Variable-section vortex backflow blade grinding machine

Abstract

The variable-section vortex backflow blade grinding machine comprises a base, and a waste box is arranged on the base; the outer circle grinding unit comprises a supporting plate, an outer circle grinding wheel, an outer circle grinding clamp and a first driving device; the plane circular grinding unit comprises a supporting seat, a plane circular grinding wheel, a plane circular grinding feeding device movably arranged on the supporting seat, a plane circular grinding clamp driven by a second driving device and a blade height detection device fixedly arranged on the plane circular grinding unit; the air knife unit is arranged on one side of the cylindrical grinding unit; and the conveying detection device comprises a six-joint robot, an SCARA robot, a shaft diameter detection clamp and a shaft diameter detection device. The integrated cylindrical grinding unit, the plane circular grinding unit and the conveying detection mechanism are integrated, so that the occupied area of a production site can be reduced; and meanwhile, products can be loaded through an automatic conveying device instead of being manually placed, so that the precision is improved, and qualified products can be screened out through integrated automatic size detection.

Description

Technical Field

[0001] The invention relates to the technical field of mechanical manufacturing, and in particular to a variable-section eddy current backflow blade grinder. Background Art

[0002] In the blade grinding process, especially for workpieces with high precision requirements such as aircraft engine blades and turbine blades, traditional grinders may not be able to meet the needs of complex shapes and high-precision processing. These blades often have complex curved surfaces and variable cross-section features, requiring grinders to have high flexibility and precision control capabilities. However, the grinding machines in the prior art have limited processing accuracy and low processing efficiency when processing such blades, and cannot use variable cross-section features. In response to the above problems, variable cross-section eddy current backflow technology is used to provide solutions for blade grinders. However, the existing variable cross-section eddy current backflow blade grinders on the market require the use of multiple machine tools to achieve different grinding effects. The use of multiple machine tools for processing results in a significant increase in the floor space of the production site, and operators are required to manually load the processed blades from one machine tool to another, which is not only time-consuming but also leads to reduced accuracy in blade processing.

[0003] Based on the above reasons, it is necessary to improve the existing technology. Summary of the invention

[0004] 1. Technical issues to be solved

[0005] The present invention is aimed at the above defects existing in the prior art, and specifically proposes a variable-section vortex reverse flow blade grinder to solve the problems raised in the above background technology.

[0006] 2. Technical Solution

[0007] In order to solve the above technical problems, the present invention provides a variable cross-section vortex reverse flow blade grinder, comprising a base, on which a waste box is arranged;

[0008] An external cylindrical grinding unit, the external cylindrical grinding unit comprising a support plate fixedly arranged on the base, an external cylindrical grinding wheel arranged on the support plate, external cylindrical grinding fixtures symmetrically arranged at both ends of the external cylindrical grinding wheel, and a first driving device for driving the external cylindrical grinding wheel to approach the external cylindrical grinding fixtures at both sides, the external cylindrical grinding wheel is used to perform the first stage processing on the blade;

[0009] A plane circular grinding unit, the plane circular grinding unit comprising a support seat fixedly arranged on the base, a plane circular grinding wheel arranged on the support seat, a plane circular grinding feeding device movably arranged on the support seat, a plane circular grinding fixture driven by a second driving device to perform linear reciprocating motion between the plane circular grinding wheel and the plane circular grinding feeding device, and a blade height detection device fixedly arranged on the plane circular grinding unit and used for detecting the height of the blade, the plane circular grinding feeding device is used to provide the product to a clampable position of the plane circular grinding fixture, and the plane circular grinding wheel is used to perform second-stage processing on the blade;

[0010] An air knife unit, wherein the air knife unit is arranged on one side of the outer cylindrical grinding unit;

[0011] A conveying and detecting device, the conveying and detecting device includes a six-joint robot arranged on the side of the external cylindrical grinding unit, a SCARA robot arranged on the side of the wind knife unit, an axis diameter detection fixture movably arranged in the wind knife unit, and an axis diameter detection device fixedly arranged on the side of the wind knife unit and used to detect the axis diameter of the product, the six-joint robot is used to convey the blade to the external cylindrical grinding fixture and convey the blade from the external cylindrical grinding fixture position to the axis diameter detection fixture position, and the SCARA robot is used to convey the blade from the axis diameter detection fixture to the plane circular grinding feeding device or the waste box.

[0012] In the above technical features, the base outer cover is provided with a machine tool sheet metal shell shield.

[0013] In the above technical features, the first driving device includes two symmetrically arranged guide rails laterally arranged between the external cylindrical grinding fixtures on both sides, a slider movably arranged on the guide rails, a screw rod arranged between the guide rails, a nut rotatably arranged on the screw rod, and a servo motor arranged on one side of the screw rod and used to drive the screw rod to rotate, and the nut and one side of the slider are fixedly connected to the bottom end of the external cylindrical grinding wheel.

[0014] In the above technical features, a guide hole for the movement of the cylindrical grinding wheel is provided on the support plate.

[0015] In the above technical features, a channel communicating with the interior is opened on one side of the sheet metal shell shield of the machine tool, and the channel is used to place a blank tray with blades.

[0016] In the above technical features, an operation panel is provided on the sheet metal shell shield of the machine tool.

[0017] In the above technical features, a water tank and an oil cooler are provided on one side of the base.

[0018] 3. Beneficial Effects

[0019] Compared with the prior art, the present invention has the following beneficial effects: the integrated external cylindrical grinding unit, plane cylindrical grinding unit and conveying detection mechanism of the present invention can reduce the floor space occupied by the production site, and at the same time, the products can be loaded through an automated conveying device instead of manually placing the products to improve the accuracy, and qualified products can be screened out through integrated automatic size detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0021] Figure 2 It is a structural schematic diagram of a partial front view of the present invention.

[0022] Figure 3 It is a partial rear view structural schematic diagram of the present invention.

[0023] Figure 4 It is a schematic structural diagram of the plane circular grinding unit of the present invention.

[0024] Figure 5 It is a schematic diagram of the structure of part of the conveying detection device of the present invention.

[0025] Figure 6 It is a schematic structural diagram of the first driving device of the present invention.

[0026] In the figure: 1 is a base, 10 is a sheet metal shell shield of a machine tool, 11 is a water tank, 12 is an oil cooler, 100 is a channel, 101 is a blank material tray, 102 is an operation panel, 2 is an external cylindrical grinding unit, 20 is a support plate, 21 is an external cylindrical grinding wheel, 22 is an external cylindrical grinding fixture, 23 is a first driving device, 200 is a guide hole, 230 is a guide rail, 231 is a slider, 232 is a screw rod, 233 is a nut, 234 is a servo motor, 3 is a plane circular grinding unit, 30 is a support seat, 31 is a plane circular grinding wheel, 32 is a plane circular grinding feeding device, 33 is a second driving device, 34 is a plane circular grinding fixture, 35 is a blade height detection device, 4 is a wind knife unit, 5 is a conveying detection device, 50 is a six-joint robot, 51 is a SCARA robot, 52 is a shaft diameter detection fixture, and 53 is a shaft diameter detection device. DETAILED DESCRIPTION

[0027] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0028] See also Figure 1-6 , the present invention provides a variable cross-section vortex backflow blade grinder, comprising a base 1, on which a waste box is arranged;

[0029] The cylindrical grinding unit 2 includes a support plate 20 fixedly arranged on the base 1, a cylindrical grinding wheel 21 arranged on the support plate 20, cylindrical grinding fixtures 22 symmetrically arranged at both ends of the cylindrical grinding wheel 21, and a first driving device 23 for driving the cylindrical grinding wheel 21 close to the cylindrical grinding fixtures 22 on both sides, and the cylindrical grinding wheel 21 is used to perform the first stage of processing on the blade;

[0030] A plane circular grinding unit 3, the plane circular grinding unit 3 comprises a support seat 30 fixedly arranged on the base 1, a plane circular grinding wheel 31 arranged on the support seat 30, a plane circular grinding feeding device 32 movably arranged on the support seat 30, a plane circular grinding fixture 34 driven by a second driving device 33 to perform linear reciprocating motion between the plane circular grinding wheel 31 and the plane circular grinding feeding device 32, and a blade height detection device 35 fixedly arranged on the plane circular grinding unit 3 and used for detecting the height of the blade, the plane circular grinding feeding device 32 is used to provide the product to the clampable position of the plane circular grinding fixture 34, and the plane circular grinding wheel 31 is used to perform the second stage processing on the blade;

[0031] An air knife unit 4, wherein the air knife unit 4 is arranged on one side of the outer cylindrical grinding unit 2;

[0032] The conveying and detecting device 5 includes a six-joint robot 50 arranged on the side of the external cylindrical grinding unit 2, a SCARA robot 51 arranged on the side of the wind knife unit 4, an axis diameter detection fixture 52 movably arranged in the wind knife unit 4, and an axis diameter detection device 53 fixedly arranged on the side of the wind knife unit 4 and used to detect the axis diameter of the product. The six-joint robot 50 is used to convey the blade to the external cylindrical grinding fixture 22 and to convey the blade from the position of the external cylindrical grinding fixture 22 to the position of the axis diameter detection fixture 52. The SCARA robot 51 is used to convey the blade from the axis diameter detection fixture 52 to the plane cylindrical grinding feeding device 32 or the waste box.

[0033] In the above structure, the six-joint robot grabs the blades to be processed and places them on the cylindrical grinding fixtures set on both sides respectively. The first driving device drives the cylindrical grinding wheel to approach the cylindrical grinding fixtures set on both sides, so as to perform the first stage of preliminary processing on the blades clamped by the cylindrical grinding fixtures on both sides. After the cylindrical grinding wheel completes the preliminary processing, the six-joint robot grabs the blades after the preliminary processing to the shaft diameter detection fixture, and then grabs the unprocessed blades to the cylindrical grinding fixture. The blades that have been placed on the shaft diameter detection fixture and processed in the first stage are blown dry by the wind knife unit. The blades and the debris generated by the cylindrical grinding wheel are then inspected by the shaft diameter detection device set on one side of the shaft diameter detection fixture. The qualified blades are transported to the plane cylindrical grinding feeding device position by the SCARA robot, and the unqualified blades are SCARA robot. The CARA robot carries the blade to the scrap bin, and the plane circular grinding feeding device moves the blade to the clamping position of the plane circular grinding fixture. The plane circular grinding fixture clamps the blade and moves it close to the plane circular grinding wheel. It is then processed in the second radial stage by the plane circular grinding wheel. The processed blades are detected by the blade height detection device. Qualified blades are normally output to the variable cross-section eddy current reverse flow blade grinder, and unqualified blades are thrown into the scrap bin. The overall variable cross-section eddy current reverse flow blade grinder integrates an external cylindrical grinding unit, a plane circular grinding unit and a conveying detection mechanism. It can not only load products through an automated conveying device instead of manually placing products to improve accuracy, but also screen out qualified products through integrated automatic size detection, while preventing the need to use multiple machine tools to occupy too much floor space.

[0034] Specifically, the outer cover of the base 1 is provided with a machine tool sheet metal shell shield 10, which can prevent the flying of debris generated during internal processing and grinding, and at the same time protect the operator from contacting the running machine inside, thereby protecting the personal safety of the operator.

[0035] Specifically, the first driving device 23 includes two symmetrically arranged guide rails 230 laterally arranged between the external cylindrical grinding fixtures 22 on both sides, a slider 231 movably arranged on the guide rails 230, a screw rod 232 arranged between the guide rails 230, a nut 233 rotatably arranged on the screw rod 232, and a servo motor 234 arranged on one side of the screw rod 232 and used for driving the screw rod 232 to rotate. The nut 233 and one side of the slider 231 are fixedly connected to the bottom end of the external cylindrical grinding wheel 21. The cooperation of the guide rail and the slider can ensure the high precision and stability of the external cylindrical grinding wheel during movement, and the cooperation of the screw rod and the nut has extremely high transmission accuracy.

[0036] Specifically, the support plate 20 is provided with a guide hole 200 for the movement of the cylindrical grinding wheel 21 , and the guide hole can play a guiding and limiting role in the movement of the cylindrical grinding wheel.

[0037] Specifically, a channel 100 connected to the interior is opened on one side of the sheet metal shell shield 10 of the machine tool, and the channel 100 is used to place a blank material tray 101 with blades. The channel and the blank material tray allow the operator to directly place the blades to be processed from the outside. The overall operation is convenient and simple, allowing the operator to quickly master the machine tool.

[0038] Specifically, an operation panel 102 is provided on the sheet metal housing shield 10 of the machine tool. The digital display of the operation panel can facilitate the operator to observe the operation of the entire grinder more intuitively, thereby reducing the difficulty of operation and the possibility of operation errors.

[0039] Specifically, a water tank 11 and an oil cooler 12 are provided on one side of the base 1, and the water tank and the oil cooler are integrated to reduce the occupied space.

[0040] The above are only preferred embodiments of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A variable cross-section vortex backflow blade grinder, characterized in that: include: A base (1), wherein a waste box is arranged on the base (1); An external cylindrical grinding unit (2), the external cylindrical grinding unit (2) comprising a support plate (20) fixedly arranged on the base (1), an external cylindrical grinding wheel (21) arranged on the support plate (20), external cylindrical grinding fixtures (22) symmetrically arranged at both ends of the external cylindrical grinding wheel (21), and a first driving device (23) for driving the external cylindrical grinding wheel (21) close to the external cylindrical grinding fixtures (22) on both sides, the external cylindrical grinding wheel (21) being used to perform a first stage of processing on the blade; a plane circular grinding unit (3), the plane circular grinding unit (3) comprising a support seat (30) fixedly arranged on the base (1), a support seat (30) arranged on the support plate (20), a first driving device (23) for driving the external cylindrical grinding wheel (21) close to the external cylindrical grinding fixtures (22) on both sides, A plane circular grinding wheel (31) on a support seat (30), a plane circular grinding feeding device (32) movably arranged on the support seat (30), a plane circular grinding fixture (34) driven by a second driving device (33) to perform linear reciprocating motion between the plane circular grinding wheel (31) and the plane circular grinding feeding device (32), and a blade height detection device (35) fixedly arranged on the plane circular grinding unit (3) and used to detect the height of the blade, wherein the plane circular grinding feeding device (32) is used to provide the product to a clampable position of the plane circular grinding fixture (34), and the plane circular grinding wheel (31) is used to perform a second stage of processing on the blade; An air knife unit (4), wherein the air knife unit (4) is arranged on one side of the external cylindrical grinding unit (2); A conveying and detecting device (5), the conveying and detecting device (5) comprising a six-joint robot (50) arranged on the side of the outer cylindrical grinding unit (2), a SCARA robot (51) arranged on the side of the wind knife unit (4), an axle diameter detecting fixture (52) movably arranged in the wind knife unit (4), and an axle diameter detecting device (53) fixedly arranged on the side of the wind knife unit (4) and used to detect the axle diameter of the product, the six-joint robot (50) being used to convey the blade to the outer cylindrical grinding fixture (22) and to convey the blade from the position of the outer cylindrical grinding fixture (22) to the position of the axle diameter detecting fixture (52), and the SCARA robot (51) being used to convey the blade from the axle diameter detecting fixture (52) to the plane circular grinding feeding device (32) or a waste box.

2. A variable cross-section vortex reverse flow blade grinding machine according to claim 1, characterized in that: The base (1) is covered with a machine tool sheet metal shell shield (10).

3. A variable cross-section vortex reverse flow blade grinding machine as claimed in claim 1, characterized in that: The first driving device (23) comprises two symmetrically arranged guide rails (230) arranged transversely between the cylindrical grinding fixtures (22) on both sides, a slider (231) movably arranged on the guide rails (230), a screw rod (232) arranged between the guide rails (230), a nut (233) rotatably arranged on the screw rod (232), and a servo motor (234) arranged on one side of the screw rod (232) and used for driving the screw rod (232) to rotate, and the nut (233) and one side of the slider (231) are fixedly connected to the bottom end of the cylindrical grinding wheel (21).

4. A variable cross-section vortex reverse flow blade grinding machine as claimed in claim 1, characterized in that: The support plate (20) is provided with a guide hole (200) for the outer cylindrical grinding wheel (21) to move.

5. A variable cross-section vortex reverse flow blade grinding machine as claimed in claim 2, characterized in that: A channel (100) communicating with the interior is provided on one side of the sheet metal housing shield (10) of the machine tool, and the channel (100) is used to place a blank material disc (101) with blades.

6. A variable cross-section vortex reverse flow blade grinding machine as claimed in claim 2, characterized in that: An operation panel (102) is provided on the machine tool sheet metal housing shield (10).

7. A variable cross-section vortex reverse flow blade grinding machine according to claim 1, characterized in that: A water tank (11) and an oil cooler (12) are provided on one side of the base (1).

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