Automatic production equipment for light-transmitting concrete slabs and working method of automatic production equipment
By designing automated production equipment, using robotic arms and lead screw devices to realize fiber layout and concrete pouring, the problems of uneven light transmission effects and uneven quality caused by traditional manual production are solved, production efficiency and product quality are improved, and costs are reduced.
Patent Information
- Application Number
- CN202510275584.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The production of traditional light-transmitting concrete slabs relies on manual operations, resulting in uneven light-transmitting effects of the products, uneven quality, high workers' skills requirements, high labor costs, serious waste of materials, and existing equipment is difficult to achieve uniform pouring and dense concrete, which is prone to defects such as bubbles and holes.
An automatic production equipment for translucent concrete slabs is designed, using hole-punched robotic arms and fiber-entrifugal robotic arms to achieve automatic fiber arrangement, and the angle of the casting box is adjusted through a lead screw device, combining a pneumatic vibrator and a rubber spring shock absorber to achieve uniform pouring and compactness of the concrete.
It improves the production efficiency, product quality and automation of light-transmitting concrete slabs, reduces production costs, avoids the emergence of uneven quality and defects, and promotes the industrial application of light-transmitting concrete.
Smart Images
Figure CN119871661A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building material production, and in particular to an automated production device for a light-transmitting concrete slab and a working method thereof. Background Art
[0002] Translucent concrete is a new type of composite material that embeds optical fibers into concrete in a specific way, allowing light to pass through the concrete, creating a unique visual effect. In recent years, with the increasing demand for personalization and artistry in the architectural decoration industry, translucent concrete has shown broad application prospects in indoor and outdoor decoration, landscape design and other fields.
[0003] However, the production of traditional translucent concrete panels mainly relies on manual operation. It is difficult to accurately control the parameters such as the fiber arrangement density and spacing, resulting in uneven light transmission effect and uneven quality of the products. Manual production requires high skills of workers, high labor costs, and serious material waste, resulting in high production costs. At the same time, existing equipment is difficult to achieve uniform pouring and compaction of concrete, and it is easy to produce defects such as bubbles and voids, which affect the light transmission effect and strength of the product. In order to solve the above problems, an automated production equipment for translucent concrete panels is proposed. Summary of the invention
[0004] The purpose of the present invention is to provide an automated production device for translucent concrete slabs and a working method thereof. Through the cooperation of a punching robot arm and a fiber insertion robot arm, automatic optical fiber arrangement can be achieved. In the process of pouring concrete, the pouring box can be adjusted to a certain angle through a screw device, thereby facilitating the pouring of concrete, improving the production efficiency, product quality and degree of automation of translucent concrete slabs, reducing production costs, and promoting the industrial application of translucent concrete to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated production equipment for translucent concrete panels, comprising a workbench and a fixed seat, wherein the fixed seat is located below the workbench, a screw device is provided at the lower end of the workbench, the screw device is installed on the fixed seat, a base plate is fixedly connected to the bottom end of the fixed seat, electric cylinders are installed around the surface of the base plate, a casting module is installed on the workbench, and a piston rod of the electric cylinder passes through the workbench and is movably connected to the casting module.
[0006] Preferably, pneumatic vibrators and rubber spring shock absorbers are installed around the bottom of the casting module, and the lower end of the rubber spring shock absorber is fixed on the workbench.
[0007] Preferably, the pouring module includes a pouring box, in which an upper plastic plate and a lower plastic plate are installed, a cover plate is movably connected to the upper surface of the pouring box, the piston rod of the electric cylinder is movably connected to the pouring box, and the pneumatic vibrator and rubber spring shock absorber are installed around the bottom of the pouring box.
[0008] Preferably, limit blocks are installed at symmetrical positions at both ends of the workbench, the limit blocks are arranged in an L shape, and one end of the limit block away from the workbench is clamped at the edges of the two ends of the casting box.
[0009] Preferably, the screw device includes a worm, both ends of which are installed on the workbench through bearing seats, one end of the worm is fixedly connected to a rotary handle, the surface of the worm is meshed with a worm wheel, a connecting rod is connected to the center of the worm wheel, both ends of the connecting rod are fixedly connected to adjustment blocks, the adjustment block is installed at both ends of the fixed seat, and the worm wheel, connecting rod and adjustment block are all semicircular.
[0010] Preferably, it further comprises two columns, which are respectively located at two sides of the casting box, and the two columns are respectively equipped with a punching robot arm and a fiber inserting robot arm.
[0011] Preferably, it further comprises a support frame, the bottom plate is installed at the bottom of the support frame, the top of the support frame is fixedly connected with a top plate, and the top plate is installed with a clamping mechanism for limiting the casting box.
[0012] Preferably, the clamping mechanism comprises a telescopic cylinder, one end of which is mounted on the top plate, a piston rod of the telescopic cylinder is connected to a connecting block, and a lower surface of the connecting block is fixedly connected to a telescopic plate.
[0013] Preferably, a sliding sleeve is embedded around the telescopic plate, and the inner side of the sliding sleeve is slidably connected to the support frame.
[0014] According to the above-described light-transmitting concrete slab automated production equipment, the present invention also provides a light-transmitting concrete slab automated production equipment processing equipment working method, comprising the following steps: Step 1: First, place two plastic plates in a customized casting box, then the punching robot locates the required pattern for punching, and then the fiber insertion robot cuts the optical fiber into the set length and inserts it into the hole in order; Step 2: Then adjust the screw device so that the workbench can present a certain angle with the horizontal plane through the screw device, so as to facilitate the subsequent pouring of concrete slurry. At the same time, the pneumatic vibrator drives the rubber spring shock absorber to start vibrating to evenly pour the cement into the pouring box. There should be a certain gap between the upper plastic plate and the lower plastic plate, and two plastic plates with a larger upper plate and a smaller lower plate are used; Step 3: Then put the cover plate on, wait for the concrete to be formed, then rise through the electric cylinder to the position of the pouring box, and then lift the upper plastic plate to separate the upper plastic plate from the formed concrete plate; Step 4: During the separation process, the telescopic cylinder in the telescopic mechanism is used to extend and retract, and cooperate with the connecting block and the telescopic plate to be able to extend and retract up and down on the support frame. Its function is to limit the position of the upper plastic plate when it is separated, and prevent the electric cylinder from pushing the upper plastic plate out of the casting box. The four corners of the telescopic plate are connected to the support frame with sliding sleeves to achieve up and down extension.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides an automated production device for light-transmitting concrete slabs and a working method thereof. Automatic optical fiber arrangement can be achieved through the cooperation of a punching robot arm and a fiber-inserting robot arm. In the process of pouring concrete, the pouring box can be adjusted in a certain range of angles through a lead screw device, thereby facilitating the pouring of concrete, improving the production efficiency, product quality and degree of automation of light-transmitting concrete slabs, reducing production costs, and promoting the industrial application of light-transmitting concrete.
[0016] The present invention provides an automated production device for translucent concrete panels and a working method thereof. The telescopic cylinder in a telescopic mechanism is arranged to perform telescoping and cooperate with a connecting block and a telescopic plate to perform telescoping up and down on a support frame. The function of the telescopic cylinder is to limit the position of an upper plastic plate when it is separated, and to prevent the electric cylinder from pushing the upper plastic plate out of a casting box. The four corners of the telescopic plate are connected to the support frame with sliding sleeves to achieve telescoping up and down. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a rear view schematic diagram of the overall structure of the present invention; Figure 3 It is a bottom view schematic diagram of the workbench and structure of the present invention; Figure 4 It is a schematic diagram of the clamping state of the clamping mechanism structure of the present invention; Figure 5 It is a schematic diagram of the pouring module structure of the present invention.
[0018] Numbers in the figure: 1. workbench; 2. fixed seat; 3. screw device; 31. worm; 32. handle; 33. worm wheel; 34. connecting rod; 35. adjusting block; 4. bottom plate; 5. electric cylinder; 6. casting module; 61. casting box; 62. upper plastic plate; 63. lower plastic plate; 64. cover plate; 7. pneumatic vibrator; 8. rubber spring shock absorber; 9. limit block; 10. column; 11. punching robot arm; 12. fiber insertion robot arm; 13. support frame; 14. top plate; 15. clamping mechanism; 151. telescopic cylinder; 152. connecting block; 153. telescopic plate; 16. sliding sleeve. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] The present invention provides Figures 1 to 5 The shown automated production equipment for translucent concrete panels comprises a workbench 1 and a fixed seat 2, the fixed seat 2 is located below the workbench 1, a screw device 3 is provided at the lower end of the workbench 1, the screw device 3 is mounted on the fixed seat 2, the bottom end of the fixed seat 2 is fixedly connected to a base plate 4, electric cylinders 5 are installed around the surface of the base plate 4, a casting module 6 is installed on the workbench 1, the piston rod of the electric cylinder 5 passes through the workbench 1 and is movably connected to the casting module 6, the casting module 6 on the workbench 1 can be mobilized through the screw device 3 to adjust the angle within a certain range, which is convenient for concrete pouring, and then the driving force provided by the electric cylinder 5 is used to facilitate the demoulding of the translucent concrete panel formed in the casting module 6, thereby replacing the manual demoulding operation and improving the efficiency of the production and processing of the translucent concrete panel.
[0021] Pneumatic vibrators 7 and rubber spring shock absorbers 8 are installed around the bottom of the casting module 6. The lower end of the rubber spring shock absorber 8 is fixed on the workbench 1. By setting the pneumatic vibrator 7 and the rubber spring shock absorber 8 together, the concrete poured in the casting box 61 can be vibrated to achieve uniform casting and compaction of the concrete, and it is not easy to produce defects such as bubbles and cavities, thereby improving the light transmission effect and strength of the product.
[0022] The pouring module 6 includes a pouring box 61, in which an upper plastic plate 62 and a lower plastic plate 63 are installed. The upper surface of the pouring box 61 is movably connected with a cover plate 64. The piston rod of the electric cylinder 5 is movably connected to the pouring box 61. The pneumatic vibrator 7 and the rubber spring shock absorber 8 are installed around the bottom of the pouring box 61. Through the cooperation of the pouring box 61, the upper plastic plate 62, the lower plastic plate 63 and the cover plate 64, a closed box can be presented for grouting of concrete materials. There should be a certain gap between the upper plastic plate 62 and the lower plastic plate 63, and two plastic plates with a larger upper plate and a smaller lower plate are used.
[0023] Limit blocks 9 are installed at symmetrical positions at both ends of the workbench 1. The limit blocks 9 are set in an L shape. The end of the limit block 9 away from the workbench 1 is clamped at the edges of the two ends of the casting box 61. The limit blocks 9 can provide a limiting effect on the edge of the casting box 61.
[0024] The lead screw device 3 includes a worm 31, both ends of which are mounted on the workbench 1 through bearing seats, one end of the worm 31 is fixedly connected to a rotary handle 32, a worm wheel 33 is meshed on the surface of the worm 31, a connecting rod 34 is connected at the center of the worm wheel 33, both ends of the connecting rod 34 are fixedly connected to adjusting blocks 35, and the adjusting blocks 35 are mounted on both ends of the fixed seat 2, the worm wheel 33, the connecting rod 34 and the adjusting block 35 are all semicircular, the worm 31 is driven to rotate by the rotary handle 32, and then the worm 31 is meshed with the worm wheel 33, and through the cooperation of the connecting rod 34 and the adjusting block 35, the worm 31 can be rotated on the worm wheel 33 while driving the workbench 1 as a whole to adjust the angle within a certain range, which is convenient for pouring concrete.
[0025] It also includes two columns 10, which are respectively located on both sides of the casting box 61. A punching robot arm 11 and a fiber insertion robot arm 12 are respectively installed on the two columns 10. The punching robot arm 11 is used to punch holes in the two stacked plastic plates to form a dot matrix according to a designed pattern to facilitate the insertion of optical fibers. The drill bit on the top of the robot arm can be replaced according to the diameter of the optical fiber tube of the required size. The fiber insertion robot arm 12 is used to insert the optical fiber tube, so as to accurately control the parameters such as the optical fiber arrangement density and spacing, so that the light transmission effect of the translucent concrete slab is uniform and the quality unevenness is avoided.
[0026] The support frame 13 is also included, the bottom plate 4 is installed at the bottom of the support frame 13, the top of the support frame 13 is fixedly connected with a top plate 14, and a clamping mechanism 15 for providing a limit to the casting box 61 is installed on the top plate 14. The clamping mechanism 15 includes a telescopic cylinder 151, one end of the telescopic cylinder 151 is installed on the top plate 14, the piston rod of the telescopic cylinder 151 is connected with a connecting block 152, and the lower surface of the connecting block 152 is fixedly connected with a telescopic plate 153. The telescopic plate 153 is embedded with a sliding sleeve 16 around it, and the inner side of the sliding sleeve 16 is located on the support frame 13 and is slidably connected. The telescopic cylinder 151 in the telescopic mechanism is set to be telescopic and cooperate with the connecting block 152 and the telescopic plate 153, so that it can be telescoped up and down on the support frame 13, and its function is to limit the limit when the upper plastic plate 62 is separated, so as to prevent the electric cylinder 5 from ejecting the upper plastic plate 62 out of the casting box. The four corners of the telescopic plate 153 are connected to the support frame 13 with sliding sleeves 16 to achieve up and down telescoping.
[0027] According to the above-described light-transmitting concrete slab automated production equipment, the present invention also provides a light-transmitting concrete slab automated production equipment processing equipment working method, comprising the following steps: Step 1: First, two plastic plates are placed in a customized casting box 61, and then the punching robot 11 locates the required pattern for punching, and then the fiber insertion robot 12 cuts the optical fiber into a set length and inserts it into the hole in an orderly manner; Step 2: Then adjust the screw device 3, so that the workbench 1 can present a certain angle with the horizontal plane through the screw device 3, so as to facilitate the subsequent pouring of concrete slurry. At the same time, the pneumatic vibrator 7 drives the rubber spring shock absorber 8 to start vibrating to evenly pour the cement into the pouring box 61. There should be a certain gap between the upper plastic plate 62 and the lower plastic plate 63. Two plastic plates with a larger upper plate and a smaller lower plate are used. Step 3: Then, the cover plate 64 is covered, and then the concrete is formed. Then, the electric cylinder 5 is raised to the position of the casting box 61, and then the upper plastic plate 62 is lifted to separate the upper plastic plate 62 from the formed concrete plate; Step 4: During the separation process, the telescopic cylinder 151 in the telescopic mechanism is telescoped and extended, and cooperates with the connecting block 152 and the telescopic plate 153 to be able to telescope up and down on the support frame 13. Its function is to limit the position of the upper plastic plate 62 when it is separated, and prevent the electric cylinder 5 from pushing the upper plastic plate 62 out of the casting box. The four corners of the telescopic plate 153 are connected to the support frame 13 with sliding sleeves 16 to achieve up and down telescoping.
[0028] When in use, first place two plastic plates in a customized box (larger on top and smaller on the bottom), and use the punching robot arm 11 to punch holes in the stacked two plastic plates to form a dot matrix according to the designed pattern, which is convenient for the insertion of optical fibers. The drill bit on the top of the robot arm can be replaced according to the diameter of the optical fiber tube of the required size. Then the fiber insertion robot arm 12 is used to insert the optical fiber tube, so as to accurately control the optical fiber arrangement density, spacing and other parameters, so that the light transmission effect of the light-transmitting concrete board is uniform and the quality is uneven. The screw device 3 allows the workbench 1 to present a certain angle with the horizontal plane, which is convenient for the subsequent pouring of concrete slurry. At the same time, the pneumatic vibrator 7 drives the rubber spring shock absorber 8 to start vibrating to evenly pour the cement into the casting box 61. There should be a certain gap between the upper plastic plate 62 and the lower plastic plate 63. Two plastic plates with a larger upper plate and a smaller lower plate are used. Then the cover plate 64 is covered, and then the concrete is waited for to be formed. After forming, it is raised by the electric cylinder 5 and penetrates to the position of the casting box 61. Then the upper plastic plate 62 is lifted up to separate the upper plastic plate 62 from the formed concrete plate. During the separation process, the telescopic cylinder 151 in the telescopic mechanism is used to telescope and cooperate with the connecting block 152 and the telescopic plate 153 to be able to telescope up and down on the support frame 13. Its function is to limit the position of the upper plastic plate 62 when it is separated, and prevent the electric cylinder 5 from pushing the upper plastic plate 62 out of the casting box. The four corners of the telescopic plate 153 are connected to the support frame 13 with sliding sleeves 16 to achieve up and down telescoping.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automated production device for light-transmitting concrete panels, comprising a workbench (1) and a fixing seat (2), characterized in that: The fixed seat (2) is located below the workbench (1); a screw device (3) is provided at the lower end of the workbench (1); the screw device (3) is mounted on the fixed seat (2); the bottom end of the fixed seat (2) is fixedly connected to a base plate (4); electric cylinders (5) are mounted around the surface of the base plate (4); a casting module (6) is mounted on the workbench (1); a piston rod of the electric cylinder (5) passes through the workbench (1) and is movably connected to the casting module (6).
2. The automatic production equipment for light-transmitting concrete panels according to claim 1 is characterized in that: A pneumatic vibrator (7) and a rubber spring shock absorber (8) are installed around the bottom of the casting mold (6), and the lower end of the rubber spring shock absorber (8) is fixed on the workbench (1).
3. The automatic production equipment for light-transmitting concrete panels according to claim 2 is characterized in that: The casting module (6) comprises a casting box (61), an upper plastic plate (62) and a lower plastic plate (63) are installed in the casting box (61), a cover plate (64) is movably connected to the upper surface of the casting box (61), a piston rod of the electric cylinder (5) is movably connected to the casting box (61), and the pneumatic vibrator (7) and the rubber spring shock absorber (8) are both installed around the bottom of the casting box (61).
4. The automatic production equipment for light-transmitting concrete panels according to claim 3 is characterized in that: Limit blocks (9) are installed at symmetrical positions at both ends of the workbench (1); the limit blocks (9) are arranged in an L shape, and one end of the limit block (9) away from the workbench (1) is clamped at the edges of the two ends of the casting box (61).
5. The automatic production equipment for light-transmitting concrete panels according to claim 1 is characterized in that: The lead screw device (3) comprises a worm (31), both ends of the worm (31) are mounted on the workbench (1) via bearing seats, one end of the worm (31) is fixedly connected to a rotary handle (32), a worm wheel (33) is meshed on the surface of the worm (31), a connecting rod (34) is connected at the center of the worm wheel (33), both ends of the connecting rod (34) are fixedly connected to adjustment blocks (35), the adjustment blocks (35) are mounted at both ends of the fixed seat (2), and the worm wheel (33), the connecting rod (34) and the adjustment block (35) are all semicircular.
6. The automatic production equipment for light-transmitting concrete panels according to claim 3 is characterized by: It also comprises two columns (10), the two columns (10) being respectively located on two sides of the casting box (61), and the two columns (10) being respectively mounted with a punching mechanical arm (11) and a fiber inserting mechanical arm (12).
7. The automatic production equipment for light-transmitting concrete panels according to claim 1 is characterized by: It also comprises a support frame (13), the bottom plate (4) being mounted on the bottom of the support frame (13), the top of the support frame (13) being fixedly connected to a top plate (14), and a clamping mechanism (15) for limiting the casting box (61) being mounted on the top plate (14).
8. The automatic production equipment for light-transmitting concrete panels according to claim 7, characterized in that: The clamping mechanism (15) comprises a telescopic cylinder (151), one end of the telescopic cylinder (151) is mounted on the top plate (14), a piston rod of the telescopic cylinder (151) is connected to a connecting block (152), and a telescopic plate (153) is fixedly connected to the lower surface of the connecting block (152).
9. The automatic production equipment for light-transmitting concrete panels according to claim 8, characterized in that: The telescopic plate (153) is embedded with a sliding sleeve (16) around its periphery, and the inner side of the sliding sleeve (16) is slidably connected to the support frame (13).
10. A method for producing a light-transmitting concrete board The method according to any one of claims 1 to 9, wherein: The steps include: Step 1: firstly, two plastic plates are placed in a customized casting box (61), and then the punching robot arm (11) locates the required pattern for punching, and then the fiber inserting robot arm (12) cuts the optical fiber into a set length and inserts it into the hole in an orderly manner; Step 2: Then adjust the screw device (3) so that the workbench (1) can present a certain angle with the horizontal plane through the screw device (3) to facilitate the subsequent pouring of concrete slurry. At the same time, the pneumatic vibrator (7) drives the rubber spring shock absorber (8) to start vibrating so that the cement is evenly poured into the pouring box (61). There should be a certain gap between the upper plastic plate (62) and the lower plastic plate (63). Two plastic plates are used, one larger on the upper and one smaller on the lower. Step 3: Then, the cover plate (64) is covered, and then the concrete is waited for to be formed, and then the electric cylinder (5) is raised to the position of the casting box (61), and then the upper plastic plate (62) is lifted, so as to separate the upper plastic plate (62) from the formed concrete plate; Step 4: During the separation process, the telescopic cylinder (151) in the telescopic mechanism is telescoped and extended, and cooperates with the connecting block (152) and the telescopic plate (153) to be able to telescope up and down on the support frame (13). The function is to limit the position of the upper plastic plate (62) when it is separated, and prevent the electric cylinder (5) from pushing the upper plastic plate (62) out of the casting box. The four corners of the telescopic plate (153) are connected to the support frame (13) by sliding sleeves (16) to achieve up and down telescoping.