Automatic cutting equipment for air spring leather bag
By designing an automatic cutout device for air spring bags, the problem of lack of automatic cutting equipment in the prior art is solved, efficient and accurate cutting is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510300634.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-04-25
AI Technical Summary
The lack of automatic incision equipment specifically for cutting air spring bladders in the prior art has resulted in low efficiency in existing artificial incision equipment and is difficult to meet the demand for rapid incision.
An automatic incision device for air spring bags is designed, including a drive device, a control device, a steering transmission device, a splitter, a bag mold, a distance scanner, a mold connection shaft and a knife cutting device. Through the coordinated work of these components, automatic cutting of the air spring bags is achieved.
It achieves efficient and precise cutting of air spring bags, improves production efficiency and cut quality, reduces manual labor intensity, and is suitable for large-scale production.
Smart Images

Figure CN119871572A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air spring bladder cutting equipment, and in particular to an automatic air spring bladder cutting equipment. Background Art
[0002] An air spring is an elastic element that uses the elastic force generated by compressed air to achieve functions such as cushioning and support. The working principle of an air spring is based on the compressibility of gas; a sealed container (usually a structure composed of a rubber bladder and metal parts) is filled with gas at a certain pressure. When subjected to external force, the volume of the gas in the container changes, and the pressure changes accordingly, thereby generating an elastic restoring force that counteracts the external force, thereby achieving a cushioning and supporting effect. The air spring bladder is the core component of the air spring. The performance of the air spring bladder directly affects the overall performance of the air spring, and thus determines the operating quality of related equipment or systems; for example, in a vehicle suspension system, the air spring bladder is related to driving comfort and stability; in industrial equipment, the air spring bladder affects the vibration isolation effect and service life of the equipment.
[0003] After the initial molding process, the air spring bladder basically forms the required geometric shape and structure. The bladder needs to be cut according to specific needs to achieve the expected size and shape. The process of cutting the air spring bladder is to put the formed bladder on the matching bladder mold; expand the bladder mold to a predetermined state so that the bladder is fully unfolded; according to the parting line naturally formed during parting, the bladder is accurately cut by a cutter; during the cutting process, the cutting path, depth and speed of the cutter are strictly controlled to ensure that the cut is flat, smooth and meets the requirements; after the cutting is completed, the cutter returns to its original position, the bladder mold is recovered to its initial state, and finally the cut bladder is removed from the bladder mold to complete the cutting of the bladder. However, there is currently no automatic cutting equipment specifically for cutting air spring bladders on the market, and the existing manual cutting equipment is inefficient and difficult to meet the growing demand for rapid cutting of air spring bladders.
[0004] Therefore, the inventor carefully designed an automatic cutting device for air spring bladders, aiming to fill this gap, optimize the cutting process of air spring bladders, and improve product quality and production efficiency. Summary of the invention
[0005] Therefore, the technical problem to be solved by the present invention is to overcome the technical defects in the prior art that there is no automatic cutting equipment specifically used for cutting the leather bladder, and the existing manual cutting efficiency is low and it is difficult to meet the needs of rapid cutting. Thus, an automatic cutting equipment for air spring leather bladder is provided to fill this gap, optimize the cutting process of air spring leather bladder, and improve product quality and production efficiency.
[0006] To this end, the present invention provides an automatic cutting device for an air spring bladder, comprising: A first drive device having a first drive shaft; a control device, electrically connected to the first driving device, and used to control the first driving device to start or stop; A steering transmission device, connected to the first driving device through the first driving shaft, and after being driven by the first driving device, can drive a first driving pulley arranged on one side of the steering transmission device to rotate; The divider has a main rotating shaft of the divider at the top and a first driven pulley at one side; the first driving pulley is connected to the first driven pulley through a first transmission belt; The divider rotating disk is fixedly mounted on the main rotating shaft of the divider and is provided with at least two rotating disk mounting holes; the main rotating shaft of the divider can drive the divider rotating disk to rotate at a set angle and then stop; There are at least two rotating shaft mounting seats, which are hollow and have openings at both ends. The two rotating shaft mounting seats are respectively fixedly mounted on the top of the divider rotating disk opposite to the two rotating disk mounting holes; There are at least two mold mounting shafts, which are rotatably mounted in the two shaft mounting seats, and both ends extend to the outside of the shaft mounting seats; The first bladder mold is detachably mounted on the top of a mold mounting shaft, and has an initial state of contracting inwards, and an expanded state of expanding outwards after being pressed downwards; The second bladder mold is detachably mounted on the top of another mold mounting shaft, and has an initial state of contracting inwards, and an expanded state of expanding outwards after being pressed downwards; The first bladder mold and the second bladder mold can be switched between a cutting position and a loading and unloading position under the drive of the divider; There are two mold pressing members, which are respectively arranged above the first leather bag mold and the second leather bag mold so as to be lifted or lowered by the mold pressing cylinder; when the mold pressing member is lowered, it can be rotatably contacted and connected with the top of the first leather bag mold or the second leather bag mold, and when the first leather bag mold or the second leather bag mold is pressed downward, the first leather bag mold or the second leather bag mold can be switched to an extended state; when the mold pressing member is lifted, it can be separated from the first leather bag mold or the second leather bag mold, so that the first leather bag mold or the second leather bag mold can be restored to an initial state of inward contraction; Two ranging scanners are respectively arranged opposite to the first skin bag mold and / or the second skin bag mold at the cutting position, and are used to indicate the parting line position of the skin bag in the expanded state; There are two mold connecting shafts, which are movably arranged below the mold mounting shaft and can be driven to rotate by the shaft driving structure; The shaft clutch structure is used to drive the mold connection shaft to move up and down, so as to connect or separate the mold connection shaft from the mold installation shaft; when connected, the shaft drive structure can drive the mold installation shaft to rotate through the mold connection shaft, thereby driving the first skin bag mold or the second skin bag mold to rotate; when separated, the shaft drive structure cannot drive the mold installation shaft to rotate through the mold connection shaft; The cutter device is arranged on one side of the first bladder mold and the second bladder mold located at the cutting position, and is used to cut the air spring bladder in the expanded state according to the parting line position indicated by the ranging scanner.
[0007] As a preferred solution, the first bladder mold comprises: The main body has a mounting cavity with a top opening and long strip openings on both sides that communicate with the mounting cavity; A central shaft is installed in the installation cavity so as to be movable up and down, and a top end is always located outside the installation cavity; An extension piece, which is sleeved and mounted on the main body, and whose inner side passes through the long strip opening and is fixedly mounted on the central axis, and can move up and down along the main body following the up and down movement of the central axis; There are a plurality of expansion blades, which are movably connected to the expansion member through the expansion structure; the expansion blades have an initial state and an expansion state in which the expansion member drives the expansion structure to expand outward; An elastic member, arranged in the installation cavity and sleeved on the central axis, with one end abutting against the inner bottom wall of the installation cavity and the other end abutting against the extension member; A limiting seat, mounted on the main body and slidably connected to the bottom of the extension blade, for limiting and supporting the extension blade; The mold pressing member is lowered by the mold pressing cylinder, rotatably connected to the top of the central shaft, and applies downward pressure to the central shaft, so that the central shaft drives the extension member to move downward, and the extension blade is extended outward through the extension structure; The mold pressing member is lifted by the mold pressing cylinder and separated from the top of the central shaft, eliminating the downward pressure applied to the central shaft. The central shaft is restored to its initial state through the elastic member, and the expansion blades are recovered inwardly to their initial state through the expansion structure.
[0008] As a preferred solution, the extended structure includes: A plurality of guide members are provided opposite to the expansion blades and are fixedly mounted on the expansion member evenly in the circumferential direction, and a guide slot is provided on the guide member; There are several guide slides, which are fixedly installed on the inner wall of the expansion blade respectively. The guide slides are matched with the guide slide grooves and can move along the guide slide grooves. The setting angle of the guide slides on the inner wall of the expansion blade is gradually reduced from the top end to the bottom end, so that when the guide slide groove moves downward along the guide slide, the expansion blade expands outward; when the guide slide groove moves upward along the guide slide, the expansion blade is retracted inward.
[0009] As a preferred solution, the second bladder mold comprises: The center axis of the mold is fixedly installed on the mold base; There are two mold moving parts, which are installed on both sides of the mold center axis so as to be able to move up and down synchronously; A first molding part, movably mounted on the central axis of the mold through a first molding structure, the first molding part having an initial state and an extended state in which the first molding structure is extended outwardly under the action of the mold moving part; A second molding part, which is spaced a certain distance from the first molding part and is movably mounted on the central axis of the mold through a second molding structure, wherein the second molding part has an initial state and an extended state in which the second molding structure is extended outwardly under the action of the mold moving part; A reset structure, used to reset the mold moving part to an initial state, thereby resetting the first molding part and the second molding part to an initial state; The mold pressing member is lowered by the mold pressing cylinder, is rotatably connected to the top of the mold moving member, and applies downward pressure to the mold moving member, so that the mold moving member drives the first molding structure to drive the first molding member to expand outward, and simultaneously drives the second molding structure to drive the second molding member to expand outward; The mold pressing part is lifted by the mold pressing cylinder and separated from the top of the mold moving part, eliminating the downward pressure applied to the mold moving part. The mold moving part is reset to the initial state through the reset structure, and the first molding part and the second molding part are reset to the initial state.
[0010] As a preferred solution, the first molded part includes: There are two first fixed forming parts, which are fixedly installed on both sides of the central axis of the mold respectively; There are two first movable forming parts, which are movably installed between the two first fixed forming parts through first installation connectors, and form a cylindrical structure with the first fixed forming parts, and can be relatively separated by a distance; the two first movable forming parts can move closer or apart relative to the first fixed forming parts, but will not be completely separated, so as to realize mold closing or mold opening action; The second molded part comprises: There are two second fixed forming parts, which are fixedly installed on both sides of the central axis of the mold respectively; There are two second movable forming parts, which are movably installed between the two second fixed forming parts through second mounting connectors, forming a cylindrical structure with the second fixed forming parts, and can be relatively separated by a certain distance; the two second movable forming parts can move closer or apart relative to the second fixed forming parts, but will not be completely separated, so as to realize the mold closing or mold opening action.
[0011] As a preferred solution, the first molding structure includes: There are two first molding plates, which are respectively fixedly mounted on the outer sides of the two mold moving parts; At least one first forming roller is opposite to the first forming plate and can be driven by the first forming plate to be rotatably mounted on the first movable forming member; At least one second forming roller is opposite to another first forming plate and can be driven and rotated on another first movable forming member by another first forming plate; the distance between the first forming plate and the mold moving member gradually decreases from the top to the bottom, so that when the first forming plate moves downward, the first movable forming members on both sides can expand outward through the cooperation of the first forming roller, the second forming roller and the first forming plate; when the first forming plate moves upward, the first movable forming member is retracted inward; The second molding structure comprises: There are two second molding plates, which are respectively fixedly mounted on the outer sides of the two mold moving parts; at least one third forming roller, opposite to the second forming plate and rotatably mounted on the second movable forming member by the second forming plate; There is at least one fourth forming roller, which is opposite to another second forming plate and can be driven to rotate on another second movable forming part by another second forming plate; the distance between the second forming plate and the mold movable part gradually decreases from the top end to the bottom end, so that when the second forming plate moves downward, the second movable forming parts on both sides can expand outward through the cooperation of the third forming roller, the fourth forming roller and the second forming plate; when the second forming plate moves upward, the second movable forming part is retracted inward.
[0012] As a preferred solution, the cutting device comprises: The cutter mounting seat is hollow and has openings at both ends; A cutter mounting shaft is rotatably mounted in the cutter mounting seat, with a top portion extending to the outside of the cutter mounting seat; A cutter, fixedly mounted at the bottom of the cutter mounting shaft, and arranged at the bottom of the cutter mounting seat; A cutter adjustment arm, one end of which is rotatably sleeved on the top of the cutter installation shaft, and an adjustment push claw is fixedly installed on the cutter adjustment arm; A cutter adjustment member is fixedly mounted on the top of the cutter mounting shaft, and the adjustment push claw is driven by the cutter adjustment arm to push the cutter adjustment member to drive the cutter mounting shaft to rotate an angle, thereby adjusting the angle of the cutter; An adjusting arm cylinder having a cylinder shaft, wherein the cylinder shaft is fixedly connected to the other end of the cutter adjusting arm; A cutter limiter is fixedly mounted on the top of the cutter mounting shaft, and a limit blind hole is provided on the circumferential outer wall; A limit cylinder having a limit shaft, fixedly mounted on the outer wall of the cutter mounting seat; the limit cylinder is elastically matched and plugged with the limit blind hole through the limit shaft, thereby limiting the rotation angle of the cutter mounting shaft, and further limiting the rotation angle of the cutter; When adjusting the angle of the cutter, the adjustment arm cylinder is started, and the cylinder shaft extends to push one end of the cutter adjustment arm to rotate around the cutter mounting shaft; the adjustment claw pushes the cutter adjustment member to drive the cutter mounting shaft to rotate the angle, thereby adjusting the angle of the cutter; When the cutter has adjusted its angle, the limit cylinder is started, and the limit shaft extends out to elastically match and plug into the limit blind hole, thereby limiting the rotation angle of the cutter mounting shaft, and further limiting the rotation angle of the cutter; the cylinder shaft is recovered to drive one end of the cutter adjustment arm to rotate in the opposite direction around the cutter mounting shaft, and the cutter adjustment arm drives the adjustment claw to return to its position, and the adjustment claw does not drive the cutter adjustment member to move when it returns to its position.
[0013] As a preferred solution, the rotating shaft clutch structure includes: A clutch wheel is mounted on the mold connecting shaft through a fixed key, so that the clutch wheel can move along the axial direction of the mold connecting shaft and cannot rotate relative to the circumferential direction of the mold connecting shaft, one end of which has a first clutch tooth and a ring clutch groove in the middle, and one end of the mold mounting shaft opposite to the clutch wheel is provided with a second clutch tooth that can match and dock with the first clutch tooth; A clutch drive cylinder, fixedly arranged, having a clutch drive shaft; A clutch movable shaft, one end of which is movably connected to the clutch drive shaft, and the other end of which is provided with a semicircular frame and a clutch rotation hole in the middle; A clutch fixed shaft, fixedly arranged, used for being rotatably sleeved on the clutch rotating hole, when the clutch driving cylinder pushes and pulls the clutch movable shaft through the clutch driving shaft, the clutch movable shaft rotates with the clutch fixed shaft as the rotating axis; The clutch wheel is installed at the opposite ends of the semicircular frame and is located in the annular clutch groove, and is used to drive the clutch wheel to move axially along the mold connecting shaft through the annular clutch groove.
[0014] As a preferred solution, the shaft driving structure includes: A second driving device has a second driving shaft, on which a second driving pulley is provided; A second driven pulley is fixedly arranged on the mold connecting shaft, and the second driving pulley is connected to the second driven pulley through a second transmission belt; A third driven pulley is spaced a certain distance from the second driven pulley and is fixedly disposed on the mold connecting shaft; The fourth driven pulley is fixedly arranged on another mold connecting shaft, and the third driven pulley is connected to the fourth driven pulley through a third transmission belt.
[0015] As a preferred solution, two cutting devices are respectively arranged opposite to the first bladder mold and the second bladder mold, and the two cutting devices are arranged at a certain distance from each other; the cutting device is arranged on one side of the first bladder mold and the second bladder mold in an adjustable position through a slide rail structure; The slide rail structure comprises: The mounting frame is fixedly arranged, and first guide rails are respectively arranged on the vertical beams on both sides; A first movable plate is slidably connected to the first guide rail so as to be movable up and down through a first rail cylinder; two second guide rails are arranged at a certain distance on one side of the first movable plate away from the first guide rail; A second movable plate is slidably connected to the second guide rail so as to be movable up and down through a second rail cylinder; two movable guide members are disposed laterally at a certain distance from one side of the second movable plate away from the second guide rail, and the movable guide members are provided with movable guide grooves; The third movable plate is slidably connected to the movable guide slide groove so as to be movable leftward and rightward through a third slide rail cylinder; and the cutter device is fixedly mounted on the third movable plate.
[0016] The technical solution provided by the present invention has the following advantages: The automatic cutting device for air spring leather bag of the present invention comprises a first driving device, a control device, a steering transmission device, a divider, a divider turntable, a shaft mounting seat, a mold mounting shaft, a first leather bag mold, a second leather bag mold, a mold pressing piece, a rangefinder scanner, a mold connecting shaft, a shaft clutch structure and a cutting device; wherein the first driving device has a first driving shaft; the control device is electrically connected to the first driving device, and is used to control the start or stop of the first driving device; the steering transmission device is connected to the first driving device through the first driving shaft, and after being driven by the first driving device, it can drive the first driving pulley arranged on one side of the steering transmission device to rotate; the top of the divider has a divider main rotating shaft, and one side is provided with a first driven pulley; the first The driving pulley and the first driven pulley are connected by a first transmission belt; the divider turntable is fixedly mounted on the divider main rotating shaft, and is provided with at least two turntable mounting holes; the divider main rotating shaft can drive the divider turntable to rotate at a set angle and then stop; there are at least two shaft mounting seats, which are hollow and have openings at both ends, and the two shaft mounting seats are respectively fixedly mounted on the top of the divider turntable opposite to the two turntable mounting holes; there are at least two mold mounting shafts, which are rotatably mounted in the two shaft mounting seats, and both ends extend to the outside of the shaft mounting seats; the first bladder mold is detachably mounted on the top of a mold mounting shaft, and has an initial state of inward contraction and an expanded state of outward expansion after being pressed downward; the second bladder mold is detachably mounted on Another mold is installed at the top of the rotating shaft, and has an initial state of inward contraction, and an extended state of outward expansion after being pressed downward; the first skin bag mold and the second skin bag mold can be switched between the cutting position and the loading and unloading position under the drive of the divider; there are two mold pressing pieces, which are respectively arranged above the first skin bag mold and the second skin bag mold and can be lifted or lowered by the mold pressing cylinder; when the mold pressing piece descends, it can be rotatably contacted and connected with the top of the first skin bag mold or the second skin bag mold, and when the first skin bag mold or the second skin bag mold is pressed downward, the first skin bag mold or the second skin bag mold can be switched to the extended state; when the mold pressing piece is lifted, it can be separated from the first skin bag mold or the second skin bag mold, so that the first skin bag mold Or the second skin bag mold can be restored to the initial state of inward contraction; there are two ranging scanners, which are respectively arranged opposite to the first skin bag mold and / or the second skin bag mold at the cutting position, and are used to indicate the parting line position of the skin bag in the expanded state; there are two mold connecting shafts, which are arranged below the mold installation shaft and can be driven by the shaft driving structure to rotate; the shaft clutch structure is used to drive the mold connecting shaft to move up and down, so as to combine or separate the mold connecting shaft and the mold installation shaft; when combined, the shaft driving structure can drive the mold installation shaft to rotate through the mold connecting shaft, thereby driving the first skin bag mold or the second skin bag mold to rotate; when separated, the shaft driving structure cannot drive the mold installation shaft to rotate through the mold connecting shaft;The cutter device is arranged on one side of the first bladder mold and the second bladder mold located at the cutting position, and is used to cut the air spring bladder in the expanded state according to the parting line position indicated by the ranging scanner. ;
[0017] When cutting the air spring bladder, first put the formed air spring bladder on the first bladder mold and / or the second bladder mold; then start the first driving device through the control device to drive the first active pulley of the steering transmission device to rotate, thereby driving the first driven pulley to rotate, and then drive the divider main rotating shaft to drive the divider turntable to rotate; when the first bladder mold and the second bladder mold are rotated to the cutting position, the divider main rotating shaft stops driving the divider turntable to rotate; after the bladder mold is rotated into place, the two mold pressing parts descend, contact and connect with the top of the first bladder mold and the second bladder mold and press downward, so that the mold switches to the extended state and expands the air spring bladder outward; the ranging scanner indicates the parting line position of the bladder in the extended state, and then the shaft clutch structure drives the mold to connect the shaft Combined with the mold mounting shaft; after combination, the shaft driving structure drives the mold connecting shaft to drive the mold mounting shaft to rotate, and then drives the bladder mold to rotate; the cutter device adjusts the cutting angle according to the position of the parting line, and cuts the rotating air spring bladder; after the cutting is completed, the cutter device returns to its position, and the shaft clutch structure drives the mold connecting shaft to separate from the mold mounting shaft, the mold pressing part is lifted and separated from the first bladder mold and the second bladder mold, so that the bladder mold returns to its initial state of inward contraction; the first driving device drives the steering transmission device to rotate again, driving the divider main rotating shaft and the divider turntable to rotate, until the first bladder mold and the second bladder mold stop after rotating to the loading and unloading position; finally, the air spring bladder is removed from the bladder mold, and a new air spring bladder is installed for the next round of cutting.
[0018] Compared with the existing manual cutting equipment which has the problems of low efficiency, insufficient precision and high labor intensity, the automatic cutting equipment for air spring bladders of the present invention can achieve efficient and precise cutting of air spring bladders, thereby improving production efficiency and cutting quality. In addition, the equipment can cut automatically, reducing manual labor intensity and being suitable for large-scale production. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the prior art or the specific implementation manner of the present invention, the drawings used in the description of the prior art or the specific implementation manner are briefly introduced below.
[0020] Figure 1 It is a schematic diagram of the overall structure of the automatic cutting device for air spring bladder of the present invention.
[0021] Figure 2 yes Figure 1 Schematic diagram of the enlarged structure of part A.
[0022] Figure 3 yes Figure 1 Another stereoscopic view of .
[0023] Figure 4 yes Figure 3 Schematic diagram of the enlarged structure of part E.
[0024] Figure 5 yes Figure 1 sectional view of .
[0025] Figure 6 yes Figure 5 Schematic diagram of the enlarged structure of part F.
[0026] Figure 7 yes Figure 1 Another stereoscopic view of .
[0027] Figure 8 yes Figure 7 Schematic diagram of the enlarged structure of part D.
[0028] Fig. 9 yes Figure 1 Schematic diagram of the structure of the first skin bag mold.
[0029] Fig.10 yes Fig. 9 Schematic diagram of the explosion structure.
[0030] Fig.11 Yes Fig.10 Schematic diagram of the structure after the middle part of the expansion blades are removed.
[0031] Fig.12 yes Fig.11 Schematic diagram of the enlarged structure of part A.
[0032] Fig.13 yes Figure 1 Schematic diagram of the structure of the second skin bag mold.
[0033] Fig.14 yes Fig.13 sectional view of .
[0034] Fig.15 yes Fig.13 Schematic diagram of the exploded structure of the first molded part.
[0035] Fig.16 yes Fig.13 Schematic diagram of the exploded structure of the second molded part.
[0036] Fig.17 yes Figure 1 Schematic diagram of the structure of the middle cutter device.
[0037] Fig.18 yes Fig.17 Schematic diagram of the enlarged structure of part A.
[0038] Fig.19 yes Figure 1 Structural schematic diagram of the transfer shaft clutch structure.
[0039] Fig. 20 yes Figure 1 Schematic diagram of the enlarged structure of part B.
[0040] Fig.21 yes Figure 1 Another stereoscopic view of .
[0041] Fig. 22 yes Fig.21 Schematic diagram of the enlarged structure of part C.
[0042] : 300, first driving device; 302, control device; 303, steering transmission device; 304, first driving pulley; 305, divider; 306, divider main rotating shaft; 307, first driven pulley; 308, first transmission belt; 310, divider turntable; 311, turntable mounting hole; 312, shaft mounting seat; 313, mold mounting shaft; 320, first bladder mold; 330, second bladder mold; 340, mold pressing member; 341, mold pressing cylinder; 350, ranging scanner; 360, mold connecting shaft; 370, cutter device; 1, main body; 11, mounting cavity; 12 , long strip opening; 2, central axis; 3, extension piece; 4, extension blade; 5, elastic piece; 6, limit seat; 7, guide piece; 71, guide slide; 72, guide slide; 100, mold central axis; 101, mold base; 110, mold moving piece; 120, first molding piece; 121, first movable molding piece; 122, first fixed molding piece; 123, first installation connecting piece; 130, second molding piece; 131, second movable molding piece; 132, second fixed molding piece; 133, second installation connecting piece; 140, first molding plate; 141, first molding roller; 142, second molding roller; 150, second Forming plate; 151, third forming roller; 152, fourth forming roller; 211, cutter mounting seat; 210, cutter mounting shaft; 220, cutter; 201, cutter adjustment arm; 230, adjustment push claw; 231, cutter adjustment member; 200, adjustment arm cylinder; 202, cylinder shaft; 253, cutter limiter; 250, limit blind hole; 251, limit cylinder; 252, limit shaft; 380, clutch wheel; 381, fixed key; 382, first clutch tooth; 383, annular clutch groove; 384, second clutch tooth; 385, clutch drive cylinder; 386, clutch drive shaft; 387, clutch movable shaft; 388, semi Circular frame; 389, clutch fixed shaft; 390, clutch small wheel; 400, second driving device; 401, second driving shaft; 402, second driving pulley; 403, second driven pulley; 404, second transmission belt; 405, third driven pulley; 406, fourth driven pulley; 407, third transmission belt; 410, mounting frame; 411, vertical beam; 412, first guide rail; 413, first movable plate; 414, first slide rail cylinder; 415, second guide rail; 416, second movable plate; 417, second slide rail cylinder; 418, movable guide member; 419, third movable plate; 420, third slide rail cylinder. DETAILED DESCRIPTION
[0043] In order to make those skilled in the art better understand the present solution, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work should fall within the scope of protection of the present application.
[0044] It should be noted that the terms "first", "second", etc. in the claims and description of the present application are used to distinguish similar objects, rather than to describe a specific order or sequence. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not limited to those steps or units clearly listed, but may also include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0045] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings. These terms are mainly intended to better describe the present application and its embodiments, and are not intended to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation. In addition, in addition to being used to indicate orientation or positional relationships, some of the above terms may also be used to indicate other meanings. For example, the term "upper" may also be used to indicate a certain dependency or connection relationship in some cases. For those skilled in the art, the specific meanings of these terms in the present application can be understood according to the specific circumstances. In addition, the term "multiple" should mean two or more. It should be noted that the embodiments in the present application and the features in the embodiments may be combined with each other without conflict.
[0046] The present application will be described in detail below with reference to the accompanying drawings and in combination with embodiments. Example
[0047] This embodiment provides an automatic cutting device for air spring bellows, such as Figure 1-8 , as shown in 19-22, it includes: a first driving device 300, a control device 302, a steering transmission device 303, a divider 305, a divider turntable 310, a shaft mounting seat 312, a mold mounting shaft 313, a first bladder mold 320, a second bladder mold 330, a mold pressing piece 340, a ranging scanner 350, a mold connecting shaft 360, a shaft clutch structure and a cutting device.
[0048] The first drive device 300 has a first drive shaft; the control device 302 is electrically connected to the first drive device 300, and is used to control the first drive device 300 to start or stop; the steering transmission device 303 is connected to the first drive device 300 through the first drive shaft, and after being driven by the first drive device 300, it can drive the first active pulley 304 set on one side of the steering transmission device 303 to rotate; the top of the divider 305 has a divider main rotating shaft 306, and one side is provided with a first driven pulley 307; the first active pulley 304 and the first driven pulley 307 are connected through a first transmission belt 308; the divider turntable 310 is fixedly installed on the divider main rotating shaft 306 , at least two turntable mounting holes 311 are provided; the divider main rotating shaft 306 can drive the divider turntable 310 to rotate at a set angle and then stop; there are at least two rotating shaft mounting seats 312, which are hollow and have openings at both ends, and the two rotating shaft mounting seats 312 are respectively fixedly mounted on the top of the divider turntable 310 opposite to the two rotating shaft mounting holes 311; there are at least two mold mounting shafts 313, which are rotatably mounted in the two rotating shaft mounting seats 312, and both ends extend to the outside of the rotating shaft mounting seats 312; the first skin bag mold 320 is detachably mounted on the top of one of the mold mounting shafts 313, and has an initial state of inward contraction, and an expanded state of outward expansion after being pressed downward; the second The skin bag mold 330 is detachably mounted on the top of the other mold mounting shaft 313, and has an initial state of inward contraction, and an expanded state of outward expansion after being pressed downward; the first skin bag mold 320 and the second skin bag mold 330 can be switched between the cutting position and the loading and unloading position under the drive of the divider 305; there are two mold pressing pieces 340, which are respectively arranged above the first skin bag mold 320 and the second skin bag mold 330 and can be lifted or lowered by the mold pressing cylinder 341; when the mold pressing piece 340 is lowered, it can be rotatably contacted and connected with the top of the first skin bag mold 320 or the second skin bag mold 330, and when the first skin bag mold 320 or the second skin bag mold is pressed downward When the second skin bag mold 330 is moved, the first skin bag mold 320 or the second skin bag mold 330 can be switched to the extended state; when the mold pressing member 340 is lifted, it can be separated from the first skin bag mold 320 or the second skin bag mold 330, so that the first skin bag mold 320 or the second skin bag mold 330 can be restored to the initial state of inward contraction; there are two ranging scanners 350, which are respectively arranged opposite to the first skin bag mold 320 and the second skin bag mold 330 at the cutting position, and are used to indicate the parting line position of the skin bag in the extended state; there are two mold connecting shafts 360, which are movably arranged up and down below the mold mounting shaft 313, and can be driven by the shaft driving structure to rotate;The shaft clutch structure is used to drive the mold connection shaft 360 to move up and down, so as to connect or separate the mold connection shaft 360 with the mold installation shaft 313; when connected, the shaft drive structure can drive the mold installation shaft 313 to rotate through the mold connection shaft 360, thereby driving the first skin bag mold 320 or the second skin bag mold 330 to rotate; when separated, the shaft drive structure cannot drive the mold installation shaft 313 to rotate through the mold connection shaft 360; the cutter device 370 is arranged on one side of the first skin bag mold 320 and the second skin bag mold 330 located at the cutting position, and is used to cut the air spring skin bag in the expanded state through the parting line position indicated by the ranging scanner 350. ;
[0049] When cutting the air spring bladder, the formed air spring bladder is firstly sleeved on the first bladder mold 320 and the second bladder mold 330; then the first driving device 300 is started through the control device 302 to drive the first active pulley 304 of the steering transmission device 303 to rotate, thereby driving the first driven pulley 307 to rotate, and then driving the divider main rotating shaft 306 to drive the divider turntable 310 to rotate; when the first bladder mold 320 and the second bladder mold 330 are rotated to the cutting position, the divider main rotating shaft 306 stops driving the divider turntable 310 to rotate; after the bladder mold is rotated into place, the two mold pressing parts 340 descend, contact and connect with the top of the first bladder mold 320 and the second bladder mold 330 and press downward, so that the mold switches to the extended state and expands the air spring bladder outward; the ranging scanner 350 indicates the parting line position of the bladder in the extended state, and then the shaft clutch structure drives the mold to connect the shaft 3 60 is combined with the mold installation shaft 313; after the combination, the shaft driving structure drives the mold connecting shaft 360 to drive the mold installation shaft 313 to rotate, and then drives the skin bag mold to rotate; the cutter device 370 adjusts the cutting angle according to the position of the parting line, and cuts the rotating air spring skin bag; after the cutting is completed, the cutter device 370 returns to its original position, and the shaft clutch structure drives the mold connecting shaft 360 to separate from the mold installation shaft 313, and the mold pressing part 340 is lifted and separated from the first skin bag mold 320 and the second skin bag mold 330, so that the skin bag mold returns to its initial state of inward contraction; the first driving device 300 drives the steering transmission device 303 to rotate again, driving the divider main rotating shaft 306 and the divider turntable 310 to rotate, until the first skin bag mold 320 and the second skin bag mold 330 are rotated to the loading and unloading position and stop; finally, the air spring skin bag is removed from the skin bag mold, and a new air spring skin bag is installed for the next round of cutting.
[0050] Compared with the existing manual cutting equipment with low efficiency, insufficient precision, high labor intensity and other problems, the automatic cutting equipment for the air spring bladder of this embodiment can achieve efficient and precise cutting of the air spring bladder, improve production efficiency and cutting quality; in addition, the equipment can cut automatically, reducing manual labor intensity, and is suitable for large-scale production.
[0051] like Figure 9-12 As shown, the first bladder mold 320 includes a main body 1, a central axis 2, an extension member 3, an extension blade 4, an elastic member 5 and a limiting seat 6.
[0052] Among them, the main body 1 has an installation cavity 11 with a top opening, and long openings 12 connecting the installation cavity 11 are opened on both sides; the central axis 2 can be installed in the installation cavity 11 so as to be movably installed up and down, and the top end is always located outside the installation cavity 11; the extension member 3 is sleeved and installed on the main body 1, and the inner side passes through the long opening 12 and is fixedly installed on the central axis 2, and can move up and down along the main body 1 following the up and down movement of the central axis 2; there are several extension blades 4, which are movably connected to the extension member 3 through an extension structure; the extension blade 4 has an initial state, and an extension state in which it expands outward under the action of the extension member 3 driving the extension structure; the elastic member 5 is arranged in the installation cavity 11, and is sleeved on the central axis 2, one end of which abuts against the inner bottom wall of the installation cavity 11, and the other end abuts against the extension member 3; the limit seat 6 is installed on the main body 1, and is slidably connected to the bottom of the extension blade 4, for limiting and supporting the extension blade 4.
[0053] When it is necessary to switch the first bladder mold 320 to the expanded state, the mold pressing piece 340 is lowered by the mold pressing cylinder 341, rotatably contacted and connected with the top of the central shaft 2, and downward pressure is applied to the central shaft 2. The central shaft 2 drives the extension piece 3 to move downward, and the expansion blade 4 is expanded outward through the expansion structure, so that the bladder reaches a predetermined outward expansion state for subsequent processing steps; when the bladder processing is completed, the mold pressing piece 340 is lifted by the mold pressing cylinder 341, separated from the top of the central shaft 2, and the downward pressure applied to the central shaft 2 is released. The central shaft 2 is restored to its initial state through the elastic piece 5, and the expansion blade 4 is retracted inward to its initial state through the expansion structure.
[0054] like Fig.12As shown, the expansion structure includes a guide member 7 and a guide slide 72; wherein, a plurality of guide members 7 are provided opposite to the expansion blade 4, and are fixedly installed on the expansion member 3 in a circumferentially uniform manner, and a guide slide groove 71 is provided on the guide member 7; there are a plurality of guide slide bars 72, which are respectively fixedly installed on the inner wall of the expansion blade 4, and the guide slide bar 72 is matched with the guide slide groove 71 and can move along the guide slide groove 71; the setting angle of the guide slide bar 72 on the inner wall of the expansion blade 4 gradually decreases from the top end to the bottom end, and the distance from the main body 1 is gradually reduced, so that when the guide slide groove 71 moves downward along the guide slide bar 72, the expansion blade 4 expands outward; when the guide slide groove 71 moves upward along the guide slide bar 72, the expansion blade 4 is retracted inward.
[0055] like Figure 13-16 As shown, the second bladder mold 330 includes a mold central shaft 100, a mold moving part 110, a first molding part 120, a second molding part 130 and a reset structure.
[0056] Among them, the mold center axis 100 is fixedly installed on the mold base 101; there are two mold moving parts 110, which can be installed on both sides of the mold center axis 100 so as to be synchronously movable up and down; the first molding part 120 is movably installed on the mold center axis 100 through the first molding structure, and the first molding part 120 has an initial state, and an extended state in which the first molding part 120 expands outward under the action of the mold moving part 110 driving the first molding structure; the second molding part 130 is separated from the first molding part 120 by a certain distance, and is movably installed on the mold center axis 100 through the second molding structure, and the second molding part 130 has an initial state, and an extended state in which the second molding part 130 expands outward under the action of the mold moving part 110 driving the second molding structure; the reset structure is used to reset the mold moving part 110 to the initial state, thereby resetting the first molding part 120 and the second molding part 130 to the initial state.
[0057] When it is necessary to switch the second bladder mold 330 to the expanded state, the mold pressing piece 340 is lowered by the mold pressing cylinder 341, rotatably contacted and connected with the top of the mold moving piece 110, and downward pressure is applied to the mold moving piece 110. The mold moving piece 110 drives the first molding structure to drive the first molding piece 120 to expand outward, and simultaneously drives the second molding structure to drive the second molding piece 130 to expand outward, so that the bladder reaches a predetermined outward expansion state for subsequent processing steps; when the bladder is cut according to the pre-planned parting line, the mold pressing piece 340 is lifted by the mold pressing cylinder 341 and separated from the top of the mold moving piece 110, eliminating the downward pressure applied to the mold moving piece 110, and the mold moving piece 110 is reset to the initial state through the reset structure, and the first molding piece 120 and the second molding piece 130 are reset to the initial state.
[0058] like Figure 15-16 As shown, the first molding part 120 includes a first fixed molding part 122 and a first movable molding part 121; wherein, there are two first fixed molding parts 122, which are respectively fixedly installed on both sides of the mold center axis 100; there are two first movable molding parts 121, which are respectively movably installed between the two first fixed molding parts 122 through first installation connectors 123, and form a cylindrical structure with the first fixed molding parts 122, and can be relatively separated by a distance; the two first movable molding parts 121 can move closer or apart relative to the first fixed molding part 122, but will not be completely separated, so as to realize mold closing or mold opening movement. The second molding part 130 includes a second fixed molding part 132 and a second movable molding part 131; wherein, there are two second fixed molding parts 132, which are respectively fixedly installed on both sides of the mold center axis 100; there are two second movable molding parts 131, which are respectively movably installed between the two second fixed molding parts 132 through second mounting connectors 133, forming a cylindrical structure with the second fixed molding parts 132, and can be relatively separated by a distance; the two second movable molding parts 131 can move closer or apart relative to the second fixed molding part 132, but will not be completely separated, so as to realize the mold closing or mold opening action.
[0059] like Fig.14As shown, the first forming structure includes a first forming plate 140, a first forming roller 141 and a second forming roller 142; wherein, there are two first forming plates 140, which are fixedly mounted on the outer sides of the two mold moving parts 110 respectively; there is at least one first forming roller 141, which is opposite to the first forming plate 140 and can be driven and rotated on the first movable forming part 121 by the first forming plate 140; there is at least one second forming roller 142, which is opposite to another first forming plate 140 and can be driven and rotated on another first movable forming part 121 by the other first forming plate 140; the distance between the first forming plate 140 and the mold moving part 110 gradually decreases from the top to the bottom, so that when the first forming plate 140 moves downward, the first movable forming parts 121 on both sides can expand outward through the cooperation of the first forming roller 141, the second forming roller 142 and the first forming plate 140; when the first forming plate 140 moves upward, the first movable forming part 121 moves inward. The second molding structure includes a second molding plate 150, a third molding roller 151 and a fourth molding roller 152; wherein, there are two second molding plates 150, which are fixedly mounted on the outer sides of the two mold moving parts 110 respectively; there is at least one third molding roller 151, which is opposite to the second molding plate 150 and can be driven and rotated to be mounted on the second movable molding part 131 by the second molding plate 150; there is at least one fourth molding roller 152, which is opposite to another second molding plate 150 and can be driven and rotated to be mounted on another second movable molding part 131 by another second molding plate 150; the distance between the second molding plate 150 and the mold moving part 110 gradually decreases from the top to the bottom, so that when the second molding plate 150 moves downward, the second movable molding parts 131 on both sides can expand outward through the cooperation of the third molding roller 151, the fourth molding roller 152 and the second molding plate 150; when the second molding plate 150 moves upward, the second movable molding part 131 is retracted inward.
[0060] like Figure 17-18 As shown, the cutter device 370 includes a cutter mounting seat 211, a cutter mounting shaft 210, a cutter 220, a cutter adjustment arm 201, a cutter adjustment member 231, an adjustment arm cylinder 200, a cutter limit member 253 and a limit cylinder 251.
[0061] The cutter mounting seat 211 is hollow and has openings at both ends; the cutter mounting shaft 210 is rotatably mounted in the cutter mounting seat 211, and the top extends to the outside of the cutter mounting seat 211; the cutter 220 is fixedly mounted at the bottom of the cutter mounting shaft 210, and is arranged at the bottom of the cutter mounting seat 211; one end of the cutter adjustment arm 201 is rotatably sleeved and mounted on the top of the cutter mounting shaft 210, and an adjustment push claw 230 is fixedly mounted on the cutter adjustment arm 201; the cutter adjustment member 231 is fixedly mounted on the top of the cutter mounting shaft 210, and the adjustment push claw 230 is driven by the cutter adjustment arm 201, and can push the cutter adjustment member 231 to drive The cutter mounting shaft 210 rotates at an angle, thereby adjusting the angle of the cutter 220; the adjustment arm cylinder 200 has a cylinder shaft 202, and the cylinder shaft 202 is fixedly connected to the other end of the cutter adjustment arm 201; the cutter limiter 253 is fixedly mounted on the top of the cutter mounting shaft 210, and a limit blind hole 250 is provided on the circumferential outer wall; the limit cylinder 251 has a limit shaft 252, which is fixedly mounted on the outer wall of the cutter mounting seat 211; the limit cylinder 251 is elastically matched and plugged with the limit blind hole 250 through the limit shaft 252, thereby limiting the rotation angle of the cutter mounting shaft 210, and further limiting the rotation angle of the cutter 220.
[0062] During the cutting process of the air spring bellows, if the same position of the cutter 220 is frequently used for cutting, the cutting edge of the cutter 200 will become blunt due to wear, which will seriously affect the cutting effect; to ensure the cutting quality, the angle of the cutter 200 needs to be readjusted. When adjusting the angle of the cutter 200, start the adjustment arm cylinder 200, and the cylinder shaft 202 extends to push one end of the cutter adjustment arm 201 to rotate around the cutter mounting shaft 210; adjust the push claw 230 to push the cutter adjustment member 231 to drive the cutter mounting shaft 210 to rotate, thereby adjusting the angle of the cutter 220; when the angle of the cutter 220 is adjusted, the limiting structure limits the rotation angle of the cutter mounting shaft 210, thereby limiting the rotation angle of the cutter 220; when the rotation angle of the cutter 220 is limited, the cylinder shaft 202 retracts to drive one end of the cutter adjustment arm 201 to rotate around the cutter mounting The shaft 210 rotates in the opposite direction, and the cutter adjusting arm 201 drives the adjusting claw 230 to return. When the adjusting claw 230 returns, the cutter adjusting member 231 is not driven to move; after the adjusting claw 230 returns, the cutter 220 can be used again for cutting the air spring bladder; if in the subsequent cutting process, the cutting quality is affected again due to the blunting of the cutting edge of the cutter 220, and the angle of the cutter 220 needs to be adjusted, it is only necessary to start the adjusting arm cylinder 200 again to complete the re-adjustment of the angle of the cutter 220, so that the cutter 220 can continue to ensure the cutting quality of the air spring bladder.
[0063] like Fig.19As shown, the shaft clutch structure includes a clutch wheel 380, a clutch drive cylinder 385, a clutch movable shaft 387, a clutch fixed shaft 389 and a clutch small wheel 390; wherein the clutch wheel 380 is installed on the mold connecting shaft 360 through a fixed key 381, so that the clutch wheel 380 can move along the axial direction of the mold connecting shaft 360 and cannot rotate relative to the circumferential direction of the mold connecting shaft 360, one end of which has a first clutch tooth 382, and the middle part has an annular clutch groove 383, and one end of the mold mounting shaft 313 opposite to the clutch wheel 380 is provided with a second clutch tooth 384 that can match and dock with the first clutch tooth 382; the clutch drive cylinder 385 is fixedly arranged, It has a clutch drive shaft 386; one end of a clutch movable shaft 387 is movably connected to the clutch drive shaft 386, and the other end is provided with a semicircular frame 388, and a clutch rotating hole is provided in the middle; a clutch fixed shaft 389 is fixedly arranged for rotatably sleeved on the clutch rotating hole, and when the clutch drive cylinder 385 pushes and pulls the clutch movable shaft 387 through the clutch drive shaft 386, the clutch movable shaft 387 rotates with the clutch fixed shaft 389 as the rotating axis; a clutch wheel 390 is installed at the opposite ends of the semicircular frame 388 and is located in the annular clutch groove 383, and is used to drive the clutch wheel 380 to move axially along the mold connecting shaft 360 through the annular clutch groove 383.
[0064] like Figure 1-4 As shown, when the shaft clutch structure drives the mold connecting shaft 360 to engage with the mold mounting shaft 313, the shaft driving structure starts to drive the mold connecting shaft 360 to rotate; when the mold connecting shaft 360 is separated from the mold mounting shaft 313, the shaft driving structure does not start; the shaft driving structure includes a second driving device 400, a second driven pulley 403, a third driven pulley 405 and a fourth driven pulley 406; wherein the second driving device 400 has a second driving shaft 401, and the second driving shaft 401 A second driving pulley 402 is provided on it; a second driven pulley 403 is fixedly provided on the mold connecting shaft 360, and the second driving pulley 402 is connected to the second driven pulley 403 by a second transmission belt 404; a third driven pulley 405 is separated from the second driven pulley 403 by a certain distance, and is fixedly provided on the mold connecting shaft 360; a fourth driven pulley 406 is fixedly provided on another mold connecting shaft 360, and the third driven pulley 405 is connected to the fourth driven pulley 406 by a third transmission belt 407.
[0065] like Figure 1 , 20-22, the cutting device 370 is respectively arranged opposite to the first skin bag mold 320 and the second skin bag mold 330, and the two cutting devices 370 are arranged at a certain distance; the cutting device 370 is arranged on one side of the first skin bag mold 320 and the second skin bag mold 330 with an adjustable position through a slide rail structure; the slide rail structure includes a mounting frame 410, a first movable plate 413, a second movable plate 416 and a third movable plate 419; wherein the mounting frame 410 is fixedly arranged, and first guide slide rails 412 are respectively arranged on the vertical beams 411 on both sides; the first movable plate 413 can be moved up and down with the first guide slide rail 419 through a first slide rail cylinder 414 12 sliding connection; the first movable plate 413 is away from one side of the first guide rail 412, and two second guide rails 415 are set at a certain distance; the second movable plate 416 is slidably connected to the second guide rail 415 and can be moved up and down through the second rail cylinder 417; the second movable plate 416 is away from one side of the second guide rail 415, and two movable guide members 418 are laterally set at a certain distance, and the movable guide members 418 are provided with movable guide grooves; the third movable plate 419 is slidably connected to the movable guide groove and can be moved left and right through the third rail cylinder 420; the cutting knife device 370 is fixedly installed on the third movable plate 419.
[0066] The air spring bladder automatic cutting device in this embodiment is used as follows: When cutting the air spring bladder, the formed air spring bladder is first sleeved on the first bladder mold 320 and the second bladder mold 330; then the first driving device 300 is started by the control device 302 to drive the first active pulley 304 of the steering transmission device 303 to rotate, thereby driving the first driven pulley 307 to rotate, and then driving the divider main rotating shaft 306 to drive the divider turntable 310 to rotate; when the first bladder mold 320 and the second bladder mold 330 are turned to the cutting position, the divider main rotating shaft 306 stops driving the divider turntable 310 to rotate; After the bladder mold is turned into place, the two mold pressing members 340 descend, contact and connect with the top of the central shaft 2 and the top of the mold moving member 110 respectively, and press downward, so that the central shaft 2 drives the extension member 3 to move downward, and the extension blade 4 is expanded outward through the guide member 7 and the guide slide 72; and the mold moving member 110 drives the first molding plate 140 to drive the first movable molding member 121 to expand outward through the first molding roller 141 and the second molding roller 142, and simultaneously drives the second molding plate 150 to drive the second movable molding member 131 to expand outward through the third molding roller 151 and the fourth molding roller 152; The distance measuring scanner 350 indicates the parting line position of the skin bag in the extended state, and the clutch driving cylinder 385 drives the clutch movable shaft 387 to push the clutch wheel 380 to engage with the mold installation shaft 313; after the engagement, the second driving device 400 is started, driving the second active pulley 402 to drive the second driven pulley 403 to rotate, so that the mold connecting shaft 360 drives the mold installation shaft 313 to rotate, and then drives the first skin bag mold 320 to rotate; the mold connecting shaft 360 rotates through the third driven pulley 405 to drive the fourth driven pulley 406 to rotate, so that the mold connecting shaft 360 drives the mold installation shaft 313 to rotate, and then drives the second skin bag mold 330 to rotate; The cutter device 370 adjusts the cutting angle according to the position of the parting line through the first movable plate 413, the second movable plate 416 and the third movable plate 419, and cuts the rotating air spring skin bag; after the cutting is completed, the cutter device 370 returns to its original position through the first movable plate 413, the second movable plate 416 and the third movable plate 419, the clutch drive cylinder 385 drives the clutch movable shaft 387 to pull the clutch wheel 380 to separate from the mold mounting shaft 313, the mold pressing part 340 is lifted and separated from the central shaft 2 and the mold moving part 110, the central shaft 2 is restored to the initial state through the elastic part 5, and the expansion blade 4 is recovered inward to the initial state through the guide part 7 and the guide slide 72; the mold moving part 110 is reset to the initial state, and the first molding part 120 and the second molding part 130 are reset to the initial state; The first driving device 300 drives the steering transmission device 303 to rotate again, driving the divider main rotating shaft 306 and the divider turntable 310 to rotate until the first bladder mold 320 and the second bladder mold 330 are rotated to the loading and unloading position and stop; finally, the air spring bladder is removed from the bladder mold, and a new air spring bladder is installed for the next round of cutting.
[0067] Obviously, the above embodiments are merely examples for clear explanation, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from them are still within the protection scope of this innovative technical solution.
Claims
1. An automatic cutting device for air spring bellows, characterized in that: include: A first driving device (300) having a first driving shaft; A control device (302), electrically connected to the first drive device (300), and used to control the first drive device (300) to start or stop; A steering transmission device (303) is connected to the first driving device (300) via the first driving shaft, and after being driven by the first driving device (300), can drive a first driving pulley (304) provided on one side of the steering transmission device (303) to rotate; A divider (305) having a divider main rotating shaft (306) at the top and a first driven pulley (307) at one side; the first driving pulley (304) and the first driven pulley (307) are connected via a first transmission belt (308); The divider rotating disk (310) is fixedly mounted on the divider main rotating shaft (306) and is provided with at least two rotating disk mounting holes (311); the divider main rotating shaft (306) can drive the divider rotating disk (310) to rotate to a set angle and then stop; There are at least two rotating shaft mounting seats (312), which are hollow and have openings at both ends. The two rotating shaft mounting seats (312) are respectively fixedly mounted on the top of the divider rotating disk (310) opposite to the two rotating disk mounting holes (311); There are at least two mold mounting shafts (313), which are rotatably mounted in the two shaft mounting seats (312) respectively, with both ends extending to the outside of the shaft mounting seats (312); The first skin bag mold (320) is detachably mounted on the top of a mold mounting shaft (313), and has an initial state of being contracted inwards, and an expanded state of being expanded outwards after being pressed downwards; The second skin bag mold (330) is detachably mounted on the top of another mold mounting shaft (313), and has an initial state of being contracted inwards, and an expanded state of being expanded outwards after being pressed downwards; The first bladder mold (320) and the second bladder mold (330) can be switched between a cutting position and a loading and unloading position under the drive of the divider (305); There are two mold pressing members (340), which are respectively arranged above the first leather bag mold (320) and the second leather bag mold (330) so as to be able to be lifted or lowered by a mold pressing cylinder (341); when the mold pressing member (340) is lowered, it can be rotatably contacted and connected with the top of the first leather bag mold (320) or the second leather bag mold (330), and when the first leather bag mold (320) or the second leather bag mold (330) is pressed downward, the first leather bag mold (320) or the second leather bag mold (330) can be switched to an extended state; when the mold pressing member (340) is lifted, it can be separated from the first leather bag mold (320) or the second leather bag mold (330), so that the first leather bag mold (320) or the second leather bag mold (330) can be restored to an initial state of inward contraction; There are two distance measuring scanners (350), which are respectively arranged opposite to the first skin bag mold (320) and / or the second skin bag mold (330) at the cutting position, and are used to indicate the parting line position of the skin bag in the expanded state; There are two mold connecting shafts (360), which are movably arranged below the mold mounting shaft (313) and can be driven to rotate by the shaft driving structure; A shaft clutch structure, used for driving the mold connecting shaft (360) to move up and down, so as to connect or separate the mold connecting shaft (360) and the mold mounting shaft (313); when connected, the shaft driving structure can drive the mold mounting shaft (313) to rotate through the mold connecting shaft (360), thereby driving the first skin bag mold (320) or the second skin bag mold (330) to rotate; when separated, the shaft driving structure cannot drive the mold mounting shaft (313) to rotate through the mold connecting shaft (360); The cutting device (370) is arranged on one side of the first bladder mold (320) and the second bladder mold (330) located at the cutting position, and is used to cut the air spring bladder in the expanded state according to the parting line position indicated by the distance measuring scanner (350).
2. The automatic cutting device for air spring bellows according to claim 1 is characterized in that: The first bladder mold (320) comprises: A main body (1) having a mounting cavity (11) with a top opening, and long openings (12) on both sides communicating with the mounting cavity (11); A central shaft (2) is mounted in the mounting cavity (11) so as to be movable up and down, and a top end is always located outside the mounting cavity (11); An extension piece (3) is sleeved and mounted on the main body (1), and its inner side passes through the long opening (12) and is fixedly mounted on the central axis (2), and is capable of moving up and down along the main body (1) following the up and down movement of the central axis (2); The expansion blades (4) are a plurality of blades, which are movably connected to the expansion member (3) via an expansion structure; the expansion blades (4) have an initial state and an expansion state in which the expansion member (3) drives the expansion structure to expand outward; An elastic member (5) is arranged in the installation cavity (11) and sleeved on the central axis (2), with one end abutting against the inner bottom wall of the installation cavity (11) and the other end abutting against the extension member (3); A limiting seat (6) is mounted on the main body (1) and is slidably connected to the bottom of the expansion blade (4) and is used to limit and support the expansion blade (4); The mold pressing member (340) is lowered by the mold pressing cylinder (341), is rotatably connected to the top end of the central shaft (2), and applies downward pressure to the central shaft (2), so that the central shaft (2) drives the extension member (3) to move downward, and the extension blade (4) is extended outward through the extension structure; The mold pressing member (340) is lifted by the mold pressing cylinder (341) and separated from the top of the central shaft (2), thereby eliminating the downward pressure applied to the central shaft (2). The central shaft (2) is restored to its initial state through the elastic member (5), and the expansion blade (4) is retracted inwardly to its initial state through the expansion structure.
3. The automatic cutting device for air spring bellows according to claim 2 is characterized in that: The extended structure includes: A plurality of guide members (7) are provided opposite to the expansion blades (4) and are fixedly mounted on the expansion member (3) evenly in the circumferential direction. A guide slot (71) is provided on the guide member (7); There are a plurality of guide slide bars (72) which are fixedly mounted on the inner wall of the expansion blade (4). The guide slide bars (72) are matched with the guide slide grooves (71) and can move along the guide slide grooves (71). The angle at which the guide slide bars (72) are arranged on the inner wall of the expansion blade (4) gradually decreases from the top end to the bottom end, so that when the guide slide grooves (71) move downwards along the guide slide bars (72), the expansion blade (4) expands outwards; when the guide slide grooves (71) move upwards along the guide slide bars (72), the expansion blade (4) retracts inwards.
4. The automatic cutting device for air spring bellows according to claim 1 is characterized in that: The second skin bag mold (330) comprises: The mold center axis (100) is fixedly mounted on the mold base (101); Two mold moving parts (110) are installed on both sides of the mold center axis (100) so as to be able to move up and down synchronously; A first molding part (120) is movably mounted on the mold central axis (100) via a first molding structure, the first molding part (120) having an initial state and an expanded state in which the first molding structure is driven to expand outward by the mold moving part (110); A second molding member (130) is spaced a certain distance from the first molding member (120) and is movably mounted on the mold central axis (100) via a second molding structure, wherein the second molding member (130) has an initial state and an expanded state in which the second molding structure is driven to expand outward by the mold moving member (110); a reset structure, used for resetting the mold moving part (110) to an initial state, thereby resetting the first molding part (120) and the second molding part (130) to an initial state; The mold pressing member (340) is lowered by the mold pressing cylinder (341), is rotatably connected to the top of the mold moving member (110), and applies downward pressure to the mold moving member (110), so that the mold moving member (110) drives the first molding structure to drive the first molding member (120) to expand outward, and simultaneously drives the second molding structure to drive the second molding member (130) to expand outward; The mold pressing member (340) is lifted by the mold pressing cylinder (341) and separated from the top of the mold moving member (110), thereby eliminating the downward pressure applied to the mold moving member (110). The mold moving member (110) is reset to an initial state by the reset structure, and the first molding member (120) and the second molding member (130) are reset to their initial states.
5. The automatic cutting device for air spring bellows according to claim 4 is characterized in that: The first molded part (120) comprises: Two first fixed forming parts (122) are respectively fixedly mounted on two sides of the mold center axis (100); There are two first movable forming parts (121), which are movably mounted between the two first fixed forming parts (122) via first mounting connectors (123) respectively, and form a cylindrical structure with the first fixed forming parts (122), and can be relatively separated by a distance; the two first movable forming parts (121) can move closer or apart relative to the first fixed forming parts (122), but will not be completely separated, so as to achieve a mold closing or mold opening action; The second molded part (130) comprises: Two second fixed forming parts (132) are respectively fixedly mounted on two sides of the mold center axis (100); There are two second movable forming parts (131), which are movably mounted between the two second fixed forming parts (132) via second mounting connectors (133) to form a cylindrical structure with the second fixed forming parts (132) and can be relatively separated by a certain distance; the two second movable forming parts (131) can move closer or apart relative to the second fixed forming parts (132), but will not be completely separated, so as to achieve a mold closing or mold opening action.
6. The automatic cutting device for air spring bellows according to claim 5, characterized in that: The first molding structure comprises: There are two first molding plates (140), which are respectively fixedly mounted on the outsides of the two mold moving parts (110); at least one first forming roller (141), opposite to the first forming plate (140), and rotatably mounted on the first movable forming member (121) and capable of being driven by the first forming plate (140); At least one second forming roller (142) is opposite to another first forming plate (140) and can be driven to rotate on another first movable forming member (121) by another first forming plate (140); the distance between the first forming plate (140) and the mold moving member (110) gradually decreases from the top to the bottom, so that when the first forming plate (140) moves downward, the first movable forming members (121) on both sides can expand outward through the cooperation of the first forming roller (141), the second forming roller (142) and the first forming plate (140); when the first forming plate (140) moves upward, the first movable forming member (121) is retracted inward; The second molding structure comprises: There are two second molding plates (150), which are respectively fixedly mounted on the outsides of the two mold moving parts (110); at least one third forming roller (151), opposite to the second forming plate (150), and rotatably mounted on the second movable forming member (131) and capable of being driven by the second forming plate (150); At least one fourth forming roller (152) is opposite to another second forming plate (150) and can be driven to rotate on another second movable forming member (131) by another second forming plate (150); the distance between the second forming plate (150) and the mold moving member (110) gradually decreases from the top to the bottom, so that when the second forming plate (150) moves downward, the second movable forming members (131) on both sides can expand outward through the cooperation of the third forming roller (151), the fourth forming roller (152) and the second forming plate (150); when the second forming plate (150) moves upward, the second movable forming member (131) is retracted inward.
7. The automatic cutting device for air spring bellows according to claim 1, characterized in that: The cutting device (370) comprises: A cutter mounting seat (211) is hollow and has openings at both ends; A cutter mounting shaft (210) is rotatably mounted in the cutter mounting seat (211), with a top portion extending to the outside of the cutter mounting seat (211); A cutter (220) fixedly mounted on the bottom of the cutter mounting shaft (210) and arranged at the bottom of the cutter mounting seat (211); A cutter adjustment arm (201), one end of which is rotatably sleeved on the top of the cutter installation shaft (210), and an adjustment push claw (230) is fixedly mounted on the cutter adjustment arm (201); A cutter adjustment member (231) is fixedly mounted on the top of the cutter mounting shaft (210); the adjustment push claw (230) is driven by the cutter adjustment arm (201) to push the cutter adjustment member (231) to drive the cutter mounting shaft (210) to rotate an angle, thereby adjusting the angle of the cutter (220); An adjustment arm cylinder (200) comprises a cylinder shaft (202), wherein the cylinder shaft (202) is fixedly connected to the other end of the cutter adjustment arm (201); A cutter limiting member (253) is fixedly mounted on the top of the cutter mounting shaft (210), and a limiting blind hole (250) is provided on the circumferential outer wall; The limiting cylinder (251) has a limiting shaft (252) and is fixedly mounted on the outer wall of the cutter mounting seat (211); the limiting cylinder (251) is elastically matched and plugged into the limiting blind hole (250) via the limiting shaft (252), thereby limiting the rotation angle of the cutter mounting shaft (210), and further limiting the rotation angle of the cutter (220); When adjusting the angle of the cutter (220), the adjustment arm cylinder (200) is started, and the cylinder shaft (202) extends to push one end of the cutter adjustment arm (201) to rotate around the cutter mounting shaft (210); the adjustment push claw (230) pushes the cutter adjustment member (231) to drive the cutter mounting shaft (210) to rotate, thereby adjusting the angle of the cutter (220); When the angle of the cutter (220) is adjusted, the limiting cylinder (251) is started, and the limiting shaft (252) extends out to elastically match and plug into the limiting blind hole (250), thereby limiting the rotation angle of the cutter installation shaft (210), and further limiting the rotation angle of the cutter (220); the cylinder shaft (202) is recovered to drive one end of the cutter adjustment arm (201) to rotate around the cutter installation shaft (210) in the opposite direction, and the cutter adjustment arm (201) drives the adjustment claw (230) to return to its original position, and the adjustment claw (230) does not drive the cutter adjustment member (231) to move when returning to its original position.
8. The automatic cutting device for air spring bellows according to claim 1, characterized in that: The rotating shaft clutch structure comprises: A clutch wheel (380) is mounted on the mold connecting shaft (360) via a fixing key (381), so that the clutch wheel (380) can move along the axial direction of the mold connecting shaft (360) but cannot rotate in the circumferential direction relative to the mold connecting shaft (360), one end of which is provided with a first clutch tooth (382) and a middle portion thereof is provided with an annular clutch groove (383), and one end of the mold mounting shaft (313) opposite to the clutch wheel (380) is provided with a second clutch tooth (384) capable of mating with the first clutch tooth (382); A clutch drive cylinder (385) is fixedly arranged and has a clutch drive shaft (386); A clutch movable shaft (387), one end of which is movably connected to the clutch drive shaft (386), and the other end of which is provided with a semicircular frame (388) and a clutch rotation hole in the middle; A clutch fixed shaft (389) is fixedly arranged and used for being rotatably sleeved on the clutch rotating hole. When the clutch driving cylinder (385) pushes and pulls the clutch movable shaft (387) through the clutch driving shaft (386), the clutch movable shaft (387) rotates with the clutch fixed shaft (389) as the rotation axis. The clutch wheel (390) is mounted at opposite ends of the semicircular frame (388) and is located in the annular clutch groove (383), and is used to drive the clutch wheel (380) to move axially along the mold connecting shaft (360) through the annular clutch groove (383).
9. The automatic cutting device for air spring bellows according to claim 1, characterized in that: The rotating shaft driving structure comprises: A second driving device (400) comprises a second driving shaft (401), wherein a second driving pulley (402) is arranged on the second driving shaft (401); A second driven pulley (403) is fixedly arranged on the mold connecting shaft (360), and the second driving pulley (402) is connected to the second driven pulley (403) via a second transmission belt (404); A third driven pulley (405) is spaced a certain distance from the second driven pulley (403) and is fixedly disposed on the mold connecting shaft (360); The fourth driven pulley (406) is fixedly arranged on another mold connecting rotating shaft (360), and the third driven pulley (405) is connected to the fourth driven pulley (406) via a third transmission belt (407).
10. The automatic cutting device for air spring bellows according to claim 7, characterized in that: Two of the cutting devices (370) are respectively arranged opposite to the first bladder mold (320) and the second bladder mold (330), and the two cutting devices (370) are arranged at a certain distance from each other; the cutting devices (370) are arranged on one side of the first bladder mold (320) and the second bladder mold (330) in a position adjustable by a slide rail structure; The slide rail structure comprises: The mounting frame (410) is fixedly arranged, and first guide rails (412) are respectively arranged on the vertical beams (411) on both sides; A first movable plate (413) is slidably connected to the first guide rail (412) so as to be movable up and down via a first rail cylinder (414); two second guide rails (415) are arranged at a certain distance on a side of the first movable plate (413) away from the first guide rail (412); The second movable plate (416) is slidably connected to the second guide rail (415) so as to be movable up and down via a second rail cylinder (417); the second movable plate (416) is provided with two movable guide members (418) at a certain distance from one side of the second guide rail (415), and the movable guide members (418) are provided with movable guide grooves; The third movable plate (419) is slidably connected to the movable guide slide groove so as to be movable leftward and rightward via a third slide rail cylinder (420); and the cutting device (370) is fixedly mounted on the third movable plate (419).