Saccharification tray transfer and recovery device for the automatic brewing production line of rich-flavor liquor

Abstract

The present invention provides a saccharification disk transfer and recovery device for an automatic brewing production line of rich-flavor liquor, relating to the technical field of brewing production, a saccharification disk body, which is composed of a bottom plate and a side plate, and the bottom plate and the side plate enclose a accommodating space with an upper opening, a transfer and recovery push plate, and the transfer and recovery push plate is composed of an upper plate body and an embedded plate body. The transfer and recovery push plate pushes the loaded saccharification material outward during the translational sliding process, and a cleaning mechanism is correspondingly provided on the embedded plate body; since the saccharification disk of the present invention is provided with flip-type side plates on both sides, it is no longer necessary to use a dumping method for unloading, and the transfer and recovery push plate realizes unloading by translational pushing, and can further clean the inner surface of the saccharification disk during the pushing process, and its cleaning process is more environmentally friendly and accurate, which improves work efficiency while reducing costs.

Description

Technical Field

[0001] The invention relates to the technical field of winemaking production, and in particular to a saccharification disc transfer and recovery device for an automatic winemaking production line for rich-flavor liquor. Background Art

[0002] The prior art discloses a saccharification tray transfer and recovery device used in an automatic winemaking production line with a publication number of "CN221606922U", which belongs to the field of winemaking production technology. It includes a saccharification tray steering conveyor, one end of which is connected to a saccharification tray turning machine for dumping saccharified material in the saccharification tray, and the end of the saccharification tray steering conveyor away from the saccharification tray turning machine is externally connected to a saccharification tray conveyor. The saccharification tray steering conveyor includes a first conveying mechanism for conveying the saccharification tray between the saccharification tray conveyor and the saccharification tray turning machine, and a second conveying mechanism closed to the conveying direction of the first conveying mechanism and conveying the saccharification tray horizontally. The saccharification tray steering conveyor is provided with a cleaning device on one side of the output end of the second conveying mechanism, and the end of the cleaning device away from the saccharification tray steering conveyor is externally connected to a conveying mechanism for conveying the cleaned saccharification tray. It has the effect of improving the quality of raw wine production.

[0003] However, the above-mentioned device still has obvious defects during use: the saccharification disk used in the above-mentioned device is a fixed structure, so the saccharification material needs to be dumped by flipping. Since the saccharification disk and the saccharification material have a large weight, a special flipping device needs to be designed to flip and dump them. In addition, the saccharification disk needs to be cleaned and scrubbed after the flipping is completed, and the saccharification disk still needs to be placed in the corresponding device for the cleaning step. The above process is cumbersome and is not conducive to improving the transfer efficiency of the saccharification material. Summary of the Invention

[0004] The purpose of the present invention is to provide a saccharification disk transfer and recovery device for an automatic brewing production line of rich-flavor liquor, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A saccharification tray transfer and recovery device for an automatic brewing production line for a rich-flavor liquor, comprising:

[0007] The saccharification tray body is composed of a bottom plate and side plates. The side plates include a pair of fixed side plates and a flip side plate. The fixed side plates and the flip side plates are connected in parallel to the four sides of the bottom plate. The flip side plates are connected to the bottom plate via hinges. The bottom plate and the side plates enclose a receiving space with an upper opening, and the receiving space is used to load saccharification material.

[0008] The transfer and recovery push plate is composed of an upper plate body and an embedded plate body, the bottom of the upper plate body abuts against the upper surface of the fixed side plates on both sides, the two side edges of the embedded plate body abut against the inner side of the fixed side plates, and the bottom of the embedded plate body abuts against the upper surface of the bottom plate; wherein,

[0009] The flip-type side panels on both sides are driven by the flip mechanism provided on the saccharification disk body to perform flipping movement. In the flip-open state, the inner side surface of the flip-type side panel is flush with the upper surface of the bottom plate. When the flip-type side panels on both sides are unfolded, the transfer and recovery push plate slides from one opening on the saccharification disk body to the other opening on the other side. The transfer and recovery push plate pushes the loaded saccharification material outward during the translation and sliding process, and simultaneously cleans the saccharification disk body during the translation and sliding process. A cleaning mechanism is correspondingly provided on the embedded plate body.

[0010] The saccharification disc body is also equipped with a magnetic sheet, and the transfer and recovery push plate is correspondingly provided with an adsorption electromagnet. When the adsorption electromagnet is energized, it cooperates with the magnetic sheet to adsorb the saccharification disc body onto the transfer and recovery push plate, and moves synchronously with the movement of the transfer and recovery push plate.

[0011] Preferably, the transfer and recovery push plate is fixedly connected to a robotic arm, and the robotic arm drives the transfer and recovery push plate to perform translation and lifting movements.

[0012] Preferably, the flipping mechanism that drives the flip side panel to flip includes a flip link, which is fixedly connected to the rotating shaft set on the hinge, and the flip link is connected to the winding motor through a traction rope via a changing shaft, and the rotation of the winding motor causes the flip link to perform a 90° flipping movement. A reset torsion spring is also provided on the rotating shaft of the flip side panel, and the reset torsion spring causes the flip side panel to flip in the absence of external force so that it remains closed to the bottom plate. The winding motor causes the traction rope to reel in through rotation, thereby driving the flip link to overcome the torsion of the reset torsion spring and perform work to make the flip side panel open outward.

[0013] Preferably, the cleaning mechanism includes a pair of parallel rubber sealing grooves installed on both sides and the bottom of the embedded plate body, rubber sealing strips are installed in the parallel rubber sealing grooves, and a cleaning liquid circulation flow groove is also provided on the embedded plate body between the pair of rubber sealing strips. The embedded plate body and the upper plate body are both provided with a liquid inlet channel and a liquid outlet channel, and the liquid inlet channel and the liquid outlet channel are connected to an external circulation pump through a pipeline, and the cleaning liquid circulation pump is used to inject the cleaning liquid circulation flow groove into the cleaning liquid circulation flow groove, so that the transfer and recovery push plate can scrape and clean during the movement in the saccharification disk body.

[0014] Preferably, an ultrasonic vibrator is connected to the transfer and recovery push plate through a pipeline, and the ultrasonic vibrator is connected to an external ultrasonic generating device through the pipeline. The ultrasonic vibrator transmits high-frequency vibration to the surface of the transfer and recovery push plate.

[0015] Preferably, the flip connecting rod, the changing shaft and the winding motor are all installed in the reserved grooves opened at both ends of the fixed side panel, and a transparent acrylic cover is also installed on the surface of the reserved groove, and the outer surface of the transparent acrylic cover is flush with the outer surface of the fixed side panel.

[0016] Preferably, the cleaning liquid circulation flow groove includes a first flow groove, a second flow groove and a third flow groove that are not connected to each other. The embedded plate body where the first flow groove, the second flow groove and the third flow groove are located is provided with a liquid inlet hole and a liquid outlet hole. The liquid inlet hole paths of the first flow groove, the second flow groove and the third flow groove are also provided with solenoid valves in correspondence with each other. The opening and closing of the solenoid valves are used to control the liquid to enter the flow grooves. The liquid outlet holes of the first flow groove, the second flow groove and the third flow groove are all connected to the confluence channel. A one-way valve is also provided on the communication path between the liquid outlet hole and the confluence channel. The setting of the one-way valve prevents liquid backflow, and the confluence channel is connected to the liquid outlet channel.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] Since the saccharification disk of the present invention is provided with flip-type side plates on both sides, it is no longer necessary to use a dumping method to unload materials. The transfer and recovery push plate realizes unloading by pushing the materials in a horizontal direction, and the inner surface of the saccharification disk can be further cleaned during the pushing process. The cleaning process is more environmentally friendly and accurate, which improves work efficiency and reduces costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention;

[0020] Figure 2 This is a three-dimensional schematic diagram of the overall structure of the transfer and recovery push plate of the present invention;

[0021] Figure 3 It is a schematic diagram of the unfolded state of the flip-type side panels on both sides of the present invention;

[0022] Figure 4 Schematic diagram of the transfer recovery push plate flat push unloading process of the present invention;

[0023] Figure 5 This is a schematic diagram of the internal structure of the transfer and recovery push plate of the present invention;

[0024] Figure 6 This is a schematic diagram of the transfer and recovery push plate of the present invention adsorbing the saccharification disk body in an upward suspended state.

[0025] In the figure: 1 saccharification disk body, 2 bottom plate, 3 fixed side plate, 4 flip side plate, 5 hinge, 6 transfer and recovery push plate, 7 upper plate, 8 embedded plate, 9 magnetic sheet, 10 flip connecting rod, 11 traction rope, 12 direction-changing shaft, 13 winding motor, 14 rubber sealing strip, 15 cleaning liquid circulation flow groove, 16 liquid inlet channel, 17 liquid outlet channel, 18 ultrasonic vibrator, 19 reserved groove, 20 transparent acrylic cover, 21 first flow groove, 22 second flow groove, 23 third flow groove, 24 liquid inlet hole, 25 liquid outlet hole, 26 solenoid valve, 27 confluence channel, 28 one-way valve. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-6 , the present invention provides a technical solution: Example 1:

[0028] A saccharification tray transfer and recovery device for an automatic brewing production line for a rich-flavor liquor, comprising:

[0029] The saccharification tray body 1 is composed of a bottom plate 2 and side plates. The side plates include a pair of fixed side plates 3 and a flip side plate 4. The fixed side plates 3 and the flip side plates 4 are connected in parallel to the four sides of the bottom plate 2. The flip side plates 4 are connected to the bottom plate 2 via hinges 5. The bottom plate 2 and the side plates enclose a receiving space with an upper opening, and the receiving space is used to load saccharification material.

[0030] The transfer and recovery push plate 6 is composed of an upper plate body 7 and an embedded plate body 8. The bottom of the upper plate body 7 abuts against the upper surface of the fixed side plates 3 on both sides, the two side edges of the embedded plate body 8 abut against the inner side of the fixed side plates 3, and the bottom of the embedded plate body 8 abuts against the upper surface of the bottom plate 2; wherein,

[0031] The flip-type side panels 4 on both sides are driven by the flip mechanism provided on the saccharification disk body 1 to flip. In the flip-open state, the inner side panels 4 are flush with the upper surface of the bottom plate 2. When the flip-type side panels 4 on both sides are unfolded, the transfer and recovery push plate 6 slides from one opening on one side of the saccharification disk body 1 to the other opening on the other side. The transfer and recovery push plate 6 pushes the loaded saccharified material outward during the translation and sliding process, and simultaneously cleans the saccharification disk body 1 during the translation and sliding process. A cleaning mechanism is correspondingly provided on the embedded plate body 8.

[0032] A magnetic sheet 9 is also installed on the saccharification disk body 1, and an adsorption electromagnet is correspondingly provided on the transfer and recovery push plate 6. When the adsorption electromagnet is energized, it cooperates with the magnetic sheet 9 to adsorb the saccharification disk body 1 on the transfer and recovery push plate 6, and moves synchronously with the movement of the transfer and recovery push plate 6.

[0033] In this embodiment, the saccharification tray body 1 is used to carry and load saccharification materials. It is composed of a bottom plate 2 and a side plate. The side plates include a pair of fixed side plates 3 and a flip side plate 4. The saccharification tray body 1 is unfolded by unfolding the flip side plates 4 on both sides, and the saccharification material carried inside is pushed outward by the translation of the transfer and recovery push plate 6. This push-out method is safer than the flip-out method. The transfer and recovery push plate 6 not only serves as a push-out device for saccharification materials, but also cleans the inner surface of the saccharification tray body 1 during the translation process. During the process, it is in close contact with the upper surface of the bottom plate 2, the inner surface of the fixed side plate 3 and the flip side plate 4. Therefore, the saccharification material can be fully scraped off during the translation of the transfer and recovery push plate 6, and by arranging a cleaning structure at the abutting position, the saccharification material filling position can be cleaned more accurately. Compared with the integral cleaning method, this cleaning method is more resource-saving and more efficient. The transfer and recovery push plate 6 is fixedly connected to the robotic arm, and the robotic arm drives the transfer and recovery push plate 6 to perform translation and lifting movements, thereby completing the pairing and horizontal pushing cleaning operation with the saccharification disk body 1. Example 2:

[0034] The flipping mechanism that drives the flip side panel 4 to flip includes a flip link 10, which is fixedly connected to the rotating shaft set on the hinge 5. The flip link 10 is connected to the winding motor 13 through the traction rope 11 and the changing shaft 12. The rotation of the winding motor 13 causes the flip link 10 to perform a 90° flipping movement. A reset torsion spring is also provided on the rotating shaft of the flip side panel 4. The reset torsion spring causes the flip side panel 4 to flip in the absence of external force so that it remains closed to the bottom plate 2. The winding motor 13 causes the traction rope 11 to reel in by rotation, thereby driving the flip link 10 to overcome the torsion of the reset torsion spring and perform work to make the flip side panel 4 open outward.

[0035] The flip connecting rod 10, the direction-changing shaft 12 and the winding motor 13 are all installed in the reserved grooves 19 opened at both ends of the fixed side panel 3. A transparent acrylic cover 20 is also installed on the surface of the reserved groove 19. The outer surface of the transparent acrylic cover 20 is flush with the outer surface of the fixed side panel 3.

[0036] When the cam 11 is in the closed position, the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position, and the cam 11 is in the closed position Example 3:

[0037] The cleaning mechanism includes a pair of parallel rubber sealing grooves installed on both sides and the bottom of the embedded plate body 8, and rubber sealing strips 14 are installed in the parallel rubber sealing grooves. A cleaning liquid circulation flow groove 15 is also provided on the embedded plate body 8 between the pair of rubber sealing strips 14. A liquid inlet channel 16 and a liquid outlet channel 17 are provided on the embedded plate body 8 and the upper plate body 7. The liquid inlet channel 16 and the liquid outlet channel 17 are connected to an external circulation pump through a pipeline, and the cleaning liquid is circulated into the cleaning liquid circulation flow groove 15 by the external circulation pump, so that the transfer and recovery push plate 6 can scrape and clean during the movement in the saccharification disk body 1.

[0038] An ultrasonic vibrator 18 is also connected to the transfer and recovery push plate 6 through a pipeline. The ultrasonic vibrator 18 is connected to an external ultrasonic generating device through a pipeline. The ultrasonic vibrator 18 transmits high-frequency vibration to the surface of the transfer and recovery push plate 6.

[0039] In this embodiment, the specific structure of the cleaning mechanism is further disclosed. A pair of parallel rubber sealing strips 14 are used to seal both sides of the cleaning liquid circulation flow groove 15 to prevent leakage of the cleaning liquid. This arrangement can complete the most precise cleaning operation while using a minimum amount of cleaning medium. The cleaning medium enters through the liquid inlet channel 16 and flows out through the liquid outlet channel 17, thereby realizing circulation. The rubber sealing strip 14 can fully scrape off the saccharification material in the saccharification disk body 1 during the horizontal pushing process of the transfer and recovery push plate 6, and clean it through the use of the cleaning medium. Furthermore, the cleaning effect can be further improved by arranging an ultrasonic vibrator 18 in the transfer and recovery push plate 6. The high-frequency vibration generated by the ultrasonic vibrator 18 is transmitted to the transfer and recovery push plate 6, and the cleaning effect during the horizontal pushing process is improved by contact with the saccharification disk body 1. Example 4:

[0040] The cleaning liquid circulation flow groove 15 includes a first flow groove 21, a second flow groove 22 and a third flow groove 23 which are not connected to each other. A liquid inlet hole 24 and a liquid outlet hole 25 are provided on the embedded plate body 8 where the first flow groove 21, the second flow groove 22 and the third flow groove 23 are located. A solenoid valve 26 is also provided one by one on the path of the liquid inlet hole 24 on the first flow groove 21, the second flow groove 22 and the third flow groove 23. The opening and closing of the solenoid valve 26 controls the liquid to enter the flow groove where it is located. The liquid outlet holes 25 of the first flow groove 21, the second flow groove 22 and the third flow groove 23 are all connected to the confluence 27. A one-way valve 28 is also provided on the communication path between the liquid outlet hole 25 and the confluence 27. The setting of the one-way valve 28 prevents liquid backflow, and the confluence 27 is connected to the liquid outlet channel 17.

[0041] In this embodiment, the structure of the cleaning liquid circulation flow tank 15 is further improved. Figure 3-4 , since the two ends of the flip side plate 4 protrude from the fixed side plate 3 in the unfolded state, if liquid is supplied to the first flow groove 21 and the second flow groove 22 on both sides, the liquid will be sprayed out and the cleaning effect cannot be achieved. For this reason, in this embodiment, the cleaning liquid circulation flow groove 15 is further partitioned to make it divided into a first flow groove 21, a second flow groove 22 and a third flow groove 23. When cleaning the flip side plates 4 at both ends, it is only necessary to open the solenoid valve 26 corresponding to the second flow groove 22. At this time, it can be ensured that the first flow groove 21 and the third flow groove 23 do not discharge liquid. When the transfer recovery push plate 6 enters between the fixed side plates, the first flow groove 21, the second flow groove 22 and the third flow groove 23 are opened at the same time. This setting can comprehensively clean the inner side of the entire saccharification disk body 1 during the horizontal pushing process, thereby ensuring the cleaning effect. The solenoid valve 26 is connected to the PLC circuit board, so that the corresponding solenoid valve 26 is controlled by the PLC circuit board. The power required for this process is supplied by an external power supply.

[0042] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A saccharification tray transfer and recovery device for an automatic brewing production line of a rich-flavor liquor, characterized in that: include: The saccharification tray body is composed of a bottom plate and side plates. The side plates include a pair of fixed side plates and a flip side plate. The fixed side plates and the flip side plates are connected in parallel to the four sides of the bottom plate. The flip side plates are connected to the bottom plate via hinges. The bottom plate and the side plates enclose a receiving space with an upper opening, and the receiving space is used to load saccharification material. The transfer and recovery push plate is composed of an upper plate body and an embedded plate body, the bottom of the upper plate body abuts against the upper surface of the fixed side plates on both sides, the two side edges of the embedded plate body abut against the inner side of the fixed side plates, and the bottom of the embedded plate body abuts against the upper surface of the bottom plate; wherein, The flip side panels on both sides are driven by the flip mechanism provided on the saccharification disk body to perform flipping movement. In the flip-open state, the inner plate surface of the flip side panel is flush with the upper surface of the bottom plate. The transfer and recovery push plate slides horizontally from one opening of the saccharification disk body to the other opening. The transfer and recovery push plate pushes the loaded saccharification material outward during the translation sliding process and simultaneously cleans the saccharification disk body during the translation sliding process. The transfer and recovery push plate is fixedly connected to the mechanical arm, and the mechanical arm drives the transfer and recovery push plate to perform translation and lifting movements. The embedded plate body is correspondingly provided with A cleaning mechanism is provided, the cleaning mechanism comprising a pair of parallel rubber sealing grooves installed on both sides and the bottom of the embedded plate body, rubber sealing strips are installed in the parallel rubber sealing grooves, a cleaning liquid circulation flow groove is further provided on the embedded plate body between the pair of rubber sealing strips, a liquid inlet channel and a liquid outlet channel are provided on the embedded plate body and the upper plate body, the liquid inlet channel and the liquid outlet channel are connected to an external circulation pump through a pipeline, and the cleaning liquid is circulated into the cleaning liquid circulation flow groove by the external circulation pump, so that the transfer and recovery push plate can scrape and clean during the movement in the saccharification disk body; The cleaning liquid circulation flow groove includes a first flow groove, a second flow groove and a third flow groove which are not connected to each other. The embedded plate body where the first flow groove, the second flow groove and the third flow groove are located is provided with a liquid inlet hole and a liquid outlet hole. The liquid inlet holes of the first flow groove, the second flow groove and the third flow groove are also provided with electromagnetic valves corresponding to each other. The liquid enters the flow groove by opening and closing the electromagnetic valves. The liquid outlet holes of the first flow groove, the second flow groove and the third flow groove are all connected to the confluence channel. A one-way valve is also provided on the communication path between the liquid outlet hole and the confluence channel. The liquid backflow is prevented by the setting of the one-way valve. The confluence channel is connected to the liquid outlet channel; The saccharification disc body is also equipped with a magnetic sheet, and the transfer and recovery push plate is correspondingly provided with an adsorption electromagnet. When the adsorption electromagnet is energized, it cooperates with the magnetic sheet to adsorb the saccharification disc body onto the transfer and recovery push plate, and moves synchronously with the movement of the transfer and recovery push plate.

2. The saccharification tray transfer and recovery device for the automatic brewing production line of rich-flavor liquor according to claim 1 is characterized by: The flipping mechanism that drives the flip side panel to flip includes a flip link, which is fixedly connected to the rotating shaft set on the hinge. The flip link is connected to the winding motor through a traction rope via a changing shaft. The rotation of the winding motor causes the flip link to perform a 90° flipping movement. A reset torsion spring is also provided on the rotating shaft of the flip side panel. The reset torsion spring causes the flip side panel to flip in the absence of external force so that it remains closed to the bottom plate. The winding motor causes the traction rope to reel in through rotation, thereby driving the flip link to overcome the torsion of the reset torsion spring and perform work to make the flip side panel open outward.

3. The saccharification tray transfer and recovery device for the automatic brewing production line of rich-flavor liquor according to claim 2 is characterized by: An ultrasonic vibrator is also connected to the transfer and recovery push plate through a pipeline. The ultrasonic vibrator is connected to an external ultrasonic generating device through the pipeline. The ultrasonic vibrator transmits high-frequency vibration to the surface of the transfer and recovery push plate.

4. The saccharification tray transfer and recovery device for the automatic brewing production line of rich-flavor liquor according to claim 3 is characterized by: The flip connecting rod, the direction-changing shaft and the winding motor are all installed in the reserved grooves opened at both ends of the fixed side panels. A transparent acrylic cover is also installed on the surface of the reserved groove. The outer surface of the transparent acrylic cover is flush with the outer surface of the fixed side panel.

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