Co-pipe winding device for water adding and liquid pumping

Abstract

The invention relates to a common pipe winding device for water adding and liquid pumping, and belongs to the technical field of liquid treatment equipment. The device comprises a water injection platform, a water adding hose, a liquid pumping hose and the like. The electromagnetic valve is matched with the peristaltic pump to achieve rapid switching of water adding and liquid pumping, the ultrasonic ranging module accurately controls the liquid level, and the worm and gear speed reducing motor drives the I-shaped wheel to achieve automatic winding and lifting of the winding hose. The protection pipe sleeve spring device prolongs the service life of the hose, the filter plummet ensures that liquid is pure, and the hose is vertical. The device solves the problems of tedious operation, low efficiency and the like in the prior art, realizes automatic, efficient, accurate and safe liquid transmission, simplifies the operation process, improves the production efficiency, is high in safety and expansibility, and can be applied to the fields of pharmacy, chemical engineering, food processing and the like.

Description

Technical Field

[0001] The present invention relates to the technical field of liquid processing equipment, and in particular to a common pipe winding device for water addition and liquid extraction, which is particularly suitable for occasions requiring precise control of water addition and liquid extraction operations and effective management of liquid delivery pipelines, such as liquid processing processes in the pharmaceutical, chemical, food processing and other industries. Background Art

[0002] With the continuous development of science and technology and the improvement of the degree of automation in industrial production, the requirements for the functionality, efficiency and safety of various mechanical equipment are also increasing. In many fields such as Chinese medicine decoction, chemical production, and food processing, water addition, liquid extraction and hose winding operations are common process links. However, traditional manual or semi-automatic operation methods have many shortcomings, such as low efficiency, cumbersome operation, prone to errors, and difficulty in ensuring health and safety. Therefore, the development of an automated mechanism that can integrate the functions of water addition, liquid extraction and hose winding has become an urgent need in the industry.

[0003] In the prior art, water addition, liquid extraction and hose winding operations are often completed by multiple independent devices or tools. There is a lack of effective linkage and integration between these devices, which makes the entire operation process complicated and inefficient. Specifically, water addition operations usually require manual control of the switch and flow of the water source, while liquid extraction operations may rely on pump equipment, but the switching and coordination between the two are often not smooth enough. In addition, hose winding operations are mostly done manually, which is not only time-consuming and labor-intensive, but also prone to problems such as uneven winding and tangling.

[0004] In view of the limitations of the above-mentioned existing technologies, it is particularly necessary to develop a water-adding, liquid-pumping and hose-winding mechanism. The mechanism realizes the automation and integration of water-adding, liquid-pumping and hose-winding functions by integrating core components such as solenoid valve control, peristaltic pump regulation and hose winding device. This innovative design not only simplifies the operation process and improves work efficiency, but also ensures the accuracy and safety of operation through precise control and monitoring.

[0005] The water-adding and liquid-pumping co-pipe winding mechanism has broad application prospects in many fields. In the field of Chinese medicine decoction, the mechanism can automatically complete the processes of adding water, decocting medicine, and pumping liquid, thereby improving the efficiency and quality of Chinese medicine preparation; in the field of chemical production, the mechanism can be used for the precise delivery and recycling of various liquids; in the field of food processing, it can be used in the production and packaging of products such as juice and beverages. In addition, with the continuous development of intelligent manufacturing technology, the mechanism is also expected to achieve closer integration and collaboration with other automated equipment, bringing more convenient, efficient, and intelligent solutions to industrial production. Summary of the invention

[0006] The present invention provides a method for controlling the amount of water added by ultrasonic detection technology and managing water addition and liquid extraction together through a winding lifting mechanism, so as to solve the problems in the prior art that water addition, liquid extraction and hose winding are cumbersome, inefficient, prone to errors and difficult to ensure sanitation and safety. Through integrated design, automatic control, precise monitoring and adjustment, etc., the present invention simplifies the operation process, improves efficiency and enhances safety.

[0007] The technical solution adopted by the present invention to solve its technical problem is: to provide a common pipe winding mechanism for adding water and pumping liquid, which is characterized by including a water injection platform, a water adding hose, a liquid pumping hose, a horizontal push rod, a hose, a worm gear reduction motor, an I-shaped wheel, a Y-shaped tee, a peristaltic pump, a support frame, a solenoid valve, a winding hose, a filter sinker and an ultrasonic ranging module.

[0008] Preferably, with respect to claim 1, the main function of the water injection platform is to provide stable support and fixation. It ensures that the entire water-adding and liquid-pumping common pipe winding mechanism can be stably installed in the designated position to prevent displacement or tipping over due to vibration or external force during operation, thereby ensuring the normal operation of the equipment and the safety of operation. Furthermore, the water injection platform has precise openings at the locations where the winding hose and I-shaped wheel are installed, so that the winding hose can be raised and lowered through the opening of the platform, and a fixing plate is installed under the opening on the negative side of the platform. There is an opening on the fixing plate that is the size of the hose diameter. On the one hand, the hose can maintain a vertical direction through the fixing plate, and on the other hand, it is also convenient to install an ultrasonic ranging module. Furthermore, installing an ultrasonic ranging module on the fixing plate is conducive to more accurate measurement of the height of the liquid level below.

[0009] Furthermore, the platform can be expanded according to the actual needs of the production workshop to install more water-adding, pumping and co-pipe winding mechanisms. This modular or scalable platform design allows users to flexibly increase the number of equipment according to the actual growth of production scale or adjustment of process flow without large-scale transformation of the entire production line. This can not only improve production efficiency, but also effectively reduce the additional cost and time investment caused by equipment upgrades. At the same time, through unified interfaces and standardized installation methods, seamless connection between new equipment and existing platforms is ensured, further improving the stability and reliability of the overall system.

[0010] Preferably, in view of the specific working condition that the winding hose is frequently bent at the end of the I-shaped wheel shaft, a protective tube sleeve spring device is specially introduced. This design is intended to effectively alleviate the stress concentration of the hose in the bending area, thereby preventing liquid leakage or poor flow caused by excessive force. The protective tube sleeve spring not only significantly extends the service life of the hose, but also ensures the continuity and quality of the liquid medicine during the transmission process, further improving the stability and operating efficiency of the entire system.

[0011] Preferably, the rapid switching and efficient execution of the water adding and liquid pumping functions are inseparable from the close cooperation of the electromagnetic valve and the peristaltic pump. As a key component for controlling the on-off of the liquid, the electromagnetic valve has the characteristics of rapid response and precise control, which enables the system to complete the switching of the liquid flow direction in a very short time. When water needs to be added, the electromagnetic valve connected to the water source is quickly opened, and the electromagnetic valve connected to the liquid storage area is closed, ensuring that the water flow can be accurately injected into the designated container. On the contrary, when the liquid is pumped, the on-off state of the electromagnetic valve is immediately reversed, realizing the smooth extraction of the liquid from the storage area to the designated container. The peristaltic pump, with its unique working principle - promoting the flow of liquid by squeezing the hose with a roller, provides the system with a stable and adjustable flow output. The start, stop and direction adjustment of the peristaltic pump are closely synchronized with the on-off state of the electromagnetic valve, ensuring the continuity and efficiency of the water adding and liquid pumping operations. In addition, the leakage-free characteristics and easy cleaning and maintenance advantages of the peristaltic pump also further enhance the safety and reliability of the system.

[0012] Furthermore, the ultrasonic ranging module integrates advanced dual-probe technology. The transmitting probe is responsible for emitting high-frequency sound waves to the target area, while the receiving probe keenly captures the sound wave signals reflected by the liquid surface or platform. During the water adding process, as the water level gradually rises, the ultrasonic ranging module tracks and calculates the gap between the liquid level and the preset target value in real time. Once the preset water adding height threshold is reached, the module immediately transmits this precise information to the central controller, which then triggers the solenoid valve closing command to achieve precise cutoff of the water adding process. Similarly, during the liquid pumping process, the ultrasonic ranging module continues to work, and by monitoring the speed and amplitude of the liquid level drop, it ensures that the liquid pumping operation automatically stops when the predetermined liquid level is reached. This liquid level monitoring and control mechanism based on ultrasonic ranging technology not only improves the intelligence level of water adding and liquid pumping operations, but also ensures extremely high accuracy and stability of liquid level control.

[0013] Furthermore, the worm gear reduction motor can achieve a larger reduction ratio, usually up to 10~100 or even higher, which means that when the motor rotates at high speed, it can output a larger torque through the deceleration effect of the worm gear. This is very important for the water-adding and liquid-pumping common pipe winding mechanism that requires a large force to drive. The worm gear reduction motor can withstand a large load due to its tooth design and material selection. During the winding process, the mechanism needs to overcome the tension, friction and other resistances of the wire, and the worm gear reduction motor can stably provide the required power.

[0014] In addition, the worm gear reduction motor is self-locking and can maintain a certain locking force when the motor stops, preventing the wire from loosening and ensuring winding accuracy. It has a compact structure, saves installation space and is easy to maintain. At the same time, due to its mature technology and wide application, the choice of worm gear reduction motor is both economical and reliable, providing efficient and stable power support for the water-adding and liquid-pumping common pipe winding mechanism.

[0015] With respect to claim 6, the Y-shaped tee is installed above the support frame, and the winding hose passing through the central axis is tightly connected through a right-angle tube, ensuring seamless connection between the hose and the Y-shaped tee during the lifting process. The design of the right-angle tube not only simplifies the installation process, but also reduces the resistance in fluid transmission and improves the flow efficiency of the liquid. At the same time, the combination of the Y-shaped tee, the right-angle tube and the winding hose constructs an efficient and stable liquid transmission system for the water-adding and liquid-pumping common pipe winding mechanism, further improving the overall performance and reliability of the mechanism.

[0016] In view of claim 7, the I-wheel is constructed by three precisely machined rims tightly around the hollow central shaft, and the middle rim is specially provided with an opening matching the shaft diameter, which gives it the flexibility of axial free adjustment, ensuring the accuracy and stability of hose winding. The rims on both sides are respectively fixed to the support frame and connected to the worm gear motor by high-strength bolts to achieve accurate power transmission and smooth lifting and lowering of the hose. It is particularly critical that a hole of the size of the hose diameter is provided near the support frame end of the central shaft, which is convenient for the close connection of the hose and the Y-shaped tee, which not only simplifies the connection structure, but also greatly improves the smoothness and efficiency of liquid transmission. This I-wheel design not only optimizes the overall structure of the mechanism, reduces the connection parts and potential leakage points, but also realizes the automation and intelligence of fluid transmission by accurately controlling the lifting and lowering of the hose and the liquid level. Its advantages of high stability, precise control and convenient maintenance are of great significance to improving the performance and reliability of the water-adding and liquid-pumping co-pipe winding mechanism, and are an important innovation to promote technological progress in the field of fluid transmission and automatic control, and provide strong support for the development of the water-adding and liquid-pumping co-pipe winding mechanism towards automation and intelligence.

[0017] With respect to claim 8, the filter sinker is installed at the lower end of the winding hose, and is in a stepped cylindrical shape, with a slightly larger bottom and a top connected to the winding hose through an interface. Its outer shell is made of stainless steel, and has a built-in high-density filter screen for preliminary filtration of the liquid to prevent larger particles or impurities from entering the system. Furthermore, the weight of the filter sinker can help maintain the vertical state of the hose, prevent the hose from twisting or tangling during the liquid delivery process, and ensure smooth liquid delivery. In addition, the design is easy to disassemble and clean, ensuring convenient and quick system maintenance.

[0018] In summary, this water-adding and liquid-pumping common pipe winding mechanism realizes automated, efficient, precise and safe liquid transmission. It uses a worm gear reduction motor to drive the I-wheel to rotate, realizes the automatic winding and lifting of the liquid suction hose, simplifies traditional manual operations, and improves work efficiency. At the same time, the design of the filter sinker further enhances the stability and purity of the liquid during the transmission process, ensuring that the liquid can be accurately delivered to the target location. The entire mechanism works together, not only meeting the requirements of high precision, high stability and safety in processes such as traditional Chinese medicine preparation, but also promoting the automation and intelligent development of liquid transmission technology.

[0019] The above technical solution can achieve the following beneficial effects: (1) The present invention innovatively integrates a worm gear reduction motor, a solenoid valve, a peristaltic pump, an ultrasonic ranging module, an I-wheel and a hose to create a co-pipe winding mechanism that integrates water addition and liquid extraction with automatic hose winding, thereby achieving high-precision liquid level control, stable liquid transmission and convenient operation, significantly improving automated production efficiency, and is widely used in the fields of liquid medicine preparation.

[0020] (2) The combination design of the worm gear motor and the I-shaped wheel of the present invention realizes the precise control of the winding and lifting of the hose. By precisely controlling the rotation speed and direction of the motor, the lifting position of the hose can be easily adjusted to meet the requirements of different Chinese medicine preparation processes for liquid transmission accuracy. In addition, the self-locking function of the motor ensures that the hose can be firmly maintained in the specified position when it stops working, effectively preventing accidental sliding caused by external force or gravity.

[0021] (3) The water-adding and liquid-pumping common pipe winding mechanism provided by the present invention not only performs well in improving the efficiency and stability of liquid transmission, but also has significant advantages in improving production safety and operational convenience. The mechanism simplifies the cumbersome process of traditional manual adjustment of the hose, reduces the labor intensity of the operator, and at the same time enhances the overall safety of the system and reduces the risk of production accidents caused by hose detachment or leakage. In addition, the mechanism has a compact structure and is easy to maintain, providing strong support for automated production in industries such as liquid medicine preparation.

[0022] (4) The water-adding and liquid-pumping common pipe winding mechanism exhibits extremely high scalability. It can easily add multiple groups of mechanisms to work in parallel according to changes in production scale and demand. This modular design makes system expansion simple and direct, and can achieve rapid expansion of production capacity without complex reconfiguration or adjustment. At the same time, the collaborative operation of multiple groups of mechanisms can further improve production efficiency, shorten production cycles, and meet large-scale, high-efficiency liquid transmission and hose management needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0024] Figure 1 It is a top view structural relationship diagram of the mechanism provided by the present invention.

[0025] Figure 2 It is a bottom view of the mechanism provided by the present invention.

[0026] Figure 3 It is a plan view of the installation of the mechanism provided by the present invention.

[0027] In the figure: (1) water injection platform, (2) hose, (3) push rod, (4) worm gear reduction motor, (5) liquid extraction hose, (6) water filling hose, (7) Y-shaped tee, (8) I-shaped wheel, (9) peristaltic pump, (10) support frame, (11) solenoid valve, (12) winding hose, (13) filter sinker, (14) ultrasonic ranging module (15) fixing plate. DETAILED DESCRIPTION

[0028] The present invention will be further described below in conjunction with the accompanying drawings.

[0029] In order to make the purpose, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. It is understandable that the specific embodiments described herein are only used to explain the present application, rather than to limit the present application. It should also be noted that, for ease of description, only some structures related to the present application are shown in the accompanying drawings, rather than all structures. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present application.

[0030] The terms "including" and "having" and any variations thereof in this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to the process, method, product or device.

[0031] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0032] like Figure 1and Figure 2 As shown, a water-adding and liquid-pumping common-pipe winding mechanism corresponds to the present application, which is characterized by including: a water injection platform, a water-adding hose, a liquid-pumping hose, a horizontal push rod, a hose, a worm gear reduction motor, an I-wheel, a Y-shaped tee, a peristaltic pump, a support frame, a solenoid valve, a winding hose, a filter sinker and an ultrasonic ranging module.

[0033] The water injection platform includes a hose 2, a horizontal push rod 3, a worm gear reduction motor 4, a liquid extraction hose 5, a water addition hose 6, a Y-shaped tee 7, an I-shaped wheel 8, a peristaltic pump 9, a support frame 10, a solenoid valve 11, a winding hose 12, a filter sinker 13, and an ultrasonic distance measurement module 14. When water is added, the solenoid valve 9 on the water addition hose 6 is opened, and the solenoid valve 11 on the liquid extraction hose 5 is closed at the same time, and pure water is extracted from the water tank through the water addition hose 6, and further flows through the Y-shaped tee 7 through the solenoid valve 11. Further, the winding hose 8 descends, and the filter sinker 13 at the end of the winding hose 8 descends to the bottom of the medicine pot, and the pure water continues to flow through the water addition hose 6, the hose 2, the winding hose 12 and the filter sinker 13 into the medicine pot, and the ultrasonic distance measurement module 14 starts to work, continuously emitting ultrasonic signals and receiving reflected signals, and determining the distance by calculating the round-trip time of the signal. When the filter sinker 13 approaches the bottom of the medicine pot and reaches a preset safety distance, the ultrasonic distance measuring module 14 will immediately send a signal to the controller, and the controller will respond and control the winding mechanism to stop descending, ensuring that the filter sinker 13 will not directly contact the bottom of the pot, thereby avoiding damage or contamination. When the ultrasonic distance measuring module 14 detects that the distance from the dark side of the water injection platform 1 to the liquid surface of the medicine pot is less than a certain value, that is, when the water in the medicine pot reaches the set height, the controller sends an electrical signal to the electromagnetic valve 11, the electromagnetic valve 11 is closed, and the water addition is completed. Similarly, during the liquid extraction process, when the liquid is sucked into the hose and reaches a certain level, the liquid level in the medicine pot drops, the ultrasonic distance measuring module 14 will also continue to monitor the distance change. When the liquid level height is reduced to a certain value, the ultrasonic distance measuring module 14 will send a signal to the controller again, and the controller will immediately close the electromagnetic valve 11 and start the worm gear reducer 4, and start to wind the winding hose 12 back to the shaft of the I-shaped wheel 8 to complete the liquid extraction operation.

[0034] Example 1, application scenario of Chinese medicine decoction In the production line of a traditional Chinese medicine pharmaceutical factory, a large amount of traditional Chinese medicine materials need to be boiled. The water-adding and liquid-pumping co-pipe winding device is used to complete the work of adding water and pumping liquid.

[0035] In the preparation stage, the water injection platform (1) is installed in a suitable position to ensure its stability. According to production requirements, multiple groups of water addition and liquid extraction co-pipe winding mechanisms are installed on the water injection platform (1) to meet the needs of processing multiple pots of traditional Chinese medicine at the same time.

[0036] Connect the water supply hose (6) to the pure water tank, and the liquid extraction hose (5) to the liquid storage container. Install the filter sinker (13) at the end of the winding hose (12) and ensure that it is tightly connected to the winding hose (12).

[0037] The ultrasonic distance measuring module (14) is calibrated and the liquid level height thresholds for adding water and pumping liquid are set.

[0038] During the water adding process, the operator issues a water adding command through the control system, and the solenoid valve (11) connected to the water adding hose (6) is quickly opened, while the solenoid valve (11) on the liquid extraction hose (5) is closed.

[0039] The peristaltic pump (9) is started, and the purified water is drawn from the water tank through the water supply hose (6), and further flows through the Y-type tee (7) through the solenoid valve (11).

[0040] The worm gear reduction motor (4) drives the I-shaped wheel (8) to rotate, so that the winding hose (12) descends, and the filter sinker (13) at the end of the winding hose (12) descends to the vicinity of the bottom of the medicine pot.

[0041] The purified water continues to flow through the water supply hose (6), the hose (2), the winding hose (12) and the filter sinker (13) into the medicine pot, and the ultrasonic distance measuring module (14) starts to work, continuously emitting ultrasonic signals and receiving reflected signals, and determining the distance by calculating the round-trip time of the signals.

[0042] When the ultrasonic distance measuring module (14) detects that the distance between the negative surface of the water injection platform (1) and the liquid surface of the medicine pot is less than the preset water filling height value, that is, when the water in the medicine pot reaches the set height, the controller sends an electrical signal to the solenoid valve (11), and the solenoid valve (11) is closed, and the water filling is completed. At this time, the worm gear reduction motor (4) stops driving the I-shaped wheel (8), and the winding hose (12) maintains the current position.

[0043] During the liquid extraction process, after the Chinese medicine is boiled, the operator issues a liquid extraction command through the control system, and the solenoid valve (11) connected to the liquid extraction hose (5) is opened, while the solenoid valve (11) on the water adding hose (6) is closed.

[0044] The peristaltic pump (9) is started and the rotation direction is changed to extract the liquid medicine in the medicine pot through the filter sinker (13), the winding hose (12), the Y-shaped tee (7) and the liquid extraction hose (5) and transport it to the liquid medicine storage container.

[0045] During the liquid extraction process, the ultrasonic distance measuring module (14) continuously monitors the liquid level in the medicine pot. When the liquid level decreases to the set liquid extraction stop height value, the ultrasonic distance measuring module (14) sends a signal to the controller, and the controller immediately closes the solenoid valve (11) and starts the worm gear reducer (4), and starts to wind the winding hose (12) back onto the shaft of the I-shaped wheel (8), completing the liquid extraction operation. By using this device, the Chinese medicine pharmaceutical factory has realized the automation of water addition and liquid extraction operations, greatly improving production efficiency and reducing manual operation errors and labor intensity. At the same time, the use of the filter sinker (13) ensures the purity of the liquid medicine, and the precise monitoring of the ultrasonic distance measuring module (14) ensures the accuracy of the water addition and liquid extraction amount.

[0046] Embodiment 2: In a production workshop of a chemical enterprise, it is necessary to transport a corrosive liquid from a storage tank to a reactor, and extract the product after the reaction is completed.

[0047] Equipment configuration and protection: Since the liquid is corrosive, special corrosion-resistant materials are used for the parts in contact with the liquid, such as the winding hose (12) and the filter sinker (13).

[0048] The water injection platform (1) and other equipment components are treated with anti-corrosion to ensure the service life of the equipment.

[0049] After the equipment was installed, a strict sealing inspection was carried out to prevent liquid leakage.

[0050] During the water adding (liquid delivery) process, the solenoid valve (11) on the water adding hose (6) connected to the storage tank is opened, and the solenoid valve (11) on the liquid extraction hose (5) is closed.

[0051] The peristaltic pump (9) is started to pump the corrosive liquid out of the storage tank and transport it to the reactor through the Y-type tee (7) and the winding hose (12).

[0052] The ultrasonic distance measuring module (14) monitors the liquid level in the reactor in real time. When the set liquid level is reached, the controller closes the solenoid valve (11) to stop the liquid delivery.

[0053] The worm gear reduction motor (4) adjusts the position of the winding hose (12) as required to ensure stable liquid delivery.

[0054] During the liquid extraction (product extraction) process, after the reaction is completed, the solenoid valve (11) on the liquid extraction hose (5) is opened, and the solenoid valve (11) on the water addition hose (6) is closed.

[0055] The peristaltic pump (9) is started to extract the product in the reactor through the winding hose (12), the Y-type tee (7) and the liquid extraction hose (5) and transport it to a designated collection container.

[0056] The ultrasonic distance measuring module (14) monitors the liquid level drop in the reactor. When the set liquid pumping stop level is reached, the controller closes the solenoid valve (11) and the peristaltic pump (9), and starts the worm gear reduction motor (4) to retract the winding hose (12). The device can safely and stably transport corrosive liquids in chemical production, effectively avoiding the risk of liquid leakage and contamination. Through precise liquid level control, accurate addition of liquid and complete extraction of products during the reaction process are ensured, thereby improving production safety and product quality.

[0057] Embodiment 3: Equipment failure simulation and processing In order to test the reliability and failure processing capability of the device, an equipment failure simulation experiment was conducted.

[0058] Fault simulation: During the water adding process, the artificially set ultrasonic distance measuring module (14) fails, making it unable to accurately measure the liquid level height.

[0059] Fault detection and processing: When the control system detects an abnormal signal from the ultrasonic ranging module (14), it immediately issues an alarm to notify the operator. According to the alarm prompt, the operator temporarily stops the water addition operation through the manual operation interface to prevent the liquid in the medicine pot or reactor from overflowing. The maintenance personnel quickly arrive at the scene to inspect and repair the ultrasonic ranging module (14). After replacing the faulty parts, the ultrasonic ranging module (14) is recalibrated and tested to ensure that it resumes normal operation. After confirming that the ultrasonic ranging module (14) is normal, the operator restarts the water addition operation through the control system, and the device resumes normal operation.

[0060] The specific implementation methods described above further illustrate the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific implementation method of the present invention and is not intended to limit the scope of protection of the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A common pipe winding device for adding water and pumping liquid, characterized in that: include: Water injection platform, water inlet hose, liquid extraction hose, hose, push rod, worm gear reduction motor, I-wheel, Y-shaped tee, peristaltic pump, support frame, solenoid valve, winding hose, filter sinker and ultrasonic distance measurement module. The water injection platform is equipped with water inlet hose, liquid extraction hose, push rod, hose, worm gear reduction motor, I-wheel, Y-shaped tee, peristaltic pump, support frame and solenoid valve, etc., and there is also an ultrasonic distance measurement module below it. The platform provides support and stability for the installation of the entire mechanism. The water inlet hose is a device for transporting water to the container below the water injection platform when adding water. It is connected to the hose through a solenoid valve for liquid transmission. The liquid extraction hose is a channel for transmitting the liquid extracted from below the water injection platform. It is connected to the hose through a solenoid valve for liquid transmission.

2. A common pipe winding device for adding water and pumping liquid, characterized in that: The peristaltic pump is a device for controlling the flow direction of liquid. It squeezes a special hose through a rotating roller or a pressure block, thereby pushing the liquid in the hose to flow forward, effectively avoiding the problems of liquid contamination and cross-contamination that may be caused by traditional pumps. The hose is used to connect the Y-shaped tee and the horizontal short hose. It is not only easy to install and disassemble, but also convenient for cleaning and maintenance. It can also be flexibly bent at different angles and directions to meet the needs of complex pipeline layout to ensure the smooth passage of liquid in the mechanism. The solenoid valve is a device for controlling the on and off of liquid in and out and controlling the size of liquid flow. Through the action of electromagnetic force, the valve opening and closing state can be quickly switched, thereby accurately controlling the flow path and flow size of the liquid. The worm gear reduction motor is a device used to drive the I-shaped wheel to rotate, thereby winding the winding hose around the I-shaped wheel to achieve the lifting function.

3. A common pipe winding device for adding water and pumping liquid, characterized in that: The support frame is used to support and fix the central axis of the Y-shaped tee and the I-shaped wheel above to ensure that the mechanism can operate smoothly. The push rod is a transmission device used to connect the worm gear reduction motor and the I-shaped wheels on both sides, which can smoothly transmit the rotation generated by the motor to the I-shaped wheels on both sides to achieve the smooth lifting and lowering of the winding hose. The I-shaped wheel is a device used to wind and fix the winding hose to achieve the lifting and lowering operation of the hose driven by the motor. The Y-shaped tee is a device used to merge the liquid entering the hose at both ends into one path and to output the extracted liquid in different paths. The winding hose is wound and fixed on the I-shaped wheel at one end, and a filter sinker is installed at the other end to ensure the verticality of the infusion pipeline by its weight. The I-shaped wheel is rotated to make it winded to achieve the lifting and lowering of the infusion end. The filter sinker is installed at the lower end of the winding hose to enhance the stability of the infusion, improve the infusion efficiency and liquid purity, and prevent blockage and pollution of the winding hose. The ultrasonic ranging module is a device used to measure the distance from the dark side of the water injection platform to the water surface in the pot below to achieve liquid level height monitoring.

4. A common pipe winding device for adding water and pumping liquid as claimed in claim 1, characterized in that: Through the control of the solenoid valve and the regulation of the peristaltic pump, the functions of adding water and pumping liquid can be quickly switched and executed. The solenoid valve is installed at each water inlet and outlet hose, and is responsible for the on-off of the liquid. The peristaltic pump is installed on one side of the two water inlets and outlets, and the functions of adding water and pumping liquid can be accurately realized by coordinating the on-off of the solenoid valve. When it is necessary to perform the water adding operation, the control system first opens the solenoid valve connected to the water source, and at the same time closes the solenoid valve connected to the liquid storage area, and then starts the peristaltic pump and controls its working direction, so that the water flow is accurately injected into the designated container through the hose. On the contrary, when the liquid pumping operation is performed, the control system closes the solenoid valve connected to the water source, opens the solenoid valve connected to the liquid storage area, and starts the peristaltic pump again. By adjusting its working direction, the liquid in the hose is smoothly pumped out and transported to the liquid storage area.

5. A common pipe winding device for adding water and pumping liquid as claimed in claim 1, characterized in that: The mechanism has three ultrasonic ranging modules, two of which are installed on the fixed plate below the platform opening at the installation position of the lifting mechanism, and one is installed at the edge of the water injection platform to detect the platform height. The ultrasonic ranging module has two probes, which are used to transmit and receive signals respectively. When water is added, the ultrasonic probe starts to transmit ultrasonic signals into the medicine pot synchronously. When the water is added to the preset height (i.e. the amount of water added), the ultrasonic signal is fed back to the controller, and the controller sends an electrical signal to the solenoid valve to stop adding water; when liquid needs to be pumped, the ultrasonic probe will also emit an ultrasonic signal to monitor the liquid level below in real time. Once the set height value is reached, the controller sends an electrical signal to the liquid pump to stop pumping liquid. The real-time monitoring function of the ultrasonic ranging module can achieve precise control of the liquid level.

6. A common pipe winding device for adding water and pumping liquid as claimed in claim 3, characterized in that: One end of the Y-shaped tee is connected to a winding hose, while its two branches lead to different processing units or collection containers. This design allows liquid to be transported to two or more different locations at the same time, or liquid can be collected from two different locations and processed at the same place. The Y-shaped tee is also easy to install, disassemble and maintain. Its interface usually adopts standard specifications, which is convenient for quick connection with other pipes or equipment. Moreover, the hose is made of high-quality materials, has good corrosion resistance, high temperature resistance and flexibility, and can ensure the smooth flow and stable transmission of liquid.

7. A common pipe winding device for adding water and pumping liquid as claimed in claim 1, characterized in that: The I-shaped wheel is used as the core component to realize the lifting of the winding hose. The I-shaped wheel is composed of three rims and a hollow central shaft. The opening of the middle rim is consistent with the diameter of the central shaft and can be moved to any position on the shaft as needed. The rim openings on both sides are smaller. One side is fixed to the side of the support frame by bolts, and the other side is connected to the push rod and fixed to the side of the worm gear motor. In addition, a hole of the size of the hose diameter is specially opened on the side of the central shaft close to the support frame, which is convenient for smoothly connecting one end of the winding hose with the Y-shaped tee to ensure the smooth flow of liquid.

8. A common pipe winding device for adding water and pumping liquid as described in claim 1, wherein the core component, the worm gear reduction motor, realizes the automatic winding and lifting of the suction hose by driving the rotation of the I-wheel. The efficient transmission characteristics of the worm gear reduction mechanism are utilized to ensure the stability of the hose during the lifting process. At the same time, the mechanism also integrates the design of a filter sinker. The filter sinker is located at the end of the hose. Its weight not only helps the hose maintain a straight state, reduces bending and swinging, and improves transmission stability, but also serves as an auxiliary positioning point to ensure that the hose accurately fits the target position for liquid transportation. In addition, the filter sinker also enhances the hose's ability to resist external pull or wind influence, preventing accidental falling off.

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