Steel structural part welding machining equipment
By designing a steel structural parts welding processing equipment including transfer devices, suction and placement components and movement control components, the existing automatic welding equipment solves the problems of welding position deviation and adjustment difficulties in dealing with complex shapes or steel structural parts of different specifications, and achieves efficient and accurate welding operations.
Patent Information
- Application Number
- CN202510379762.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-28
AI Technical Summary
When existing automatic welding equipment deals with steel structural parts of complex shapes or different specifications, there are problems such as welding position deviation, difficulty in adjusting, inability to respond quickly to changes, and lack of multi-angle and multi-directional welding support.
A steel structural parts welding processing equipment is designed, including a base, a welding gun, a transfer device, a suction and placement assembly and a movement control assembly. The transfer device is used to position and step by step to convey the welded parts. The suction and placement assembly achieves the accurate placement of the welded parts through a vacuum device and a stretching and contracting cylinder, and the movement control assembly is flexibly moved by a transmission belt and a power motor to drive the welding gun.
It realizes the stable conveying and accurate placement of the welded parts to be welded, can perform synchronous or interleaved welding operations, improves welding efficiency and adaptability, and solves the shortcomings of existing equipment when dealing with complex shapes or steel structural parts of different specifications.
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Figure CN119870839A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of steel structure welding equipment, and in particular relates to a steel structure welding processing equipment. Background Art
[0002] In recent years, the development momentum of steel structure buildings has been rapid, showing significant advantages in environmental protection, energy saving, high efficiency and factory production. Compared with traditional brick-concrete structure buildings, steel structure buildings use construction steel to build load-bearing structures. These structures are usually composed of beams, columns, trusses and other components made of steel and steel plates, and the components are connected by welds, bolts or rivets. As one of the most industrialized building forms, steel structure not only improves construction efficiency, but also promotes the effective use of resources.
[0003] In the manufacturing process of steel structures, welding is a key step to connect multiple metal parts together to form a complete structure. Traditional manual welding methods rely on the experience and skills of welders. Although they are more flexible, they have problems such as low efficiency, difficulty in quality control, high labor intensity and high cost. With the continuous improvement of industrial automation, automatic welding equipment has gradually replaced some manual operations. Especially in large-scale production, the application of automatic welding equipment has significantly improved production efficiency and product quality.
[0004] However, existing automatic welding equipment still faces many challenges when dealing with steel structures with complex shapes or different specifications: 1) For steel structures that need to be butted, existing equipment may not be able to ensure the reliable positioning of the welded parts, resulting in welding position deviation, affecting the quality and safety of the final product; 2) When faced with welded parts of different sizes, shapes or angles, traditional welding equipment is difficult to adjust and cannot respond quickly to changing needs, limiting its scope of application; 3) Most automatic welding systems can only perform welding tasks in fixed modes, such as single-sided welding or continuous welding in a single direction, and lack support for multi-angle and multi-directional welding, especially when simultaneous welding on both sides or staggered welding is required; 4) Some welding solutions fail to integrate multiple processes such as conveying, positioning, and welding well, and have shortcomings.
[0005] Therefore, in view of the above situation, it is urgent to develop a steel structure welding processing equipment to overcome the shortcomings in current practical applications. Summary of the invention
[0006] The purpose of the present invention is to provide a steel structure welding processing equipment, aiming to solve the problems mentioned in the above background technology.
[0007] The present invention is implemented as follows: a steel structure welding processing equipment includes a base and a welding gun, and also includes: A transfer device passes through the upper side of the base, and the transfer device is used to position and step-by-step transport the workpiece to be welded; A suction and placement component is installed on the left side of the base, and the suction and placement component is used to suck the workpiece to be welded on the transfer device, and place the sucked workpiece to be welded on another workpiece to be welded at a certain angle as the transfer device moves; A mobile control assembly is installed inside the right side of the base, and two welding adjustment assemblies are installed on the mobile control assembly. The two welding adjustment assemblies are respectively located on both sides of the transfer device, and the mobile control assembly is used to drive the two welding adjustment assemblies to move in the same direction or in the opposite direction; A welding gun is installed at the output end of each of the two welding adjustment components, and the welding adjustment component is used to control and adjust the position of the welding gun; the two welding guns move with the driving of the mobile control component to perform welding operations on both sides of the connection between the two parts to be welded.
[0008] According to a further technical solution, a plurality of positioning bars for positioning the workpiece to be welded are detachably mounted on the transfer device, and the workpiece to be welded is placed in a space surrounded by the plurality of positioning bars; a side of the positioning bar close to the workpiece to be welded is tilted downward.
[0009] A further technical solution is that the suction and placement assembly includes a screw shaft A, an extension and contraction cylinder A, a support seat A, a power motor A, a cross frame, an extension and contraction cylinder B, a vacuum device, an adsorption plate and a vacuum suction cup. A mounting groove is provided on the left side of the base, in which a screw shaft A is rotatably provided, and a power motor A is fixed to the left end of the base for transmission connection with the screw shaft A, and a support seat A is also slidably provided in the mounting groove, and the support seat A is also threadedly connected to the screw shaft A, and an extension and contraction cylinder A is vertically fixed to the top of the support seat A, and a cross frame is fixed to the upper end of the extension and contraction cylinder A, and an adsorption plate is hingedly connected to one end of the cross frame close to the transfer device, and a plurality of vacuum suction cups are evenly distributed on the side of the adsorption plate close to the transfer device, and a vacuum device for simultaneously evacuating a plurality of the vacuum suction cups is installed on the side of the adsorption plate away from the transfer device; an extension and contraction cylinder B is also installed between the adsorption plate and the cross frame, and the extension and contraction cylinder B is used to control and adjust the angle of the adsorption plate relative to the cross frame.
[0010] According to a further technical solution, guide rails B are fixed on both sides of the installation groove, and the support seat A is slidably connected to the two guide rails B; a vertical stabilizing rod is vertically fixed on the support seat A, and the vertical stabilizing rod is also slidably connected to the cross frame.
[0011] A further technical solution is that a side support plate is fixed on each side of the cross frame, and a stretching and contracting cylinder B is fixed on each of the two side support plates. The stretching and contracting cylinder B adopts an arc-shaped structure, and the center of the stretching and contracting cylinder B is located on the axis of the hinge shaft between the adsorption plate and the cross frame, and one end of the stretching and contracting cylinder B away from the side support plate is fixedly connected to the adsorption plate; a connecting rod is also fixed between the cylinder bodies of the two stretching and contracting cylinders B, and a diagonal support rod is also fixed to the middle part of the connecting rod, and the other end of the diagonal support rod is fixed to the cross frame.
[0012] A further technical solution, the mobile control component includes a support seat B, a screw shaft B, a transmission belt A, an extension and contraction cylinder E, an end seat, a power motor B, a transmission belt disk A, a power motor C, a transmission belt disk B, a transmission belt B, a toggle rod and a fixing block, a cavity is opened inside the right side of the base, a support seat B is slidably provided on both sides of the cavity, and two welding adjustment components are respectively installed and fixed on the two support seats B; a transmission belt disk A is rotatably installed at the four corners of the cavity, and the outer sides of the four transmission belt disks A are wrapped with a transmission belt A, and the transmission belt A also passes through the two support seats B, and the inner side of the cavity is also fixed with a power motor B that is transmission-connected to one of the transmission belt disks A; a screw shaft B is also provided on both sides of the cavity, and the two screw shafts B pass through the two support seats B respectively, and the screw shaft End seats are rotatably installed at both ends of B, and the end seats are fixedly connected to the inner bottom of the cavity. A transmission belt disk B is also fixed to one end of the screw shaft B, and a transmission belt B is wound between the two transmission belt disks B. A power motor C is also fixed to the inner side of the cavity through a power motor bracket, and the output end of the power motor C is transmission-connected to one of the screw shafts B; an extension and contraction cylinder E is also horizontally fixed on the side close to the two support seats B, and a toggle rod is fixed to the end of the telescopic core shaft of the extension and contraction cylinder E, and a fixing block is fixed on the toggle rod, and the fixing block is located between the screw shaft B and the transmission belt A; when the extension and contraction cylinder E controls one end of the fixing block to abut and fix with the transmission belt A, the other end of the fixing block is separated from the screw shaft B; when the extension and contraction cylinder E controls one end of the fixing block to separate from the transmission belt A, the other end of the fixing block is threadedly connected to the screw shaft B.
[0013] A further technical solution is that guide rails A are fixed on the inner walls on both sides of the cavity, and a sliding groove slidably connected to the guide rail A is provided on the side where the two support seats B are separated from each other, and the sliding groove is T-shaped; movable openings for the movement of the welding adjustment assembly are also provided on the top of the base on both sides of the conveying device, and the movable openings are connected to the cavity.
[0014] A further technical solution is that the support seat B is respectively provided with a rope hole and a rod hole for the transmission belt A and the screw shaft B to pass through, the inner side of the support seat B is provided with an active cavity C for the movement of the fixing block, the top of the active cavity C is provided with an active cavity B for the movement of the toggle rod, one side of the active cavity C is also provided with an active cavity A for the movement of the telescopic core shaft of the extension and contraction cylinder E, and the active cavity B is respectively connected with the active cavity C and the active cavity A; one end of the fixing block is provided with an arc-shaped fixing groove that matches the surface of the transmission belt A, and the surface of the fixing groove is provided with an anti-slip layer; the other end of the fixing block is provided with an arc-shaped threaded groove that matches the surface of the screw shaft B.
[0015] According to a further technical solution, when the fixing block switches the connection state with the transmission belt A and the screw shaft B, the two support seats B are both located in the middle of the cavity.
[0016] A further technical solution is that the welding adjustment assembly includes a ball shell, an extension and contraction cylinder C, a locking bolt, a ball and an extension and contraction cylinder D. The extension and contraction cylinder C is vertically fixed to the top of the support seat B, and a ball shell is fixed to the upper end of the extension and contraction cylinder C. The ball shell is open to one side of the transfer device and is rollingly mounted with a ball, and the extension and contraction cylinder D is fixed on the ball. The welding gun is mounted on the end of the extension and contraction cylinder D, and a locking bolt for locking the ball is also mounted on the ball shell.
[0017] The present invention provides a steel structure welding processing equipment, which has the following beneficial effects: By combining the transfer device with the suction and placement component, the suction and placement component can absorb the workpiece to be welded on the transfer device, and as the transfer device moves, the absorbed workpiece to be welded is placed on another workpiece to be welded at a certain angle. The transfer device can ensure the stable transportation of the workpiece to be welded, thereby achieving accurate welding placement of the two workpieces to be welded.
[0018] Then, the position of the welding gun is controlled and adjusted through the welding adjustment component as needed, and the driving movement mode of the welding gun by the mobile control component is selected as needed, that is, the same direction movement or reverse movement is flexibly selected according to the needs of welding, so that the two welding guns can perform synchronous welding operations or reverse staggered welding operations on both sides of the connection of the two parts to be welded, which is widely used.
[0019] In summary, the present invention can achieve accurate placement of the workpieces to be welded and efficient, high-quality synchronous or staggered welding operations through component transportation and positioning as well as flexible adjustment of the welding gun position and movement mode, thereby improving the efficiency and adaptability of welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the three-dimensional structure of a steel structure welding processing equipment provided by an embodiment of the present invention; Figure 2 for Figure 1 Another structural diagram of the middle extension and contraction cylinder B from another perspective; Figure 3 for Figure 1 A schematic diagram of the enlarged structure of part A; Figure 4 A schematic cross-sectional view of the right side of a base in a steel structure welding processing device provided by an embodiment of the present invention; Figure 5 for Figure 4 A schematic diagram of the enlarged structure of part B; Figure 6 for Figure 4 A schematic diagram of the enlarged structure of the middle C part; Figure 7 A schematic diagram of the front cross-sectional structure of the support base B part in the steel structure welding processing equipment provided by an embodiment of the present invention (the abutment block is in contact with the screw shaft B); Figure 8 for Figure 7 Schematic diagram of the structure in which the middle fixing block abuts against the transmission belt A.
[0021] In the figure: 1-screw shaft A, 2-extension and contraction cylinder A, 3-vertical stabilizing rod, 4-support seat A, 5-base, 6-power motor A, 7-mounting slot, 8-cross frame, 9-extension and contraction cylinder B, 10-weld parts, 11-transfer device, 12-positioning bar, 13-control frame, 14-control panel, 15-cavity, 16-movable port, 17-rolling ball shell, 18-extension and contraction cylinder C, 19-support seat B, 20-side support plate, 21-connecting rod, 22-diagonal support rod, 23-vacuum device, 24-adsorption plate, 25-vacuum suction cup, 26-guide rail A, 27-locking bolt, 28-roller ball, 29-extension and retraction cylinder D, 30-welding gun, 31-screw shaft B, 32-transmission belt A, 33-extension and retraction cylinder E, 34-end seat, 35-power motor B, 36-transmission belt disc A, 37-power motor C, 38-power motor bracket, 39-transmission belt disc B, 40-transmission belt B, 41-slide groove, 42-rope hole, 43-rod hole, 44-movable cavity A, 45-toggle rod, 46-movable cavity B, 47-fixing block, 48-fixing groove, 49-thread groove, 50-movable cavity C. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0023] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0024] like Figure 1-Figure 4 As shown, a steel structure welding processing equipment provided by an embodiment of the present invention includes a base 5 and a welding gun 30, and also includes: A transfer device 11 passes through the upper side of the base 5, and the transfer device 11 is used to position and step-by-step transport the workpiece 10 to be welded; A suction and placement component is installed on the left side of the base 5, and the suction and placement component is used to suck the workpiece 10 to be welded on the transfer device 11, and as the transfer device 11 moves, the sucked workpiece 10 to be welded is placed on another workpiece 10 to be welded at a certain angle; A mobile control component is installed inside the right side of the base 5. Two welding adjustment components are installed on the mobile control component. The two welding adjustment components are respectively located on both sides of the transfer device 11, and the mobile control component is used to drive the two welding adjustment components to move in the same direction or in the opposite direction. A welding gun 30 is installed at the output end of each of the two welding adjustment components, and the welding adjustment components are used to control and adjust the position of the welding gun 30; the two welding guns 30 are driven and moved by the mobile control component to perform welding operations on both sides of the connection of the two welded parts 10.
[0025] In the embodiment of the present invention, the transfer device 11 is equipped with a suction and placement component, and the suction and placement component can absorb the workpiece 10 to be welded on the transfer device 11, and as the transfer device 11 moves, the absorbed workpiece 10 to be welded is placed on another workpiece 10 to be welded at a certain angle. The transfer device 11 can ensure the stable transportation of the workpiece 10 to be welded, thereby realizing the accurate welding and placement of the two workpieces 10 to be welded. Then, the position of the welding gun 30 is controlled and adjusted by the welding adjustment component as needed, and the driving and moving mode of the moving control component for the welding gun 30 is selected as needed, that is, the same direction movement or reverse movement is flexibly selected according to the needs of welding, so that the two welding guns 30 perform synchronous welding operations or reverse staggered welding operations on both sides of the connection of the two workpieces 10 to be welded, which is widely used.
[0026] like Figure 1 As shown, as a preferred embodiment of the present invention, there is no limitation on the transfer device 11 , and it only needs to be able to stably convey the workpiece 10 in a step-by-step manner.
[0027] The positioning function of the transfer device 11 is mainly for positioning the workpiece 10 to be welded. Specifically: a plurality of positioning bars 12 for positioning the workpiece 10 to be welded can be detachably installed on the transfer device 11. The workpiece 10 to be welded is placed in a space surrounded by the plurality of positioning bars 12 to achieve positioning. The position of the positioning bar 12 can be flexibly adjusted according to the shape, size, etc. of the workpiece 10 to be welded. The side of the positioning bar 12 close to the workpiece 10 to be welded is tilted downward, which is beneficial to the rapid placement and positioning of the workpiece 10 to be welded and improves efficiency.
[0028] Understandably, Figure 1 The two welded parts 10 to be welded shown in the figure have the same structure. According to the welding requirements, two welded parts 10 with different shapes can be alternately transported by the transfer device 11, and the positioning strips 12 can be adaptively staggered and adjusted. This can also meet the welding requirements and will not be elaborated on.
[0029] like Figure 1 and Figure 2 As shown, as a preferred embodiment of the present invention, the suction placement assembly includes a screw shaft A1, an extension and contraction cylinder A2, a support seat A4, a power motor A6, a cross frame 8, an extension and contraction cylinder B9, a vacuum device 23, an adsorption plate 24 and a vacuum suction cup 25. A mounting groove 7 is provided on the left side of the base 5, and a screw shaft A1 is rotatably provided in the mounting groove 7. A power motor A6 connected to the screw shaft A1 is fixed to the left end of the base 5. A support seat A4 is also slidably provided in the mounting groove 7, and the support seat A4 is also threadedly connected to the screw shaft A1. The support seat A 4 is vertically fixed with an extension and contraction cylinder A2, a cross frame 8 is fixed on the upper end of the extension and contraction cylinder A2, an adsorption plate 24 is hingedly connected to one end of the cross frame 8 close to the transfer device 11, a plurality of vacuum suction cups 25 are evenly distributed and installed on the side of the adsorption plate 24 close to the transfer device 11, a vacuum device 23 for simultaneously evacuating the plurality of vacuum suction cups 25 is installed on the side of the adsorption plate 24 away from the transfer device 11; an extension and contraction cylinder B9 is also installed between the adsorption plate 24 and the cross frame 8, and the extension and contraction cylinder B9 is used to control and adjust the angle of the adsorption plate 24 relative to the cross frame 8.
[0030] Preferably, in order to ensure the stability of the movement of the support seat A4, guide rails B are fixed on both sides of the mounting groove 7, and the support seat A4 is slidably connected to the two guide rails B.
[0031] Preferably, in order to improve the stability of the cross frame 8 , a vertical stabilizing rod 3 is vertically fixed on the support seat A4 , and the vertical stabilizing rod 3 is also slidably connected to the cross frame 8 .
[0032] Preferably, the installation method of the stretching and contracting cylinder B9 is as follows: a side support plate 20 is fixed on each side of the cross frame 8, and a stretching and contracting cylinder B9 is fixed on each of the two side support plates 20. The stretching and contracting cylinder B9 adopts an arc-shaped structure, and the center of the stretching and contracting cylinder B9 is located on the axis of the hinge shaft between the adsorption plate 24 and the cross frame 8. The end of the stretching and contracting cylinder B9 away from the side support plate 20 is fixedly connected to the adsorption plate 24, and the two stretching and contracting cylinders B9 can be used to stably control the load-bearing and angle adjustment of the adsorption plate 24; a connecting rod 21 is also fixed between the cylinder bodies of the two stretching and contracting cylinders B9, and a diagonal support rod 22 is also fixed to the middle part of the connecting rod 21, and the other end of the diagonal support rod 22 is fixed to the cross frame 8, thereby further improving the stability of the stretching and contracting cylinder B9.
[0033] In specific applications, the screw shaft A1 is driven to rotate by the power motor A6 to adjust the position of the support seat A4, thereby changing the lateral position of the adsorption plate 24 relative to the conveying device 11; the longitudinal distance of the adsorption plate 24 relative to the conveying device 11 can be controlled by the extension and contraction cylinder A2; the angle of the adsorption plate 24 can be controlled by the extension and contraction cylinder B9, thereby satisfying the vacuum suction cup 25 to absorb the workpiece 10 to be welded and place it at a certain angle, which is flexible and convenient.
[0034] like Figure 4-Figure 8As shown, as a preferred embodiment of the present invention, the mobile control component includes a support seat B19, a screw shaft B31, a transmission belt A32, an extension and contraction cylinder E33, an end seat 34, a power motor B35, a transmission belt disk A36, a power motor C37, a transmission belt disk B39, a transmission belt B40, a toggle rod 45 and a fixing block 47. A cavity 15 is opened inside the right side of the base 5, and a support seat B19 is slidably provided on both sides of the cavity 15. Two welding adjustment components are respectively installed and fixed On two support seats B19; a transmission belt disk A36 is rotatably installed at the four corners of the cavity 15, and a transmission belt A32 is wound around the outer side of the four transmission belt disks A36, and the transmission belt A32 also passes through the two support seats B19. A power motor B35 connected to one of the transmission belt disks A36 is also fixed on the inner side of the cavity 15; a screw shaft B31 is also provided on both sides of the cavity 15, and the two screw shafts B31 pass through the two support seats B19 respectively. The two ends of the shaft B31 are rotatably mounted with end seats 34, which are fixedly connected to the inner bottom of the cavity 15. A transmission belt disk B39 is also fixed to one end of the screw shaft B31, and a transmission belt B40 is wound between the two transmission belt disks B39. A power motor C37 is also fixed to the inner side of the cavity 15 through a power motor bracket 38, and the output end of the power motor C37 is transmission-connected to one of the screw shafts B31; an extension and contraction cylinder E33 is also horizontally fixed to the side close to the two support seats B19, and the extension and contraction cylinder E33 is fixed to the inner side of the cavity 15. A toggle rod 45 is fixed to the end of the telescopic core shaft of the extension and contraction cylinder E33, and a fixing block 47 is fixed on the toggle rod 45. The fixing block 47 is located between the screw shaft B31 and the transmission belt A32; when the extension and contraction cylinder E33 controls one end of the fixing block 47 to be fixed in contact with the transmission belt A32, the other end of the fixing block 47 is separated from the screw shaft B31; when the extension and contraction cylinder E33 controls one end of the fixing block 47 to be separated from the transmission belt A32, the other end of the fixing block 47 is threadedly connected to the screw shaft B31.
[0035] Preferably, guide rails A26 are fixed on the inner walls on both sides of the cavity 15, and a sliding groove 41 slidably connected to the guide rail A26 is provided on the side away from the two support seats B19, and the sliding groove 41 is T-shaped to ensure the stability and reliability of the sliding connection between the support seat B19 and the guide rail A26; movable openings 16 for the movement of the welding adjustment assembly are also provided on the top of the base 5 on both sides of the conveying device 11, and the movable openings 16 are connected to the cavity 15, and the welding adjustment assembly can be adaptively moved through the movable openings 16 to perform welding operations.
[0036] Preferably, the contact surface between the transmission belt A32 and the transmission belt pulley A36 can be made of anti-slip material; the power motor B35 can be embedded and fixed in the inner bottom of the cavity 15 to ensure the stability of the installation; the contact surface between the transmission belt B40 and the transmission belt pulley B39 can also be made of anti-slip material.
[0037] Preferably, Figure 7-Figure 8 As shown, the support seat B19 is respectively provided with a rope hole 42 and a rod hole 43 for the transmission belt A32 and the screw shaft B31 to pass through, the inner side of the support seat B19 is provided with an active cavity C50 for the movement of the fixing block 47, the top of the active cavity C50 is provided with an active cavity B46 for the movement of the toggle rod 45, and one side of the active cavity C50 is also provided with an active cavity A44 for the movement of the telescopic core shaft of the extension and contraction cylinder E33, and the active cavity B46 is respectively connected with the active cavity C50 and the active cavity A44; one end of the fixing block 47 is provided with an arc-shaped fixing groove 48 that matches the surface of the transmission belt A32, and the surface of the fixing groove 48 is provided with an anti-slip layer (not shown) to improve the reliability of the fixing transmission belt A32; the other end of the fixing block 47 is provided with an arc-shaped threaded groove 49 that matches the surface of the screw shaft B31, so that the fixing block 47 can achieve the function of connection switching, and stable transmission control can be performed through the extension and contraction cylinder E33.
[0038] Preferably, in order to ensure the reliability of operation, when the fixing block 47 switches the connection state with the transmission belt A32 and the screw shaft B31, the two support seats B19 are both located in the middle position of the cavity 15, so that it is convenient to drive the transmission belt A32 to move through the power motor B35, so that the two support seats B19 move in opposite directions, or it is convenient to drive the screw shaft B31 to rotate through the power motor C37, thereby utilizing the transmission of the transmission belt disk B39 and the transmission belt B40 to make the two support seats B19 move in the same direction.
[0039] In specific applications, when the reinforcing block 47 is in contact with the transmission belt A32, the reinforcing block 47 is separated from the screw shaft B31 (i.e., not threadedly connected), and the support seat B19 can move in the opposite direction driven by the transmission belt A32 through the stable guidance of the guide rail A26; when the reinforcing block 47 is separated from the transmission belt A32, the reinforcing block 47 is threadedly connected to the screw shaft B31, and the support seat B19 can move in the same direction driven by the screw shaft B31 through the stable guidance of the guide rail A26. The overall structure is stable and reliable, and the switching is convenient to meet the welding requirements of different modes.
[0040] like Figure 1 and Figure 3As shown, as a preferred embodiment of the present invention, the welding adjustment assembly includes a ball shell 17, an extension and contraction cylinder C18, a locking bolt 27, a ball 28 and an extension and contraction cylinder D29. The extension and contraction cylinder C18 is vertically fixed to the top of the support seat B19, and the upper end of the extension and contraction cylinder C18 is fixed with the ball shell 17. The ball shell 17 opens to one side of the transfer device 11 and is rollingly mounted with the ball 28, and the extension and contraction cylinder D29 is fixed on the ball 28. The welding gun 30 is installed at the end of the extension and contraction cylinder D29, and the ball shell 17 is also installed with a locking bolt 27 for locking and fixing the ball 28.
[0041] In specific applications, the initial height of the welding gun 30 can be adjusted by extending and retracting the cylinder C18, and then the extending and retracting cylinder D29 is rotated according to loosening the locking bolt 27, and the extending and retracting cylinder D29 is coordinated to make the welding gun 30 cooperate with the welding point to meet the needs of flexible adjustment of welding, thereby coordinating the movement of the support seat B19 to achieve reliable welding of the connection between the two parts 10 to be welded.
[0042] like Figure 1 As shown, as a preferred embodiment of the present invention, the control of each component can be carried out by using a control panel 14 disclosed in the prior art. The control panel 14 is mounted and fixed on a control frame 13, and the control frame 13 is mounted and fixed on a base 5. The model and circuit connection of each component are not specifically limited and can be flexibly set in actual application.
[0043] The circuits, electronic components and modules involved are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.
[0044] The above embodiment of the present invention provides a steel structure welding processing equipment, and the working principle is as follows: The transfer device 11 passes through the upper side of the base 5 to position and step-by-step transport the workpiece 10. A plurality of adjustable positioning bars 12 are installed on the transfer device 11 to adjust the position of the workpiece 10 according to its shape and size to ensure that the workpiece 10 is placed stably.
[0045] The suction and placement assembly is located on the left side of the base 5. It can suck the workpiece 10 to be welded on the transfer device 11, and place the workpiece 10 to be welded on another workpiece 10 to be welded at a set angle as the transfer device 11 moves. This process is completed by the power motor A6, the screw shaft A1, the extension and contraction cylinder A2 and the extension and contraction cylinder B9, etc., to ensure the accurate placement of the workpiece 10 to be welded.
[0046] The welding adjustment assembly is installed on the support seat B19, and the position of the welding gun 30 is flexibly adjusted by extending and retracting the cylinder C18, the ball shell 17, the locking bolt 27, the ball 28 and the extending and retracting cylinder D29, so that the welding gun 30 can be accurately aligned with the connection of the workpiece 10 to be welded.
[0047] The mobile control component is located inside the right side of the base 5, and includes a screw shaft B31, a transmission belt A32, an extension and retraction cylinder E33, etc. It can drive the two welding adjustment components to move in the same direction or in the opposite direction to meet different welding requirements (such as synchronous welding operations or staggered welding operations).
[0048] In summary, the steel structure welding processing equipment realizes the stable transportation, positioning, and efficient and high-quality welding operation of the workpiece 10 to be welded, thereby improving the efficiency and adaptability of welding.
[0049] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0050] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.
Claims
1. A steel structure welding processing equipment, comprising a base (5) and a welding gun (30), characterized in that: Also includes: A transfer device (11) passes through the upper side of the base (5), and the transfer device (11) is used to position and step-by-step transport the workpiece (10) to be welded; A suction and placement component is installed on the left side of the base (5), and the suction and placement component is used to suck the workpiece to be welded (10) on the transfer device (11), and as the transfer device (11) moves, the sucked workpiece to be welded (10) is placed at a certain angle on another workpiece to be welded (10); A mobile control component is installed inside the right side of the base (5), two welding adjustment components are installed on the mobile control component, the two welding adjustment components are respectively located on both sides of the transfer device (11), and the mobile control component is used to drive the two welding adjustment components to move in the same direction or in the opposite direction; A welding gun (30) is respectively installed at the output end of the two welding adjustment components, and the welding adjustment components are used to control and adjust the position of the welding gun (30); the two welding guns (30) are driven to move by the movement control component to respectively perform welding operations on both sides of the connection of the two parts to be welded (10).
2. The steel structure welding processing equipment according to claim 1 is characterized in that: The transfer device (11) is detachably provided with a plurality of positioning bars (12) for positioning the workpiece to be welded (10), and the workpiece to be welded (10) is placed in a space surrounded by the plurality of positioning bars (12); A side surface of the positioning strip (12) close to the workpiece (10) to be welded is arranged to be tilted downward.
3. The steel structure welding processing equipment according to claim 1, characterized in that: The suction placement assembly comprises a screw shaft A (1), an extension and retraction cylinder A (2), a support seat A (4), a power motor A (6), a cross frame (8), an extension and retraction cylinder B (9), a vacuum device (23), an adsorption plate (24) and a vacuum suction cup (25); The left side of the base (5) is provided with a mounting groove (7), a screw shaft A (1) is rotatably arranged in the mounting groove (7), and a power motor A (6) drivingly connected to the screw shaft A (1) is fixed at the left end of the base (5); A support seat A (4) is also slidably provided in the installation groove (7), and the support seat A (4) is also threadedly connected to the screw shaft A (1). An extension and contraction cylinder A (2) is vertically fixed to the top of the support seat A (4), and a cross frame (8) is fixed to the upper end of the extension and contraction cylinder A (2). An adsorption plate (24) is hingedly connected to one end of the cross frame (8) close to the transfer device (11). A plurality of vacuum suction cups (25) are evenly distributed and installed on one side of the adsorption plate (24) close to the transfer device (11), and a vacuum device (23) for simultaneously evacuating a plurality of the vacuum suction cups (25) is installed on one side of the adsorption plate (24) away from the transfer device (11); An extension and contraction cylinder B (9) is also installed between the adsorption plate (24) and the cross frame (8), and the extension and contraction cylinder B (9) is used to control and adjust the angle of the adsorption plate (24) relative to the cross frame (8).
4. The steel structure welding processing equipment according to claim 3 is characterized in that: Guide rails B are also fixed on both sides of the installation groove (7), and the support seat A (4) is slidably connected to the two guide rails B; A vertical stabilizing rod (3) is also vertically fixed on the support seat A (4), and the vertical stabilizing rod (3) is also slidably connected to the cross frame (8).
5. The steel structure welding processing equipment according to claim 3, characterized in that: A side support plate (20) is fixed to each side of the cross frame (8), and an extension and contraction cylinder B (9) is fixed to each of the two side support plates (20). The extension and contraction cylinder B (9) has an arc-shaped structure, and the center of the extension and contraction cylinder B (9) is located on the axis of the hinge shaft between the adsorption plate (24) and the cross frame (8). The end of the extension and contraction cylinder B (9) away from the side support plate (20) is fixedly connected to the adsorption plate (24); A connecting rod (21) is fixed between the cylinder bodies of the two extension and contraction cylinders B (9), and a diagonal support rod (22) is fixed to the middle of the connecting rod (21), and the other end of the diagonal support rod (22) is fixed to the cross frame (8).
6. The steel structure welding processing equipment according to any one of claims 1 to 5, characterized in that: The movement control assembly comprises a support base B (19), a screw shaft B (31), a transmission belt A (32), an extension and contraction cylinder E (33), an end base (34), a power motor B (35), a transmission belt reel A (36), a power motor C (37), a transmission belt reel B (39), a transmission belt B (40), a toggle rod (45) and a fixing block (47); A cavity (15) is provided inside the right side of the base (5), a support seat B (19) is slidably provided on both sides of the cavity (15), and two welding adjustment assemblies are respectively mounted and fixed on the two support seats B (19); A transmission belt reel A (36) is rotatably mounted at each of the four corners of the cavity (15); a transmission belt A (32) is wound around the outer sides of the four transmission belt reels A (36); the transmission belt A (32) also passes through two support seats B (19); and a power motor B (35) is fixed to the inner side of the cavity (15) and is transmission-connected to one of the transmission belt reels A (36); A screw shaft B (31) is also provided on both sides of the cavity (15), and the two screw shafts B (31) pass through two support seats B (19) respectively. End seats (34) are rotatably mounted at both ends of the screw shaft B (31), and the end seats (34) are fixedly connected to the inner bottom of the cavity (15). A transmission belt disk B (39) is also fixed to one end of the screw shaft B (31), and a transmission belt B (40) is wound between the two transmission belt disks B (39). A power motor C (37) is also fixed to the inner side of the cavity (15) through a power motor bracket (38), and the output end of the power motor C (37) is transmission-connected to one of the screw shafts B (31); An extension and contraction cylinder E (33) is also horizontally fixed on one side of the two support seats B (19) that are close to each other, a toggle rod (45) is fixed to the end of the telescopic core shaft of the extension and contraction cylinder E (33), a retaining block (47) is fixed on the toggle rod (45), and the retaining block (47) is located between the screw shaft B (31) and the transmission belt A (32); When the extension and contraction cylinder E (33) controls one end of the fixing block (47) to abut and fix with the transmission belt A (32), the other end of the fixing block (47) is separated from the screw shaft B (31); When the extension and retraction cylinder E (33) controls one end of the retaining block (47) to separate from the transmission belt A (32), the other end of the retaining block (47) is threadedly connected to the screw shaft B (31).
7. The steel structure welding processing equipment according to claim 6, characterized in that: Guide rails A (26) are fixed on both inner walls of the cavity (15), and a slide groove (41) slidably connected to the guide rails A (26) is provided on the side away from the two support seats B (19), and the slide groove (41) is T-shaped; Both sides of the transfer device (11) are provided with movable openings (16) at the top of the base (5) for the movement of the welding adjustment assembly, and the movable openings (16) are connected to the cavity (15).
8. The steel structure welding processing equipment according to claim 6, characterized in that: The support base B (19) is provided with a rope hole (42) and a rod hole (43) for the transmission belt A (32) and the screw shaft B (31) to pass through, respectively; An active cavity C (50) for movement of the supporting block (47) is formed on the inner side of the supporting seat B (19); an active cavity B (46) for movement of the toggle rod (45) is formed on the top of the active cavity C (50); an active cavity A (44) for movement of the telescopic core shaft of the extension and contraction cylinder E (33) is formed on one side of the active cavity C (50); and the active cavity B (46) is communicated with the active cavity C (50) and the active cavity A (44) respectively; One end of the fixing block (47) is provided with an arc-shaped fixing groove (48) matching with the surface of the transmission belt A (32), and the surface of the fixing groove (48) is provided with an anti-slip layer; The other end of the retaining block (47) is provided with an arc-shaped thread groove (49) that matches the surface of the screw shaft B (31).
9. The steel structure welding processing equipment according to claim 8, characterized in that: When the fixing block (47) switches the connection state with the transmission belt A (32) and the screw shaft B (31), the two support seats B (19) are both located in the middle of the cavity (15).
10. The steel structure welding processing equipment according to claim 6, characterized in that: The welding adjustment assembly comprises a rolling ball housing (17), an extension and contraction cylinder C (18), a locking bolt (27), a rolling ball (28) and an extension and contraction cylinder D (29); The stretching and contracting cylinder C (18) is vertically fixed to the top of the support base B (19), a ball shell (17) is fixed to the upper end of the stretching and contracting cylinder C (18), the ball shell (17) is open to one side of the transfer device (11) and a ball (28) is rotatably mounted thereon, a stretching and contracting cylinder D (29) is fixed on the ball (28), and a welding gun (30) is mounted on the end of the stretching and contracting cylinder D (29); The rolling ball housing (17) is also provided with a locking bolt (27) for locking and fixing the rolling ball (28).
Citation Information
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