Wastewater treatment agent for biological medicine production

By using wastewater treatment agents that polymerize iron sulfate, oxidizer and environmentally friendly acid, the secondary pollution and waste acid hazards of water sources that may be caused by traditional treatment agents are solved, and a more efficient and environmentally friendly wastewater treatment effect is achieved.

CN119873986APending Publication Date: 2025-04-25BIOTECH PHARMA CO LTD
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Patent Information

Application Number
CN202411918737.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

Among the existing wastewater treatment agents for biomedical production, polymer aluminum chloride and waste acid may cause secondary pollution to the water source, and waste acid is a hazardous waste, which poses the risk of transfer and use.

Method used

A wastewater treatment agent including polymeric iron sulfate, an oxidant and an environmentally friendly acid is used to react sufficiently by heating and stirring to form a treatment agent mixture, and a granular treatment agent is made by drying and forming.

Benefits of technology

This treatment agent can effectively remove pollutants in water, improve the corrosion resistance of the equipment, reduce the harm to the environment, extend the service life of the equipment, and reduce maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a wastewater treatment agent for biological medicine production, and relates to the technical field of biological medicine treatment. Comprising the following raw materials in parts by weight: 40 parts of polyferric sulfate, 10 parts of ferric trichloride, 10 parts of polyferric, 14 parts of alum, 8 parts of copperas, 8 parts of sodium hydroxide, 12 parts of an oxidizing agent and 5 parts of environment-friendly acid. The environment-friendly acid is a combination of one or more of organic acid, acid salt, a corrosion inhibitor and an acid activator. By arranging polyferric sulfate, traditional polyaluminum chloride can purify water quality, but may cause secondary pollution to a water source; the treated wastewater possibly contains pollutants such as polyaluminum chloride residues and organic matters, severe secondary pollution can be caused to the environment if the wastewater is not properly treated, the polyferric sulfate can be used as a substitute of polyaluminum chloride, and particularly, under the condition that phosphorus removal is needed, the phosphorus removal effect is more remarkable, and the cost is lower.
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Description

Technical Field

[0001] The invention relates to the technical field of biomedicine treatment, in particular to a wastewater treatment agent for biomedicine production. Background Art

[0002] The pharmaceutical industry and the biomedical engineering industry are the two pillars of the modern pharmaceutical industry. The biomedical industry is composed of the biotechnology industry and the pharmaceutical industry. The definition and scope of the biotechnology industry are not uniform among countries and organizations, and even the views of different people are often very different. Biomedical engineering is a general term for the comprehensive application of the principles and methods of life sciences and engineering sciences, and the understanding of the structure, function and other life phenomena of the human body at multiple levels of molecules, cells, tissues, organs and even the entire human body system from an engineering perspective, and the research of artificial materials, products, devices and system technologies used for disease prevention, disease treatment, human function assistance and health care.

[0003] Most of the existing wastewater treatment agents use raw materials including polyaluminium chloride and waste acid. Although polyaluminium chloride can purify water, it may cause secondary pollution to the water source. The treated wastewater may contain polyaluminium chloride residues and pollutants such as organic matter. If not properly disposed of, it will cause serious secondary pollution to the environment. At the same time, waste acid is a hazardous waste, which has the risk of transfer and use. In addition, waste acid contains a variety of harmful substances. Long-term use will cause poisoning to microorganisms and affect the sewage treatment effect. In addition, some wastewater treatment agents are corrosive to equipment, which will corrode the treatment equipment or pipelines, increasing the maintenance cost and replacement frequency of the equipment. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a wastewater treatment agent for biopharmaceutical production, which solves the problem that most of the raw materials used in traditional wastewater treatment agents include polyaluminium chloride and waste acid. Although polyaluminium chloride can purify water quality, it may cause secondary pollution to water sources.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical scheme: a wastewater treatment agent for biopharmaceutical production, comprising: the following raw materials in parts by weight: 40 parts of polyferric sulfate, 10 parts of ferric chloride, 10 parts of polyferric, 14 parts of alum, 8 parts of green vitriol, 8 parts of sodium hydroxide, 12 parts of oxidant and 5 parts of environmentally friendly acid.

[0008] Preferably, the following raw materials are included in parts by weight: 30 parts of polyferric sulfate, 18 parts of ferric chloride, 5 parts of polyferric, 6 parts of alum, 15 parts of green vitriol, 2 parts of sodium hydroxide, 6 parts of oxidant and 15 parts of environmentally friendly acid.

[0009] Preferably, the environmentally friendly acid is a combination of one or more of an organic acid, an acid salt, a corrosion inhibitor and an acid activator.

[0010] Preferably, the preparation method of the polyferric sulfate is: oxidizing FeSO4 to Fe2(SO4)3; hydrolysis reaction: the generated Fe2(SO4)3 is hydrolyzed in water to generate high-valent hydroxyl iron complex ions; polymerization reaction: the hydroxyl iron complex ions are cross-linked to form polyferric sulfate.

[0011] Preferably, the environmentally friendly acid replaces waste acid, which is a hazardous waste and contains a variety of harmful substances that affect the sewage treatment effect.

[0012] A method for preparing a wastewater treatment agent for biopharmaceutical production, comprising the following preparation steps:

[0013] Step S1: weigh and mix the raw materials according to the weight ratio: 40 parts of polyferric sulfate, 10 parts of ferric chloride, 10 parts of polyferric, 14 parts of alum, 8 parts of green vitriol, 8 parts of sodium hydroxide, 12 parts of oxidant and 5 parts of environmentally friendly acid;

[0014] Step S2: heating, heating and stirring the mixture to allow it to fully react to form a treatment agent mixture;

[0015] Step S3: Making into granules, weighing the mixture and making into granules per ten liters or hundred liters;

[0016] Step S4: drying, placing the granular mixture in a drying oven to dry and remove moisture, the drying time is 1-1.5 hours, and the temperature is 110-140°C;

[0017] Step S5: Forming, packaging and classifying different granular treatment agents, and accurately controlling the particle placement corresponding to different amounts of pharmaceutical wastewater.

[0018] Preferably, in step 2, the heating temperature is 80-130° C., the stirring speed is 450 rpm, and the reaction time is 30-50 min in a stirring barrel with a diameter of 0.5-0.8 m, so as to ensure the quality and stability of the reagent product.

[0019] (III) Beneficial effects

[0020] The present invention provides a wastewater treatment agent for biopharmaceutical production, which has the following beneficial effects:

[0021] 1. The present invention is provided with an oxidant, such as nitrate, permanganate, etc., which are commonly used in metal passivation treatment agents. They can react with metals to form an oxide isolation layer, accelerate the film formation speed and increase the film thickness, thereby improving the corrosion resistance of the metal, increasing the equipment's ability to prevent corrosion during sewage treatment, and protecting the service life of the equipment.

[0022] 2. The present invention is provided with an environmentally friendly acid to replace the waste acid in the background technology. Waste acid is a hazardous waste and there are risks in transfer and use. Waste acid contains a variety of harmful substances. Long-term use will cause poisoning to microorganisms and affect the sewage treatment effect. The present invention achieves the same effect of waste acid through environmentally friendly acid while reducing the harm and preventing the problem of re-pollution.

[0023] 3. The present invention is provided with polyferric sulfate. Although traditional polyaluminium chloride can purify water quality, it may cause secondary pollution to the water source; the treated wastewater may contain polyaluminium chloride residues and pollutants such as organic matter, which will cause serious secondary pollution to the environment if not properly disposed of. The present invention can be used as a substitute for polyaluminium chloride by providing polyferric sulfate, especially when phosphorus removal is required, and its phosphorus removal effect is more significant and the cost is lower. In addition, polyferric sulfate can also be used for deep COD removal, removal of suspended matter and colloidal substances. In most coagulation treatments, polyferric sulfate can basically replace polyaluminium chloride, and is suitable for urban sewage, food processing industry, papermaking, chemical industry, food, etc., and has environmental protection effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the preparation steps of the present invention. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Embodiment 1:

[0027] like Figure 1As shown, an embodiment of the present invention provides a wastewater treatment agent for biomedical production, including: the following raw materials in parts by weight: 40 parts of polyferric sulfate, 10 parts of ferric chloride, as an iron salt coagulant, used for removing floating objects and heavy metals in water treatment, 10 parts of polyferric sulfate, commonly used for treating high turbidity water, 14 parts of alum, which produces gaseous aluminum oxide through hydrolysis to help remove floating objects, 8 parts of green vitriol, the main component of which is ferrous sulfate, used for removing heavy metals and sulfides in water, 8 parts of sodium hydroxide, used for adjusting the pH value of water quality and neutralization reaction, and 12 parts of oxidant, oxidant: such as nitrates, permanganates, etc., which are commonly used in metal passivation treatment agents. They can react with metals to form an oxide isolation layer, accelerate the film formation speed and increase Increase the thickness of the film layer, thereby improving the corrosion resistance of the metal, increasing the equipment's ability to prevent corrosion during sewage treatment, and protecting the equipment's service life. 5 parts of environmentally friendly acid. Environmentally friendly acid has the advantages of being green, environmentally friendly, highly efficient in rust removal, and safe to use. Environmentally friendly acid is a combination of one or more of an organic acid, an acid salt, a corrosion inhibitor, and an acid activator. The preparation method of polyferric sulfate is as follows: FeSO4 is oxidized to Fe2(SO4)3; hydrolysis reaction: the generated Fe2(SO4)3 is hydrolyzed in water to generate high-valent hydroxyl iron complex ions; polymerization reaction: the hydroxyl iron complex ions are cross-linked to form polyferric sulfate. Environmentally friendly acid replaces waste acid. Waste acid is a hazardous waste, and waste acid contains a variety of harmful substances, which affect the sewage treatment effect.

[0028] A method for preparing a wastewater treatment agent for biopharmaceutical production, comprising the following preparation steps:

[0029] Step S1: weigh and mix the raw materials according to the weight proportions: 40 parts of polyferric sulfate, 10 parts of ferric chloride, 10 parts of polyferric sulfate, 14 parts of alum, 8 parts of green vitriol, 8 parts of sodium hydroxide, 12 parts of oxidant and 5 parts of environmentally friendly acid, and mix the various raw materials fully and evenly;

[0030] Step S2: heating, heating and stirring the mixture to make it fully react to form a treatment agent mixture, the heating temperature is 130° C., the stirring speed is 450 rpm, and the reaction time is 50 min in a stirring barrel with a diameter of 0.5 m, to ensure the quality and stability of the reagent product;

[0031] Step S3: making granules, weighing the mixture, and making granules according to ten liters or hundred liters. Through the preparation of the granules, the granules can be accurately added to the wastewater in an accurate proportion, so as to prevent the difficulty in determining the optimal dosage. When the dosage is insufficient, the ideal treatment effect cannot be achieved, and when the dosage is too much, it will cause waste and may have negative effects;

[0032] Step S4: drying, placing the granular mixture in a drying box for drying to remove moisture, the drying time is 1.5 hours, and the temperature is 110° C. The granular mixture after drying can have a better storage effect;

[0033] Step S5: Forming, packaging and classifying different granular treatment agents, and accurately controlling the particle placement corresponding to different amounts of pharmaceutical wastewater.

[0034] Embodiment 2:

[0035] The present embodiment is different from the first embodiment in that it comprises the following raw materials in parts by weight: the following raw materials in parts by weight: 30 parts of polyferric sulfate, 18 parts of ferric chloride, as an iron salt coagulant, used for removing floating objects and heavy metals in water treatment, 5 parts of polyferric sulfate, commonly used for treating high turbidity water, 6 parts of alum, which produces gaseous aluminum oxide through hydrolysis to help remove floating objects, 15 parts of green vitriol, the main component of which is ferrous sulfate, used for removing heavy metals and sulfides in water, 2 parts of sodium hydroxide, used for adjusting the pH value of water quality and neutralization reaction, 6 parts of oxidant, oxidant: such as nitrates, permanganates, etc., commonly used in metal passivation treatment agents, which can react with metals to form oxide isolation layers, accelerate film formation speed and increase The thickness of the film layer increases the corrosion resistance of the metal, increases the equipment's ability to prevent corrosion during sewage treatment, and protects the equipment's service life. 15 parts of environmentally friendly acid. Environmentally friendly acid has the advantages of being green, environmentally friendly, highly efficient in rust removal, and safe to use. Environmentally friendly acid is a combination of one or more of an organic acid, an acid salt, a corrosion inhibitor, and an acid activator. The preparation method of polyferric sulfate is as follows: FeSO4 is oxidized to Fe2(SO4)3; hydrolysis reaction: the generated Fe2(SO4)3 is hydrolyzed in water to generate high-valent hydroxyl iron complex ions; polymerization reaction: the hydroxyl iron complex ions are cross-linked to form polyferric sulfate. Environmentally friendly acid replaces waste acid, which is a hazardous waste and contains a variety of harmful substances that affect the sewage treatment effect.

[0036] A method for preparing a wastewater treatment agent for biopharmaceutical production, comprising the following preparation steps:

[0037] Step S1: weigh and mix the raw materials according to the weight proportions: 40 parts of polyferric sulfate, 10 parts of ferric chloride, 10 parts of polyferric sulfate, 14 parts of alum, 8 parts of green vitriol, 8 parts of sodium hydroxide, 12 parts of oxidant and 5 parts of environmentally friendly acid, and mix the various raw materials fully and evenly;

[0038] Step S2: heating, heating and stirring the mixture to make it fully react to form a treatment agent mixture, the heating temperature is 130° C., the stirring speed is 450 rpm, and the reaction time is 50 min in a stirring barrel with a diameter of 0.8 m, to ensure the quality and stability of the reagent product;

[0039] Step S3: making granules, weighing the mixture, and making granules according to ten liters or hundred liters. Through the preparation of the granules, the granules can be accurately added to the wastewater in an accurate proportion, so as to prevent the difficulty in determining the optimal dosage. When the dosage is insufficient, the ideal treatment effect cannot be achieved, and when the dosage is too much, it will cause waste and may have negative effects;

[0040] Step S4: drying, placing the granular mixture in a drying box for drying to remove moisture, the drying time is 1.5 hours, and the temperature is 110° C. The granular mixture after drying can have a better storage effect;

[0041] Step S5: Forming, packaging and classifying different granular treatment agents, and accurately controlling the granule delivery according to different amounts of medical wastewater

[0042] Comparative Example:

[0043] The embodiment of the present invention provides a wastewater treatment agent for biopharmaceutical production, comprising: the following raw materials in parts by weight: 10 parts of ferric chloride, 10 parts of polyferric, 14 parts of alum, and 8 parts of green vitriol. The wastewater treatment agents prepared in Example 1 and Example 2 and the comparative example were used respectively, and the use effects were recorded, and the results are shown in Table 1:

[0044] Table 1

[0045] Embodiment 1 Embodiment 2 Comparative Example Polyferric sulfate / part 40 30 0 Ferric chloride 10 18 10 Polyiron 10 5 10 alum 14 6 14 Green vitriol 8 15 8 Sodium hydroxide 8 2 0 Oxidants 12 6 0 Environmentally friendly acid 5 15 0 Treatment Effect High processing efficiency Medium processing efficiency Poor processing efficiency Environmental protection Good environmental protection effect Environmental protection effect is average Poor environmental protection effect

[0046] It can be seen from Table 1 that the addition of different polyferric sulfates, sodium hydroxide, oxidants and environmentally friendly acids in Example 1 and Example 2 increases the environmental protection effect of wastewater treatment and protects the environment to a greater extent.

[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wastewater treatment agent for biopharmaceutical production, characterized in that: include: The following raw materials are in parts by weight: 40 parts of polyferric sulfate, 10 parts of ferric chloride, 10 parts of polyferric, 14 parts of alum, 8 parts of green vitriol, 8 parts of sodium hydroxide, 12 parts of oxidant and 5 parts of environmentally friendly acid.

2. A biopharmaceutical production wastewater treatment agent according to claim 1, characterized in that: The invention comprises the following raw materials in parts by weight: 30 parts of polyferric sulfate, 18 parts of ferric chloride, 5 parts of polyferric, 6 parts of alum, 15 parts of green vitriol, 2 parts of sodium hydroxide, 6 parts of oxidant and 15 parts of environmentally friendly acid.

3. A biopharmaceutical production wastewater treatment agent according to claim 1, characterized in that: The environmentally friendly acid is a combination of one or more of an organic acid, an acid salt, a corrosion inhibitor and an acid activator.

4. The biopharmaceutical production wastewater treatment agent according to claim 1, characterized in that: The preparation method of the polyferric sulfate is as follows: oxidizing FeSO4 to Fe2(SO4)3; hydrolysis reaction: the generated Fe2(SO4)3 is hydrolyzed in water to generate high-valent hydroxyl iron complex ions; polymerization reaction: the hydroxyl iron complex ions are cross-linked to form polyferric sulfate.

5. The biopharmaceutical production wastewater treatment agent according to claim 1, characterized in that: The environmentally friendly acid replaces waste acid, which is a hazardous waste and contains a variety of harmful substances that affect the sewage treatment effect.

6. A method for preparing a wastewater treatment agent for biopharmaceutical production, based on a wastewater treatment agent for biopharmaceutical production according to any one of claims 1 to 5, characterized in that: The method comprises the following preparation steps: Step S1: weigh and mix the raw materials according to the weight ratio: 40 parts of polyferric sulfate, 10 parts of ferric chloride, 10 parts of polyferric, 14 parts of alum, 8 parts of green vitriol, 8 parts of sodium hydroxide, 12 parts of oxidant and 5 parts of environmentally friendly acid; Step S2: heating, heating and stirring the mixture to allow it to fully react to form a treatment agent mixture; Step S3: Making into granules, weighing the mixture and making into granules per ten liters or hundred liters; Step S4: drying, placing the granular mixture in a drying oven to dry and remove moisture, the drying time is 1-1.5 hours, and the temperature is 110-140°C; Step S5: Forming, packaging and classifying different granular treatment agents, and accurately controlling the particle placement corresponding to different amounts of pharmaceutical wastewater.

7. The method for preparing a wastewater treatment agent for biopharmaceutical production according to claim 6, characterized in that: In step 2, the heating temperature is 80-130° C., the stirring speed is 450 rpm, and the reaction time is 30-50 min in a stirring barrel with a diameter of 0.5-0.8 m, so as to ensure the quality and stability of the reagent product.