Host machine of parallel sealing and welding machine

By designing a parallel welding machine main machine using machine vision assisted positioning materials, the problem that the existing welding machine technical indicators do not meet the prescribed standards are solved, and an efficient and accurate welding process is achieved, and market competitiveness is improved.

CN119870849APending Publication Date: 2025-04-25BEIJING INFORMATION SCI & TECH UNIV
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Patent Information

Application Number
CN202510146352.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing semiconductor packaging industry has high requirements for the packaging accuracy and efficiency of sealing and welding machines, but the domestic sealing and welding machines technical indicators do not meet the prescribed standards, resulting in a decrease in market competitiveness.

Method used

A parallel welding machine main machine is designed, using machine vision auxiliary positioning materials, including workbench, support frame, roller welding parts, base pallet parts, cover pallet parts, cover plate transfer parts, upward visual parts and overlook visual parts, realizing the automatic loading, pre-welding and sealing functions of multiple types of cover plates.

Benefits of technology

It improves the sealing and welding quality of components, has simple structure, low maintenance cost, accurate moving position, fast load transfer speed and high alignment accuracy, effectively suppresses the offset of the cover plate and improves welding efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a parallel sealing and welding machine host, and relates to the technical field of semiconductor packaging. Comprising a workbench, a supporting frame, a roller welding component, a base tray component, a cover plate tray component, a cover plate transferring component, a look-up visual component and an overhead visual component. The supporting frame is installed on one side of the workbench, and the roller welding component and the cover plate transferring component are installed at the two ends of the supporting frame respectively. The base tray component is installed on the workbench and located below the roller welding component. The cover plate tray component is installed on the workbench and located below the cover plate transferring component. The look-up visual component is mounted on the workbench and located on one side of the cover plate tray component; the aerial view visual component is installed on the supporting frame and located on one side of the roller welding component. Machine vision is adopted for assisting in material positioning, and the welding efficiency and the welding precision are greatly improved.
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Description

Technical Field

[0001] The invention relates to the technical field of semiconductor packaging, in particular to a parallel sealing and welding machine host. Background Art

[0002] At present, the semiconductor packaging industry has higher and higher requirements for device packaging accuracy and packaging efficiency, so the demand for high-efficiency and high-precision sealing and welding machines is increasing. In the past, all such equipment was imported, and equipment users were in a passive position in terms of price, service, and technology, resulting in high procurement and operating costs, which greatly reduced market competitiveness. At present, the technical indicators of domestic sealing and welding machines do not meet the specified standards.

[0003] Therefore, how to provide a parallel sealing and welding machine host has become a technical problem that technicians in this field urgently need to solve. Summary of the invention

[0004] In order to solve at least one technical problem in the background technology, the present invention provides a parallel sealing and welding machine host, which adopts machine vision to assist in positioning materials, thereby greatly improving welding efficiency and welding accuracy.

[0005] To achieve the above-mentioned purpose, the present invention provides a parallel sealing and welding machine host, comprising: a workbench, a support frame, a roller welding component, a base tray component, a cover tray component, a cover transfer component, an upward visual component and a downward visual component;

[0006] The support frame is installed on one side of the workbench, and the roller welding component and the cover plate transferring component are respectively installed at two ends of the support frame; the base tray component is installed on the workbench and is located below the roller welding component; the cover plate tray component is installed on the workbench and is located below the cover plate transferring component; the upward-looking visual component is installed on the workbench and is located on one side of the cover plate tray component; the downward-looking visual component is installed on the support frame and is located on one side of the roller welding component.

[0007] Furthermore, the roller welding component includes a left welding component, a right welding component, a first left-right movable guide rail, a bidirectional lead screw, a first servo motor, a first up-and-down movable module and a second servo motor; the first up-and-down movable module is fixed on a support frame, the first left-and-right movable guide rail is vertically slidably arranged on the first up-and-down movable module, the output end of the second servo motor is transmission-connected to the first up-and-down movable module, and is used to drive the first left-and-right movable guide rail to slide up and down; the left welding component and the right welding component are both slidably arranged on the first left-and-right movable guide rail, the first servo motor is installed on one side of the first left-and-right movable guide rail, and the output end is connected to the bidirectional lead screw, the bidirectional lead screw passes through the right welding component and the left welding component in sequence, and the bidirectional threads of the bidirectional lead screw are respectively adapted to the left welding component and the right welding component.

[0008] Furthermore, the left welding assembly has the same structure as the right welding assembly, including a slider, an up and down movable guide rail, a welding head fixing plate and a welding head. The slider is slidably set on the first left and right movable guide rails and cooperates with the bidirectional lead screw thread. The up and down movable guide rails are installed on the slider, and the welding head fixing plate is slidably set on the up and down movable guide rails. The bottom end of the welding head fixing plate is installed with a welding head, and the top end is detachably provided with a plurality of counterweights.

[0009] Furthermore, the base tray component includes a base tray, a direct-drive torque motor, a first front-and-rear moving module, a third servo motor, a first left-and-right moving module, a fourth servo motor, a turntable drive module, a fifth servo motor and a rotary alignment platform; the fifth servo motor is fixedly mounted on the workbench, the rotary alignment platform is rotatably arranged on the workbench, and the output end of the fifth servo motor is transmission-connected to the rotary alignment platform through the turntable drive module; the first left-and-right moving module is mounted on the rotary alignment platform, and the output end of the fourth servo motor is transmission-connected to the first front-and-rear moving module through the first left-and-right moving module; the output end of the third servo motor is transmission-connected to the direct-drive torque motor through the first front-and-rear moving module, and the output end of the direct-drive torque motor is connected to the base tray.

[0010] Furthermore, the cover plate transferring component includes a suction nozzle, a pneumatic rotary joint, a sixth servo motor, a second up and down moving module, a seventh servo motor, a second front and back moving module, an eighth servo motor, a second left and right moving module, a ninth servo motor and a second left and right moving guide rail; the second left and right moving guide rail and the second left and right moving module are both installed on the support frame, the output end of the ninth servo motor is transmission connected with the second front and back moving module through the second left and right moving module, the second front and back moving module is slidably set on the second left and right moving guide rails, the output end of the eighth servo motor is transmission connected with the second up and down moving module through the second front and back moving module, the output end of the seventh servo motor is transmission connected with the sixth servo motor through the second up and down moving module, the output end of the sixth servo motor is connected to the pneumatic rotary joint, and the suction nozzle is installed at the bottom of the pneumatic rotary joint.

[0011] Further, the cover plate tray component includes a mounting frame, an up-and-down moving synchronous belt, a tenth servo motor, a third left-and-right moving module, an eleventh servo motor, a fixed cover plate tray and a clip-type cover plate tray; the mounting frame is fixedly mounted on a workbench, and the fixed cover plate tray is mounted on the top of the mounting frame; the eleventh servo motor is mounted on the mounting frame, and the output end is connected to the connecting plate through the third left-and-right moving module, the tenth servo motor is fixed on the connecting plate, the output end of the tenth servo motor is installed with a first pulley, a second pulley is installed directly above the first pulley, the first pulley is connected to the second pulley through an up-and-down moving synchronous belt, a first connecting piece of a guide rail slider is installed on the up-and-down moving synchronous belt, the other end of the first connecting piece of the guide rail slider is connected to an upper and lower guide rail slider, and the upper and lower guide rail sliders are connected to the clip-type cover plate tray through a second connecting piece. .

[0012] Furthermore, the bird's-eye view visual component includes a bird's-eye view camera, a camera alignment slide, a camera slide rail and a first up-and-down movable plate; the camera alignment slide is installed on the support frame, the camera slide rail is installed on the camera alignment slide, the first up-and-down movable plate is slidably set on the camera slide rail, and the bird's-eye view camera is fixedly installed on the first up-and-down movable plate.

[0013] Furthermore, the upward-looking visual component includes an upward-looking camera, a rotating slide, a twelfth servo motor and a second vertically movable connecting plate; the rotating slide is installed on the workbench, the output end of the twelfth servo motor is connected to the second vertically movable connecting plate through the rotating slide, and the upward-looking camera is slidably set on the second vertically movable connecting plate.

[0014] The beneficial effects of the present invention are:

[0015] The present invention effectively realizes the functions of automatic loading, pre-welding and sealing of various types of cover plates, and improves the sealing quality of components; it has a simple structure and low maintenance cost; it has accurate moving position, fast transfer speed and high positioning accuracy, and effectively suppresses the deviation of the cover plate. It uses machine vision to assist in positioning materials, which greatly improves welding efficiency and welding accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 It is a structural schematic diagram of the roller welding component of the present invention;

[0018] Figure 3 It is a structural schematic diagram of the base tray component of the present invention;

[0019] Figure 4 It is a structural schematic diagram of the cover plate transfer component of the present invention;

[0020] Figure 5 It is a structural schematic diagram of the cover plate tray component of the present invention;

[0021] Figure 6 This is a schematic diagram of the structure of the visual component of the present invention when looking down;

[0022] Figure 7 It is a structural schematic diagram of the visual component of the present invention.

[0023] Among them, in the figure: 1-workbench; 2-support frame; 3-roller welding component; 4-base tray component; 5-cover tray component; 6-cover transfer component; 7-looking up visual component; 8-looking down visual component; 31-first left and right moving guide rail; 32-bidirectional lead screw; 33-first servo motor; 34-first up and down moving module; 35-second servo motor; 36-slider; 37-up and down moving guide rail; 38-welding head fixing plate; 39-welding head; 310-counterweight; 41-base tray; 42-direct drive torque motor; 43-first front and back moving module; 44-third servo motor; 45-first left and right moving module; 46-fourth servo motor; 47-turntable drive module; 48-fifth servo motor; 49-rotating alignment platform; 51-mounting frame; 52-up and down moving synchronous belt; 53-the tenth servo motor; 54-the third left and right moving module; 55-the eleventh servo motor; 56-fixed cover tray 56; 57-clip cover tray; 61-suction nozzle; 62-pneumatic rotary joint; 63-sixth servo motor; 64-second up and down moving module; 65-seventh servo motor; 66-second front and back moving module; 67-eighth servo motor; 68-second left and right moving module; 69-ninth servo motor; 610-second left and right moving guide rail; 71-looking up camera; 72-rotating slide; 73-twelfth servo motor; 74-second up and down moving connecting plate; 81-looking down camera; 82-camera alignment slide; 83-camera slide rail; 84-first up and down moving connecting plate. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0026] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0027] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0028] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0029] To achieve the above purpose, Figure 1-7 As shown, the present invention provides a parallel sealing machine host, comprising: a workbench 1, a support frame 2, a roller welding component 3, a base tray component 4, a cover tray component 5, a cover transfer component 6, an upward visual component 7 and a downward visual component 8;

[0030] The support frame 2 is installed on one side of the workbench 1, and the roller welding component 3 and the cover plate transferring component 6 are respectively installed at two ends of the support frame 2; the base tray component 4 is installed on the workbench 1 and is located below the roller welding component 3; the cover plate tray component 5 is installed on the workbench 1 and is located below the cover plate transferring component 6; the upward-looking visual component 7 is installed on the workbench 1 and is located on one side of the cover plate tray component 5; the downward-looking visual component 8 is installed on the support frame 2 and is located on one side of the roller welding component 3.

[0031] The roller welding component 3 includes a left welding component, a right welding component, a first left-right movable guide rail 31, a bidirectional lead screw 32, a first servo motor 33, a first up-and-down movable module 34 and a second servo motor 35; the first up-and-down movable module 34 is fixed on the support frame 2, the first left-and-right movable guide rail 31 is vertically slidably arranged on the first up-and-down movable module 34, the output end of the second servo motor 35 is transmission-connected with the first up-and-down movable module 34, and is used to drive the first left-and-right movable guide rail 31 to slide up and down; the left welding component and the right welding component are both slidably arranged on the first left-and-right movable guide rail 31, the first servo motor 33 is installed on one side of the first left-and-right movable guide rail 31, and the output end is connected to the bidirectional lead screw 32, the bidirectional lead screw 32 passes through the right welding component and the left welding component in sequence, and the bidirectional threads of the bidirectional lead screw 32 are respectively adapted to the left welding component and the right welding component.

[0032] The left welding assembly has the same structure as the right welding assembly, including a slider 36, an up and down movable guide rail 37, a welding head fixing plate 38 and a welding head 39. The slider 36 is slidably set on the first left and right movable guide rail 31 and is threadedly matched with the bidirectional lead screw 32. The up and down movable guide rail 37 is installed on the slider 36. The welding head fixing plate 38 is slidably set on the up and down movable guide rail 37. The bottom end of the welding head fixing plate 38 is installed with a welding head 39, and the top end is detachably provided with a plurality of counterweights 310.

[0033] During welding, the material base is placed in the base tray component, and the material cover is transferred from the cover tray component by the cover transfer component. The welding heads on the left and right sides are respectively installed on the welding head fixing plates on the left and right sides. According to the size of the welding material, the first servo motor drives the welding head on the bidirectional lead screw to move left and right synchronously, thereby accurately realizing the welding of materials of different sizes. The first up and down moving module is driven by the second servo motor to drive the left welding component and the right welding component to move up and down. After welding a material, the entire roller welding component is driven to rise, and the material chassis moves to the next material station. At this time, the cover transfer component transfers the cover to the new material base. After the visual mechanism checks that the material state is within the allowable error range, the first up and down moving module drives the left welding component and the right welding component to move down to the material welding surface for welding. The counterweight is used to adjust the pressure between the welding head and the material; the bidirectional lead screw is responsible for driving the left and right opening and closing movement, and the first left and right moving guide rail is used to bear the weight of the slider and the parts on it. The first up and down moving guide rail is used to achieve a soft landing between the welding head and the material to ensure that there is no impact and damage to the material. The advantages of roller welding components are high transmission accuracy, accurate moving position and no impact on materials.

[0034] The base tray component 4 includes a base tray 41, a direct-drive torque motor 42, a first front-and-rear moving module 43, a third servo motor 44, a first left-and-right moving module 45, a fourth servo motor 46, a turntable drive module 47, a fifth servo motor 48 and a rotary alignment platform 49; the fifth servo motor 48 is fixedly mounted on the workbench 1, the rotary alignment platform 49 is rotatably arranged on the workbench 1, and the output end of the fifth servo motor 48 is transmission-connected to the rotary alignment platform 49 through the turntable drive module 47; the first left-and-right moving module 45 is mounted on the rotary alignment platform 49, and the output end of the fourth servo motor 46 is transmission-connected to the first front-and-rear moving module 43 through the first left-and-right moving module 45; the output end of the third servo motor 44 is transmission-connected to the direct-drive torque motor 42 through the first front-and-rear moving module 43, and the output end of the direct-drive torque motor 42 is connected to the base tray 41.

[0035] The base tray component is placed under the roller welding component. Its main function is to place the base of the welding material in the base tray. It has two linear motion axes, X, Y and R, and one rotational motion axis around the Z axis. The horizontal left and right movement in the X direction is achieved by the fourth servo motor driving the first left and right movement module, the horizontal forward and backward movement in the Y direction is achieved by the third servo motor driving the first forward and backward movement module, and the R rotation is driven by the fifth servo motor to drive the turntable drive module to achieve left and right movement, thereby driving the rotary alignment platform to rotate around the Z axis, and the direct drive torque motor rotates 90° to achieve welding of square materials in two directions.

[0036] When welding a pair of sides of a rectangular material, the third servo motor drives the first forward and backward moving module to move horizontally. After welding one material, the third servo motor drives the first forward and backward moving module, and the fourth servo motor drives the first left and right moving module to move horizontally to the second material position for welding; when the other set of opposite sides of the rectangular material needs to be welded, the direct drive torque motor rotates 90° to weld in sequence; when the horizontal angle of the material needs to be adjusted, the fifth servo motor drives the turntable drive module to move horizontally left and right, and then drives the rotary alignment platform to rotate and align to adjust the accurate posture of the material to ensure welding accuracy. The advantages of this base tray component are high transmission accuracy, accurate moving position, and high angle alignment accuracy.

[0037] The cover plate transfer component 6 includes a suction nozzle 61, a pneumatic rotary joint 62, a sixth servo motor 63, a second up and down moving module 64, a seventh servo motor 65, a second front and back moving module 66, an eighth servo motor 67, a second left and right moving module 68, a ninth servo motor 69 and a second left and right moving guide rail 610; the second left and right moving guide rail 610 and the second left and right moving module 68 are both installed on the support frame 2, the output end of the ninth servo motor 69 is transmission-connected with the second front and back moving module 66 through the second left and right moving module 68, the second front and back moving module 66 is slidably set on the second left and right moving guide rail 610, the output end of the eighth servo motor 67 is transmission-connected with the second up and down moving module 64 through the second front and back moving module 66, the output end of the seventh servo motor 65 is transmission-connected with the sixth servo motor 63 through the second up and down moving module 64, the output end of the sixth servo motor 63 is connected to the pneumatic rotary joint 62, and the suction nozzle 61 is installed at the bottom end of the pneumatic rotary joint 62.

[0038] The main function of the cover plate transfer component is to accurately transfer the material cover plate from the cover plate tray to the corresponding material base on the base tray. It has three linear motion axes, X, Y, Z and R, and one rotational motion axis around the Z axis. The horizontal left and right movement in the X direction is achieved by the ninth servo motor driving the second left and right moving module, the horizontal forward and backward movement in the Y direction is achieved by the ninth servo motor driving the second forward and backward moving module, the vertical up and down movement in the Z direction is achieved by the eighth servo motor driving the second up and down moving module, and the sixth servo motor drives the pneumatic rotary joint to achieve R rotation.

[0039] First, the ninth servo motor drives the second forward and backward moving module, and the ninth servo motor drives the second left and right moving module to move horizontally above the cover to be moved. Then the eighth servo motor drives the second up and down moving module to move the nozzle down to the cover to be moved. At the same time, the nozzle sucks the cover. The eighth servo motor drives the second up and down moving module to move the nozzle up to the specified height. The cover on the nozzle is placed on the corresponding material base by driving the second forward and backward moving module, the second left and right moving module, and the second up and down moving module. During the transfer process, it passes through the upward visual component, and the upward visual component visually recognizes its posture and gives feedback. If it exceeds the allowable error, the sixth servo motor drives the pneumatic rotary joint to rotate and adjust to a reasonable posture. After the transfer is completed, the roller welding head performs spot welding, and the eighth servo motor drives the second up and down moving module again to move the nozzle up and transfer the next cover. The characteristics of this cover transfer component are accurate moving position, fast transfer speed, and high alignment accuracy.

[0040] The cover tray component 5 includes a mounting frame 51, an up and down moving synchronous belt 52, a tenth servo motor 53, a third left and right moving module 54, an eleventh servo motor 55, a fixed cover tray 56 and a clip-type cover tray 57; the mounting frame 51 is fixedly mounted on the workbench 1, and the fixed cover tray 56 is mounted on the top of the mounting frame 51; the eleventh servo motor 55 is mounted on the mounting frame 51, and the output end is connected to the connecting plate through the third left and right moving module 54, the tenth servo motor 53 is fixed on the connecting plate, the output end of the tenth servo motor 53 is installed with a first pulley, a second pulley is installed directly above the first pulley, the first pulley is connected to the second pulley through the up and down moving synchronous belt 52, and a first connecting member of a guide rail slider is installed on the up and down moving synchronous belt 52, the other end of the first connecting member of the guide rail slider is connected to the upper and lower guide rail sliders, and the upper and lower guide rail sliders are connected to the clip-type cover tray 57 through the second connecting member.

[0041] This component can meet the needs of different working conditions. It can be used alone as a fixed cover tray or a clip cover tray. The clip cover tray has two linear motion axes, X and Z. The horizontal left and right movement in the X direction is achieved by the eleventh servo motor driving the third left and right moving module, and the vertical up and down movement in the Z direction is achieved by the tenth servo motor driving the up and down moving synchronous belt.

[0042] The bird's-eye view component 8 includes a bird's-eye view camera 81, a camera alignment slide 82, a camera slide rail 83 and a first up-and-down movable plate 84; the camera alignment slide 82 is installed on the support frame 2, the camera slide rail 83 is installed on the camera alignment slide 82, the first up-and-down movable plate 84 is slidably set on the camera slide rail 83, and the bird's-eye view camera 81 is fixedly installed on the first up-and-down movable plate 84.

[0043] The bird's-eye view vision component is driven by a manual camera alignment slide. The bird's-eye view camera aligns the material mark origin along the horizontal X and Y directions to capture the posture of the material on the base tray. After the detection is completed, the control system is notified, and the control system controls the base tray component to correct the material position; the first up and down moving plate is used for lifting and lowering movements to adjust the lens object distance.

[0044] The upward-looking visual component 7 includes an upward-looking camera 71, a rotating slide 72, a twelfth servo motor 73 and a second up-and-down moving connecting plate 74; the rotating slide 72 is installed on the workbench 1, and the output end of the twelfth servo motor 73 is connected to the second up-and-down moving connecting plate 74 through the rotating slide 72, and the upward-looking camera 71 is slidably set on the second up-and-down moving connecting plate 74.

[0045] The upward vision mechanism is driven by the twelfth servo motor to rotate the rotary slide to adjust the angle of the upward camera, which is used to shoot the position of the suction nozzle and its cover on the cover transfer mechanism. After the detection is completed, the control system is notified, and the control system controls the pneumatic rotary joint mechanism to correct the suction nozzle position to achieve high-precision automatic roll welding requirements; the second up and down moving plate is used for lifting and lowering movements to adjust the lens object distance.

[0046] The present invention is suitable for packaging crystals and surface acoustic wave devices, optical devices, power devices, sensors and MEMS devices with a size of 2 to 150 mm, and can realize fully automatic packaging from pre-welding to parallel seam welding. Square or round materials can be welded, and the materials can be Kovar, metallized ceramics, stainless steel, etc. The supply method of the cover plate includes fixed tray type or clip type. Welding rate: 0.1-20mm / s, welding pressure: 0.5-2Kg, welding cover plate thickness: 0.08-0.2mm, visual positioning resolution: 4.4μm, visual alignment accuracy: ±0.035mm (25×25mm product size).

[0047] The present invention effectively realizes the functions of automatic loading, pre-welding and sealing of various types of cover plates, and improves the sealing quality of components; it has a simple structure and low maintenance cost; it has accurate moving position, fast transfer speed and high positioning accuracy, and effectively suppresses the deviation of the cover plate. It uses machine vision to assist in positioning materials, which greatly improves welding efficiency and welding accuracy.

[0048] The working process of the present invention is as follows:

[0049] Start the program, the left and right welding heads move to the top-down visual inspection origin position to wait for the cover plate to be transferred, the cover plate transfer component uses the suction nozzle to suck and transfer the material cover plate on the fixed cover plate tray or the clip-type cover plate tray, and stops above the upward visual component for visual posture recognition feedback. The upward visual component and the overhead visual component detect the posture of the cover plate and the base respectively, and notify the control system of the calculated posture deviation. The control system controls the rotary alignment platform and the pneumatic rotary joint to adjust the posture of the material base and the cover plate respectively to meet the welding accuracy requirements. After the suction nozzle places the cover plate on the material base, the welding head moves downward for spot welding. While the welding head is rolling welding the material, the cover plate transfer component returns to suck and transfer the next cover plate.

[0050] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A parallel sealing machine host, characterized in that: include: Workbench, support frame, roller welding parts, base tray parts, cover tray parts, cover transfer parts, upward visual parts and downward visual parts; The support frame is installed on one side of the workbench, and the roller welding component and the cover plate transferring component are respectively installed at two ends of the support frame; the base tray component is installed on the workbench and is located below the roller welding component; the cover plate tray component is installed on the workbench and is located below the cover plate transferring component; the upward-looking visual component is installed on the workbench and is located on one side of the cover plate tray component; the downward-looking visual component is installed on the support frame and is located on one side of the roller welding component.

2. A parallel sealing machine host as claimed in claim 1, characterized in that: The roller welding component includes a left welding component, a right welding component, a first left-right movable guide rail, a bidirectional lead screw, a first servo motor, a first up-and-down movable module and a second servo motor; the first up-and-down movable module is fixed on a support frame, the first left-and-right movable guide rail is vertically slidably arranged on the first up-and-down movable module, the output end of the second servo motor is transmission-connected with the first up-and-down movable module for driving the first left-and-right movable guide rail to slide up and down; the left welding component and the right welding component are both slidably arranged on the first left-and-right movable guide rail, the first servo motor is installed on one side of the first left-and-right movable guide rail, and the output end is connected to the bidirectional lead screw, the bidirectional lead screw passes through the right welding component and the left welding component in sequence, and the bidirectional threads of the bidirectional lead screw are respectively adapted to the left welding component and the right welding component.

3. A parallel sealing machine host as claimed in claim 2, characterized in that: The left welding assembly has the same structure as the right welding assembly, including a slider, an up and down movable guide rail, a welding head fixing plate and a welding head. The slider is slidably set on the first left and right movable guide rails and cooperates with the bidirectional lead screw thread. The up and down movable guide rails are installed on the slider, and the welding head fixing plate is slidably set on the up and down movable guide rails. The bottom end of the welding head fixing plate is installed with a welding head, and the top end is detachably provided with a plurality of counterweights.

4. A parallel sealing machine host as claimed in claim 3, characterized in that: The base tray component includes a base tray, a direct-drive torque motor, a first front-and-rear moving module, a third servo motor, a first left-and-right moving module, a fourth servo motor, a turntable drive module, a fifth servo motor and a rotary alignment platform; the fifth servo motor is fixedly mounted on the workbench, the rotary alignment platform is rotatably arranged on the workbench, and the output end of the fifth servo motor is transmission-connected to the rotary alignment platform through the turntable drive module; the first left-and-right moving module is mounted on the rotary alignment platform, and the output end of the fourth servo motor is transmission-connected to the first front-and-rear moving module through the first left-and-right moving module; the output end of the third servo motor is transmission-connected to the direct-drive torque motor through the first front-and-rear moving module, and the output end of the direct-drive torque motor is connected to the base tray.

5. A parallel sealing machine host as claimed in claim 4, characterized in that: The cover plate transfer component includes a suction nozzle, a pneumatic rotary joint, a sixth servo motor, a second up and down moving module, a seventh servo motor, a second front and back moving module, an eighth servo motor, a second left and right moving module, a ninth servo motor and a second left and right moving guide rail; the second left and right moving guide rail and the second left and right moving module are both installed on the support frame, the output end of the ninth servo motor is transmission connected with the second front and back moving module through the second left and right moving module, the second front and back moving module is slidably set on the second left and right moving guide rails, the output end of the eighth servo motor is transmission connected with the second up and down moving module through the second front and back moving module, the output end of the seventh servo motor is transmission connected with the sixth servo motor through the second up and down moving module, the output end of the sixth servo motor is connected to the pneumatic rotary joint, and the suction nozzle is installed at the bottom end of the pneumatic rotary joint.

6. A parallel sealing machine host as claimed in claim 5, characterized in that: The cover tray component includes a mounting frame, an up and down moving synchronous belt, a tenth servo motor, a third left and right moving module, an eleventh servo motor, a fixed cover tray and a clip-type cover tray; the mounting frame is fixedly mounted on a workbench, and the fixed cover tray is mounted on the top of the mounting frame; the eleventh servo motor is mounted on the mounting frame, and the output end is transmission connected with the connecting plate through the third left and right moving module, the tenth servo motor is fixed on the connecting plate, and the output end of the tenth servo motor is installed with a first pulley, and a second pulley is installed directly above the first pulley, and the first pulley is transmission connected with the second pulley through an up and down moving synchronous belt, and a first connecting piece of a guide rail slider is installed on the up and down moving synchronous belt, and the other end of the first connecting piece of the guide rail slider is connected with an upper and lower guide rail slider, and the upper and lower guide rail sliders are connected with the clip-type cover tray through a second connecting piece.

7. A parallel sealing machine host as claimed in claim 1, characterized in that: The bird's-eye view visual component includes a bird's-eye view camera, a camera alignment slide, a camera slide rail and a first up-and-down movable plate; the camera alignment slide is installed on the support frame, the camera slide rail is installed on the camera alignment slide, the first up-and-down movable plate is slidably set on the camera slide rail, and the bird's-eye view camera is fixedly installed on the first up-and-down movable plate.

8. A parallel sealing machine host as claimed in claim 1, characterized in that: The upward-looking visual component includes an upward-looking camera, a rotating slide, a twelfth servo motor and a second vertically movable connecting plate; the rotating slide is installed on the workbench, the output end of the twelfth servo motor is connected to the second vertically movable connecting plate through the rotating slide, and the upward-looking camera is slidably set on the second vertically movable connecting plate.

Citation Information

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