Cabinet body welding equipment for manufacturing low-voltage draw-out type switch cabinet
By introducing two steps of wire placement and blow welding in the switch cabinet welding equipment, and using wax blocks to pre-fix the welding wire and forming a protective wax layer, the problem that existing welding equipment cannot protect the welds is solved, and the stability and long-term durability of welding are achieved.
Patent Information
- Application Number
- CN202510354765.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-25
AI Technical Summary
The existing switch cabinet cabinet welding equipment cannot form protective measures at the weld position, resulting in the problems of weld oxidation, dewelding or cabinet breakage.
A cabinet body welding equipment for the manufacture of low-voltage pull-out switch cabinets is designed, and the welding is carried out through two steps: wire placement and blow welding. During the wire placement process, wax blocks are used to pre-fix the welding wire to prevent offset; during the blow welding process, the welding wire is melted and a uniform and flat welding is formed. After the wax blocks are melted, they form a protective wax layer to prevent the welds from oxidizing.
Effectively prevent weld oxidation, improve welding stability and long-term service life, and avoid the risks of weld desoldering and cabinet breakage.
Smart Images

Figure CN119870866A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of switch cabinet welding equipment, and in particular to a cabinet body welding equipment used for manufacturing a low-voltage withdrawable switch cabinet. Background Art
[0002] The main function of the switchgear is to open and close, control and protect electrical equipment in the process of power generation, transmission, distribution and power conversion in the power system. The components in the switchgear mainly include circuit breakers, disconnectors, load switches, operating mechanisms, transformers and various protection devices. There are many ways to classify switchgear. For example, according to the installation method of circuit breakers, it can be divided into removable switchgear and fixed switchgear; or according to the different cabinet structures, it can be divided into open switchgear, metal-enclosed switchgear, and metal-enclosed armored switchgear.
[0003] The existing switch cabinet body has the following problems during the welding process: since the switch cabinet body is welded together by multiple plates, and the switch cabinet body is mostly of fixed specifications and sizes, conventional manufacturers directly mass-produce switch cabinet bodies for storage, and can directly use them when matching. However, the weld position of the switch cabinet is exposed after welding with current welding equipment. After long-term storage, the weld position will cause desoldering due to oxidation, and even cause the cabinet body to break. Therefore, the current switch cabinet body welding equipment cannot form protective measures at the weld position, and the existing technology is not easy to solve such problems. Therefore, there is an urgent need for cabinet body welding equipment used in the manufacture of low-voltage withdrawable switch cabinets to solve the above problems. Summary of the invention
[0004] Based on the technical problem that the existing switch cabinet body welding equipment cannot form protective measures at the weld position, the present invention proposes a cabinet body welding equipment for manufacturing a low-voltage withdrawable switch cabinet.
[0005] The present invention proposes a cabinet welding equipment for manufacturing low-voltage withdrawable switch cabinets, comprising a main base, both sides of the main base are fixed with vertically arranged fixed side plates by bolts, the tops of the two fixed side plates are provided with a first moving mechanism, the first moving mechanism comprises two sliding side frames, the tops of the two sliding side frames are installed with a lifting top seat, a fixed top frame is fixed between the lifting top seats at both sides, a second moving mechanism is provided at the bottom of the fixed top frame, the second moving mechanism comprises a sliding top seat, the bottom of the sliding top seat is installed with a welding rotating top seat, the bottom of the welding rotating top seat is respectively installed with a second electric push rod and a third electric push rod, the bottom of the second electric push rod is fixed with a blowing welding mechanism, the bottom of the third electric push rod is fixed with a wire placing mechanism, the blowing welding mechanism comprises a blowing welding main machine fixed at the bottom of the second electric push rod, and the bottom air outlet of the blowing welding main machine is fixed with a rotatably installed blowing welding air outlet pipe.
[0006] Preferably, the first moving mechanism includes a first sliding groove opened on the side wall of the fixed side plate, a sliding side frame bottom slider is provided at the bottom of the sliding side frame, and the sliding side frame bottom slider is slidably engaged in the first sliding groove, a first sliding groove block is fixed at the end of the first sliding groove, a first moving screw rod is provided inside the first sliding groove, and the first moving screw rod and the sliding side frame bottom slider are threadedly installed.
[0007] Preferably, the second moving mechanism includes two second sliding grooves opened at the bottom of the fixed top frame, and two welded rotating top seat sliders are arranged on the top of the sliding top seat. The two welded rotating top seat sliders are respectively slidably connected and installed with the two second sliding grooves, a second moving screw rod is arranged inside one of the second sliding grooves, and the second moving screw rod is threadedly installed with one of the welded rotating top seat sliders, and a limiting slide rod is arranged inside the other second sliding groove, and the limiting slide rod is slidably connected and installed with the other welded rotating top seat slider.
[0008] Preferably, a fixed side plate top sliding groove is provided at the top of the fixed side plate, and two limiting rollers are installed at the bottom of the sliding side frame, and the two limiting rollers are rollingly engaged in the fixed side plate top sliding groove.
[0009] Preferably, the wire setting mechanism comprises a wire setting main seat fixed at the bottom of the third electric push rod, and a wire setting rotating seat is installed at the bottom of the wire setting main seat.
[0010] Preferably, a first servo is fixed inside the sliding top seat, and its output shaft is fixed to the top of the welding rotating top seat, and a second servo is fixed inside the wire setting main seat, and its output shaft is fixed to the wire setting rotating seat.
[0011] Preferably, a wire outlet tube is fixed at the bottom of the wire placement rotating seat, and a wire inlet tube is fixed at the top of the wire outlet tube.
[0012] Preferably, a wax melting machine box is fixed to one side of the wire placing main seat, a wax melting chamber is opened on the top of the wax melting machine box, a heating coil is embedded and installed at the bottom position of the wax melting chamber, a fourth electric push rod is fixed to the bottom of the wax melting machine box, a wax dripping pipe head is fixed to the bottom of the fourth electric push rod, a wax liquid conduit is installed between one side of the wax melting machine box and the wax dripping pipe head, and the wax liquid conduit is connected to the inside of the wax melting chamber and the wax dripping pipe head.
[0013] Preferably, a suction plate mechanism is installed on the top of the main base and the side walls of the fixed side plates, and the suction plate mechanism includes four fixedly installed ball head fixing seats, and the tops of the four ball head fixing seats are all ball-connected with first electric push rods, and the tops of the four first electric push rods are all installed with suction cups.
[0014] Preferably, drive motors are installed inside the fixed side plate and the fixed top frame, and the output shafts of the two drive motors are respectively fixed to the shaft ends of the first slide groove and the second movable screw rod.
[0015] The beneficial effects of the present invention are:
[0016] 1. The cabinet welding equipment used for manufacturing low-voltage withdrawable switch cabinets sets the welding process into two links, namely, wire placement and blow welding. In the process of wire placement, the welding wire is pre-fixed by a wax block to prevent the welding wire from shifting and ensure the fixed and stable position. Then, the two plates are welded and fixed by blow welding. The blow welding method makes the surface of the melted welding wire uniform and flat. The blow welding process also melts the wax block to form a wax layer on the surface of the melted welding wire, thereby protecting the surface of the welding wire after welding and preventing oxidation of the weld surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of a cabinet welding device for manufacturing a low-voltage withdrawable switch cabinet proposed by the present invention;
[0018] Figure 2 The invention proposes a cabinet welding device for manufacturing a low-voltage withdrawable switch cabinet. Figure 1 A schematic diagram of the enlarged structure of part A;
[0019] Figure 3 A schematic diagram of the welding rotating top structure of a cabinet welding device for manufacturing a low-voltage withdrawable switch cabinet proposed by the present invention;
[0020] Figure 4 A schematic diagram of the structure of a wax melting chassis of a cabinet welding device for manufacturing a low-voltage withdrawable switch cabinet proposed by the present invention;
[0021] Figure 5 A schematic diagram of the structure of the wire-setting state of a cabinet welding device for manufacturing a low-voltage withdrawable switch cabinet proposed by the present invention;
[0022] Figure 6 The invention proposes a cabinet welding device for manufacturing a low-voltage withdrawable switch cabinet. Figure 5 A schematic diagram of the enlarged structure of part B in FIG.
[0023] Figure 7 The present invention provides a schematic structural diagram of a cabinet welding device for manufacturing a low-voltage withdrawable switch cabinet after welding with welding wire.
[0024] In the figure: 1, main base; 2, ball head fixed seat; 3, suction cup; 4, first electric push rod; 5, fixed side plate; 6, sliding side frame; 7, lifting top seat; 8, fixed top frame; 9, welding rotating top seat; 10, sliding top seat; 11, first moving screw rod; 12, first slide groove; 13, first slide groove blocking block; 14, fixed side plate top slide groove; 15, sliding side frame bottom slider; 16, second moving screw rod; 17, limit slide rod; 18, welding rotating top seat slider; 19, second slide groove; 20, second electric Push rod; 21. Blow welding main unit; 22. Blow welding air outlet pipe; 23. Wire outlet pipe; 24. Wire inlet pipe; 25. Wax dripping pipe head; 26. Fourth electric push rod; 27. Wax liquid conduit; 28. Wax melting machine box; 29. Wax melting chamber; 30. Wire setting main seat; 31. Third electric push rod; 32. Heating coil; 33. Wire setting rotating seat; 34. Welding plate; 35. Welding seam position; 361. Welding wire in wire setting state; 362. Welding wire in welding state; 371. Wax block in wire setting state; 372. Wax layer in welding state. DETAILED DESCRIPTION
[0025] Reference Figure 1-Figure 7 A cabinet welding device for manufacturing a low-voltage withdrawable switch cabinet comprises a main base 1, both sides of the main base 1 are fixed with vertically arranged fixed side plates 5 by bolts, the tops of the two fixed side plates 5 are provided with a first moving mechanism, the first moving mechanism comprises two sliding side frames 6, the tops of the two sliding side frames 6 are both installed with a lifting top seat 7, a fixed top frame 8 is fixed between the lifting top seats 7 at both sides, a second moving mechanism is provided at the bottom of the fixed top frame 8, the second moving mechanism comprises a sliding top seat 10, the sliding top seat 10 A welding rotating top seat 9 is installed at the bottom, and a second electric push rod 20 and a third electric push rod 31 are respectively installed at the bottom of the welding rotating top seat 9. A blowing welding mechanism is fixed to the bottom of the second electric push rod 20, and a wire placing mechanism is fixed to the bottom of the third electric push rod 31. The blowing welding mechanism includes a blowing welding host 21 fixed to the bottom of the second electric push rod 20, and a rotatably installed blowing welding outlet pipe 22 is fixed to the bottom air outlet of the blowing welding host 21. During the operation of the welding equipment, the welding wire is first placed, and then the welding wire is melted by blowing welding for welding.
[0026] Furthermore, the first moving mechanism includes a first slide groove 12 opened on the side wall of the fixed side plate 5, a sliding side frame bottom slider 15 is provided at the bottom of the sliding side frame 6, and the sliding side frame bottom slider 15 is slidably engaged in the first slide groove 12, a first slide groove block 13 is fixed at the end of the first slide groove 12, a first moving screw rod 11 is provided inside the first slide groove 12, and the first moving screw rod 11 and the sliding side frame bottom slider 15 are threadedly sleeved and installed.
[0027] Furthermore, the second moving mechanism includes two second slide grooves 19 opened at the bottom of the fixed top frame 8, and two welded rotating top seat sliders 18 are arranged on the top of the sliding top seat 10. The two welded rotating top seat sliders 18 are respectively slidably connected and installed with the two second slide grooves 19. A second moving screw rod 16 is arranged inside one of the second slide grooves 19, and the second moving screw rod 16 is threadedly installed with one of the welded rotating top seat sliders 18, and a limiting slide rod 17 is arranged inside the other second slide groove 19, and the limiting slide rod 17 is slidably connected and installed with the other welded rotating top seat slider 18.
[0028] Furthermore, a fixed side plate top slide groove 14 is opened at the top of the fixed side plate 5 , and two limiting rollers are installed at the bottom of the sliding side frame 6 , and the two limiting rollers are rollingly engaged in the fixed side plate top slide groove 14 .
[0029] Furthermore, the wire setting mechanism includes a wire setting main seat 30 fixed at the bottom of the third electric push rod 31, and a wire setting rotating seat 33 is installed at the bottom of the wire setting main seat 30.
[0030] Furthermore, a first servo is fixed inside the sliding top seat 10, and its output shaft is fixed to the top of the welding rotating top seat 9. A second servo is fixed inside the wire setting main seat 30, and its output shaft is fixed to the wire setting rotating seat 33.
[0031] Furthermore, a wire outlet tube 23 is fixed at the bottom of the wire placement rotating seat 33 , and a wire inlet tube 24 is fixed at the top of the wire outlet tube 23 .
[0032] Furthermore, a wax melting box 28 is fixed to one side of the wire mounting main seat 30, a wax melting chamber 29 is opened on the top of the wax melting box 28, a heating coil 32 is embedded and installed at the bottom position of the wax melting chamber 29, a fourth electric push rod 26 is fixed to the bottom of the wax melting box 28, a wax dripping pipe head 25 is fixed to the bottom of the fourth electric push rod 26, a wax liquid conduit 27 is installed between one side of the wax melting box 28 and the wax dripping pipe head 25, and the wax liquid conduit 27 is conductively connected to the inside of the wax melting chamber 29 and the wax dripping pipe head 25.
[0033] Furthermore, a suction plate mechanism is installed on the top of the main base 1 and the side wall of the fixed side plate 5, and the suction plate mechanism includes four fixedly installed ball head fixing seats 2, and the tops of the four ball head fixing seats 2 are all ball-connected with first electric push rods 4, and the tops of the four first electric push rods 4 are all installed with suction cups 3.
[0034] Furthermore, drive motors are installed inside the fixed side plate 5 and the fixed top frame 8, and the output shafts of the two drive motors are fixed to the shaft ends of the first slide groove 12 and the second movable screw rod 16 respectively.
[0035] When the present invention is used: after the entire welding equipment is fixed in a suitable position, the plate suction mechanism provided on the main base 1 and the fixed side plate 5 of the welding equipment can adsorb and fix the welding plate 34, and the four first electric push rods 4 of each plate suction mechanism are adjusted to adjust the angle of the welding plate 34 adsorbed on the top thereof, so that two welding plates 34 waiting to be welded are close to each other and form a welding seam position 35;
[0036] The welding process of the welding plate 34 of the welding equipment is divided into two steps: wire placement and blow welding. In the wire placement process, the welding wire is transported to the wire outlet pipe 23 through the wire inlet pipe 24 at the top, and the welding wire is discharged through the rotation of the wire placement rotating seat 33 and the wire outlet pipe 23. The welding wire is placed on the weld position 35 of the two welding plates 34. At this time, the welding wire is a wire placement state welding wire 361, and the wax melting box 28 on one side of the wire placement main seat 30 stores oil wax liquid. The melted wax droplets are attached to the wire placement state welding wire 361 in a timely manner through the wax dripping pipe head 25 at the bottom, and the wax liquid quickly solidifies to form a wax block 371 in the wire placement state. The laid-out welding wire 361 in the wire-setting state is fixed on the weld position 35; then the blow welding process is carried out. During the blow welding process, the blow welding host 21 works, and high-temperature gas is blown out through the blow welding air pipe 22 at the bottom, which acts on the wire-setting position to melt the welding wire by high temperature to achieve welding. When the high-temperature blow welding gas acts on the welding wire 361 in the wire-setting state and the wax block 371 in the wire-setting state, the welding wire and the wax block are melted due to the high temperature. Since the metal welding wire is heavier, the melted welding wire is located at the bottom to form the welding state welding wire 362, and the wax liquid covers the top to form the welding state wax layer 372, and the two welding plates 34 are welded together.
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A cabinet welding device for manufacturing a low-voltage withdrawable switch cabinet, comprising a main base (1), wherein both sides of the main base (1) are fixed with vertically arranged fixed side plates (5) by bolts, characterized in that: A first moving mechanism is disposed on the top of each of the two fixed side panels (5), the first moving mechanism comprises a fixed top frame (8), a second moving mechanism is disposed on the bottom of the fixed top frame (8), a blow welding mechanism and a wire placing mechanism are disposed on the bottom of the second moving mechanism, the blow welding mechanism comprises a blow welding main machine (21) fixed at the bottom of a second electric push rod (20), a blow welding air outlet pipe (22) rotatably mounted is fixed to the bottom air outlet of the blow welding main machine (21); The wire placing mechanism comprises a wire placing main seat (30) fixed at the bottom of a third electric push rod (31), a wire placing rotating seat (33) being installed at the bottom of the wire placing main seat (30), a wax melting machine box (28) being fixed at one side of the wire placing main seat (30), a wax melting chamber (29) being provided at the top of the wax melting machine box (28), a heating coil (32) being embedded and installed at the bottom of the wax melting chamber (29), a fourth electric push rod (26) being fixed at the bottom of the wax melting machine box (28), a wax dripping pipe head (25) being fixed at the bottom of the fourth electric push rod (26), a wax liquid conduit (27) being installed between one side of the wax melting machine box (28) and the wax dripping pipe head (25), and the wax liquid conduit (27) being connected to the inside of the wax melting chamber (29) and the wax dripping pipe head (25).
2. The cabinet welding equipment for manufacturing low-voltage withdrawable switch cabinet according to claim 1 is characterized in that: The first moving mechanism comprises two sliding side frames (6), the tops of the two sliding side frames (6) are both equipped with lifting top seats (7), the fixed top frame (8) is fixed between the two lifting top seats (7), a first slide groove (12) is opened on the side wall of the fixed side plate (5), a sliding side frame bottom slider (15) is arranged at the bottom of the sliding side frame (6), and the sliding side frame bottom slider (15) is slidably engaged in the first slide groove (12), a first slide groove block (13) is fixed at the end of the first slide groove (12), a first moving screw rod (11) is arranged inside the first slide groove (12), and the first moving screw rod (11) and the sliding side frame bottom slider (15) are threadedly sleeved and installed.
3. The cabinet welding equipment for manufacturing low-voltage withdrawable switch cabinet according to claim 2 is characterized in that: The second moving mechanism comprises a sliding top seat (10), a welding rotating top seat (9) is installed at the bottom of the sliding top seat (10), a second electric push rod (20) and a third electric push rod (31) are installed at the bottom of the welding rotating top seat (9), a blowing welding mechanism is arranged at the bottom of the second electric push rod (20), a wire placing mechanism is arranged at the bottom of the third electric push rod (31), two second slide grooves (19) are opened at the bottom of the fixed top frame (8), and two welding rotating top seat sliders (18) are arranged at the top of the sliding top seat (10), and the two welding rotating top seat sliders (18) are respectively slidably connected and installed with the two second slide grooves (19), a second moving screw rod (16) is arranged inside one of the second slide grooves (19), and the second moving screw rod (16) is threadedly connected and installed with one of the welding rotating top seat sliders (18), and a limiting slide rod (17) is arranged inside the other second slide groove (19), and the limiting slide rod (17) is slidably connected and installed with the other welding rotating top seat slider (18).
4. The cabinet welding equipment for manufacturing low-voltage withdrawable switch cabinet according to claim 1 is characterized in that: A fixed side plate top sliding groove (14) is provided on the top of the fixed side plate (5), and two limiting rollers are installed on the bottom of the sliding side frame (6), and the two limiting rollers are rollingly engaged in the fixed side plate top sliding groove (14).
5. The cabinet welding equipment for manufacturing low-voltage withdrawable switch cabinet according to claim 3 is characterized in that: A first steering gear is fixed inside the sliding top seat (10), and an output shaft of the first steering gear is fixed to the top of the welding rotating top seat (9); a second steering gear is fixed inside the wire setting main seat (30), and an output shaft of the second steering gear is fixed to the wire setting rotating seat (33).
6. The cabinet welding equipment for manufacturing low-voltage withdrawable switch cabinet according to claim 1, characterized in that: A wire outlet tube (23) is fixed at the bottom of the wire placement rotating seat (33), and a wire inlet tube (24) is fixed at the top of the wire outlet tube (23).
7. The cabinet welding equipment for manufacturing low-voltage withdrawable switch cabinet according to claim 1, characterized in that: The top of the main base (1) and the side wall of the fixed side plate (5) are both installed with a plate suction mechanism, the plate suction mechanism comprising four fixedly installed ball head fixing seats (2), the tops of the four ball head fixing seats (2) are all ball-connected with first electric push rods (4), and the tops of the four first electric push rods (4) are all installed with suction cups (3).
8. The cabinet welding equipment for manufacturing low-voltage withdrawable switch cabinet according to claim 3, characterized in that: Drive motors are installed inside the fixed side plate (5) and the fixed top frame (8), and the output shafts of the two drive motors are respectively fixed to the shaft ends of the first slide groove (12) and the second movable screw rod (16).
Citation Information
Patent Citations
Spraying device used for carbon fiber composite zinc net
CN107717152A
Welding process for switch cabinet
CN108274099A
Welding process for electric appliance switch cabinet box
CN108994466A
Laser welding equipment and method for welding switch cabinet by applying laser welding equipment
CN109807467A
Welding device for power switch cabinet production
CN116727954A