A drilling and planting integrated machine for processing planetary gears
By designing the integrated drilling machine for the machining of the Youxing Wheel, the automation integration of drilling, cleaning and hair transplantation is achieved, the chip cleaning problem is solved, the processing efficiency and quality is improved, and the uncertainty of manual intervention is reduced.
Patent Information
- Application Number
- CN202510282539.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-03-11
AI Technical Summary
During the drilling process of the Star Wheel, it is difficult to clean the chips in a comprehensive manner, which affects the surface cleanliness and subsequent hair transplant quality, and it is difficult for existing equipment to achieve efficient integrated processing.
A drilling and planting machine for the machining of the Star Wheel is designed, including support components, adjustment components, drilling components, fixing components, cleaning components and implanting components. Through the power parts, multiple drilling components work together, combining rotary cleaning discs and implanting components to achieve automated drilling, cleaning and hair transplanting integration.
It improves drilling efficiency and accuracy, ensures the cleanliness of the surface and the quality of hair transplantation of the star wheel, reduces the uncertainty of manual intervention, and improves the processing efficiency and the cleanliness and environmental protection of the equipment.
Smart Images

Figure CN119871077B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of machining equipment, and in particular, to a drilling and implanting integrated machine for the processing of planet gears. Background Art
[0002] With the rapid development of the automotive industry, the quality and performance requirements for automotive parts are getting higher and higher. As an important component in the transmission, the processing quality of the planet gear directly affects the performance and service life of the entire transmission. In recent years, the automotive industry's demand for high-efficiency and high-precision manufacturing equipment has been increasing, driving the continuous progress and development of machining equipment technology.
[0003] In the actual processing of planet gears, each process is usually completed by a step-by-step operation. For example, the drilling operation generally relies on a traditional drill press, and after drilling, a special wiping tool is needed to remove metal chips or other residual substances. In addition, in order to prevent overheating from damaging the workpiece or the tool, a separate cooling device is introduced to assist in heat dissipation. In addition, there are some improved solutions that attempt to integrate the above functions on the same platform, such as instant flushing by adding a liquid injection mechanism, or precise positioning by adjusting the drill bit position using a rail system.
[0004] Regarding the above related technologies, during the drilling process of the planet gear, a lot of chips are generated, which affects the cleanliness of the surface of the planet gear and is not convenient for hair implantation. Looking for a wiping tool to clean, but it is difficult to fully cover the working area during the cleaning process, and it is easy to leave impurities, affecting the subsequent assembly quality, resulting in inconvenience in cleaning the chips. Summary of the Invention
[0005] In order to improve the problem of inconvenience in cleaning chips, the present application provides a drilling and implanting integrated machine for the processing of planet gears.
[0006] The drilling and implanting integrated machine for the processing of planet gears provided by the present application adopts the following technical solutions:
[0007] A drilling and implanting integrated machine for processing planet gears, comprising a support assembly, an adjustment assembly, a drilling assembly, a fixing assembly, a cleaning assembly and an implanting assembly. The support assembly includes a support plate. The adjustment assembly includes an adjustment member which is connected to the top of the support plate. The drilling assembly includes a power member and a plurality of drilling members. The adjustment member is connected to the power member to drive the power member to move away from or close to the support plate. The plurality of drilling members are linearly arranged. The power member is connected to the drilling members to drive the drilling members to drill the planet gears. The fixing assembly includes a sliding member, a fixing plate, a rotating member and four fixing members. The sliding member includes a sliding seat. The support plate is provided with a sliding groove below the drilling members. The sliding seat is located in the sliding groove. The sliding seat is slidably connected to the support plate along the opening direction of the sliding groove. The fixing plate is connected to the sliding seat. The rotating member includes a rotating plate which is rotatably connected to the fixing plate. The rotating plate is arranged parallel to the fixing plate. The four fixing members are all connected to the side of the rotating plate away from the sliding seat. The four fixing members fix the planet gears;
[0008] The cleaning assembly includes a cleaning disc and a rotating member. The cleaning disc and the drilling members are distributed along the sliding direction of the sliding seat. The rotating member is connected to the support plate. The rotating member is connected to the cleaning disc to drive the cleaning disc to rotate forward and backward. The cleaning disc is used for cleaning the planet gears;
[0009] The implanting assembly is connected to the support plate. The implanting assembly and the drilling members are distributed along the sliding direction of the sliding seat. The implanting assembly is used for implanting hairs on the planet gears that have completed drilling.
[0010] By adopting the above technical solutions, the integrated processing of automatic drilling, cleaning and hair implanting of planet gears is realized. The support assembly and the adjustment assembly cooperate to flexibly adjust the height of the drilling assembly to meet the processing requirements of different specifications of planet gears. The drilling assembly is driven by a power member and a plurality of drilling members work together, improving the drilling efficiency and accuracy. The design of the fixing assembly ensures the stable fixation of the planet gears during the processing, reducing the errors caused by displacement. The cleaning assembly effectively removes the chips generated during the drilling process through the rotating cleaning disc, improving the surface cleanliness of the planet gears. The implanting assembly accurately aligns with the planet gears that have completed drilling for hair implanting operations, ensuring the quality and efficiency of hair implanting. In summary, this design significantly improves the overall efficiency and quality of planet gear processing, reduces the uncertainty brought by manual intervention, and at the same time, facilitates the cleaning of the chips generated by planet gear drilling.
[0011] In a specific feasible implementation, the fixing component further includes a flipping member. The fixing plate is rotatably connected to the sliding seat. The direction of the rotation axis of the fixing plate is parallel to the sliding direction of the sliding seat. The flipping member is connected to the sliding seat and is connected to the fixing plate to drive the fixing plate to flip.
[0012] The cleaning component further includes a pushing member and a collecting member. The cleaning disc is perpendicular to the support plate. The cleaning disc is slidably connected to the support plate and can move away from or close to the sliding direction of the sliding seat. The pushing member is connected to the support plate and is connected to the cleaning disc to drive the cleaning disc to move. When cleaning the planet gear, the cleaning disc is arranged parallel to the fixing plate. The collecting member includes a collecting box. The collecting box is connected to the bottom of the support plate. The inside of the collecting box is communicated with the chute and is used for collecting the chips generated by drilling and cleaning the planet gear.
[0013] By adopting the above technical solution, the fixing plate can be flipped by the flipping member, so that the planet gear on the fixing plate can flexibly adjust its posture. The cleaning disc can move in the sliding direction of the sliding seat under the action of the pushing member and is parallel to the fixing plate during cleaning to ensure the cleaning effect. At the same time, the design of the collecting box effectively collects the chips generated during the drilling and cleaning of the planet gear, avoids environmental pollution and facilitates subsequent processing. The movable design of the cleaning disc cooperates with the pushing member to achieve effective positioning and cleaning of the planet gear; the setting of the collecting box solves the problem of chip collection and improves the overall cleanliness and environmental protection of the equipment.
[0014] In a specific feasible implementation, the cleaning component further includes a cleaning member. The cleaning member includes a plurality of nozzles, a blowing pump and a blowing pipe. The side of the cleaning disc close to the sliding seat is connected to the plurality of nozzles. The nozzles correspond to the holes on the surface of the planet gear one by one. The blowing pump is connected to the pushing member. One end of the blowing pipe is communicated with the air outlet of the blowing pump, and the other end extends into the cleaning disc and is communicated with the plurality of nozzles.
[0015] By adopting the above technical solution, the blowing pump can generate high-pressure gas and transport it to the plurality of nozzles through the blowing pipe. Since the nozzles correspond to the holes on the surface of the planet gear one by one, the high-pressure gas can be blown out from the holes, effectively removing the chips and other impurities remaining in the holes during the drilling process. This design ensures the cleanliness of the surface of the planet gear and its holes, avoids the influence of residues on the subsequent hair-planting process, and thus improves the overall quality and processing efficiency of the product.
[0016] In a specific feasible implementation, the cleaning component further includes a spraying member, which includes a plurality of nozzles, a water tank, a water pipe, and a water pump. One side of the cleaning disc close to the sliding seat is connected to the plurality of nozzles, and the nozzles correspond one by one to the holes on the surface of the planetary gear. The water tank is connected to the support plate and is used to hold the water required for spraying. One end of the water pipe is communicated with the water tank, and the other end extends into the cleaning disc and is communicated with the plurality of nozzles. The water pump is connected to the water pipe and can pump the water in the water tank along the water pipe to the nozzles;
[0017] The collecting member further includes a filter screen for filtering chips and water. The filter screen is connected inside the collecting box and is arranged parallel to the support plate.
[0018] By adopting the above technical solution, the spraying member can accurately spray and clean the holes on the surface of the planetary gear, effectively removing chips and other impurities in the holes and improving the surface cleanliness of the planetary gear. Specifically, the plurality of nozzles correspond one by one to the holes on the surface of the planetary gear to ensure that each hole can be fully cleaned; the combined use of the water tank and the water pump realizes the stable supply and pressure control of the water flow, enhancing the cleaning effect. At the same time, the design of the filter screen can effectively separate the chips and water, facilitating subsequent processing, avoiding the problem of the mixture blocking the collecting box, and improving the working efficiency and environmental protection performance of the overall equipment.
[0019] In a specific feasible implementation, the cleaning component further includes a drying member, which includes a drying box and a plurality of heating plates. The drying box is close to the side of the cleaning disc away from the drilling member. The drying box is connected to the support plate. The bottom of the drying box is open. The chute is communicated with the opening of the drying box. Both opposite sides of the drying box are open. The two opposite openings of the drying box are arranged along the sliding direction of the sliding seat. The fixing plate can enter the drying box. The plurality of heating plates are all connected inside the drying box, and the heating plates dry the planetary gear inside the drying box.
[0020] By adopting the above technical solution, the unique opening design of the drying box allows the fixing plate to carry the planetary gear to enter smoothly, while the plurality of heating plates are responsible for efficiently drying the planetary gear. This design ensures that the planetary gear can quickly remove moisture after being cleaned, avoiding the adverse effects of a humid environment on subsequent processes, improving the overall processing efficiency, and ensuring the processing quality of the planetary gear. The drying structure is reasonably arranged, making full use of the space of the equipment, enabling the planetary gear to achieve seamless connection in the whole processing process, and further enhancing the functionality and practicality of the drilling and planting integrated machine.
[0021] In a specific feasible implementation, the cleaning component further includes a scraping member, which includes a brush plate and bristles. The brush plate is connected to the side of the cleaning disc close to the sliding seat. The setting direction of the brush plate is consistent with one of the diameter directions of the cleaning disc. The bristles are fixedly bonded to the side of the brush plate away from the cleaning disc, and the bristles can scrape off the chips on the surface of the planetary gear.
[0022] By adopting the above technical solution, the arrangement of the brush plate and the bristles can effectively remove the residual chips on the surface of the planetary gear. Specifically, the brush plate provides a stable installation foundation for the bristles. When the bristles contact the surface of the planetary gear, the chips attached to it can be scraped off through physical friction, thereby improving the cleanliness of the surface of the planetary gear and ensuring the smooth progress of subsequent processing procedures.
[0023] In a specific feasible implementation, the drilling component further includes a lifting plate. The adjusting member is connected to the lifting plate. The lifting plate is arranged parallel to the support plate. The adjusting member drives the lifting plate to move away from or close to the support plate. The power member includes a plurality of gears and a driving motor. A receiving groove is formed on the side of the lifting plate close to the support plate. The opening direction of the receiving groove is consistent with the setting direction of the lifting plate. A plurality of the gears are all located in the receiving groove. The plurality of gears are distributed along the setting of the receiving groove. Adjacent two of the gears mesh with each other. The gears are rotatably connected to the lifting plate. The driving motor is located on the side of the lifting plate away from the support plate. The housing of the driving motor is connected to the lifting plate. The output shaft of the driving motor passes through the lifting plate and is coaxially fixed to one of the gears.
[0024] The drilling members correspond to the gears one by one. The drilling member includes a drill bit for drilling. The drill bit is coaxially fixed to the side of the gear close to the support plate.
[0025] By adopting the above technical solution, the function of synchronous and precise drilling with multiple drill bits is realized. Specifically, by using the relative movement between the lifting plate and the support plate and the design of the driving motor driving the gear set to rotate, multiple drill bits can simultaneously perform drilling operations on the planetary gear, improving the working efficiency and processing accuracy. In addition, this design also facilitates the replacement and maintenance of the drill bits, further enhancing the flexibility of the equipment use.
[0026] In a specific feasible implementation, the drilling member further includes a connecting rod. The connecting rod is coaxially fixed to the side of the gear close to the support plate. One end of the connecting rod away from the gear is hollow. The drill bit is located at the end of the connecting rod away from the gear. One end of the drill bit is inserted into the connecting rod, and the drill bit is detachably connected to the connecting rod.
[0027] By adopting the above technical solution, the design of the connecting rod makes the connection between the drill bit and the gear more flexible and reliable. Specifically, one end of the connecting rod is coaxially fixed to the side of the gear close to the support plate, ensuring the effective transmission of power; while the end away from the gear is designed as a hollow structure, allowing the drill bit to be inserted and fixed in a detachable manner. This design not only facilitates the replacement of drill bits of different specifications to meet various processing requirements, but also simplifies the maintenance and replacement process, improving the convenience and working efficiency of equipment use.
[0028] In a specific feasible embodiment, the four fixing members are evenly distributed along the circumferential direction of the rotating plate. The fixing members include fixing cylinders and arc plates. Four placing grooves are formed on the side of the rotating plate away from the fixing plate. The fixing cylinders correspond to the placing grooves one by one. The fixing cylinders are located in the placing grooves. The setting direction of the fixing cylinders is the same as that of the placing grooves. The cylinder bodies of the fixing cylinders are connected to the rotating plate. The cylinder bodies of the fixing cylinders face the middle of the rotating plate. The piston rods of the fixing cylinders are fixed to the arc plates. The fixing cylinders drive the arc plates to move towards or away from the middle of the rotating plate. The four arc plates form a fixing area for placing the planet gears.
[0029] By adopting the above technical solution, the fixing component can flexibly adjust the position of the planet gear and firmly fix it. Specifically, the design that the four fixing members are evenly distributed along the circumferential direction of the rotating plate ensures the all-round clamping of the planet gear, avoiding deviation during the processing. The cooperation of the fixing cylinders and the arc plates realizes automatic control, and can automatically adjust the clamping force according to planet gears of different sizes, ensuring both the stability of fixation and not damaging the surface of the workpiece due to excessive pressure. This design significantly improves the operation accuracy and efficiency of the drilling and hair implanting processes, reduces the possibility of manual intervention at the same time, and improves the consistency and reliability of the overall production process.
[0030] In a specific feasible embodiment, the implanting component includes a hair implanting main body and an implanting member. The drilling member, the cleaning component and the hair implanting main body are distributed along the sliding direction of the sliding seat. The hair implanting main body is connected to the support plate;
[0031] The implanting member includes a lifting cylinder, an implanting plate and a plurality of hair implanting heads. The setting direction of the lifting cylinder is perpendicular to the support plate. The cylinder body of the lifting cylinder is connected to the hair implanting main body. The piston rod of the lifting cylinder faces the support plate. The piston rod of the lifting cylinder is connected to the implanting plate. A plurality of the hair implanting heads are all connected to the side of the implanting plate close to the support plate. The arrangement mode of the plurality of hair implanting heads is the same as that of the plurality of drilling members. The hair implanting heads can perform hair implanting operations.
[0032] By adopting the above technical solution, the automated hair transplanting operation is realized for the planetary wheel that has been drilled and cleaned. Specifically, the hair transplanting body, the drilling component, and the cleaning component are distributed along the sliding direction of the sliding seat, ensuring the orderly connection between the various processes. The lifting cylinder in the implant can drive the implant plate closer to or away from the support plate, thereby accurately controlling the position of the hair transplanting head. Multiple hair transplanting heads are arranged in the same arrangement as the drilling component, and can accurately correspond to the hole positions on the planetary wheel for hair transplanting operations, thereby improving work efficiency and hair transplanting accuracy.
[0033] In summary, this application includes at least one of the following beneficial technical effects:
[0034] 1. In the designed integrated drilling and implanting machine for planetary gear processing, the drilling component is driven by a power part to work together with multiple drilling parts, which improves the drilling efficiency and accuracy; the design of the fixing component ensures the stable fixation of the planetary gear during the processing and reduces the error caused by displacement; the cleaning component effectively removes the chips generated during the drilling process through the rotating cleaning disc, thereby improving the surface cleanliness of the planetary gear; the implanting component accurately aligns the planetary gear that has been drilled to perform the implanting operation, ensuring the implanting quality and efficiency; In summary, this design significantly improves the overall efficiency and quality of planetary gear processing, reduces the uncertainty caused by manual intervention, and at the same time, facilitates the cleaning of chips generated by planetary gear drilling.
[0035] 2. The integrated drilling and planting machine for planetary gears is designed with a cleaning disc that moves in the direction of the sliding seat, driven by a pusher. It remains parallel to the fixed plate during cleaning, ensuring effective cleaning. Furthermore, a collection box effectively collects chips generated during the planetary gear drilling and cleaning process, preventing environmental contamination and facilitating subsequent disposal. The movable cleaning disc, combined with the pusher, effectively positions and cleans the planetary gear. The collection box eliminates the chip collection issue, enhancing the overall cleanliness and environmental friendliness of the equipment.
[0036] 3. The specially designed integrated drilling and planting machine for planetary gear processing not only facilitates the replacement of drill bits of different specifications to meet various processing needs, but also simplifies the maintenance and replacement process, improving the convenience of equipment use and work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 It is a structural diagram of the first perspective in Example 1.
[0038] Figure 2 It is a cross-sectional view of the drilling assembly in Example 1.
[0039] Figure 3 This is a schematic structural diagram of the fixing component in Example 1 from a first perspective.
[0040] Figure 4It is a schematic structural diagram of the second perspective of the fixing component in Embodiment 1.
[0041] Figure 5 It is a schematic structural diagram of the second perspective in Embodiment 1.
[0042] Figure 6 It is a schematic structural diagram of the third perspective in Embodiment 1.
[0043] Figure 7 It is a schematic structural diagram of the first perspective in Embodiment 2.
[0044] Figure 8 It is a sectional view of the collection box in Embodiment 2.
[0045] Explanation of reference numerals: 1, support component; 11, support plate; 111, chute; 12, support member; 2, adjustment component; 21, adjustment frame; 22, adjustment member; 3, drilling component; 31, lifting plate; 311, accommodation groove; 32, power member; 321, vertical rod; 322, gear; 323, drive motor; 33, drilling member; 331, connecting rod; 332, drill bit; 4, fixing component; 41, sliding member; 411, screw rod; 412, guide rod; 413, sliding motor; 414, sliding seat; 4141, rotating groove; 42, fixing plate; 43, flipping member; 431, flipping rod; 432, flipping motor; 44, rotating member; 441, rotating plate; 4411, placement groove; 442, rotating motor; 45, fixing member; 451, fixing cylinder; 452, arc plate; 5, cleaning component; 51, cleaning disc; 52, pushing member; 521, pushing cylinder; 522, pushing plate; 53, rotating member; ;54, cleaning member; 541, nozzle; 542, air blowing pump; 543, air blowing pipe; 55, scraping member; 551, brush plate; 552, bristles; 56, collecting member; 561, collecting cover; 562, collecting box; 563, filter screen; 57, spraying member; 571, spray head; 572, water tank; 573, water pipe; 574, water pump; 58, drying member; 581, drying box; 582, heating plate; 6, implanting component; 61, hair implanting main body; 6, implanting member; 621, lifting cylinder; 622, implanting plate; 623, hair implanting head. Detailed implementation manners
[0046] The following further elaborates on this application Figure 1-8 in conjunction with the appended drawings.
[0047] The embodiment of this application discloses a drilling and implanting integrated machine for processing planetary gears.
[0048] Embodiment 1
[0049] Refer to Figure 1, A drilling and implanting integrated machine for processing planetary gears includes a support assembly 1, an adjustment assembly 2, a drilling assembly 3, a fixing assembly 4, a cleaning assembly 5, and an implanting assembly 6. The adjustment assembly 2 is arranged on the support assembly 1, the drilling assembly 3 is arranged on the adjustment assembly 2, and the fixing assembly 4, the cleaning assembly 5, and the implanting assembly 6 are all arranged on the support assembly 1.
[0050] Refer to Figure 1 , The support assembly 1 includes a support plate 11 and a plurality of support members 12. In this embodiment, the support plate 11 is a rectangular plate, and the plurality of support members 12 are all located on one side of the support plate 11. In this embodiment, the number of support members 12 is four, and the support members 12 are support rods. The support rods are perpendicular to the support plate 11, and one end of the support rod is welded to the support plate 11. The four support rods are arranged in a matrix, and the four support rods can support the support plate 11.
[0051] Refer to Figure 1 , The adjustment assembly 2 is located on the top of the support plate 11. The adjustment assembly 2 includes an adjustment frame 21 and an adjustment member 22. In this embodiment, the adjustment frame 21 is an L-shaped frame. One end of the adjustment frame 21 is welded to the support plate 11, and the other end is located above the support plate 11. The adjustment member 22 is a hydraulic cylinder. The setting direction of the hydraulic cylinder is perpendicular to the setting direction of the support plate 11. The cylinder body of the hydraulic cylinder is fixedly connected to the end of the adjustment frame 21 located above the support plate 11 by screws. The piston rod of the hydraulic cylinder faces the support plate 11, and the piston rod of the hydraulic cylinder is connected to the drilling assembly 3.
[0052] Refer to Figure 1 and Figure 2, the drilling assembly 3 includes a lifting plate 31, a power member 32 and a plurality of drilling members 33. In this embodiment, the lifting plate 31 is arranged parallel to the support plate 11. The piston rod of the hydraulic cylinder is welded to the lifting plate 31, and the hydraulic cylinder can drive the lifting plate 31 to move toward or away from one side of the support plate 11. The power member 32 includes a plurality of vertical rods 321, a plurality of gears 322 and a driving motor 323. A receiving groove 311 is formed on one side of the lifting plate 31 close to the support plate 11. In this embodiment, the receiving groove 311 can be formed in any direction, as long as the forming direction of the receiving groove 311 is consistent with the setting direction of the lifting plate 31. A plurality of vertical rods 321 are all located in the receiving groove 311, and the plurality of vertical rods 321 are sequentially spaced apart along the setting direction of the receiving groove 311. The plurality of vertical rods 321 are linearly arranged. The vertical rods 321 are arranged perpendicular to the support plate 11. One end of the vertical rod 321 is rotatably connected to the lifting plate 31. The gears 322 correspond to the vertical rods 321 one by one. The gears 322 are coaxially and fixedly connected to the other ends of the vertical rods 321, and two adjacent gears 322 mesh with each other. The driving motor 323 is located on the side of the lifting plate 31 away from the support plate 11. The housing of the driving motor 323 is fixedly connected to the lifting plate 31 by screws. The output shaft of the driving motor 323 passes through the lifting plate 31 and is coaxially and fixedly connected to one of the vertical rods 321 through a coupling. The driving motor 323 drives the vertical rod 321 to rotate, which can drive the gear 322 to rotate.
[0053] Referring to Figure 1 and Figure 2 , the drilling members 33 correspond to the gears 322 one by one. The drilling member 33 includes a connecting rod 331 and a drill bit 332. The connecting rod 331 is coaxially and fixedly connected to the side of the gear 322 away from the vertical rod 321. The connecting rod 331 is arranged perpendicular to the support plate 11. One end of the connecting rod 331 away from the gear 322 is hollow. The drill bit 332 is located at one end of the connecting rod 331 away from the gear 322. One end of the drill bit 332 is inserted into the connecting rod 331, and the drill bit 332 is detachably connected to the connecting rod 331 by a threaded connection. The driving motor 323 drives the gear 322 to rotate, which can make the drill bit 332 rotate. The drill bit 332 can drill holes in the planet gear. When the hole spacing needs to be adjusted, the operator can separate one of the drill bits 332 from the connecting rod 331, and only need to drive the remaining drill bits 332 to drill holes in the planet gear.
[0054] Referring to Figure 1 , Figure 3 and Figure 4, the fixing component 4 includes a sliding member 41, a fixing plate 42, a flipping member 43, a rotating member 44 and four fixing members 45. The sliding member 41 includes a screw rod 411, a guide rod 412, a sliding motor 413 and a sliding seat 414. A sliding groove 111 is formed in the support plate 11 below the drill bit 332. In this embodiment, the sliding groove 111 is arranged along the length direction of the longer side of the support plate 11. Both the screw rod 411 and the guide rod 412 are located in the sliding groove 111, and the setting direction of the screw rod 411 is the same as that of the sliding groove 111. Both ends of the screw rod 411 are rotatably connected to the support plate 11. The guide rod 412 is arranged parallel to the screw rod 411, and both ends of the guide rod 412 are welded to the support plate 11. The sliding motor 413 is close to one end of the screw rod 411. The housing of the sliding motor 413 is fixedly connected to the support plate 11 by screws. The output shaft of the sliding motor 413 passes through the support plate 11 and is coaxially and fixedly connected to the screw rod 411 through a coupling. The sliding motor 413 drives the screw rod 411 to rotate. The sliding seat 414 is threadedly connected to the screw rod 411, and the sliding seat 414 can move along the length direction of the screw rod 411 on the screw rod 411. The sliding seat 414 is slidably connected to the guide rod 412. The fixing plate 42 is rotatably connected to the sliding seat 414, and the rotation axis direction of the fixing plate 42 is parallel to the length direction of the screw rod 411. A rotation groove 4141 for the fixing plate 42 to rotate is formed on the surface of the sliding seat 414. The flipping member 43 includes a flipping rod 431 and a flipping motor 432. The flipping rod 431 is located in the rotation groove 4141. The housing of the flipping motor 432 is fixedly connected to the sliding seat 414 by screws. The direction of the output shaft of the flipping motor 432 is parallel to the setting direction of the screw rod 411. The output shaft of the flipping motor 432 passes through the sliding seat 414 and extends into the rotation groove 4141. The output shaft of the flipping motor 432 is welded to one end of the flipping rod 431. The flipping rod 431 is arranged perpendicular to the output shaft of the flipping motor 432. The other end of the flipping rod 431 is welded to the fixing plate 42. The flipping motor 432 drives the flipping rod 431 to rotate, which can drive the fixing plate 42 to rotate. When drilling a hole in the planet gear, the fixing plate 42 is located below the drill bit 332.
[0055] Refer to Figure 3 and Figure 4, the rotating member 44 includes a rotating plate 441 and a rotating motor 442. The rotating plate 441 is located on the side of the fixed plate 42 away from the sliding seat 414. The rotating plate 441 is arranged parallel to the fixed plate 42 and is rotatably connected to the fixed plate 42. The rotating motor 442 is located on the side of the fixed plate 42 away from the rotating plate 441. The housing of the rotating motor 442 is fixedly connected to the fixed plate 42 by screws. The output shaft of the rotating motor 442 passes through the fixed plate 42 and is welded to the rotating rod. The rotating motor 442 drives the rotating plate 441 to rotate. All four fixing members 45 are located on the side of the rotating plate 441 away from the fixed plate 42. The four fixing members 45 are evenly distributed along the circumferential direction of the rotating plate 441. The fixing member 45 includes a fixing cylinder 451 and an arc plate 452. Four placing grooves 4411 are formed on the side of the rotating plate 441 away from the fixed plate 42, and the four placing grooves 4411 are evenly distributed along the circumferential direction of the rotating plate 441. The fixing cylinders 451 correspond to the placing grooves 4411 one by one. The fixing cylinder 451 is located in the placing groove 4411. The setting direction of the fixing cylinder 451 is the same as that of the placing groove 4411. The cylinder body of the fixing cylinder 451 is fixedly connected to the rotating plate 441 by screws, and the cylinder body of the fixing cylinder 451 faces the middle of the rotating plate 441. The piston rod of the fixing cylinder 451 is welded to the arc plate 452. The fixing cylinder 451 drives the arc plate 452 to move towards or away from the middle of the rotating plate 441. The four arc plates 452 form a fixing area for placing the planet gear. The four arc plates 452 can fix the planet gear, and the side wall of the arc plate 452 is attached to the side wall of the planet gear.
[0056] Refer to Figure 5 and Figure 6, the cleaning component 5 includes a cleaning disc 51, a pushing member 52, a rotating member 53, a cleaning member 54, a scraping member 55 and a collecting member 56. The cleaning disc 51 is hollow, and the cleaning disc 51 is perpendicular to the support plate 11. When the fixing plate 42 needs to be rotated to a proper position, that is, when the planet gear needs to be cleaned, the fixing plate 42 is parallel to the cleaning disc 51. The cleaning disc 51 is slightly larger than the planet gear. The cleaning disc 51 is slidably connected to the support plate 11. The pushing member 52 includes a pushing cylinder 521 and a pushing plate 522. The setting direction of the pushing cylinder 521 is parallel to the support plate 11. The cylinder body of the pushing cylinder 521 is fixedly connected to the support plate 11 by screws. The piston rod of the pushing cylinder 521 faces the side of the chute 111. The piston rod of the pushing cylinder 521 is welded to the pushing plate 522. The pushing plate 522 is perpendicular to the support plate 11. The cleaning disc 51 is rotatably connected to the side of the pushing plate 522 close to the chute 111. The pushing cylinder 521 can move the cleaning disc 51 towards or away from the fixing plate 42, facilitating the cleaning of the planet gear. The rotating member 53 is a cleaning motor. The casing of the cleaning motor is fixedly connected to the pushing plate 522 by screws. The output shaft of the cleaning motor passes through the pushing plate 522 and is welded to the cleaning disc 51. The cleaning motor drives the cleaning disc 51 to rotate forward and backward. The cleaning member 54 includes a plurality of nozzles 541, a blowing pump 542 and a blowing pipe 543. The side of the cleaning disc 51 close to the screw 411 is welded to the plurality of nozzles 541. The nozzles 541 are communicated with the inside of the cleaning disc 51, and the nozzles 541 correspond to the holes on the surface of the planet gear one by one. The blowing pump 542 is fixedly connected to the support plate 11 by screws. One end of the blowing pipe 543 is communicated with the air outlet of the blowing pump 542, and the other end extends into the cleaning disc 51 and is communicated with the plurality of nozzles 541. The blowing pump 542 can blow air through the nozzles 541 towards the holes on the surface of the planet gear, and can clean the chips located in the holes. The scraping member 55 includes a brush plate 551 and bristles 552. The brush plate 551 is fixedly connected to the side of the cleaning disc 51 close to the screw 411 by screws. The setting direction of the brush plate 551 is consistent with one of the diameter directions of the cleaning disc 51. The bristles 552 are fixedly bonded to the side of the brush plate 551 away from the cleaning disc 51. The bristles 552 can scrape off the chips on the surface of the planet gear.
[0057] Refer to Figure 5 and Figure 6, the collecting member 56 includes a collecting cover 561 and a collecting box 562. The collecting cover 561 is fixedly connected to the bottom of the support plate 11 by screws. The larger end of the collecting cover 561 faces the support plate 11. The chute 111 communicates with the larger end of the collecting cover 561, which can collect the chips generated by the planetary gear drilling. The collecting box 562 is located on the side of the collecting cover 561 away from the support plate 11. The collecting box 562 is detachably connected to the smaller end of the collecting cover 561 by screws. The collecting box 562 can collect the chips. When the personnel need to process the chips, the personnel separate the collecting box 562 from the collecting cover 561, and then can process the chips in the collecting box 562.
[0058] Referring to Figure 5 and Figure 6 , the implanting assembly 6 includes a hair-implanting main body 61 and an implanting member 62. The hair-implanting main body 61 is located on one side of the adjusting frame 21, and the hair-implanting main body 61 and the adjusting frame 21 are distributed along the length direction of the screw rod 411. The hair-implanting main body 61 is fixedly connected to the support plate 11 by screws. The implanting member 62 includes a lifting cylinder 621, an implanting plate 622 and a plurality of hair-implanting heads 623. The setting direction of the lifting cylinder 621 is perpendicular to the support plate 11. The cylinder body of the lifting cylinder 621 is fixedly connected to the hair-implanting main body 61 by screws. The piston rod of the lifting cylinder 621 faces the support plate 11. The piston rod of the lifting cylinder 621 is welded to the implanting plate 622. A plurality of hair-implanting heads 623 are all located on the side of the implanting plate 622 close to the support plate 11. The arrangement mode of the plurality of hair-implanting heads 623 is the same as the arrangement mode of the plurality of drill bits 332. The hair-implanting heads 623 are detachably connected to the implanting plate 622 by screws. The hair-implanting heads 623 can directly perform hair-implanting operations, and usually an electrostatic field is equipped to adsorb the brush. After the planetary gear is cleaned, the sliding motor 413 is started, and the sliding motor 413 drives the screw rod 411 to rotate, which can move the planetary gear below the implanting plate 622. According to the operation requirements, the lifting cylinder 621 is driven, and the lifting cylinder 621 drives the hair-implanting heads 623 to implant hair into the holes of the planetary gear.
[0059] The implementation principle of Embodiment 1 is as follows: When the planetary gear processing drilling and implanting integrated machine is needed, first, start the sliding member 41 in the fixing component 4, which can move the fixing plate 42 below the drilling component 3. Then, take out the planetary gear, place the planetary gear on the fixing plate 42, and fix the planetary gear through the fixing member 45. Subsequently, according to the density requirements of drilling the planetary gear, select the appropriate number of drill bits 332. After that, start the power member 32 and the rotating member 44. At the same time, start the adjusting member 22, which can drive the drill bits 332 to drill the planetary gear. After the drilling is completed, start the sliding member 41 to move the planetary gear to the cleaning disc 51. Start the flipping member 43, which can rotate the fixing plate 42 to the cleaning disc 51, and clean the chips on the surface of the planetary gear through the cleaning member 54. The scraped chips are cleaned through the collection box 562. Start the flipping member 43 again to make the fixing plate 42 parallel to the support plate 11. Start the sliding member 41 to move the drilled planetary gear to the implanting component 6, and complete the hair implanting through the implanting component 6.
[0060] Embodiment 2
[0061] Referring to Figure 7 and Figure 8 In this embodiment, the difference from Embodiment 1 is that the cleaning component 5 further includes a spraying member 57 and a drying member 58. The spraying member 57 includes a plurality of nozzles 571, a water tank 572, a water pipe 573, and a water pump 574. One side of the cleaning disc 51 close to the screw 411 is welded to the plurality of nozzles 571. The nozzles 571 are communicated with the inside of the cleaning disc 51, and the nozzles 571 correspond to the holes on the surface of the planetary gear one by one. The water tank 572 is fixedly connected to the support plate 11 by screws and is used to hold the water required for spraying. One end of the water pipe 573 is communicated with the water tank 572, and the other end extends into the cleaning disc 51 and is communicated with the plurality of nozzles 571. The water pump 574 is fixedly connected to the water pipe 573 by a flange and can pump the water in the water tank 572 along the water pipe 573 to the nozzles 571. Subsequently, the planetary gear is sprayed. The collecting member 56 further includes a filter screen 563. The filter screen 563 is fixedly connected to the inside of the collection box 562 by screws and is arranged parallel to the support plate 11, which can filter the chips and water.
[0062] Referring to Figure 7 and Figure 8, the drying member 58 includes a drying box 581 and a plurality of heating plates 582. The drying box 581 is close to the side of the cleaning disc 51 away from the drill bit 332. The drying box 581 is fixedly connected to the support plate 11 by screws. The bottom of the drying box 581 is open. The chute 111 communicates with the opening of the drying box 581. Both opposite sides of the drying box 581 are open, and the two opposite openings of the drying box 581 are arranged along the length direction of the screw rod 411. The fixing plate 42 can enter the drying box 581. The plurality of heating plates 582 are all fixedly connected to the inside of the drying box 581 by screws. The heating plate 582 can dry the planet gear inside the drying box 581.
[0063] The implementation principle of Embodiment 2 is as follows: When it is necessary to clean the planet gear, move the fixing plate 42 to the cleaning disc 51, start the flipping member 43 to make the planet gear close to the cleaning disc 51. Subsequently, start the water pump 574, which can spray the water in the water tank 572 onto the planet gear to spray and clean the chips. During the rotation of the cleaning disc 51, the brush hairs 552 clean the surface of the planet gear. The chips and water enter the collection box 562 through the collection cover 561 and are separated by the filter screen 563. After that, move the fixing plate 42 into the drying box 581, and the heating plate 582 can dry the planet gear, which is convenient for hair planting.
[0064] The above are all the preferred embodiments of this application. The protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. A drilling and implanting integrated machine for processing planet gears, characterized in that: It includes a support component (1), an adjustment component (2), a drilling component (3), a fixing component (4), a cleaning component (5) and an implanting component (6). The support component (1) includes a support plate (11). The adjustment component (2) includes an adjustment member (22). The adjustment member (22) is connected to the top of the support plate (11). The drilling component (3) includes a power member (32) and a plurality of drilling members (33). The adjustment member (22) is connected to the power member (32) to drive the power member (32) to move away from or close to the support plate (11). The plurality of drilling members (33) are linearly arranged. The power member (32) is connected to the drilling members (33) to drive the drilling members (33) to drill holes in the planet gear. The fixing component (4) includes a sliding member (41), a fixing plate (42), a rotating member (44) and four fixing members (45). The sliding member (41) includes a sliding seat (414). A sliding groove (111) is formed in the support plate (11) below the drilling member (33). The sliding seat (414) is located in the sliding groove (111). The sliding seat (414) is slidably connected to the support plate (11) along the opening direction of the sliding groove (111). The fixing plate (42) is connected to the sliding seat (414). The rotating member (44) includes a rotating plate (441). The rotating plate (441) is rotatably connected to the fixing plate (42). The rotating plate (441) is arranged parallel to the fixing plate (42). The four fixing members (45) are all connected to the side of the rotating plate (441) away from the sliding seat (414). The four fixing members (45) fix the planet gear. The cleaning component (5) includes a cleaning disc (51) and a rotating member (53). The cleaning disc (51) and the drilling member (33) are distributed along the sliding direction of the sliding seat (414). The rotating member (53) is connected to the support plate (11). The rotating member (53) is connected to the cleaning disc (51) to drive the cleaning disc (51) to rotate forward and backward. The cleaning disc (51) is used to clean the planet gear. The implanting component (6) is connected to the support plate (11). The implanting component (6) and the drilling member (33) are distributed along the sliding direction of the sliding seat (414). The implanting component (6) is used to implant hairs into the planet gear that has been drilled. The fixed component (4) further includes a flipping member (43). The fixed plate (42) is rotatably connected to the sliding seat (414). The rotation axis direction of the fixed plate (42) is parallel to the sliding direction of the sliding seat (414). The flipping member (43) is connected to the sliding seat (414), and the flipping member (43) is connected to the fixed plate (42) to drive the fixed plate (42) to flip. The cleaning component (5) further includes a pushing member (52) and a collecting member (56). The cleaning disc (51) is perpendicularly arranged to the support plate (11). The cleaning disc (51) is slidably connected to the support plate (11). The cleaning disc (51) can move away from or close to the sliding direction of the sliding seat (414). The pushing member (52) is connected to the support plate (11), and the pushing member (52) is connected to the cleaning disc (51) to drive the cleaning disc (51) to move. When cleaning the planet gear, the cleaning disc (51) is arranged parallel to the fixed plate (42). The collecting member (56) includes a collecting box (562). The collecting box (562) is connected to the bottom of the support plate (11). The interior of the collecting box (562) is communicated with the chute (111) for collecting the chips generated by drilling and cleaning the planet gear.
2. The drilling and implanting integrated machine for processing planet gears according to claim 1, wherein: The cleaning component (5) further includes a cleaning member (54). The cleaning member (54) includes a plurality of nozzles (541), a blowing pump (542) and a blowing pipe (543). The side of the cleaning disc (51) close to the sliding seat (414) is connected to the plurality of nozzles (541). The nozzles (541) correspond to the holes on the surface of the planet gear one by one. The blowing pump (542) is connected to the pushing member (52). One end of the blowing pipe (543) is communicated with the air outlet of the blowing pump (542), and the other end extends into the cleaning disc (51) and is communicated with the plurality of nozzles (541).
3. The planetary wheel processing drilling and implanting integrated machine according to claim 2, characterized in that: The cleaning component (5) further includes a spraying member (57). The spraying member (57) includes a plurality of nozzles (571), a water tank (572), a water pipe (573), and a water pump (574). One side of the cleaning disc (51) close to the sliding seat (414) is connected to the plurality of nozzles (571). The nozzles (571) correspond one by one to the holes on the surface of the planet gear. The water tank (572) is connected to the support plate (11). The water tank (572) is used for containing water required for spraying. One end of the water pipe (573) is communicated with the water tank (572), and the other end extends into the cleaning disc (51) and is communicated with the plurality of nozzles (571). The water pump (574) is connected to the water pipe (573) and can pump the water in the water tank (572) along the water pipe (573) to the nozzles (571). The collecting member (56) further includes a filter screen (563) for filtering chips and water. The filter screen (563) is connected inside the collecting box (562). The filter screen (563) is arranged parallel to the support plate (11).
4. A drilling and implanting integrated machine for processing planet gears according to claim 3, characterized in that: The cleaning component (5) further includes a drying member (58). The drying member (58) includes a drying box (581) and a plurality of heating plates (582). The drying box (581) is close to the side of the cleaning disc (51) away from the drilling component (33). The drying box (581) is connected to the support plate (11). The bottom of the drying box (581) is provided with an opening. The sliding groove (111) is communicated with the opening of the drying box (581). Both opposite sides of the drying box (581) are provided with openings. The two opposite openings of the drying box (581) are arranged along the sliding direction of the sliding seat (414). The fixing plate (42) can enter the drying box (581). The plurality of heating plates (582) are all connected inside the drying box (581). The heating plates (582) dry the planet gear inside the drying box (581).
5. A planetary wheel processing drilling and planting integrated machine according to any one of claims 2-4, characterized in that: The cleaning component (5) further includes a scraping member (55). The scraping member (55) includes a brush plate (551) and bristles (552). The brush plate (551) is connected to one side of the cleaning disc (51) close to the sliding seat (414). The setting direction of the brush plate (551) is the same as one of the diameter directions of the cleaning disc (51). The bristles (552) are fixedly bonded to the side of the brush plate (551) away from the cleaning disc (51). The bristles (552) can scrape off the chips on the surface of the planet gear.
6. The drilling and implanting integrated machine for processing planet wheels according to claim 1, wherein: The drilling assembly (3) further includes a lifting plate (31). The adjusting member (22) is connected to the lifting plate (31). The lifting plate (31) is arranged in parallel with the support plate (11). The adjusting member (22) drives the lifting plate (31) to move towards or away from the support plate (11). The power member (32) includes a plurality of gears (322) and a driving motor (323). A receiving groove (311) is formed on one side of the lifting plate (31) close to the support plate (11). The opening direction of the receiving groove (311) is consistent with the arrangement direction of the lifting plate (31). A plurality of the gears (322) are all located in the receiving groove (311). The plurality of gears (322) are distributed along the arrangement of the receiving groove (311). Adjacent two of the gears (322) are meshed with each other. The gear (322) is rotatably connected to the lifting plate (31). The driving motor (323) is located on one side of the lifting plate (31) away from the support plate (11). The housing of the driving motor (323) is connected to the lifting plate (31). The output shaft of the driving motor (323) penetrates through the lifting plate (31) and is coaxially fixed to one of the gears (322). The drilling members (33) correspond to the gears (322) one by one. The drilling member (33) includes a drill bit (332) for drilling. The drill bit (332) is coaxially fixed to one side of the gear (322) close to the support plate (11).
7. A drilling and implanting integrated machine for processing planet wheels according to claim 6, characterized in that: The drilling member (33) further includes a connecting rod (331). The connecting rod (331) is coaxially fixed to one side of the gear (322) close to the support plate (11). One end of the connecting rod (331) away from the gear (322) is hollow. The drill bit (332) is located at one end of the connecting rod (331) away from the gear (322). One end of the drill bit (332) is inserted into the connecting rod (331). The drill bit (332) is detachably connected to the connecting rod (331).
8. A planetary wheel processing drilling and planting integrated machine according to claim 1, characterized in that: The four fixing members (45) are evenly distributed circumferentially along the rotating plate (441). The fixing member (45) includes a fixing cylinder (451) and an arc plate (452). Four placing grooves (4411) are formed on the side of the rotating plate (441) away from the fixing plate (42). The fixing cylinders (451) correspond to the placing grooves (4411) one by one. The fixing cylinder (451) is located in the placing groove (4411). The setting direction of the fixing cylinder (451) is the same as that of the placing groove (4411). The cylinder body of the fixing cylinder (451) is connected to the rotating plate (441). The cylinder body of the fixing cylinder (451) faces the middle of the rotating plate (441). The piston rod of the fixing cylinder (451) is fixed to the arc plate (452). The fixing cylinder (451) drives the arc plate (452) to move towards or away from the middle of the rotating plate (441). The four arc plates (452) form a fixing area for placing the planet gears.
9. A planetary wheel processing drilling and implanting integrated machine according to claim 5, characterized in that: The implanting assembly (6) includes a hair implanting main body (61) and an implanting member (62). The drilling member (33), the cleaning assembly (5) and the hair implanting main body (61) are distributed along the sliding direction of the sliding seat (414). The hair implanting main body (61) is connected to the support plate (11). The implanting member (62) includes a lifting cylinder (621), an implanting plate (622) and a plurality of hair implanting heads (623). The setting direction of the lifting cylinder (621) is perpendicular to the support plate (11). The cylinder body of the lifting cylinder (621) is connected to the hair implanting main body (61). The piston rod of the lifting cylinder (621) faces the support plate (11). The piston rod of the lifting cylinder (621) is connected to the implanting plate (622). A plurality of the hair implanting heads (623) are all connected to the side of the implanting plate (622) close to the support plate (A plurality of the hair implanting heads (623) are arranged in the same manner as a plurality of the drilling members (33). The hair implanting heads (623) can perform hair implanting operations.
Citation Information
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