Mechanical arm
By designing a robot that includes arc-shaped mechanical claws and an automated control system, the problem of manual operation of loading and unloading of traditional winding machines is solved, fully automated operation is achieved, efficiency and stability are improved, and risks are reduced.
Patent Information
- Application Number
- CN202510288246.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-04-25
AI Technical Summary
Traditional fully automatic winding machines rely on manual operations during loading and unloading, which increases costs and safety hazards. The existing automation equipment has complex structure, high maintenance costs and limited adaptability to workpieces.
A robot hand including a stroke crankshaft, steering wheel, cylinder, induction switch and mechanical claw is designed. The mechanical claw adopts an arc-shaped claw body design, and an arc-shaped groove is provided at the bottom to adapt to the edge of the workpiece, so that the automatic operation of the mechanical claw is achieved through the cylinder and induction switch.
The loading and unloading operation of the fully automatic winding machine is realized, which improves the working efficiency, enhances the grasping stability and adaptability of the mechanical claws, and reduces the risk of manual operation.
Smart Images

Figure CN119871515A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of manipulators, and in particular to a manipulator used for loading and unloading materials on a full-automatic winding machine. Background Art
[0002] Traditional fully automatic winding machines often rely on manual operation during the loading and unloading process, which not only increases labor costs, but also reduces production efficiency and poses safety hazards.
[0003] In order to solve this problem, in recent years, the industry has begun to explore the use of automation technology to achieve automatic loading and unloading of winding machines. At present, although there are some automatic loading and unloading equipment on the market, these devices are often complex in structure, high in maintenance cost, and have limited adaptability to workpieces. Therefore, it is particularly important to develop a fully automatic loading and unloading manipulator for winding machines with simple structure, easy operation and strong adaptability.
[0004] When designing manipulators in the prior art, the gripping stability and adaptability of the mechanical claws are often ignored, resulting in slippage or unstable gripping when grasping workpieces of different shapes and sizes. In addition, the drive mechanism and control system design of some manipulators are not reasonable, resulting in the manipulator's inflexible movements and difficulty in achieving precise control. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a robot arm to realize automatic loading and unloading, improve the working efficiency of the winding machine, and reduce the risk of manual operation.
[0006] In order to solve the above technical problems, the technical solution provided by the present invention is: a manipulator, comprising a stroke crankshaft, a steering wheel, a cylinder, a sensor switch and a mechanical claw. The steering wheel is arranged on one side of the stroke crankshaft, the cylinder is fixedly connected to the steering wheel, the sensor switch is arranged on one side of the cylinder and controls the start and stop of the cylinder, and the bottom of the cylinder is connected to the mechanical claw and drives it to open and close.
[0007] Furthermore, the mechanical claw includes a plurality of arc-shaped claw bodies, and the bottom of the arc-shaped claw bodies is provided with an arc-shaped groove adapted to the edge of the workpiece so as to better grasp the workpiece.
[0008] Furthermore, three arc-shaped claw bodies are provided and are respectively connected to the cylinder through a rotating frame. The three arc-shaped claw bodies are arranged along the circumference with the same radius to form an annular claw, thereby enhancing the grasping stability and adaptability.
[0009] Preferably, the cylinder is fixedly connected to the steering wheel through a fixing frame, the side of the fixing frame is connected to the steering wheel, and the bottom extends outward to form an L-shape as a whole. The cylinder is fixed at the bottom of the fixing frame to ensure the stability and reliability of the cylinder.
[0010] Furthermore, the cylinder is connected to the mechanical claw through a rotating frame, one end of the rotating frame is connected to the power output end of the cylinder, and the other end is connected to the mechanical claw, so as to realize the opening and closing actions of the mechanical claw.
[0011] In order to protect the cylinder and enhance its stability, a cylinder cover is arranged on the outside of the cylinder, the top of the cylinder cover is fixedly connected to the fixed frame, and the middle of the rotating frame is rotatably connected to the cylinder cover.
[0012] The advantages of the present invention over the prior art are: the present invention realizes the loading and unloading operation of the fully automatic winding machine and improves the working efficiency. The mechanical claw adopts an arc-shaped claw body design, and an arc-shaped groove adapted to the edge of the workpiece is provided at the bottom, which enhances the grasping stability and adaptability. The cylinder is fixedly connected to the steering wheel through a fixed frame to ensure the stability and reliability of the cylinder. The setting of the induction switch realizes automatic control and reduces the risk of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of a manipulator of the present invention. Figure 1 .
[0014] Figure 2 This is a schematic diagram of the structure of a manipulator of the present invention. Figure 2 .
[0015] Figure 3 It is a front view of a manipulator of the present invention.
[0016] As shown in the figure: 1. stroke crankshaft, 2. steering wheel, 3. cylinder, 4. induction switch, 5. mechanical claw, 6. arc-shaped claw body, 7. arc-shaped groove, 8. rotating frame, 9. fixed frame, 10. cylinder cover. DETAILED DESCRIPTION
[0017] In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “inside”, “outside”, “vertical” and “circumferential” are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0018] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0019] A robot arm of the present invention is further described in detail below with reference to the accompanying drawings.
[0020] Combined with Figure 1-3 The specific implementation process of a manipulator of the present invention is as follows:
[0021] A robot comprises a stroke crankshaft 1, a steering wheel 2, a cylinder 3, an induction switch 4 and a mechanical claw 5.
[0022] The stroke crankshaft 1 serves as a motion trajectory control component of the manipulator, and the steering wheel 2 is arranged on one side of the stroke crankshaft 1 . The steering operation of the manipulator is achieved by the rotation of the steering wheel 2 .
[0023] The cylinder 3 is fixedly connected to the steering wheel 2 through a fixing frame 9, the fixing frame 9 is connected to the steering wheel 2 at the side, and the bottom extends outward to form an L-shaped structure as a whole, and the cylinder 3 is fixed at the bottom of the fixing frame 9. This design not only ensures the stability of the cylinder 3, but also facilitates the driving operation of the cylinder 3.
[0024] The induction switch 4 is arranged on one side of the cylinder 3 and is used to detect the position or state of the workpiece. When the workpiece reaches the specified position, the induction switch 4 sends a signal to control the cylinder 3 to start or shut down, thereby realizing automatic operation.
[0025] The mechanical claw 5 includes three arc-shaped claw bodies 6, each of which has an arc-shaped groove 7 at the bottom thereof adapted to the edge of the workpiece. The arc-shaped claw body 6 is connected to the cylinder 3 via a rotating frame 8, and the three arc-shaped claw bodies 6 are arranged along the circumference with the same radius to form an annular claw. When the cylinder 3 is working, the rotating frame 8 drives the mechanical claw 5 to open or close, thereby grasping or releasing the workpiece.
[0026] In order to protect the cylinder 3 and enhance its stability, a cylinder cover 10 is provided outside the cylinder 3, the top of the cylinder cover 10 is fixedly connected to the fixed frame 9, and the middle of the rotating frame 8 is rotatably connected to the cylinder cover 10. The design of the cylinder cover 10 not only plays a protective role, but also improves the stability and reliability of the overall structure.
[0027] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A robot, characterized in that: The invention comprises a stroke crankshaft (1), a steering wheel (2), a cylinder (3), an induction switch (4) and a mechanical claw (5), wherein the steering wheel (2) is arranged on one side of the stroke crankshaft (1), the cylinder (3) is fixedly connected to the steering wheel (2), the induction switch (4) is arranged on one side of the cylinder (3) and controls the cylinder (3) to start and stop, and the bottom of the cylinder (3) is connected to the mechanical claw (5) and drives the mechanical claw to open and close.
2. A robot according to claim 1, characterized in that: The mechanical claw (5) comprises a plurality of arc-shaped claw bodies (6), and the bottom of the arc-shaped claw bodies (6) is provided with an arc-shaped groove (7) adapted to the edge of the workpiece.
3. A robot according to claim 2, characterized in that: The arc-shaped claw bodies (6) are provided with three and are respectively connected to the cylinder (3) through a rotating frame (8). The three arc-shaped claw bodies (6) are arranged along a circle with the same radius to form an annular claw.
4. A robot according to claim 3, characterized in that: The cylinder (3) is fixedly connected to the steering wheel (2) via a fixing frame (9).
5. A robot according to claim 4, characterized in that: The side of the fixing frame (9) is connected to the steering wheel (2), and the bottom extends outward so that the whole is L-shaped. The cylinder (3) is fixed on the bottom of the fixing frame (9).
6. A robot according to claim 5, characterized in that: The cylinder (3) is connected to the mechanical claw (5) via a rotating frame (8); one end of the rotating frame (8) is connected to the power output end of the cylinder (3) and the other end is connected to the mechanical claw (5).
7. A robot according to claim 6, characterized in that: A cylinder cover (10) is provided on the outside of the cylinder (3); the top of the cylinder cover (10) is fixedly connected to the fixed frame (9); and the middle of the rotating frame (8) is rotatably connected to the cylinder cover (10).