Clamping device for optical relay manufacturing equipment

By introducing a pneumatic pressure rebound monitoring mechanism and a rebound failure replacement mechanism into the clamping device of the photorelay manufacturing equipment, the problems of elasticity monitoring and replacement of rubber pads are solved, and the clamping force stability and manufacturing accuracy are improved.

CN119871318AInactive Publication Date: 2025-04-25ANGU (LIANYUNGANG) TECH CO LTD

Patent Information

Application Number
CN202510386286.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-04-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The clamping devices of existing photorelay manufacturing equipment lack effective rubber pad elasticity monitoring and replacement measures, resulting in unstable clamping force and affecting manufacturing accuracy and product quality.

Method used

A clamping device including an air pressure rebound monitoring mechanism and a rebound failure replacement mechanism is designed to monitor the rebound performance of the rubber pad in real time through the air pressure rebound monitoring mechanism, and automatically trigger the process of replacing the rubber pad when a failure is detected.

Benefits of technology

Real-time monitoring and automatic replacement of rubber pad resilience performance is achieved, ensuring the stability of clamping force, improving manufacturing accuracy and product quality, and reducing production costs and scrap rate.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119871318A_ABST
    Figure CN119871318A_ABST
Patent Text Reader

Abstract

The invention discloses a clamping device for optical relay manufacturing equipment, and relates to the technical field of optical relay manufacturing, and the clamping device comprises a workbench, the top of the workbench is fixedly connected with a placing plate, the workbench is provided with a threaded rod, the threaded rod is in threaded connection with a T-shaped linkage plate, the T-shaped linkage plate is rotatably connected with a connecting plate, and the connecting plate is rotatably connected with a moving rod. The top of the movable rod is fixedly connected with a fixed plate, rubber pads are symmetrically arranged below the fixed plate, the device further comprises an air pressure rebound monitoring mechanism and a rebound failure replacement mechanism, and through the arrangement of the air pressure rebound monitoring mechanism, the air flow condition of the rubber pads when the rubber pads are extruded and extruded can be sensed in real time; the rebounding function of the rubber pad is monitored, automation of the monitoring process is achieved, and the rebounding performance of the rubber pad can be monitored in real time without manual intervention, so that it is ensured that the rubber pad can be tightly attached to the optical relay in the clamping process, and loosening or slipping caused by insufficient rebounding is prevented.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of photorelay manufacturing, and in particular to a clamping device for photorelay manufacturing equipment. Background Art

[0002] In the prior art, a photorelay is a relay that uses light signals for control. It realizes the on-off control of the circuit through the principle of photoelectric conversion. In the manufacturing process of the photorelay, a related clamping device is usually used to clamp the photorelay accordingly to ensure that the photorelay can be more stable during the manufacturing process. In order to avoid damage to the outer wall of the photorelay during the clamping process, the existing clamping device usually has a rubber pad structure on the clamping side. However, since the rubber pad is often made of elastic material and has a certain elastic effect, the reciprocating squeezing and recovery between the rubber pad and the outer wall of the photorelay after long-term use will cause the elastic force of the rubber pad to decrease and fail. However, the existing clamping device lacks effective monitoring and response measures for the decrease and failure of the elastic force of the rubber pad. With the long-term use of the rubber pad, its rebound performance will gradually weaken, resulting in unstable clamping force, which in turn affects the manufacturing accuracy and product quality of the photorelay. In addition, once the elastic force of the rubber pad fails, if it is not discovered and replaced in time, it will also cause damage to the photorelay during the manufacturing process, increasing production costs and scrap rates.

[0003] In view of this, the present invention proposes a clamping device for photorelay manufacturing equipment to make up for and improve the deficiencies of the prior art. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a clamping device for photorelay manufacturing equipment to solve the corresponding technical problems raised in the above background technology.

[0005] To achieve the above purpose, the technical solution adopted by the present invention is: a clamping device for optical relay manufacturing equipment, including a workbench, a placing plate is fixedly connected to the top of the workbench, a threaded rod is arranged on the workbench, a T-shaped linkage plate is threadedly connected to the threaded rod, a connecting plate is rotatably connected to the T-shaped linkage plate, a moving rod is rotatably connected to the connecting plate, a fixing plate is fixedly connected to the top of the moving rod, a rubber pad is symmetrically arranged below the fixing plate, and also includes: an air pressure rebound monitoring mechanism and a rebound failure replacement mechanism, and the air pressure rebound monitoring mechanism and the rebound failure replacement mechanism are both arranged above the workbench; The air pressure rebound monitoring mechanism includes a mounting seat, a first air pipe and a first piston rod. The mounting seat is arranged below the fixing plate. The first air pipe is symmetrically arranged on the mounting seat. The first piston rod is arranged at the lower end of the first air pipe. The air pressure rebound monitoring mechanism is used to monitor the rebound function of the rubber pad. The rebound failure replacement mechanism includes a gear, a tooth plate and a top plate, the gear is arranged below the mounting seat, the tooth plate is symmetrically arranged on both sides of the placement plate, and the top plate is arranged below the gear. The rebound failure replacement mechanism is used to switch the rubber pad when the rebound function of the rubber pad fails.

[0006] Preferably, the air pressure rebound monitoring mechanism also includes a rotating shaft rotatably connected to the fixed plate, and the rotating shaft is fixedly connected to the mounting seat, mounting plates are symmetrically arranged on both sides of the mounting seat, and the opposite side of the mounting plate is fixedly connected to the rubber pad, and a dust cover plate is symmetrically fixedly connected to the fixed plate, and the dust cover plate is arranged above the rubber pad.

[0007] Preferably, annular grooves are symmetrically provided on both sides of the mounting seat, a clamping ring is fixedly connected to the side of the mounting plate facing the mounting seat, and the clamping ring is clamped in the annular groove, the first air pipe is fixedly connected to the mounting seat, a cavity is provided in the rubber pad, and the cavity is communicated with the first air pipe, and the first piston rod is slidably connected to the lower end of the first air pipe.

[0008] Preferably, a push plate is fixedly connected to the bottom of the first piston rod, the outer surface of the lower end of the rotating shaft is annularly provided with vertical grooves equidistantly, the bottom wall of the vertical groove is fixedly connected to a first return spring, the outer surface of the lower end of the rotating shaft is slidably connected to a movable ring, and the movable ring is arranged below the push plate, and the movable ring is fixedly connected to the first return spring.

[0009] Preferably, both sides of the mounting seat are symmetrically provided with card slots, and a card block is symmetrically fixedly connected to one side of the mounting plate facing the mounting seat, and the card block is engaged in the card slot.

[0010] Preferably, limiting grooves are symmetrically provided on both sides of the card slot, first elastic telescopic columns are symmetrically fixedly connected on both sides of the card block, limiting protrusions are fixedly connected to opposite ends of the first elastic telescopic columns, and the limiting protrusions are clamped in the limiting grooves.

[0011] Preferably, the rebound failure replacement mechanism also includes a base plate and a protective cover plate symmetrically fixedly connected to both sides of the placement plate, a second air pipe is fixedly connected to the top of the base plate, a second piston rod is slidably connected through one end of the second air pipe toward the placement plate, a follower plate is fixedly connected to the end of the second piston rod away from the placement plate, a second return spring is fixedly connected between the follower plate and the second air pipe, and the second return spring is sleeved on the outside of the second piston rod.

[0012] Preferably, a second magnetic plate is fixedly connected to the top of the follower plate, and the end of the second air pipe away from the placement plate is vertically upward and slidably connected to a third piston rod, and the top plate is fixedly connected to the top of the third piston rod, and the top plate is arranged below the gear.

[0013] Preferably, the gear is fixedly connected to the bottom of the movable sleeve, a connecting groove is provided on the lower surface of the gear, a connecting block is slidably connected in the connecting groove, a second elastic telescopic column is fixedly connected to the bottom of the connecting block, a first magnetic sheet is fixedly connected to the bottom of the second elastic telescopic column, and the first magnetic sheet is adapted to match the second magnetic sheet.

[0014] Preferably, a connecting frame is fixedly connected between the base plate and the second gas pipe, an upper end of the connecting frame is fixedly connected to a toothed plate, and the toothed plate is adapted to the gear.

[0015] Compared with the prior art, the present invention has the following beneficial effects: (1) By setting up the air pressure rebound monitoring mechanism, utilizing the cavity opened inside the rubber pad, and cooperating with the first air pipe and the first piston rod, during the manufacturing process of clamping the optical relay, the gas can be transmitted in the cavity and the first air pipe, and the feedback is applied to the first piston rod, so as to sense in real time the gas flow of the rubber pad when it is squeezed and released, monitor the rebound function of the rubber pad and realize the automation of the monitoring process, and monitor the rebound performance of the rubber pad in real time without manual intervention, so as to ensure that the rubber pad can fit the optical relay tightly during the clamping process, prevent loosening or slipping caused by insufficient rebound, thereby ensuring the safe and stable operation of the production, avoiding the reduction of product manufacturing accuracy due to uneven clamping, and cooperating with the rebound failure replacement mechanism as soon as the failure of the rebound function is detected, and automatically triggering the process of replacing the rubber pad.

[0016] (2) By setting up the air pressure rebound monitoring mechanism, the clamping ring and the annular groove, the clamping block and the clamping groove, and the limit protrusion and the limit groove are mutually engaged to achieve a firm connection between the mounting seat and the mounting plate. This not only facilitates the replacement and maintenance of the rubber pad, but also improves the versatility and flexibility of the clamping device, and can adapt to the clamping requirements of photorelays of different specifications and models. Moreover, by utilizing the mutual engagement of the limit protrusion and the limit groove, the connection between the mounting plate and the mounting seat can be further strengthened, which not only improves the impact resistance and stability of the clamping device, but also avoids the separation and falling off during the movement or clamping of the mounting plate, thereby ensuring the safety and reliability of the photorelay manufacturing process.

[0017] (3) By setting up a rebound failure replacement mechanism, the first piston rod is extended and the meshing rotation between the gear and the toothed plate is coordinated to drive the rotating shaft to rotate, so that the old and new rubber pads on both sides of the mounting seat are automatically switched, thereby realizing a process of automatically triggering the switching when a failure is detected, reducing manual intervention, and improving production efficiency and accuracy. By utilizing the rebound failure of the rubber pad, the mechanism can respond quickly and switch, which can effectively avoid production quality problems caused by the degradation of the rubber pad performance. This timeliness and efficiency ensures the continuity and stability of the production line, and there is no need to stop the machine for replacement, thereby reducing downtime, improving equipment utilization and production efficiency, and ensuring that rubber pads with good performance can always be used for clamping, which helps to improve the manufacturing quality of the photorelay, reduce the scrap rate, and thus reduce the manufacturing cost; Among them, by utilizing the magnetic attraction setting of the first magnetic sheet and the second magnetic sheet, and in conjunction with the second air pipe, the second piston rod, the second return spring, the third piston rod and the top plate, the gear can be lifted after the rotation replacement of the new and old rubber pads is completed, thereby achieving the re-sliding of the first piston rod that has failed in rebound, thereby ensuring the normal operation of the mechanism after switching the rubber pads. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the present invention; Figure 2 It is a structural schematic diagram of the connection of the fixing plate shown in the present invention; Figure 3 It is a schematic diagram of the structure of the connection of the mounting seat shown in the present invention; Figure 4 The present invention shows Figure 3 The enlarged structural diagram at A in the middle; Figure 5 The present invention shows Figure 3 The enlarged structural diagram at B in the middle; Figure 6 It is a schematic diagram of the structure of the third piston rod connection shown in the present invention; Figure 7 The present invention shows Figure 6 The enlarged structural diagram at C in the middle; Figure 8 It is a schematic diagram of the structure of the tooth plate connection shown in the present invention; Fig. 9 The present invention shows Figure 8 Enlarged structural diagram at point D in the middle.

[0019] The numbers in the figure are: 1. Workbench; 101. Placement plate; 2. Threaded rod; 3. T-shaped linkage plate; 4. Connecting plate; 5. Moving rod; 6. Fixed plate; 7. Rubber pad; 8. Air pressure rebound monitoring mechanism; 801. Rotating shaft; 802. Mounting seat; 803. Annular groove; 804. Clamping groove; 805. Limiting groove; 806. Mounting plate; 807. Clamping block; 808. First elastic telescopic column; 809. Limiting convex block; 810. Clamping ring; 811. Cavity; 812. First air delivery pipe; 813. First piston rod; 814. Push plate; 815. Moving sleeve; 816. Vertical groove; 817. First return spring; 818. Dust cover plate; 9. Rebound failure replacement mechanism; 901. Gear; 902. Connecting groove; 903. Connecting block; 904. Second elastic telescopic column; 905. First magnetic sheet; 906. Bottom plate; 907. Second air pipe; 908. Second return spring; 909. Second piston rod; 910. Follower plate; 911. Second magnetic sheet; 912. Connecting frame; 913. Tooth plate; 914. Third piston rod; 915. Top plate; 916. Protective cover plate. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] Embodiment 1 of the present invention: Please refer to Figures 1 to 9As shown, a clamping device for optical relay manufacturing equipment includes a workbench 1, a placing plate 101 is fixedly connected to the top of the workbench 1, side plates are symmetrically fixedly connected to the top of the workbench 1, threaded rods 2 are rotatably connected between the side plates, a driving motor is fixedly connected to one of the side plates, and the output end of the driving motor is fixedly connected to the threaded rod 2, a T-shaped linkage plate 3 is threadedly connected to the outer surface of the threaded rod 2, and the T-shaped linkage plate 3 is slidably connected to the upper surface of the workbench 1, connecting plates 4 are symmetrically rotatably connected to both ends of the T-shaped linkage plate 3, one end of the connecting plate 4 away from the T-shaped linkage plate 3 is rotatably connected to a moving rod 5, and the moving rod 5 is slidably connected to the upper surface of the workbench 1, one end of the moving rod 5 away from the workbench 1 is fixedly connected to a fixed plate 6, and the fixed plate 6 is bent, and rubber pads 7 are symmetrically arranged below the fixed plate 6, and also include: an air pressure rebound monitoring mechanism 8 and a rebound failure replacement mechanism 9, and the air pressure rebound monitoring mechanism 8 and the rebound failure replacement mechanism 9 are both arranged above the workbench 1; The air pressure rebound monitoring mechanism 8 includes a mounting seat 802, a first air pipe 812 and a first piston rod 813. The mounting seat 802 is arranged below the fixing plate 6. The first air pipe 812 is symmetrically arranged on the mounting seat 802. The first piston rod 813 is arranged at the lower end of the first air pipe 812. The air pressure rebound monitoring mechanism 8 is used to monitor the rebound function of the rubber pad 7. The rebound failure replacement mechanism 9 includes a gear 901, a tooth plate 913 and a top plate 915. The gear 901 is arranged below the mounting seat 802, the tooth plates 913 are symmetrically arranged on both sides of the placement plate 101, and the top plate 915 is arranged below the gear 901. The rebound failure replacement mechanism 9 is used to switch the rubber pad 7 when the rebound function of the rubber pad 7 fails. The air pressure rebound monitoring mechanism 8 also includes a rotating shaft 801 rotatably connected to the fixing plate 6, and the rotating shaft 801 is fixedly connected to the mounting seat 802 through the mounting seat 802, and mounting plates 806 are symmetrically arranged on both sides of the mounting seat 802, and the opposite side of the mounting plate 806 is fixedly connected to the rubber pad 7, and a dust cover plate 818 is symmetrically fixedly connected to the fixing plate 6, and the dust cover plate 818 is arranged above the rubber pad 7; Annular grooves 803 are symmetrically provided on both sides of the mounting seat 802, a clamping ring 810 is fixedly connected to the side of the mounting plate 806 facing the mounting seat 802, and the clamping ring 810 is clamped in the annular groove 803, a first air pipe 812 is fixedly connected to the mounting seat 802, a cavity 811 is provided in the rubber pad 7, and the cavity 811 is communicated with the first air pipe 812, and a first piston rod 813 is slidably connected to the lower end of the first air pipe 812; A push plate 814 is fixedly connected to the bottom of the first piston rod 813, and a vertical groove 816 is formed in an annular shape and equidistantly on the outer surface of the lower end of the rotating shaft 801, and a first return spring 817 is fixedly connected to the inner bottom wall of the vertical groove 816. A movable ring 815 is slidably connected to the outer surface of the lower end of the rotating shaft 801, and the movable ring 815 is arranged below the push plate 814, and the movable ring 815 is fixedly connected to the first return spring 817; The mounting seat 802 is symmetrically provided with slots 804 on both sides, and a mounting plate 806 is symmetrically fixedly connected to one side of the mounting seat 802 with a block 807, and the block 807 is engaged in the slot 804; Limiting grooves 805 are symmetrically provided on both sides of the card slot 804 , and first elastic telescopic columns 808 are symmetrically fixedly connected on both sides of the card block 807 . The opposite ends of the first elastic telescopic columns 808 are fixedly connected to limiting protrusions 809 , and the limiting protrusions 809 are clamped in the limiting grooves 805 .

[0022] The effects achieved by this embodiment are as follows: compared with the prior art, by setting up the air pressure rebound monitoring mechanism 8, utilizing the cavity 811 opened inside the rubber pad 7, and cooperating with the first air pipe 812 and the first piston rod 813, during the manufacturing process of clamping the optical relay, the gas can be transmitted inside the cavity 811 and the first air pipe 812, and feedback is applied to the first piston rod 813, so as to sense in real time the gas flow of the rubber pad 7 when it is squeezed and released, monitor the rebound function of the rubber pad 7 and realize the automation of the monitoring process, and monitor the rebound performance of the rubber pad 7 in real time without manual intervention, so as to ensure that the rubber pad 7 can fit the optical relay tightly during the clamping process, prevent loosening or slipping caused by insufficient rebound, thereby ensuring safe and stable operation of production, avoiding the reduction of product manufacturing accuracy due to uneven clamping, and cooperating with the rebound failure replacement mechanism 9 as soon as the failure of the rebound function is detected to automatically trigger the process of replacing the rubber pad 7.

[0023] Embodiment 2 of the present invention: Please refer to Figures 1 to 9 As shown, the rebound failure replacement mechanism 9 also includes a bottom plate 906 and a protective cover plate 916 symmetrically fixedly connected to both sides of the placement plate 101, a second air pipe 907 is fixedly connected to the top of the bottom plate 906, a second piston rod 909 is slidably connected through one end of the second air pipe 907 facing the placement plate 101, a follower plate 910 is fixedly connected to the end of the second piston rod 909 away from the placement plate 101, a second return spring 908 is fixedly connected between the return plate 910 and the second air pipe 907, and the second return spring 908 is sleeved on the outside of the second piston rod 909; A second magnetic sheet 911 is fixedly connected to the top of the follower plate 910, and a third piston rod 914 is vertically and upwardly penetrated and slidably connected to the end of the second air pipe 907 away from the placement plate 101, and a top plate 915 is fixedly connected to the top of the third piston rod 914, and the top plate 915 is arranged below the gear 901; The gear 901 is fixedly connected to the bottom of the movable sleeve 815. A connecting groove 902 is provided on the lower surface of the gear 901. A connecting block 903 is slidably connected in the connecting groove 902. A second elastic telescopic column 904 is fixedly connected to the bottom of the connecting block 903. A first magnetic sheet 905 is fixedly connected to the bottom of the second elastic telescopic column 904. The first magnetic sheet 905 is matched with the second magnetic sheet 911. A connecting frame 912 is fixedly connected between the bottom plate 906 and the second gas delivery pipe 907 . The upper end of the connecting frame 912 is fixedly connected to a tooth plate 913 , and the tooth plate 913 is matched with the gear 901 .

[0024] The effects achieved by this embodiment are as follows: compared with the prior art, by setting up the rebound failure replacement mechanism 9, utilizing the extension of the first piston rod 813, and cooperating with the meshing rotation between the gear 901 and the toothed plate 913, the rotating shaft 801 can be driven to rotate, so that the old and new rubber pads 7 on both sides of the mounting seat 802 are automatically switched, thereby realizing the process of automatically triggering the switching when the failure is detected, reducing manual intervention, and improving production efficiency and accuracy. By utilizing the rebound failure of the rubber pad 7, the mechanism can respond quickly and switch, which can effectively avoid production quality problems caused by the degradation of the performance of the rubber pad 7. This timeliness and efficiency ensure the continuity and stability of the production line, and there is no need to stop for replacement, thereby reducing downtime, improving equipment utilization and production efficiency, and ensuring that rubber pads 7 with good performance can always be used for clamping, which helps to improve the manufacturing quality of the photorelay, reduce the scrap rate, and thus reduce the manufacturing cost.

[0025] The complete usage steps and working principle of the above embodiment are as follows: It should be noted that in the initial state, Figure 1 , Figure 2 as well as Figure 3As shown, two side plates are symmetrically fixed at the front end of the top of the workbench 1, and a threaded rod 2 is rotatably arranged between the side plates. A driving motor is fixedly arranged on the front side plate, and the output end of the driving motor is fixedly connected to the threaded rod 2. A T-shaped linkage plate 3 is threadedly arranged on the outer surface of the threaded rod 2. When the driving motor starts running, the threaded rod 2 can be driven to rotate between the two side plates, and the T-shaped linkage plate 3 is synchronously driven to move on the outer surface of the threaded rod 2. The T-shaped linkage plate 3 is slidably arranged on the upper surface of the workbench 1, so the T-shaped linkage plate 3 will also slide on the top of the workbench 1 at the same time to cooperate with the rotation drive of the threaded rod 2. Since the upper surface of the workbench 1 is also symmetrically slidably arranged with moving rods 5, connecting plates 4 are rotatably arranged between the two ends of the T-shaped linkage plate 3 and the moving rod 5. During the movement of the T-shaped linkage plate 3, the two moving rods can be driven by the connecting effect of the connecting plate 4. The rod 5 moves toward or away from each other on the upper surface of the workbench 1, and a fixed plate 6 is fixedly set on the top of the moving rod 5, and a rotating shaft 801 in the air pressure rebound monitoring mechanism 8 is rotatably set at the bottom of the opposite end of the fixed plate 6, and a mounting seat 802 is fixedly set on the outer surface of the rotating shaft 801, and rubber pads 7 are set on both sides of the mounting seat 802 through the mounting plate 806. In the process of clamping the photorelay placed on the upper surface of the placement plate 101, the two moving rods 5 move toward each other, and the two opposite rubber pads 7 can be driven to move toward each other synchronously, and the outer walls of the two sides of the photorelay are clamped accordingly. At the end of the manufacturing of the photorelay, the driving motor can be driven to run in the reverse direction, so that the two opposite rubber pads 7 move in the reverse direction synchronously and separate from the outer walls of the two sides of the photorelay, thereby ending the clamping action of the photorelay and restoring the position of the structure.

[0026] The following is the working process of the air pressure rebound monitoring mechanism 8 monitoring the rebound function of the rubber pad 7: In the process of clamping the outer walls of both sides of the photorelay, Figure 1 and Figure 2As shown, first, the staff can turn on the driving motor to drive the threaded rod 2 to rotate in the forward direction. At this time, the T-shaped linkage plate 3 with threads set on the outer surface of the threaded rod 2 will move synchronously with the outer surface of the threaded rod 2 toward the front end direction of the workbench 1 as the threaded rod 2 rotates. Since the T-shaped linkage plate 3 is rotatably connected to the moving rod 5 through the connecting plate 4, when the T-shaped linkage plate 3 moves, the two moving rods 5 can be synchronously driven to move toward each other, and a fixed plate 6 is fixed on the top of the moving rod 5, and a rotating shaft 801 is rotatably set at the bottom of the fixed plate 6. The outer surface of the rotating shaft 801 The mounting seats 802 are fixedly connected to the surfaces. When the moving rods 5 move toward each other, the fixing plate 6 synchronously follows and drives the two mounting seats 802 to move toward each other synchronously. Because the rubber pads 7 are symmetrically arranged on both sides of the mounting seats 802, the two rubber pads 7 facing each other will move toward each other synchronously under the drive, and the photorelay placed on the upper surface of the placement plate 101 will be clamped accordingly. At this time, the rubber pads 7 will fit tightly on the outer walls of both sides of the photorelay. Through the friction between the structures, the rubber pads 7 can be squeezed synchronously while clamping the photorelay. Figure 3 , Figure 4 as well as Figure 8 As shown, a cavity 811 is provided in the rubber pad 7, and a first gas pipe 812 is fixedly provided through the mounting seat 802, and the first gas pipe 812 and the cavity 811 are communicated with each other, so that when the rubber pad 7 is squeezed, the gas inside the cavity 811 is transported to the inside of the first gas pipe 812, and a first piston rod 813 is slidably provided through the bottom of the first gas pipe 812, and under the push of gas, the first piston rod 813 can be driven to slide vertically downward inside the first gas pipe 812, and in the process of ending the clamping and moving the rubber pad 7 to the initial position, since the clamping effect of the rubber pad 7 on the photorelay is released, the squeezing force on the rubber pad 7 disappears simultaneously, Under the action of its own elastic force, it will restore its deformation and transmit the gas inside the first gas pipe 812 back to the inside of the cavity 811. At this time, through the reverse suction of the gas, the first piston rod 813 can slide synchronously into the inside of the first gas pipe 812 to complete the reset of the first piston rod 813. In this process, if the rebound function of the rubber pad 7 used fails, the gas in the first gas pipe 812 cannot be transmitted back to the inside of the cavity 811, and the first piston rod 813 cannot be reset. It will continue to stay in the extended state, and contact with the structure in the rebound failure replacement mechanism 9 in the path of ending clamping and resetting, and perform subsequent switching work on the failed rubber pad 7; like Fig. 9As shown, since a push plate 814 is fixedly arranged at the bottom of the first piston rod 813, the outer surface of the lower end of the rotating shaft 801 is annularly provided with vertical grooves 816 equidistantly, and a movable ring 815 is slidably connected between the vertical grooves 816, and the push plate 814 is arranged above the movable ring 815, in the process of the two rubber pads 7 facing each other to clamp the photorelay, the downward movement of the first piston rod 813 can drive the push plate 814 to move vertically downward synchronously, and axially push the movable ring 815 below. At this time, since the movable ring 815 is slidably arranged on the outer surface of the rotating shaft 801 through the vertical grooves 816, the movable ring 815 can move downward synchronously on the outer surface of the rotating shaft 801 Sliding, and because a first return spring 817 is fixedly arranged between the inner bottom wall of the vertical groove 816 and the movable ring 815, when the rubber pad 7 clamps the photorelay, the first piston rod 813 moves downward through the push plate 814 to push the movable ring 815 to slide downward synchronously with the outer surface of the rotating shaft 801, and the first return spring 817 is compressed synchronously. When the clamping is ended and the rubber pad 7 rebounds normally, the first piston rod 813 will return upward under the action of gas withdrawal. At this time, the downward pushing effect of the push plate 814 on the movable ring 815 disappears, and the elastic force of the first return spring 817 can drive the movable ring 815 to move upward for return to its original position for the next use; Among them, Figure 3 and Figure 4 As shown, annular grooves 803 are provided on both sides of the mounting seat 802, and a snap ring 810 adapted to the annular groove 803 is fixedly provided on one side of the mounting plate 806 facing the mounting seat 802, and the snap ring 810 is initially engaged in the annular groove 803, and a cavity 811 is provided inside the rubber pad 7, and the cavity 811 is connected to the first air pipe 812. The engagement of the snap ring 810 and the annular groove 803 can make the mounting plate 806 and the mounting seat 802 form a preliminary contact, and connect the cavity 811 and the first air pipe 812. For details, please refer to Figure 3 As shown, one end of the first gas pipe 812 facing the mounting plate 806 is coaxially arranged at the axis of the annular groove 803. When the clamping ring 810 is clamped into the annular groove 803, the end of the first gas pipe 812 can be covered, so that the gas inside the cavity 811 can be more smoothly transferred between the first gas pipe 812 and the cavity 811; Among them, Figure 3 and Figure 5 As shown, both sides of the mounting seat 802 are symmetrically provided with card slots 804, and a card block 807 adapted to the card slot 804 is symmetrically fixedly provided on one side of the mounting plate 806 facing the mounting seat 802, and the card block 807 is initially engaged in the card slot 804, and the mutual engagement between the card block 807 and the card slot 804 can further strengthen the connection between the mounting plate 806 and the mounting seat 802, thereby preventing the mounting plate 806 from loosening and separating during use; Among them, Figure 3 and Figure 6 As shown, limiting grooves 805 are symmetrically provided on both sides of the card slot 804, and a circular groove is provided on both sides of the card block 807. The first elastic telescopic column 808 is symmetrically fixedly provided on the bottom wall of the circular groove, and a limiting protrusion 809 is fixedly provided on the opposite end of the first elastic telescopic column 808. When the card block 807 is not engaged with the card slot 804, the first elastic telescopic column 808 is in an extended state, and the limiting protrusion 809 is pushed outward from the circular groove. When the card block 807 moves and is engaged with the inside of the card slot 804, it is blocked by the inner wall of the card slot 804, and the surface of the limiting protrusion 809 is squeezed (it should be noted here that the outer surface of the limiting protrusion 809 is set to a sliding surface, which can facilitate the squeezing and pushing of the limiting protrusion 809. ), the limiting protrusion 809 is squeezed and pushed back to the inside of the circular groove. At this time, the first elastic telescopic column 808 is compressed synchronously, and when the clamping block 807 continues to move to the inside of the clamping slot 804, the limiting protrusion 809 will move synchronously to the position where the limiting slot 805 is opened. Due to the increase in space, the squeezing thrust on the first elastic telescopic column 808 disappears, and the limiting protrusion 809 will be driven to move to the inside of the limiting slot 805 under the action of the elastic force, and finally the limiting protrusion 809 and the limiting slot 805 are mutually engaged, thereby further strengthening the connection between the mounting plate 806 and the mounting seat 802, so as to prevent the mounting plate 806 from being separated from the mounting seat 802 during the movement or clamping process; In the above process, by setting up the air pressure rebound monitoring mechanism 8, utilizing the cavity 811 opened inside the rubber pad 7, and cooperating with the first air pipe 812 and the first piston rod 813, during the manufacturing process of clamping the optical relay, the gas can be transmitted inside the cavity 811 and the first air pipe 812, and the feedback is applied to the first piston rod 813, so as to sense the gas flow of the rubber pad 7 when it is squeezed and released in real time, monitor the rebound function of the rubber pad 7 and realize the automation of the monitoring process, and monitor the rebound performance of the rubber pad 7 in real time without manual intervention, so as to ensure that the rubber pad 7 can fit the optical relay tightly during the clamping process, prevent loosening or slipping caused by insufficient rebound, thereby ensuring the safe and stable operation of the production, avoiding the reduction of product manufacturing accuracy due to uneven clamping, and cooperating with the rebound failure replacement mechanism 9 at the first time of detecting the failure of the rebound function, and automatically triggering the process of replacing the rubber pad 7; Please refer to the above working process Figures 1 to 9 .

[0027] The following is the working process of the rebound failure replacement mechanism 9 switching the rubber pad 7 when the rebound function of the rubber pad 7 fails: When the rebound function of the rubber pad 7 used in the above text fails, the rubber pad 7 will not be able to rebound after the clamping action is completed, and the gas transmitted to the inside of the first gas pipe 812 will no longer be able to be transmitted back to the inside of the cavity 811. At this time, the first piston rod 813 will always be in an extended state, and the push plate 814 will always resist the movable ring 815, making the movable ring 815 unable to return to its original position. As the two rubber pads 7 move in the opposite direction, the rubber pads 7 will return to their original position. Figure 1 , Figures 6 to 9 As shown, since a gear 901 is fixedly provided at the bottom of the movable ring 815, bottom plates 906 are symmetrically fixedly provided on both sides of the placement plate 101, and a connecting frame 912 is fixedly provided on the top of the bottom plate 906, and a tooth plate 913 adapted to the gear 901 is fixedly provided on the upper end of the connecting frame 912. When the clamping is completed and reset, the gear 901 will contact the tooth plate 913, and through the meshing action between the teeth, the gear 901 can be driven to rotate one hundred and eighty degrees. In the process of rotation of the gear 901, since the gear 901 is synchronously vertically slidably set on the outer surface of the rotating shaft 801 through the movable ring 815, the gear 901 can be synchronously driven to rotate on the lower surface of the fixed plate 6 when it is driven to rotate by the tooth plate 913, and the mounting seat 802 can be driven to rotate synchronously by one hundred and eighty degrees. Figure 2 As shown, rubber pads 7 are symmetrically arranged on both sides of the mounting seat 802. By driving the mounting seat 802 to rotate, the rubber pads 7 can be driven to rotate synchronously, thereby realizing the switching of the new and old rubber pads 7; Since a second air pipe 907 is fixedly provided on the top of the bottom plate 906, and a second piston rod 909 is slidably provided on the end of the second air pipe 907 away from the placement plate 101, a follower plate 910 is fixedly provided on the end of the second piston rod 909 away from the placement plate 101, and a second magnetic piece 911 is fixedly provided on the top of the follower plate 910, and since a connecting groove 902 is provided on the lower surface of the gear 901, and a connecting block 903 is slidably provided in the connecting groove 902, and a second elastic telescopic column 904 is fixedly provided on the bottom of the connecting block 903, and a first magnetic piece 905 adapted to the second magnetic piece 911 is fixedly provided on the bottom of the second elastic telescopic column 904, the gear 901 is connected to the tooth plate 911. During the process of meshing rotation and movement, the first magnetic sheet 905 will be magnetically attracted to the second magnetic sheet 911. At this time, the gear 901 continues to rotate, while the axial position of the first magnetic sheet 905 remains unchanged. It slides on the lower surface of the gear 901 through the connecting block 903 and the connecting groove 902, and resets with the axial movement of the rotating shaft 801. Under the action of the mutual magnetic attraction between the first magnetic sheet 905 and the second magnetic sheet 911, the follower plate 910 can be driven to move synchronously, and the second piston rod 909 can be pulled out from the inside of the second air pipe 907. Since a second return spring 908 is fixedly arranged between the follower plate 910 and the second air pipe 907, the second return spring 908 is sleeved on the outer surface of the second piston rod 909. When the second piston rod 909 moves outward, the second return spring 908 is stretched synchronously. Because the other end of the second gas pipe 907 is vertically slid upward with a third piston rod 914, and a top plate 915 is fixed on the top of the third piston rod 914, when the second piston rod 909 is withdrawn, the third piston rod 914 can be driven by the driving effect of the gas to slide vertically downward inside the second gas pipe 907, so that the top plate 915 moves downward synchronously. As the gear 901 continues to move until it is separated from the tooth plate 913, the rubber pad 7 can be switched. At this time, the downward movement height of the top plate 915 is lower than the height of the gear 901, and the gear 901 has also moved to the upper position of the top plate 915. At the same time, as the gear 901 continues to move, the movement range of the second piston rod 909 is limited, the first magnetic sheet 905 will lose the magnetic attraction relationship with the second magnetic sheet 911, and under the elastic force of the second reset spring 908, the second piston rod 909 can move in the opposite direction to reset. At this time, the third piston rod 914 can be driven to move vertically upward in the second gas pipe 907 through the pushing effect of the gas, and the top plate 915 can be driven to move upward synchronously to lift the gear 901, so that the first piston rod 813 extended due to the failure of the rebound can be re-slid into the first gas pipe 812, so as to facilitate the subsequent monitoring work of the first piston rod 813 connected to the new rubber pad 7; In the above process, by setting the rebound failure replacement mechanism 9, utilizing the extension of the first piston rod 813 and the meshing rotation between the gear 901 and the tooth plate 913, the rotating shaft 801 can be driven to rotate, so that the new and old rubber pads 7 on both sides of the mounting seat 802 are automatically switched, thereby realizing the process of automatically triggering the switching when the failure is detected, reducing manual intervention, and improving production efficiency and accuracy. By utilizing the rebound failure of the rubber pad 7 and enabling the mechanism to respond quickly and switch, production quality problems caused by the degradation of the performance of the rubber pad 7 can be effectively avoided. This timeliness and efficiency ensure the continuity and stability of the production line, and there is no need to stop the machine for replacement, thereby reducing downtime, improving equipment utilization and production efficiency, and ensuring that the rubber pad 7 with good performance can always be used for clamping, which helps to improve the manufacturing quality of the photorelay, reduce the scrap rate, and thus reduce the manufacturing cost; In addition, by utilizing the magnetic attraction arrangement of the first magnetic sheet 905 and the second magnetic sheet 911, and in conjunction with the second air pipe 907, the second piston rod 909, the second return spring 908, the third piston rod 914 and the top plate 915, the gear 901 can be lifted after the rotation replacement of the new and old rubber pads 7 is completed, so as to achieve the re-sliding of the first piston rod 813 that has failed in rebound, thereby ensuring the normal operation of the mechanism after the rubber pads 7 are switched; Please refer to the above working process Figures 1 to 9 .

[0028] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A clamping device for optical relay manufacturing equipment, comprising a workbench (1), a placement plate (101) being fixedly connected to the top of the workbench (1), a threaded rod (2) being arranged on the workbench (1), a T-shaped linkage plate (3) being threadedly connected to the threaded rod (2), a connecting plate (4) being rotatably connected to the T-shaped linkage plate (3), a moving rod (5) being rotatably connected to the connecting plate (4), a fixing plate (6) being fixedly connected to the top of the moving rod (5), a rubber pad (7) being symmetrically arranged below the fixing plate (6), characterized in that: It also includes: a gas pressure rebound monitoring mechanism (8) and a rebound failure replacement mechanism (9), and the gas pressure rebound monitoring mechanism (8) and the rebound failure replacement mechanism (9) are both arranged above the workbench (1); The air pressure rebound monitoring mechanism (8) comprises a mounting seat (802), a first air supply pipe (812) and a first piston rod (813); the mounting seat (802) is arranged below the fixing plate (6); the first air supply pipe (812) is symmetrically arranged on the mounting seat (802); and the first piston rod (813) is arranged on the lower end of the first air supply pipe (812); The rebound failure replacement mechanism (9) comprises a gear (901), a tooth plate (913) and a top plate (915); the gear (901) is arranged below the mounting seat (802); the tooth plate (913) is symmetrically arranged on both sides of the placement plate (101); and the top plate (915) is arranged below the gear (901).

2. A clamping device for optical relay manufacturing equipment according to claim 1, characterized in that: The air pressure rebound monitoring mechanism (8) further comprises a rotating shaft (801) rotatably connected to the fixed plate (6), and the rotating shaft (801) is fixedly connected to the mounting seat (802), the mounting seats (802) are symmetrically provided with mounting plates (806) on both sides, and the opposite side of the mounting plates (806) is fixedly connected to the rubber pad (7), and the fixed plate (6) is symmetrically fixedly connected with a dust cover plate (818), and the dust cover plate (818) is arranged above the rubber pad (7).

3. A clamping device for optical relay manufacturing equipment according to claim 2, characterized in that: Annular grooves (803) are symmetrically provided on both sides of the mounting seat (802); a clamping ring (810) is fixedly connected to one side of the mounting plate (806) facing the mounting seat (802), and the clamping ring (810) is clamped in the annular groove (803); the first air pipe (812) is fixedly connected to the mounting seat (802); a cavity (811) is provided in the rubber pad (7), and the cavity (811) is communicated with the first air pipe (812); and the first piston rod (813) is slidably connected to the lower end of the first air pipe (812).

4. A clamping device for optical relay manufacturing equipment according to claim 3, characterized in that: A push plate (814) is fixedly connected to the bottom of the first piston rod (813); the outer surface of the lower end of the rotating shaft (801) is provided with vertical grooves (816) at equal intervals in an annular shape; the inner bottom wall of the vertical groove (816) is fixedly connected to a first return spring (817); the outer surface of the lower end of the rotating shaft (801) is slidably connected to a movable ring (815), and the movable ring (815) is arranged below the push plate (814); the movable ring (815) is fixedly connected to the first return spring (817).

5. The clamping device for optical relay manufacturing equipment according to claim 2, characterized in that: The mounting seat (802) is symmetrically provided with slots (804) on both sides, and a clamping block (807) is symmetrically fixedly connected to one side of the mounting plate (806) facing the mounting seat (802), and the clamping block (807) is clamped in the slot (804).

6. A clamping device for optical relay manufacturing equipment according to claim 5, characterized in that: The clamping slot (804) has symmetrically disposed limiting slots (805) on both sides, the clamping block (807) has symmetrically fixedly connected first elastic telescopic columns (808) on both sides, the opposite ends of the first elastic telescopic columns (808) are fixedly connected to limiting protrusions (809), and the limiting protrusions (809) are clamped in the limiting slots (805).

7. The clamping device for optical relay manufacturing equipment according to claim 3, characterized in that: The rebound failure replacement mechanism (9) also includes a bottom plate (906) and a protective cover plate (916) symmetrically fixedly connected to both sides of the placement plate (101); a second air supply pipe (907) is fixedly connected to the top of the bottom plate (906); a second piston rod (909) is slidably connected through one end of the second air supply pipe (907) facing the placement plate (101); a follower plate (910) is fixedly connected to the end of the second piston rod (909) away from the placement plate (101); a second return spring (908) is fixedly connected between the follower plate (910) and the second air supply pipe (907), and the second return spring (908) is sleeved on the outside of the second piston rod (909).

8. The clamping device for optical relay manufacturing equipment according to claim 7, characterized in that: A second magnetic plate (911) is fixedly connected to the top of the follower plate (910); an end of the second air supply pipe (907) away from the placement plate (101) vertically and upwardly penetrates and is slidably connected to a third piston rod (914); the top plate (915) is fixedly connected to the top of the third piston rod (914), and the top plate (915) is arranged below the gear (901).

9. The clamping device for optical relay manufacturing equipment according to claim 8, characterized in that: The gear (901) is fixedly connected to the bottom of the movable sleeve (815); a connecting groove (902) is provided on the lower surface of the gear (901); a connecting block (903) is slidably connected in the connecting groove (902); a second elastic telescopic column (904) is fixedly connected to the bottom of the connecting block (903); a first magnetic sheet (905) is fixedly connected to the bottom of the second elastic telescopic column (904); and the first magnetic sheet (905) is compatible with the second magnetic sheet (911).

10. The clamping device for optical relay manufacturing equipment according to claim 7, characterized in that: A connecting frame (912) is fixedly connected between the bottom plate (906) and the second gas delivery pipe (907), the upper end of the connecting frame (912) is fixedly connected to a toothed plate (913), and the toothed plate (913) is adapted to the gear (901).

Citation Information

Patent Citations

  • Clamping mechanism for air tightness detection of tire pressure sensor

    CN112781797A

  • Flanging limiting tool for assembling door outer ring

    CN119489408A

  • Buffering and clamping device for electromechanical and electronic machining

    CN209999020U

  • Clamping device for fuel inlet shell machining

    CN215791331U

Cited By

  • Rapid clamping device for machine tool machining and clamping method

    CN120790977A