Automatic mounting device for electric appliance parts

Abstract

The invention is suitable for the technical field of electric appliance component assembling, and provides an electric appliance component automatic mounting device which comprises a main frame assembly and a direction adjusting assembly. A lower regulation and control assembly is arranged in the main frame assembly, and an upper regulation and control assembly is fixedly connected to the inner wall of the main frame assembly; clamping frame assemblies are fixedly connected to the top of the lower adjusting and controlling assembly and the bottom of the upper adjusting and controlling assembly, a mechanical arm assembly is connected to the outer wall of the direction adjusting assembly, and an assembling assembly is fixedly connected to the output end of the mechanical arm assembly. Through the arrangement of the assembling assembly, in the using process, after electric appliance parts to be assembled are clamped and fixed in the upper clamping frame assembly and the lower clamping frame assembly, the two clamping frame assemblies are pulled through the main frame assembly so that the electric appliance parts to be assembled can get close to each other, and the position of the assembling assembly is adjusted and controlled through the mechanical arm assembly; the assembling assembly is made to be close to the position of an assembling hole in an electric appliance component to be assembled, and the hole testing hydraulic cylinder is started and controlled to be used.

Description

Technical Field

[0001] The invention belongs to the technical field of electrical component assembly, and in particular relates to an automatic installation device for electrical component. Background Art

[0002] In the prior art, electrical components are usually assembled manually, which has the disadvantages of low automation and high labor intensity for workers. In addition, there are also some methods for assembling electrical components by using an assembly system.

[0003] For example: Referring to the positioning mechanism, moving device and assembly system described in the patent application with reference to publication number CN112276514A, the positioning mechanism includes: an installation component with an installation space, a first connecting component and a positioning component arranged on the installation component, the positioning component includes a fixing component and a positioning component, the fixing component is arranged in the installation space, the fixing component has a buffer channel, and the positioning component can be movably inserted into the buffer channel; by connecting the first connecting component with the robot's mechanical arm, and making the positioning component pass through the buffer channel and the installation space to connect with the workpiece, the robot can position the workpiece so that the robot can drive the workpiece to move; if the workpiece is a radiator, the robot can be used to drive the radiator to move into the electrical box, so as to automate the assembly of the radiator and the electrical box, thereby improving the assembly efficiency of the radiator and the electrical box, and solving the problem of low assembly efficiency of the radiator and the electrical box in the prior art;

[0004] However, during assembly through the assembly system, the general assembly system does not have a comparison test hole, which is prone to positioning deviations between the components to be assembled, making it impossible to directly assemble the screws or causing damage to the inner wall of the component after being driven in (such as the above-mentioned technical means). If manual proofreading is performed, the efficiency is likely to be low, and manual proofreading sometimes also results in errors. In order to solve the above-mentioned problems, an automatic installation device for electrical components is now provided. Summary of the invention

[0005] The present invention provides an automatic installation device for electrical components, aiming to solve the problem that during assembly by an assembly system, a general assembly system does not undergo comparison test holes, which easily leads to positioning deviations between components to be assembled, thereby making it impossible to drive in direct assembly screws or damaging the inner wall of the component after driving in screws. If manual proofreading is performed, the efficiency is likely to be low, and manual proofreading may sometimes also result in errors.

[0006] The present invention is implemented as follows: an automatic installation device for electrical components, comprising a main frame assembly and a direction adjustment assembly: a lower adjustment assembly is arranged inside the main frame assembly, an upper adjustment assembly is fixedly connected to the inner wall of the main frame assembly, and a clamping frame assembly is fixedly connected to the top of the lower adjustment assembly and the bottom of the upper adjustment assembly, a mechanical arm assembly is connected to the outer wall of the direction adjustment assembly, and an assembly assembly is fixedly connected to the output end of the mechanical arm assembly;

[0007] Wherein, the assembly component comprises an assembly cylinder mechanism, a nailing mechanism is arranged at the bottom of the assembly cylinder mechanism, the assembly cylinder mechanism comprises an outer cylinder, a test hole hydraulic cylinder is fixedly connected to the inner wall of the outer cylinder, and a test hole rod is connected to the output end of the test hole hydraulic cylinder.

[0008] Preferably, the nailing mechanism comprises an upper regulating motor, the output shaft of the upper regulating motor is fixedly connected to a rotating plate through a coupling, the bottom of the rotating plate is fixedly connected to a lower regulating motor, the output shaft of the lower regulating motor is fixedly connected to a connecting sleeve through a coupling, and a double-headed screwdriver is plugged into the bottom of the connecting sleeve;

[0009] Wherein, the outer wall of the outer cylinder is fixedly connected with a fixing plate and a limiting sleeve, the outer wall of the fixing plate is fixedly connected to the bottom of the upper regulating motor, and the inner wall of the limiting sleeve is movably connected to the outer wall of the coupling on the upper regulating motor; through the setting of the assembly component, in use, after the electrical components to be assembled are clamped and fixed by the upper and lower clamping frame assemblies, the two clamping frame assemblies are retracted and pulled by the main frame assembly so that the electrical components to be assembled are close to each other, and the position of the assembly component is adjusted by the mechanical arm assembly so that the assembly component is close to the position of the assembly hole on the electrical components to be assembled. First, the test hole hydraulic cylinder is started and controlled to extend the test hole rod and insert the test hole rod into the assembly hole on the electrical components to be assembled. When the test hole rod can be inserted into the holes of the two electrical components and is smoothly and completely inserted into the holes of the two electrical components. Finally, control the test hole hydraulic cylinder to retract the test hole rod and start the upper regulating motor to rotate so that the connecting sleeve and the test hole rod are on the concentric axis, select the cross or flat head of the double-headed screwdriver to use as needed, start the lower regulating motor to drive the double-headed screwdriver to rotate, and cooperate with the mechanical arm assembly to synchronously move the position of the double-headed screwdriver to rotate and tighten the installation screws to complete the automatic assembly, and adjust the position of the assembly component through the mechanical arm assembly and the adjustment component, repeat the above operation for the positions of other installation holes of the electrical components to be assembled; when the test hole rod cannot be inserted into the holes of the two electrical components and smoothly and completely inserted into the holes of the two electrical components, adjust the position of the assembly component through the mechanical arm assembly and the adjustment component until the test hole rod can be inserted into the holes of the two electrical components and smoothly and completely inserted into the holes of the two electrical components for assembly.

[0010] Preferably, the robotic arm assembly includes a lower rotating frame, the bottom of the lower rotating frame is fixedly connected with a ring-shaped tooth, the outer wall of the lower rotating frame is fixedly connected with a two-axis robotic arm, the output end of the two-axis robotic arm is fixedly connected with a positioning connection frame, the outer wall of the positioning connection frame is fixedly connected with a positioning motor, the output shaft of the positioning motor is fixedly connected with a rotating rod through a coupling, and the outer wall of the rotating rod is fixedly connected to the outer wall of the outer cylinder; through the setting of the robotic arm assembly, in use, the assembly operation position of the assembly component can be adjusted within a large range by controlling the use of the two-axis robotic arm, and the operating position of the assembly component can be corrected and adjusted within a small range by controlling the positioning motor to drive the rotating rod to rotate, so as to achieve precise assembly operation.

[0011] Preferably, the steering assembly includes a center column and a lower steering motor, the outer wall of the center column is fixedly connected with several inclined frames, one end of the inclined frame is fixedly connected with an auxiliary bracket, the top of the auxiliary bracket is fit-connected with the bottom of the lower rotating frame, the output shaft of the lower steering motor is fixedly connected with a steering gear disk through a coupling, the outer wall of the steering gear disk is meshingly connected with the outer wall of the annular teeth; through the setting of the steering assembly, in use, by starting and controlling the use of the lower steering motor, the steering gear disk is driven to rotate by the rotation of the lower steering motor, thereby realizing the rotation of the lower rotating frame in the mechanical arm assembly meshing with the steering gear disk along the center column, thereby realizing a large adjustment of the mechanical arm assembly and the position on the mechanical arm assembly.

[0012] Preferably, the lower regulating component includes a lower sliding seat, the outer wall of the lower sliding seat is fixedly connected with several lower positioning hydraulic cylinders, one end of the lower positioning hydraulic cylinder is fixedly connected with a positioning block, one corner of the positioning block is set at a right angle, and the outer walls of two adjacent right-angled surfaces on the positioning block are fixedly connected with a rubber sheet; through the setting of the lower regulating component, in use, the lower positioning hydraulic cylinder is started and controlled to move the positioning block upward so that the positioning block is away from the lower cross shift frame, and the position of the lower sliding seat can be adjusted by sliding along the slide groove in the lower cross shift frame, thereby adjusting the position of the clamping frame assembly and the electrical component to be assembled, and the lower positioning hydraulic cylinder is started and controlled to move the positioning block downward so that the outer wall of the rubber sheet on the positioning block is in close contact with the outer wall of the lower cross shift frame, thereby completing the positioning operation of the assembly, thereby ensuring the stability of the clamping frame assembly above the lower regulating assembly.

[0013] Preferably, the clamping frame assembly includes a clamping frame, an electromagnetic block is embedded in the inner wall of the clamping frame, an inner gasket is fixedly connected to the inner wall of the clamping frame, the inner gasket is a thin non-slip inner gasket, the clamping frame is an octagonal clamping frame, and eight transverse positioning hydraulic cylinders are arranged in a ring on the inner wall of the clamping frame, and one end of the transverse positioning hydraulic cylinder is fixedly connected to a rubber positioning ball; through the setting of the clamping frame assembly, in use, when the electrical component to be fixedly clamped is a metal component, the electrical component is placed on the inner gasket, the electromagnetic block is started through the control panel on the upper frame, and the transverse positioning hydraulic cylinder is started and controlled synchronously to move the outer wall of the rubber positioning ball electrical component to clamp, thereby completing the clamping and positioning of the outer wall of the electrical component; when the electrical component to be fixedly clamped is a non-metallic component, the electromagnetic block is turned off for use.

[0014] Preferably, the main frame assembly includes an upper frame body and a lower frame body, the middle parts of the top of the upper frame body and the lower frame body are fixedly connected with calibration marks, the front end of the upper frame body is fixedly connected with a control panel, the bottom of the upper frame body and the top of the lower frame body are fixedly connected with a protective sleeve, and a main hydraulic cylinder is fixedly connected between the upper frame body and the lower frame body, and the inner wall of the lower frame body is fixedly connected with a lower cross shift frame, the top of the lower cross shift frame is provided with a slide groove, the bottom of the lower slide seat is provided with a circular slider, and the bottom of the circular slider is slidably connected to the inner wall of the slide groove; through the setting of the main frame assembly, the purpose of supporting and connecting other mechanisms can be achieved. At the same time, by controlling the use of the main hydraulic cylinder, lifting and lowering can be achieved to shorten the distance between the upper frame body and the lower frame, thereby adjusting the relative positions of the electrical components to be assembled in the two clamping frame assemblies for assembly.

[0015] Preferably, a plurality of support columns are fixedly connected to the bottom of the main frame assembly, and an anti-skid plate is fixedly connected to the bottom of the support column.

[0016] Preferably, the upper regulating assembly includes an upper second shift hydraulic cylinder and an upper cross frame fixedly arranged on the inner wall of the upper frame body, and a sliding bracket slidably connected to the outer wall of the upper frame body, one end of the upper second shift hydraulic cylinder is fixedly connected to the first shift seat, the inner wall of the first shift seat is fitted and slidably connected to the outer wall of the upper cross frame, the inner wall of the first shift seat is fitted and slidably connected to the second shift seat, the upper first shift hydraulic cylinder is fixedly connected between the second shift seat and the sliding bracket, and the bottom of the second shift seat is fixedly connected to the outer wall of the clamping frame assembly; through the setting of the upper regulating assembly During use, by starting and controlling the use of the second shift hydraulic cylinder, the position of the first shift seat, the sliding bracket and the first shift hydraulic cylinder can be adjusted laterally along the upper plane of the upper frame. By starting and controlling the use of the second shift hydraulic cylinder, the position of the bottom of the second shift seat and the clamping frame assembly can be adjusted longitudinally along the upper plane of the upper frame, and then the position of the clamping frame assembly and the electrical components to be assembled in it on the upper frame can be comprehensively adjusted, so as to achieve coordinated assembly with the electrical components to be assembled in the clamping frame assembly on the lower frame below.

[0017] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0018] Through the setting of the assembly component, in use, after the electrical components to be assembled are clamped and fixed by the upper and lower clamping frame components, the two clamping frame components are retracted and pulled by the main frame component so that the electrical components to be assembled are close to each other, and the position of the assembly component is adjusted by the mechanical arm component so that the assembly component is close to the position of the assembly hole on the electrical component to be assembled. First, the test hole hydraulic cylinder is started and controlled to extend the test hole rod and insert the test hole rod into the assembly hole on the electrical component to be assembled. When the test hole rod can be inserted into the holes of the two electrical components and is successfully and completely inserted into the holes of the two electrical components, the test hole hydraulic cylinder is controlled to retract the test hole rod and start the upper regulating motor to rotate so that the connecting sleeve and the test hole rod are in the same position. On the axis of the center axis, choose the cross or flat head of the double-headed screwdriver to use as needed, start the lower regulating motor to drive the double-headed screwdriver to rotate, and cooperate with the mechanical arm assembly to synchronously move the position of the double-headed screwdriver to rotate and tighten the installation screws to complete the automatic assembly, and adjust the position of the assembly component through the mechanical arm assembly and the direction adjustment assembly, and repeat the above operation for the positions of other installation holes of the electrical components to be assembled; when the test hole rod cannot be inserted into the holes of the two electrical components and smoothly and completely inserted into the holes of the two electrical components, adjust the position of the assembly component through the mechanical arm assembly and the direction adjustment assembly until the test hole rod can be inserted into the holes of the two electrical components and smoothly and completely inserted into the holes of the two electrical components for assembly;

[0019] Through the setting of the robot arm assembly, in use, by controlling the use of the two-axis robot arm, the assembly operation position of the assembly assembly can be adjusted within a large range, and by controlling the position adjustment motor to drive the rotating rod to rotate, the operation position of the assembly assembly can be corrected and adjusted within a small range, so as to achieve precise assembly operation;

[0020] Through the setting of the steering assembly, in use, by starting and controlling the use of the lower steering motor, the steering gear disc is driven to rotate by the rotation of the lower steering motor, so that the lower rotating frame in the mechanical arm assembly meshing with the steering gear disc is rotated along the central column, thereby achieving a large adjustment of the mechanical arm assembly and the position on the mechanical arm assembly;

[0021] Through the setting of the lower regulating assembly, in use, the lower positioning hydraulic cylinder is started and controlled to move the positioning block upward so that the positioning block is away from the lower cross shift frame, and the position of the lower slide seat can be adjusted by sliding along the slide groove in the lower cross shift frame, thereby adjusting the position of the clamping frame assembly and the electrical component to be assembled, and the lower positioning hydraulic cylinder is started and controlled to move the positioning block downward so that the outer wall of the rubber sheet on the positioning block is in close contact with the outer wall of the lower cross shift frame, completing the positioning operation of the assembly, thereby ensuring the stability of the clamping frame assembly above the lower regulating assembly;

[0022] Through the setting of the clamping frame assembly, when the electrical component to be fixed and clamped is a metal component, the electrical component is placed on the inner gasket, the electromagnetic block is started through the control panel on the upper frame, and the lateral positioning hydraulic cylinder is started and controlled synchronously to move the outer wall of the rubber positioning ball electrical component to clamp and complete the clamping and positioning of the outer wall of the electrical component; when the electrical component to be fixed and clamped is a non-metallic component, the electromagnetic block is turned off for use;

[0023] By setting up the main frame assembly, the purpose of supporting and connecting other mechanisms can be achieved. At the same time, by controlling the use of the main hydraulic cylinder, the lifting and lowering can be achieved to shorten the distance between the upper frame and the lower frame, thereby adjusting the relative positions of the electrical components to be assembled in the two clamping frame assemblies for assembly;

[0024] Through the setting of the upper regulating component, in use, by starting and controlling the use of the upper second shift hydraulic cylinder, the position of the first shift seat, the sliding bracket and the upper first shift hydraulic cylinder can be adjusted laterally along the upper plane of the upper frame, and by starting and controlling the use of the upper second shift hydraulic cylinder, the position of the bottom of the second shift seat and the clamping frame assembly can be adjusted longitudinally along the upper plane of the upper frame, and then the position of the clamping frame assembly and the electrical components to be assembled in it on the upper frame can be comprehensively adjusted, so as to achieve coordinated assembly with the electrical components to be assembled in the clamping frame assembly on the lower frame below. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is the front view of the present invention;

[0026] Figure 2 It is a schematic diagram of the structure of the assembly component of the present invention;

[0027] Figure 3 It is a structural schematic diagram of the assembly barrel mechanism of the present invention;

[0028] Figure 4 It is a structural schematic diagram of the nail driving mechanism of the present invention;

[0029] Figure 5 It is a structural schematic diagram of the mechanical arm assembly of the present invention;

[0030] Figure 6 It is a structural schematic diagram of the direction adjustment assembly of the present invention;

[0031] Figure 7 It is a schematic diagram of the structure of the control component of the present invention;

[0032] Figure 8 It is a structural schematic diagram of the clamping frame assembly of the present invention;

[0033] Fig. 9 It is a structural schematic diagram of the main frame assembly of the present invention;

[0034] Fig.10 It is a schematic diagram of the structure of the regulating component of the present invention.

[0035] In the figure: 1. Support column; 2. Assembly component; 201. Assembly cylinder mechanism; 2011. Outer cylinder; 2012. Test hole hydraulic cylinder; 2013. Test hole rod; 2014. Fixing plate; 2015. Limiting sleeve; 202. Nailing mechanism; 2021. Turning plate; 2022. Upper regulating motor; 2023. Lower regulating motor; 2024. Connecting sleeve; 2025. Double-headed screwdriver; 3. Robot arm assembly; 301. Lower rotating frame; 302. Ring teeth; 303. Two-axis robot arm; 304. Positioning motor; 305. Positioning connecting frame; 4. Direction adjustment assembly; 401. Center column; 402. Auxiliary bracket; 403. Lower direction adjustment motor; 404. Adjusting gear disc; 5. Lower regulating assembly; 501. Lower sliding seat; 502. Lower positioning hydraulic cylinder; 503. Positioning block; 504. Rubber sheet; 6. Clamping frame assembly; 601. Inner gasket; 602. Clamping frame; 603. Lateral positioning hydraulic cylinder; 604. Rubber stop ball; 7. Main frame assembly; 701. Upper frame; 702. Calibration mark; 703. Control panel; 704. Lower frame; 705. Lower cross shift frame; 706. Main hydraulic cylinder; 8. Upper regulating assembly; 801. Upper cross frame; 802. Sliding bracket; 803. Upper first shift hydraulic cylinder; 804. Upper second shift hydraulic cylinder; 805. First shift seat; 806. Second shift seat. DETAILED DESCRIPTION

[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0037] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0038] The embodiment of the present invention provides an automatic installation device for electrical components, including a main frame component 7 and an adjustment component 4: a lower adjustment component 5 is arranged inside the main frame component 7, an upper adjustment component 8 is fixedly connected to the inner wall of the main frame component 7, and a clamping frame component 6 is fixedly connected to the top of the lower adjustment component 5 and the bottom of the upper adjustment component 8, a mechanical arm component 3 is connected to the outer wall of the adjustment component 4, and an assembly component 2 is fixedly connected to the output end of the mechanical arm component 3;

[0039] The assembly assembly 2 includes an assembly cylinder mechanism 201, a nailing mechanism 202 is provided at the bottom of the assembly cylinder mechanism 201, the assembly cylinder mechanism 201 includes an outer cylinder 2011, a test hole hydraulic cylinder 2012 is fixedly connected to the inner wall of the outer cylinder 2011, and a test hole rod 2013 is connected to the output end of the test hole hydraulic cylinder 2012;

[0040] The nailing mechanism 202 includes an upper regulating motor 2022, the output shaft of which is fixedly connected to a rotating plate 2021 via a coupling, the bottom of the rotating plate 2021 is fixedly connected to a lower regulating motor 2023, the output shaft of the lower regulating motor 2023 is fixedly connected to a connecting sleeve 2024 via a coupling, and a double-headed screwdriver 2025 is plugged into the bottom of the connecting sleeve 2024;

[0041] Among them, the outer wall of the outer cylinder 2011 is fixedly connected with a fixing plate 2014 and a limiting sleeve 2015, the outer wall of the fixing plate 2014 is fixedly connected to the bottom of the upper regulating motor 2022, and the inner wall of the limiting sleeve 2015 is movably connected to the outer wall of the coupling on the upper regulating motor 2022.

[0042] It should be noted that, due to the existing assembly system, the general assembly system does not go through the comparison test holes during assembly, which is prone to positioning deviations between the components to be assembled, making it impossible to drive the direct assembly screws in or causing damage to the inner wall of the component after driving them in. Manual proofreading is likely to be inefficient and sometimes errors may occur during manual proofreading.

[0043] Specifically, in this embodiment, the main scheme of this invention is to use the main frame assembly 7, the adjustment assembly 4, the lower regulating assembly 5, the upper regulating assembly 8, the clamping frame assembly 6, the mechanical arm assembly 3 and the assembly assembly 2 in coordination; in use, the electrical components to be assembled are clamped and fixed by the upper and lower clamping frame assemblies 6: when the fixed and clamped electrical components are metal components, the electrical components are placed on the inner gasket 601, and the electromagnetic block is started through the control panel 703 on the upper frame 701, and the lateral positioning hydraulic cylinder 603 is started and controlled synchronously to move the outer wall of the rubber stop ball 604 electrical component to clamp, so as to complete the clamping and positioning of the outer wall of the electrical component; when the fixed and clamped electrical components are non-metallic components, the electromagnetic block is turned off for use;

[0044] Then, the positions of the two relative components in the clamping frame component 6 are adjusted by the lower regulating component 5 and the upper regulating component 8 according to the shape of the electrical component to be assembled, so that the assembly positions of the two components are aligned;

[0045] Then, the two clamping frame assemblies 6 are retracted through the main frame assembly 7 so that the electrical components to be assembled are close to each other, and the position of the assembly assembly 2 is adjusted through the mechanical arm assembly 3 so that the assembly assembly 2 is close to the assembly hole position on the electrical component to be assembled. First, the test hole hydraulic cylinder 2012 is started and controlled to extend the test hole rod 2013 and insert the test hole rod 2013 into the assembly hole on the electrical component to be assembled. When the test hole rod 2013 can be inserted into the holes of the two electrical components and successfully and completely inserted into the holes of the two electrical components, the test hole hydraulic cylinder 2012 is controlled to retract the test hole rod 2013 and start the upper regulating motor 2022 to rotate so that the connecting sleeve 2024 and the test hole rod 2013 are on the concentric axis. A double-headed screwdriver is selected as needed. Use the cross or flat head on 2025, start the lower regulating motor 2023 to drive the double-headed screwdriver 2025 to rotate, and cooperate with the mechanical arm assembly 3 to synchronously move the position of the double-headed screwdriver 2025 to rotate and tighten the installation screws to complete the automatic assembly, and adjust the position of the assembly component 2 through the mechanical arm assembly 3 and the adjustment assembly 4, and repeat the above operation for the positions of other installation holes of the electrical components to be assembled; when the test hole rod 2013 cannot be inserted into the holes of the two electrical components and smoothly and completely inserted into the holes of the two electrical components, adjust the position of the assembly component 2 through the mechanical arm assembly 3 and the adjustment assembly 4 until the test hole rod 2013 can be inserted into the holes of the two electrical components and smoothly and completely inserted into the holes of the two electrical components for assembly.

[0046] In this embodiment, through the setting of the assembly component 2, in use, after the electrical components to be assembled are clamped and fixed by the upper and lower clamping frame components 6, the two clamping frame components 6 are retracted and pulled by the main frame component 7 so that the electrical components to be assembled are close to each other, and the position of the assembly component 2 is adjusted by the mechanical arm component 3 so that the assembly component 2 is close to the assembly hole position on the electrical components to be assembled. First, by starting and controlling the use of the test hole hydraulic cylinder 2012, the test hole rod 2013 is extended and the test hole rod 2013 is inserted into the assembly hole on the electrical components to be assembled. When the test hole rod 2013 can be inserted into the holes of the two electrical components and is successfully and completely inserted into the holes of the two electrical components, the test hole hydraulic cylinder 2012 is controlled to retract the test hole rod 2013 and start the upper regulating motor 2022 to rotate so that the connecting sleeve 2024 and The test hole rod 2013 is on the concentric axis. The cross or flat head of the double-headed screwdriver 2025 is selected for use as needed. The lower regulating motor 2023 is started to drive the double-headed screwdriver 2025 to rotate, and the mechanical arm component 3 is cooperated to synchronously move the position of the double-headed screwdriver 2025 to rotate and tighten the installation screws to complete the automatic assembly. The position of the assembly component 2 is adjusted by the mechanical arm component 3 and the adjustment component 4, and the above operation is repeated for the positions of other installation holes of the electrical components to be assembled; when the test hole rod 2013 cannot be inserted into the holes of the two electrical components and smoothly and completely inserted into the holes of the two electrical components, the position of the assembly component 2 is adjusted by the mechanical arm component 3 and the adjustment component 4 until the test hole rod 2013 can be inserted into the holes of the two electrical components and smoothly and completely inserted into the holes of the two electrical components for assembly.

[0047] In a further preferred embodiment of the present invention, the robot arm assembly 3 includes a lower rotating frame 301, the bottom of the lower rotating frame 301 is fixedly connected with a ring-shaped tooth 302, the outer wall of the lower rotating frame 301 is fixedly connected with a two-axis robot arm 303, the output end of the two-axis robot arm 303 is fixedly connected with a position adjustment connecting frame 305, the outer wall of the position adjustment connecting frame 305 is fixedly connected with a position adjustment motor 304, the output shaft of the position adjustment motor 304 is fixedly connected with a rotating rod through a coupling, and the outer wall of the rotating rod is fixedly connected to the outer wall of the outer cylinder 2011;

[0048] The steering assembly 4 includes a center column 401 and a lower steering motor 403. The outer wall of the center column 401 is fixedly connected to several inclined frames, one end of the inclined frame is fixedly connected to an auxiliary bracket 402, the top of the auxiliary bracket 402 is fit-connected to the bottom of the lower rotating frame 301, and the output shaft of the lower steering motor 403 is fixedly connected to a steering gear disc 404 through a coupling. The outer wall of the steering gear disc 404 is meshed with the outer wall of the annular teeth 302.

[0049] In this embodiment, through the setting of the mechanical arm assembly 3, in use, by controlling the two-axis mechanical arm 303, the assembly operation position of the assembly assembly 2 can be adjusted within a relatively large range, and by controlling the position adjustment motor 304 to drive the rotating rod to rotate, the operation position of the assembly assembly 2 can be corrected and adjusted within a small range, so as to perform precise assembly operation;

[0050] In this embodiment, through the setting of the steering component 4, during use, the lower steering motor 403 is started and controlled, and the steering gear disc 404 is driven to rotate by the rotation of the lower steering motor 403, so that the lower rotating frame 301 in the robot arm component 3 engaged with the steering gear disc 404 is rotated along the center column 401, thereby achieving a large-scale adjustment of the robot arm component 3 and the position on the robot arm component 3.

[0051] In a further preferred embodiment of the present invention, the lower regulating assembly 5 includes a lower slide seat 501, the outer wall of the lower slide seat 501 is fixedly connected to a plurality of lower positioning hydraulic cylinders 502, one end of the lower positioning hydraulic cylinder 502 is fixedly connected to a positioning block 503, one corner of the positioning block 503 is set at a right angle, and the outer walls of two adjacent right-angle surfaces on the positioning block 503 are fixedly connected to a rubber sheet 504;

[0052] The main frame assembly 7 includes an upper frame body 701 and a lower frame body 704. The middle of the top of the upper frame body 701 and the lower frame body 704 are fixedly connected with a calibration mark 702. The front end of the upper frame body 701 is fixedly connected with a control panel 703. The bottom of the upper frame body 701 and the top of the lower frame body 704 are fixedly connected with a protective sleeve. A main hydraulic cylinder 706 is fixedly connected between the upper frame body 701 and the lower frame body 704. A lower cross shift frame 705 is fixedly connected to the inner wall of the lower frame body 704. A slide groove is provided on the top of the lower cross shift frame 705. A circular slider is provided at the bottom of the lower slide seat 501, and the bottom of the circular slider is slidably connected to the inner wall of the slide groove.

[0053] Several support columns 1 are fixedly connected to the bottom of the main frame assembly 7, and anti-skid plates are fixedly connected to the bottom of the support columns 1;

[0054] The upper regulating assembly 8 includes an upper second shift hydraulic cylinder 804 and an upper cross frame 801 fixedly arranged on the inner wall of the upper frame body 701, and a sliding bracket 802 slidably connected to the outer wall of the upper frame body 701, one end of the upper second shift hydraulic cylinder 804 is fixedly connected to the first shift seat 805, the inner wall of the first shift seat 805 is fitted and slidably connected to the outer wall of the upper cross frame 801, the inner wall of the first shift seat 805 is fitted and slidably connected to the second shift seat 806, the upper first shift hydraulic cylinder 803 is fixedly connected between the second shift seat 806 and the sliding bracket 802, and the bottom of the second shift seat 806 is fixedly connected to the outer wall of the clamping frame assembly 6.

[0055] In this embodiment, through the setting of the lower regulating assembly 5, in use, the lower positioning hydraulic cylinder 502 is started and controlled to move the positioning block 503 upward so that the positioning block 503 is away from the lower cross shift frame 705, and the position of the lower slide seat 501 can be adjusted by sliding along the slide groove in the lower cross shift frame 705, so as to adjust the position of the clamping frame assembly 6 and the electrical components to be assembled, and the lower positioning hydraulic cylinder 502 is started and controlled to move the positioning block 503 downward so that the outer wall of the rubber sheet 504 on the positioning block 503 is in close contact with the outer wall of the lower cross shift frame 705, so as to complete the positioning operation of the assembly, thereby ensuring the stability of the clamping frame assembly 6 above the lower regulating assembly 5;

[0056] In this embodiment, by setting the main frame assembly 7, the purpose of supporting and connecting other mechanisms can be achieved. At the same time, by controlling the use of the main hydraulic cylinder 706, the lifting can be achieved to shorten the distance between the upper frame body 701 and the lower frame body 704, thereby adjusting the relative positions between the electrical components to be assembled in the two clamping frame assemblies 6 for assembly;

[0057] In this embodiment, through the setting of the upper regulating component 8, in use, by starting and controlling the use of the upper second shift hydraulic cylinder 804, it is possible to achieve a horizontal adjustment of the position of the first shift seat 805, the sliding bracket 802 and the upper first shift hydraulic cylinder 803 along the upper plane of the upper frame 701, and by starting and controlling the use of the upper second shift hydraulic cylinder 804, it is possible to achieve a longitudinal adjustment of the position of the bottom of the second shift seat 806 and the clamping frame assembly 6 along the upper plane of the upper frame 701, and then comprehensively adjust the position of the clamping frame assembly 6 and the electrical components to be assembled therein on the upper frame 701, so as to achieve coordinated assembly with the electrical components to be assembled in the clamping frame assembly 6 on the lower frame 704.

[0058] In a further preferred embodiment of the present invention, the clamping frame assembly 6 includes a clamping frame 602, an electromagnetic block is embedded in the inner wall of the clamping frame 602, an inner gasket 601 is fixedly connected to the inner wall of the clamping frame 602, the inner gasket 601 is a thin non-slip inner gasket, the clamping frame 602 is an octagonal clamping frame, and eight lateral positioning hydraulic cylinders 603 are arranged in a ring on the inner wall of the clamping frame 602, and a rubber positioning ball 604 is fixedly connected to one end of the lateral positioning hydraulic cylinder 603.

[0059] In this embodiment, through the setting of the clamping frame assembly 6, during use, when the electrical component to be fixed and clamped is a metal component, the electrical component is placed on the inner gasket 601, the electromagnetic block is started through the control panel 703 on the upper frame 701, and the lateral positioning hydraulic cylinder 603 is started and controlled synchronously to move the rubber positioning ball 604 to clamp the outer wall of the electrical component, thereby completing the clamping and positioning of the outer wall of the electrical component; when the electrical component to be fixed and clamped is a non-metallic component, the electromagnetic block is turned off for use.

[0060] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the present invention is not limited by the described order of actions, because according to the present invention, some steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.

[0061] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0062] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0063] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also belong to the scope of protection of the present invention.

Claims

1. An automatic installation device for electrical components, characterized in that: The invention comprises a main frame component (7) and a direction adjustment component (4): a lower adjustment component (5) is arranged inside the main frame component (7); an upper adjustment component (8) is fixedly connected to the inner wall of the main frame component (7); a clamping frame component (6) is fixedly connected to the top of the lower adjustment component (5) and the bottom of the upper adjustment component (8); a mechanical arm component (3) is connected to the outer wall of the direction adjustment component (4); and an assembly component (2) is fixedly connected to the output end of the mechanical arm component (3); The assembly component (2) comprises an assembly tube mechanism (201), a nailing mechanism (202) is arranged at the bottom of the assembly tube mechanism (201), the assembly tube mechanism (201) comprises an outer tube (2011), a test hole hydraulic cylinder (2012) is fixedly connected to the inner wall of the outer tube (2011), and a test hole rod (2013) is connected to the output end of the test hole hydraulic cylinder (2012).

2. An automatic installation device for electrical components as claimed in claim 1, characterized in that: The nail driving mechanism (202) comprises an upper regulating motor (2022), the output shaft of the upper regulating motor (2022) is fixedly connected to a rotating plate (2021) via a coupling, the bottom of the rotating plate (2021) is fixedly connected to a lower regulating motor (2023), the output shaft of the lower regulating motor (2023) is fixedly connected to a connecting sleeve (2024) via a coupling, and a double-headed screwdriver (2025) is plugged into the bottom of the connecting sleeve (2024); The outer wall of the outer cylinder (2011) is fixedly connected to a fixing plate (2014) and a limiting sleeve (2015); the outer wall of the fixing plate (2014) is fixedly connected to the bottom of the upper regulating motor (2022); and the inner wall of the limiting sleeve (2015) is movably connected to the outer wall of the coupling on the upper regulating motor (2022).

3. The automatic installation device for electrical components according to claim 1, characterized in that: The mechanical arm assembly (3) comprises a lower rotating frame (301), the bottom of the lower rotating frame (301) is fixedly connected with a ring-shaped tooth (302), the outer wall of the lower rotating frame (301) is fixedly connected with a two-axis mechanical arm (303), the output end of the two-axis mechanical arm (303) is fixedly connected with a positioning connection frame (305), the outer wall of the positioning connection frame (305) is fixedly connected with a positioning motor (304), the output shaft of the positioning motor (304) is fixedly connected with a rotating rod via a coupling, and the outer wall of the rotating rod is fixedly connected to the outer wall of the outer cylinder (2011).

4. An automatic installation device for electrical components as claimed in claim 3, characterized in that: The direction adjustment component (4) comprises a central column (401) and a lower direction adjustment motor (403); the outer wall of the central column (401) is fixedly connected to a plurality of inclined frames; one end of the inclined frame is fixedly connected to an auxiliary bracket (402); the top of the auxiliary bracket (402) is closely connected to the bottom of the lower rotating frame (301); the output shaft of the lower direction adjustment motor (403) is fixedly connected to a direction adjustment toothed disc (404) via a coupling; the outer wall of the direction adjustment toothed disc (404) is meshedly connected to the outer wall of the annular teeth (302).

5. The automatic installation device for electrical components according to claim 1, characterized in that: The lower regulating component (5) comprises a lower sliding seat (501), the outer wall of the lower sliding seat (501) is fixedly connected to a plurality of lower positioning hydraulic cylinders (502), one end of the lower positioning hydraulic cylinder (502) is fixedly connected to a positioning block (503), one corner of the positioning block (503) is arranged at a right angle, and the outer walls of two adjacent right-angled surfaces on the positioning block (503) are fixedly connected to a rubber sheet (504).

6. The automatic installation device for electrical components according to claim 1, characterized in that: The clamping frame assembly (6) comprises a clamping frame (602), an electromagnetic block is embedded in the inner wall of the clamping frame (602), an inner gasket (601) is fixedly connected to the inner wall of the clamping frame (602), the inner gasket (601) is a thin non-slip inner gasket, the clamping frame (602) is an octagonal clamping frame, eight transverse positioning hydraulic cylinders (603) are arranged in a circle on the inner wall of the clamping frame (602), and one end of the transverse positioning hydraulic cylinder (603) is fixedly connected to a rubber positioning ball (604).

7. The automatic installation device for electrical components according to claim 1, characterized in that: The main frame assembly (7) comprises an upper frame body (701) and a lower frame body (704), wherein the middle part of the top of the upper frame body (701) and the lower frame body (704) are fixedly connected with a calibration mark (702), the front end of the upper frame body (701) is fixedly connected with a control panel (703), the bottom of the upper frame body (701) and the top of the lower frame body (704) are fixedly connected with a protective sleeve, and a main hydraulic cylinder (706) is fixedly connected between the upper frame body (701) and the lower frame body (704), and the inner wall of the lower frame body (704) is fixedly connected with a lower cross shift frame (705), and a slide groove is provided on the top of the lower cross shift frame (705), and a circular slider is provided at the bottom of the lower slide seat (501), and the bottom of the circular slider is slidably connected to the inner wall of the slide groove.

8. The automatic installation device for electrical components according to claim 1, characterized in that: A plurality of support columns (1) are fixedly connected to the bottom of the main frame assembly (7), and an anti-skid plate is fixedly connected to the bottom of the support column (1).

9. An automatic installation device for electrical components as claimed in claim 7, characterized in that: The upper regulating assembly (8) comprises an upper second shift hydraulic cylinder (804) and an upper cross frame (801) fixedly arranged on the inner wall of the upper frame body (701), and a sliding bracket (802) slidably connected to the outer wall of the upper frame body (701); one end of the upper second shift hydraulic cylinder (804) is fixedly connected to a first shift seat (805); the inner wall of the first shift seat (805) is slidably connected to the outer wall of the upper cross frame (801); the inner wall of the first shift seat (805) is slidably connected to a second shift seat (806); the upper first shift hydraulic cylinder (803) is fixedly connected between the second shift seat (806) and the sliding bracket (802); and the bottom of the second shift seat (806) is fixedly connected to the outer wall of the clamping frame assembly (6).

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