36 is fixedly provided on the connecting frame 3, and the guide rod 36 is slidably connected to the movable plate 33. The guide rod 36 and the reciprocating screw rod 32 are arranged parallel to each other. The guide rod 36 arranged on the connecting frame 3 ensures that the movable plate 33 can move stably.
[0035] Reference Figure 3-Figure 5 The adjusting unit includes a ring 41 fixedly arranged on the long plate 4, a turntable 2 5 is fixedly arranged on the upper end of the ring 41, a cylinder 45 is fixedly arranged on the other end of the long plate 4, a clamping block 46 is fixedly arranged on the cylinder 45, a clamping slot 461 is opened on the clamping block 46, and a turntable 1 42 is slidably arranged on the clamping slot 461. By setting the ring 41 on the long plate 4, the staff can place the device on the turntable 2 5 when placing the alloy plate.
[0036] Reference Figure 5-Figure 7A connecting plate 43 is fixedly provided on the cylinder 45, and a controller 44 is fixedly provided on the connecting plate 43, and the output end of the controller 44 is fixedly connected to the turntable 1 42, an arc groove 421 is provided on the turntable 1 42, a slide groove 51 is provided on the turntable 2 5, a slider 6 is slidably provided on the slide groove 51, and a shaft body 61 is fixedly provided on the slider 6, and the shaft body 61 is slidably connected to the arc groove 421. By means of the connecting plate 43 provided on the cylinder 45, when the staff starts the controller 44, the turntable 1 42 fixedly connected thereto rotates.
[0037] Reference Figure 6-Figure 8 Two mutually parallel guide grooves 52 are provided on the turntable 2 5, and the guide grooves 52 are evenly distributed on both sides of the slide groove 51. A pressure plate 72 is slidably arranged on the guide groove 52. A transmission component for controlling the inclination angle of the pressure plate 72 is provided on the turntable 2 5. Through the guide grooves 52 arranged on the turntable 2 5, the pressure plate 72 slidingly arranged on the guide grooves 52 can press the alloy plate to ensure the stability of the device processing.
[0038] Reference Figure 6-Figure 8 The transmission assembly includes a side groove 53 opened on the inner wall of the slide groove 51, and the bottom end of the side groove 53 is opened and closed with a tooth pattern. A rotating shaft 3 7 is rotatably arranged on the side wall of the slider 6, and a gear 71 matching the tooth pattern is fixedly arranged on one end of the rotating shaft 3 7. A torsion spring 73 is fixedly arranged between the pressure plate 72 and the gear 71. As the slider 6 moves, the rotating shaft 3 7 can be driven to move. The moving rotating shaft 3 7 controls the rotation of the rotating shaft 3 7 through the gear 71, and controls the pressure of the pressure plate 72 through the torsion spring 73, thereby improving the stability of the device.
[0039] Reference Figure 1-Figure 3 The length of the connecting frame 3 is not less than the length of the adjusting frame 22, and the normal operation of the device is ensured by setting the length relationship between the connecting frame 3 and the adjusting frame 22.
[0040] Reference Figure 6-Figure 8 The slider 6 and the inner wall of the slide groove 51 are in contact with each other. By setting the slider 6 to be in contact with the inner wall of the slide groove 51, it is ensured that the slider 6 will not be displaced during the movement.
[0041] The specific solution is as follows: when using the device, the staff first moves the device to a suitable position, and realizes the support function of the entire device by setting the support column 11 on the bottom plate 1. At the same time, each support column 11 is set at the corner of the bottom plate 1 so that each support column 11 can be evenly stressed during the support process, avoiding damage to the support column 11 due to uneven stress during the support process. At the same time, the anti-skid plate 12 set on the bottom end of the support column 11 can increase the friction between the device and the ground, avoiding the device from slipping during use. The regulator 31 set on the connecting frame 3 enables the staff to start the regulator 31 of the device when it is necessary to control the movement of the welder 35. The reciprocating screw 32 fixedly connected to its output end is rotated, thereby controlling the movement of the hydraulic cylinder 34, making it convenient for the welder 35 to process the alloy plate. The guide groove 52 arranged on the turntable 2 5 enables the pressure plate 72 slidingly arranged on the guide groove 52 to press the alloy plate, thereby ensuring the stability of the device processing. After the bent pipe is placed on the surface of the alloy plate and the local welding position, the angle of the alloy plate and the bent pipe can be adjusted by the motor 222 to perform oblique welding. As the slider 6 moves, the rotating shaft 3 7 can be driven to move. The moving rotating shaft 3 7 controls the rotation of the rotating shaft 3 7 through the gear 71, and controls the pressure of the pressure plate 72 through the torsion spring 73, thereby improving the stability of the device.
[0042] A person skilled in the art should understand that the discussion of any of the above embodiments is only exemplary, and within the spirit of the present invention, the technical features in the above embodiments or in different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0043] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An alloy plate welding tool, comprising a base plate (1), characterized in that It also includes: two supporting plates (2) parallel to each other are fixedly arranged on the bottom plate (1); a clamping device for positioning the alloy plate to be processed is provided between the two supporting plates (2); The clamping device comprises a rotating shaft (23) rotatably arranged between two supporting plates (2), wherein a motor (21) is fixedly arranged on one of the supporting plates (2), an output end of the motor (21) is fixedly connected to the rotating shaft (23), an adjusting frame (22) is fixedly arranged on the rotating shaft (23), a rotating shaft (221) is rotatably arranged on the adjusting frame (22), an adjusting frame (24) is fixedly arranged on the rotating shaft (221), a motor (222) is fixedly arranged on the outer circumference of the adjusting frame (22), an output end of the motor (222) is fixedly connected to the rotating shaft (221), a long plate (4) is fixedly arranged inside the adjusting frame (24), and an adjusting unit capable of clamping alloy plates of different specifications and sizes is provided on the long plate (4); A connection frame (3) is fixedly arranged on the outer wall of the support plate (2), and a welding mechanism is movably arranged on the connection frame (3).
2. The alloy plate welding tool according to claim 1, characterized in that: Four mutually parallel support columns (11) are fixedly arranged on the bottom plate (1), and each of the support columns (11) is evenly arranged at each corner of the bottom plate (1), and an anti-slip plate (12) is fixedly arranged on the bottom end of each of the support columns (11).
3. The alloy sheet welding tool according to claim 1, characterized in that: The welding mechanism comprises a reciprocating screw (32) rotatably arranged on the connecting frame (3), a regulator (31) is fixedly arranged on the side wall of the connecting frame (3), an output end of the regulator (31) is fixedly connected to the reciprocating screw (32), a moving plate (33) is threadedly connected to the reciprocating screw (32), a hydraulic cylinder (34) is fixedly arranged on the moving plate (33), and a welder (35) is fixedly arranged on the output end of the hydraulic cylinder (34).
4. The alloy sheet welding tool according to claim 3, characterized in that: A guide rod (36) is fixedly arranged on the connection frame (3), and the guide rod (36) is slidably connected to the movable plate (33), and the guide rod (36) and the reciprocating screw rod (32) are arranged parallel to each other.
5. The alloy plate welding tool according to claim 1, characterized in that: The adjustment unit comprises a collar (41) fixedly arranged on the long plate (4), a second turntable (5) being fixedly arranged on the upper end of the collar (41), a cylinder (45) being fixedly arranged on the other end of the long plate (4), a clamping block (46) being fixedly arranged on the cylinder (45), a clamping slot (461) being formed on the clamping block (46), and a first turntable (42) being slidably arranged on the clamping slot (461).
6. The alloy plate welding tool according to claim 5, characterized in that: A connecting plate (43) is fixedly arranged on the cylinder (45), and a controller (44) is fixedly arranged on the connecting plate (43), and an output end of the controller (44) is fixedly connected to the first turntable (42), an arc-shaped groove (421) is provided on the first turntable (42), a sliding groove (51) is provided on the second turntable (5), a sliding block (6) is slidably arranged on the sliding groove (51), a shaft (61) is fixedly arranged on the sliding block (6), and the shaft (61) is slidably connected to the arc-shaped groove (421).
7. The alloy plate welding tool according to claim 6, characterized in that: The second turntable (5) is provided with two mutually parallel guide grooves (52), and the guide grooves (52) are evenly distributed on both sides of the slide groove (51), a pressure plate (72) is slidably arranged on the guide groove (52), and the second turntable (5) is provided with a transmission component for controlling the tilt angle of the pressure plate (72).
8. The alloy plate welding tool according to claim 7, characterized in that: The transmission assembly comprises a side groove (53) formed on the inner wall of the slide groove (51), a tooth pattern being opened and closed at the bottom end of the side groove (53), a rotating shaft (7) being rotatably arranged on the side wall of the slide block (6), a gear (71) matching the tooth pattern being fixedly arranged on one end of the rotating shaft (7), and a torsion spring (73) being fixedly arranged between the pressure plate (72) and the gear (71).
9. The alloy plate welding tool according to claim 1, characterized in that: The length of the connecting frame (3) is not less than the length of the regulating frame 1 (22).
10. The alloy plate welding tool according to claim 6, characterized in that: The sliding block (6) and the inner wall of the sliding groove (51) are in contact with each other.
Citation Information
Patent Citations
Steel structure gantry welding tool and method applied to civil air defense engineering
CN115156822A
Positionable welding device for automobile metal plate forming die and welding process of positionable welding device
CN116618910A
Multi-angle steel structure welding equipment and method
CN117620584A
Brake disc perforating machine with positioning mechanism
CN119427028A
Automatic welding equipment for portal frame
CN219561909U
Cited By
Welding mechanism for metal accessory machining
CN120326278A
A welding mechanism for metal fitting machining
CN120326278B