Preserved vegetable microorganism natural fermentation processing equipment

By using the elastic contact transmission structure and incomplete gear meshing drive gear in the natural fermentation processing equipment of pre-made vegetable microorganisms, the problems of complex transmission structure and inefficient cutting of vegetables are solved, and more efficient fermentation mixing and vegetable preparation cutting are achieved.

CN119875796AInactive Publication Date: 2025-04-25SHANDONG ZHUANGKOU FOOD CO LTD
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Patent Information

Application Number
CN202510079494.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-18
Publication Date
2025-04-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing pre-made vegetable microbial natural fermentation processing equipment has complex transmission structure during the fermentation process, which is prone to damage, and the strength and efficiency of cutting vegetables are insufficient, resulting in low working efficiency.

Method used

The transmission structure design with elastic contact is adopted, combined with the transmission method of the incomplete gear elastically meshed driving gear, to improve the transmission strength and frequency, and ensure the effective linkage between fermentation and mixing and preparatory cutting.

Benefits of technology

It effectively reduces the failure rate of transmission parts, improves the intensity and strength of cutting dishes, and improves the overall working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of prefabricated vegetable natural fermentation, and discloses prefabricated vegetable microbial natural fermentation processing equipment, which has the technical scheme that an elastic contact transmission structure design is adopted between a prefabricated vegetable fermentation mechanism and a prepared vegetable cutting mechanism; the incomplete gear is meshed with the driving gear at a large angle in the lifting process of the prepared vegetable fermentation mechanism in a manner that the incomplete gear is driven by the spring to slide along the driving rod, so that the prepared vegetable cutting efficiency and force are improved, and meanwhile, the failure rate of a transmission structure is controlled.
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Description

Technical Field

[0001] The invention relates to the technical field of natural fermentation of prepared dishes, in particular to a device for processing natural fermentation of prepared dishes by microorganisms. Background Art

[0002] Pre-prepared meals, also known as pre-prepared conditioned foods, are high in oil and salt, which is not good for health if eaten for a long time. They generally refer to semi-finished or finished products made from various agricultural, livestock, poultry, and aquatic products as raw materials, with seasonings and other auxiliary materials, and processed through pre-selection, modulation and other processes. Usually, pre-prepared meals need to be stored or transported under cold chain conditions for consumers or processors in the catering industry to simply heat or cook before consumption.

[0003] Fermentation tank refers to the device used for microbial fermentation in industry. Its main body is generally a main cylinder made of stainless steel plate, with a volume ranging from 1m3 to hundreds of m3. In design and processing, attention should be paid to tight and reasonable structure, ability to withstand steam sterilization, certain operational flexibility, minimum internal accessories (avoid dead corners), strong material and energy transfer performance, and certain adjustments for easy cleaning and reduced pollution, suitable for the production of a variety of products and reduced energy consumption.

[0004] In the production and processing of predictable dishes, cutting and fermentation of raw materials are essential processing steps; and in the existing fermentation processing equipment, a motor drives an internal stirring rod to stir and mix the dishes and fermentation liquid during the fermentation process. The dishes in the fermentation liquid are easily destroyed and inconsistent with the expected taste. In addition, manual preparation of side dishes is required during the production after fermentation, and the side dishes cannot be cut while fermenting, resulting in low work efficiency and waste of manpower.

[0005] In order to solve the above technical problems, a person skilled in the art has disclosed a patent for a natural fermentation process of pre-prepared dishes using microorganisms and a processing equipment thereof, and its publication number is: CN117603781 A; its technical solution includes a bottom plate, a pre-prepared dish fermentation mechanism, a rotating material pouring structure, and a prepared dish cutting mechanism. Through the cooperation between the cam and the pad, the cam on its outer surface is driven to rotate while the limit rod rotates. One side of the raised part of the cam was originally tightly attached to the right side of the pad through the force of the push rod. Since the outer surface of the pad is made of elastic rubber material, the pad has good seismic resistance and can reduce the impact and vibration caused by earthquakes or mechanical vibrations. Therefore, when the cam is attached to the pad by the force, the vibration and noise of the fermentation furnace itself are effectively reduced when the drive motor is working, ensuring the stability of the fermentation furnace itself when the knife disc cuts the dishes. After the fermentation furnace rotates, the pad also effectively buffers the fermentation furnace to prevent damage to components caused by excessive gravity of the fermentation furnace.

[0006] However, the following problems still exist in the actual use of the above patents:

[0007] 1. During the implementation of the above patent, the transmission structure between the pre-prepared food fermentation mechanism and the prepared food cutting mechanism is relatively complicated, and the transmission parts are easily damaged during the connection and transmission process, which increases the failure rate of the equipment;

[0008] 2. During the implementation of the above patent, the transmission frequency and transmission strength between the pre-prepared food fermentation mechanism and the prepared food cutting mechanism are both relatively low, and the cutting strength and efficiency of the prepared food cutting mechanism cannot be guaranteed;

[0009] Therefore, those skilled in the art need a pre-prepared food microbial natural fermentation processing equipment that can better ensure the linkage efficiency of fermentation mixing and food preparation and cutting. Summary of the invention

[0010] The purpose of the present invention is to solve the above problems and to design a pre-prepared dish microbial natural fermentation processing equipment.

[0011] The technical solution of the present invention for achieving the above-mentioned purpose is a kind of pre-prepared food microbial natural fermentation processing equipment, including a bottom plate, a pre-prepared food fermentation mechanism, a rotary pouring structure, and a prepared food cutting mechanism, two side plates are fixedly installed on both sides of the upper surface of the bottom plate, a top plate is fixedly installed on the upper surface of the side plate, the rotary pouring mechanism includes a limit rod, two limit rods are movably installed on the inner surfaces of the two side plates, fermentation furnace brackets are fixedly installed on the inner surfaces of the two limit rods, and a cam is movably installed on the outer surface of the limit rod, and the cam can rotate on the limit rod.

[0012] The food preparation and cutting mechanism includes a driving rod, one end of which is fixedly mounted on the outside of a cam, and the driving rod slides in a vertical slide groove arranged on the outside of a side plate, and the driving rod can rise and fall and slide in the vertical slide groove, and a spring is sleeved on the driving rod, one end of the spring presses against the outer side surface of the side plate, and the other end of the driving rod is inserted into the side surface of the incomplete gear and forms a sliding connection with the incomplete gear, and the other end of the spring presses against the side surface of the incomplete gear, and the spring is always in a compressed state and pushes the incomplete gear toward the other end of the driving rod, and the incomplete gear meshes with the driving gear, and the driving gear is fixedly mounted on the driving shaft, and the incomplete gear drives the driving gear to rotate as the driving rod rises and falls.

[0013] The gear tooth portion on the side surface of the incomplete gear is meshed with the driving gear, and the distribution range of the gear tooth portion exceeds half of the circumference of the incomplete gear. A slot is provided on the non-tooth portion on the side surface of the incomplete gear, and the opening position of the slot matches the position of the driving rod and ensures that the other end of the driving rod can be inserted into the slot to form a sliding connection, and the length direction of the slot coincides with the radius of the incomplete gear.

[0014] A plurality of protrusions are provided at the edge of the end face of the other end of the driving rod, and a plurality of guide grooves are provided on the inner surface of the slot, wherein the guide grooves are long linear grooves, one end of the guide grooves is close to the opening of the slot, and the other end of the guide grooves is close to the bottom surface of the slot, and the plurality of protrusions and the plurality of guide grooves are in a one-to-one correspondence, and the protrusions are embedded in the corresponding guide grooves to form a sliding connection, that is, the protrusions can slide along the length direction of the guide grooves, and the length direction of the guide grooves is consistent with the length direction of the slot, and the guide grooves cannot be connected to the side surface of the incomplete gear.

[0015] The length of the driving rod must be smaller than the distance between the outer surface of the cam and the driving gear, and ensure that the incomplete gear can move along the edge of the driving gear during the lifting and lowering of the driving rod. During the movement, the incomplete gear drives the driving gear to rotate through the meshing gear teeth.

[0016] When the other end of the driving rod is located at the other end of the guide groove, the sum of the lengths of the driving rod and the guide groove must be smaller than the distance between the outer surface of the cam and the center of the driving gear, and ensure that the driving gear will not block the incomplete gear from following the driving rod to perform the lifting action.

[0017] The driving gear can rotate synchronously with the driving shaft, and the rotation angles of the driving gear and the driving shaft are both less than one hundred and eighty degrees.

[0018] The driving shaft is movably installed inside the chassis, a feed port is arranged above the chassis, a fixing rod is fixedly connected to the outside of the chassis, an outer wall of the fixing rod is fixedly connected to a chassis base, and the chassis base is arranged on the outer surface of the side panel.

[0019] The driving shaft is connected to a driving bevel gear, and the driving bevel gear is installed with a linkage bevel gear through surface tooth meshing. The outer walls of the linkage bevel gear and the driving bevel gear are both provided with rotors, and a plurality of cutters are cross-arranged on the outer walls of the two rotors.

[0020] The pre-prepared food fermentation mechanism comprises a fermentation furnace, a feed cover is arranged on the upper surface of the fermentation furnace, a liquid outlet flange is arranged below the fermentation furnace, a filter is fixedly installed above the inside of the fermentation furnace, and a heat conduction pipe is arranged below the inside of the fermentation furnace.

[0021] A motor base is fixedly installed on the lower surface of the fermentation furnace, a driving motor is fixedly installed on the inner surface of the motor base, the driving motor is fixedly connected to a transmission shaft via an output shaft, a shaft seal is fixedly installed on the outer surface of the transmission shaft, and the shaft seal is arranged on the inner surface below the fermentation furnace.

[0022] A rotating shaft is fixedly mounted on the upper surface of the transmission shaft, a sealed bearing is fixedly mounted on the outer surface of the rotating shaft, a filter is fixedly connected to the outer surface of the sealed bearing, and a plurality of cutter discs are arranged on the outer surface of the rotating shaft.

[0023] A servo cylinder is fixedly mounted on the upper surface of the top plate, and the servo cylinder is fixedly connected to a top rod via an output shaft. A No. 1 connecting rod is fixedly mounted on the inner surface of the lower end of the top rod, and a rotating plate is movably mounted on the outer surface of the No. 1 connecting rod. The lower end of the rotating plate is movably mounted on the outer surface of the buckle.

[0024] A fixing plate is fixedly connected to the lower surface of the buckle, a No. 2 connecting rod is fixedly connected to the inner surfaces of both sides of the left end of the fixing plate, a movable rod is movably installed on the outer surface of the No. 2 connecting rod, and the movable rod is fixedly installed on the lower surface of the motor base.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] 1. The present application adopts an elastic contact transmission structure design between the pre-prepared food fermentation mechanism and the prepared food cutting mechanism, which effectively reduces the rigid transmission damage of the transmission parts while ensuring the transmission efficiency, controls the failure rate of the transmission structure, and ensures the effective linkage between the pre-prepared food fermentation mechanism and the prepared food cutting mechanism;

[0027] 2. The present application adopts a transmission method of incomplete gear elastically meshing the driving gear, which effectively increases the transmission strength and the repeated rotation frequency of the driving shaft, thereby improving the action intensity and strength of the food preparation and cutting, while ensuring the efficiency of the food preparation and cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of a pre-prepared food microbial natural fermentation processing equipment according to the present invention;

[0029] Figure 2 It is a structural schematic diagram of the microbial natural fermentation processing equipment for pre-prepared dishes of the present invention when the feed cover is opened;

[0030] Figure 3 It is a schematic diagram of the structure of the rotary material unloading mechanism of the present invention when it is contracted;

[0031] Figure 4 It is a schematic diagram of the cross-sectional structure of the fermentation furnace of the present invention;

[0032] Figure 5 It is a schematic diagram of the internal structure of the fermentation furnace of the present invention;

[0033] Figure 6 It is a partial structural schematic diagram of the pre-prepared food fermentation mechanism of the present invention;

[0034] Figure 7 It is a schematic diagram of the structure of the rotary material unloading mechanism of the present invention;

[0035] Figure 8 It is a schematic diagram of the internal structure of the side panel of the present invention;

[0036] Fig. 9 is a structural schematic diagram of the food preparation and cutting mechanism of the present invention when the cam descends;

[0037] Fig.10 is a structural schematic diagram of the food preparation and cutting mechanism of the present invention when the cam is raised;

[0038] Fig.11 It is a schematic diagram of the overall structure of the chassis of the present invention;

[0039] Fig.12 It is a schematic diagram of the internal structure of the chassis of the present invention.

[0040] In the figure, 1, bottom plate; 11, side plate; 12, top plate; 2, pre-prepared food fermentation mechanism; 21, fermentation furnace; 22, feed cover; 23, liquid outlet flange; 24, filter; 25, heat pipe; 26, motor base; 27, drive motor; 28, transmission shaft; 29, shaft seal; 210, rotating shaft; 211, sealed bearing; 212, knife disc; 3, rotating pouring mechanism; 31, servo cylinder; 32, ejector rod; 33, No. 1 connecting rod; 34, rotating plate; 35, buckle; 36, fixed plate; 37. No. 2 connecting rod; 38. Movable rod; 39. Limit rod; 310. Fermentation furnace bracket; 311. Cam; 312. Pad; 4. Food preparation and cutting mechanism; 41. Driving rod; 42. Incomplete gear; 43. Driving gear; 44. Spring; 45. Driving shaft; 46. Chassis; 47. Feed inlet; 48. Fixed rod; 49. Chassis base; 410. Driving bevel gear; 411. Linked bevel gear; 412. Rotor; 413. Cutter; 421. Slot; 422. Protrusion. DETAILED DESCRIPTION

[0041] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1-12 As shown;

[0042] A kind of pre-prepared food microbial natural fermentation processing equipment, including a bottom plate 1, a pre-prepared food fermentation mechanism 2, a rotary material pouring structure 3, and a prepared food cutting mechanism 4, two side plates 11 are fixedly installed on both sides of the upper surface of the bottom plate 1, and a top plate 12 is fixedly installed on the upper surface of the side plates 11. The rotary material pouring mechanism 3 includes a limit rod 39, and the two limit rods 39 are movably installed on the inner surfaces of the two side plates 11. Fermentation furnace brackets 310 are fixedly installed on the inner surfaces of the two limit rods 39, and cams 311 are movably installed on the outer surfaces of the limit rods 39. The cam 311 can rotate on the limit rods 39, and a pad 312 is arranged on the outer side of the cam 311.

[0043] Among them, the rotating material pouring mechanism 3 includes a limit rod 39, two limit rods 39 are movably mounted on the inner surfaces of the two side plates 11, and the fermentation furnace bracket 310 is fixedly mounted on the inner surfaces of the two limit rods 39, and a cam 311 is fixedly mounted on the outer surface of the limit rod 39, and a pad 312 is arranged on the outer side of the cam 311, and the outer surface of the pad 312 is made of elastic rubber material, and a servo cylinder 31 is fixedly mounted on the upper surface of the top plate 12, and the servo cylinder 31 is fixedly connected to the top rod 32 through the output shaft, and a No. 1 connecting rod 33 is fixedly mounted on the inner surface of the lower end of the top rod 32, and a rotating plate 34 is movably mounted on the outer surface of the No. 1 connecting rod 33, and the lower end of the rotating plate 34 is movably mounted on the outer surface of the buckle 35, and the lower surface of the buckle 35 is fixedly connected to a fixed plate 36, and a No. 2 connecting rod 37 is fixedly connected to the inner surfaces of both sides of the left end of the fixed plate 36, and a movable rod 38 is movably mounted on the outer surface of the No. 2 connecting rod 37, and the movable rod 38 is fixedly mounted on the lower surface of the motor base 26.

[0044] The creative point of the present application is that the food preparation and cutting mechanism 4 includes a driving rod 41, one end of which is fixedly installed on the outside of the cam 311, and the driving rod 41 slides in a vertical slide groove arranged on the outside of the side plate 11. The driving rod 41 can rise and fall and slide in the vertical slide groove. A spring 44 is sleeved on the driving rod 41, and one end of the spring 44 presses against the outer side surface of the side plate 11. The other end of the driving rod 41 is inserted into the side surface of the incomplete gear 42 and forms a sliding connection with the incomplete gear 42. The other end of the spring 44 presses against the side surface of the incomplete gear 42. The spring 44 is always in a compressed state and pushes the incomplete gear 42 toward the other end of the driving rod 41. The incomplete gear 42 meshes with the driving gear 43. The driving gear 43 is fixedly installed on the driving shaft 45. The incomplete gear 42 drives the driving gear 43 to rotate as the driving rod 41 rises and falls.

[0045] It should be noted that the gear tooth portion on the side surface of the incomplete gear 42 is meshed with the driving gear 43, and the distribution range of the gear tooth portion exceeds half of the circumference of the incomplete gear 42. A slot 421 is provided on the non-tooth portion on the side surface of the incomplete gear 42. The opening position of the slot 421 matches the position of the driving rod 41 and ensures that the other end of the driving rod 41 can be inserted into the slot 421 to form a sliding connection. The length direction of the slot 421 coincides with the radius of the incomplete gear 42.

[0046] Among them, a plurality of protrusions 422 are provided at the edge of the end face of the other end of the driving rod 41, and a plurality of guide grooves are provided on the inner surface of the slot, the guide grooves are long linear grooves, one end of the guide grooves are close to the opening of the slot 421, and the other end of the guide grooves are close to the bottom surface of the slot 421, and the plurality of protrusions 422 and the plurality of guide grooves are in a one-to-one correspondence, and the protrusions 422 are embedded in the corresponding guide grooves to form a sliding connection, that is, the protrusions 422 can slide along the length direction of the guide grooves, and the length direction of the guide grooves is consistent with the length direction of the slot 421, and the guide grooves cannot be connected to the side surface of the incomplete gear 42.

[0047] It should be noted that the length of the driving rod 41 is smaller than the distance between the outer side of the cam 311 and the driving gear 43, and ensures that the incomplete gear 42 can move along the edge of the driving gear 43 during the lifting and lowering of the driving rod 41, and the incomplete gear 42 drives the driving gear 43 to rotate through the meshing gear teeth during the movement; when the other end of the driving rod 41 is located at the other end of the guide groove, the sum of the lengths of the driving rod 41 and the guide groove is smaller than the distance between the outer side of the cam 311 and the center of the driving gear 43, and ensures that the driving gear 43 will not block the incomplete gear from following the driving rod 41 to perform the lifting and lowering action, and the driving gear 43 can rotate synchronously with the driving shaft 45, and the rotation angles of the driving gear 43 and the driving shaft 45 are both less than one hundred and eighty degrees.

[0048] It should be noted that the drive shaft 45 is movably installed inside the chassis 46, a feed port 47 is provided above the chassis 46, a fixing rod 48 is fixedly connected to the outside of the chassis 46, the outer wall of the fixing rod 48 is fixedly connected to the chassis base 49, and the chassis base 49 is provided on the outer surface of the side panel 11; the drive shaft 45 is transmission-connected to the driving bevel gear 410, and the driving bevel gear 410 is installed with a linkage bevel gear 411 through surface engagement, and the outer walls of the linkage bevel gear 411 and the driving bevel gear 410 are both provided with rotors 412, and a number of cutters 413 are cross-arranged on the outer walls of the two rotors 412.

[0049] A natural fermentation process of microorganisms for preparing prepared dishes, comprising the following steps:

[0050] S1. Fermentation preparation: Before the pre-prepared dishes are subjected to natural microbial fermentation, the fresh vegetables to be fermented are first washed, then placed in an oven at a temperature of 45-55° C. to dry until the moisture content is 60-70%, then taken out and cooled to room temperature for later use;

[0051] S2, pour and crush: after the dishes are ready, open the feed cover 22 and pour the dried dishes into the filter screen 24 from the feed port, add the Aspergillus oryzae spore suspension after all are poured in, then turn on the drive motor 27 to make several knife discs 212 cut the dishes, and mix them with the Aspergillus oryzae spore suspension while cutting;

[0052] S3, preparing dishes: when the fermentation liquid and the dish pieces are mixed in the furnace, the servo cylinder 31 drives the push rod 32 to repeatedly extend and retract to drive the fermentation furnace 21 to shake to promote the complete fermentation of the fermentation liquid and the dishes in the furnace, and at the same time, the cam 311 swings and drives the rocker 44 to rotate, so that the cutter in the chassis 46 rotates, and the staff puts the dishes prepared together with the pre-prepared dishes into the feed port 47 for cutting and standby, and waits for the fermentation of the fermentation liquid to be completed before making them;

[0053] S4, fermentation and sterilization: After the dishes are completely crushed and mixed, the heat pipe starts to heat up and use the heat pipe to control the temperature in the furnace at 30-35°C for natural fermentation for 24-36 hours to make a fermentation liquid. After the fermentation liquid is made, the heat pipe is controlled to rise to 120-130°C for 30 minutes to sterilize the fermentation liquid in the furnace;

[0054] S5. Discharging and unloading: After the processing is completed, the fermentation liquid is discharged through the conduit connected to the liquid outlet flange 23 at the bottom. After the fermentation liquid is discharged, the servo cylinder 31 is controlled to drive the top rod 32 to retract, so that the fermentation furnace 21 rotates 180° around the limit rod 39 as the center, so that the feed port faces the bottom plate 1, and after placing a slag receiving box above the bottom plate 1, the feed cover 22 is opened to pour out the vegetable slag inside the filter screen 24, and the water in the furnace is drained and rinsed to clean the fermentation furnace through the pipe connected to the liquid outlet flange 23.

[0055] The working principle of the technical solution of this application is as follows:

[0056] First, before the pre-prepared dishes are fermented, for example, amaranth stems or sauerkraut, the staff first washes the fresh vegetables to be fermented, then places them in an oven at a temperature of 45-55° C. and dries them to a water content of 60-70%, takes them out and cools them to room temperature, opens the feed cover 22, pours the dishes from the feed port into the filter screen 24, and adds an appropriate amount of Aspergillus oryzae spore suspension at the same time. Aspergillus oryzae is a common fungus that is widely used in fermentation and food industries, such as making products such as soy sauce, monosodium glutamate and yogurt. Aspergillus oryzae spore suspension is usually obtained by culturing Aspergillus oryzae spores. This suspension contains a large amount of Aspergillus oryzae spores and can be used in the fermentation process in the food industry. Aspergillus oryzae spore suspension can be added to food raw materials. Amaranth stems, sauerkraut and other foods are fermented by microorganisms, which not only increases the taste and flavor of the food, It also improves the nutritional value and increases the content of vitamins and probiotics. After the feeding is completed, the feed cover 22 is closed and the drive motor 27 is turned on. The drive motor 27 drives the rotating shaft 210 to rotate through the transmission shaft 28. When the rotating shaft 210 rotates, the vegetables are minced through a number of knife discs arranged on its outer surface and the vegetables are completely mixed with the Aspergillus oryzae spore suspension. Since the servo cylinder 31 is arranged below the fermentation furnace 21 and is affected by gravity, a bearing 29 is arranged for connection. The shaft seal 29 can prevent liquid or gas from flowing out or entering the gap between the transmission shaft 28 and the equipment, which helps to maintain the normal operation of the equipment and prevent leakage, and the shaft seal 29 can provide lubrication and reduce friction, thereby reducing the wear between the transmission shaft 28 and the sealing area, which helps to extend the service life of the equipment and reduce the frequency of maintenance and replacement of parts.

[0057] Secondly, after the food is completely minced and mixed, the heat pipe starts to heat up and work. The heat pipe is used to control the temperature in the furnace at 30-35°C for natural fermentation for 24-36 hours. During the fermentation, the servo cylinder 31 is controlled to drive the push rod 32 to move up and down. When the push rod 32 is driven to retract, the rotating plate 34 is pulled back. The fixed plate 36 is driven to rise through the movable installation of the rotating plate 34 and the buckle 35. Since the outer surface of the second connecting rod 37 fixedly installed on the inner surface of the fixed plate 36 is movably installed with a movable rod 38, the fixed plate 36 is moved upward. When the fermentation furnace 21 is ascending, the bottom of the fermentation furnace 21 is driven to rotate by the movable rod 38. When the fermentation furnace rotates, it rotates with the limit rod 39 as the center point. The fermentation furnace 21 is controlled to rotate by the continuous contraction of the top rod 32, so that the internal dishes are fully mixed during the fermentation process. While the fermentation furnace 21 rotates, the cam 311 is also driven to perform repeated lifting and lowering in the vertical Huacao. At this time, the driving rod 31 performs the lifting action with the incomplete gear 42. The incomplete gear 42 drives the driving gear 43 and the driving shaft 45 to rotate through the meshing gear teeth during the lifting process. The driving shaft 45 drives the linkage bevel gear 411 to rotate by driving the bevel gear 410 at the same time. The outer surfaces of the driving bevel gear 410 and the linkage bevel gear 411 are both provided with rotors 412, and a plurality of cutters 413 are cross-arranged on the outer walls of the two rotors, so that when the fermentation furnace 21 is driven to shake, the staff puts the dishes made with the fermentation liquid into the chassis through the feed inlet 47, and pre-cuts the dishes through the cross-arranged cutters 413. After cutting, the dishes fall from the discharge port into the vegetable basket prepared in advance and placed above the placement plate for standby use. After completion, the heat pipe rises to 120-130℃ for 30 minutes to sterilize the fermentation liquid in the furnace. After heat sterilization, the microorganisms in the fermentation liquid are completely killed, which can prevent the microorganisms from reproducing and fermenting. This can significantly extend the shelf life of the fermentation liquid and keep it stable during long-term storage and sales. In addition, the Aspergillus oryzae spore suspension will accumulate higher acidity and active substances such as ethanol during the fermentation process. Heat sterilization can stop the metabolic activity of the microorganisms and avoid further fermentation process to maintain the stability and quality of the fermentation liquid.

[0058] Finally, the liquid outlet flange 23 is connected to the liquid outlet pipe so that the fermented fermented liquid in the fermentation furnace 21 can be completely poured into the container, and the filter screen 24 is fixedly installed at the internal feed port of the fermentation furnace 21. It does not need secondary filtration and the design of the liquid outlet filter screen and can be used directly anywhere. After the fermented liquid is completely discharged, the servo cylinder 31 is controlled to drive the push rod 32 to be completely retracted. When the push rod 32 is fully retracted, the fixed plate 36 drives the fermentation furnace 21 to rotate 180° counterclockwise with the limit rod 39 as the center. After the fermentation furnace 21 rotates 180°, the feed cover 22 is directly below and facing the bottom plate 1. When the limit rod 39 rotates, the cam 311 on its outer surface will not rotate with it. Since the outer surface of the pad 312 is made of elastic rubber material, the pad 312 has good seismic resistance and can reduce the impact and vibration caused by earthquakes or mechanical vibrations. The cam 311 is subjected to the force to adhere to the pad 312, which effectively reduces the vibration and noise of the fermentation furnace 21 itself when the drive motor 27 is working, thereby ensuring the stability of the fermentation furnace 21 itself when the knife disc 212 cuts the food. After the fermentation furnace 21 rotates 180°, the pad 312 also effectively buffers the fermentation furnace to prevent the excessive gravity of the fermentation furnace from causing damage to the components. After the rotation of the fermentation furnace 21 is completed, a slag receiving bucket is placed above the bottom plate 1, and the feed cover 22 is opened to pour out the food residue in the filter screen 24. At the same time, the water pipe can be connected through the liquid outlet flange 23 to drain and clean the inside, thereby ensuring that the food residue in the filter screen 24 is completely poured out of the fermentation furnace and kept clean.

[0059] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. A pre-prepared food microbial natural fermentation processing equipment, comprising a bottom plate (1), a pre-prepared food fermentation mechanism (2), a rotary material pouring structure (3), and a prepared food cutting mechanism (4), wherein two side plates (11) are fixedly mounted on both sides of the upper surface of the bottom plate (1), a top plate (12) is fixedly mounted on the upper surface of the side plates (11), the rotary material pouring mechanism (3) comprises a limit rod (39), the two limit rods (39) are movably mounted on the inner surfaces of the two side plates (11), a fermentation furnace bracket (310) is fixedly mounted on the inner surfaces of the two limit rods (39), a cam (311) is movably mounted on the outer surface of the limit rod (39), and the cam (311) can rotate on the limit rod (39), characterized in that: The food preparation and cutting mechanism (4) comprises a driving rod (41), one end of which is fixedly mounted on the outside of the cam (311), the driving rod (41) slides in a vertical sliding groove arranged on the outside of the side plate (11), a spring (44) is sleeved on the driving rod (41), the other end of the driving rod (41) is inserted into the side surface of the incomplete gear (42) and forms a sliding connection with the incomplete gear (42), the spring (44) is always in a compressed state and pushes the incomplete gear (42) toward the other end of the driving rod (41), the incomplete gear (42) is meshed with the driving gear (43), the driving gear (43) is fixedly mounted on the driving shaft (45), and the incomplete gear (42) drives the driving gear (43) to rotate as the driving rod (41) rises and falls.

2. The microbial natural fermentation processing equipment for prepared dishes according to claim 1, characterized in that: A slot (421) is provided on the non-tooth portion on the side surface of the incomplete gear (42), and the opening position of the slot (421) matches the position of the driving rod (41) and ensures that the other end of the driving rod (41) can be inserted into the slot (421) to form a sliding connection.

3. The microbial natural fermentation processing equipment for prepared dishes according to claim 2, characterized in that: A plurality of protrusions (422) are provided at the edge of the end surface of the other end of the driving rod (41), and a plurality of guide grooves are provided on the inner surface of the slot, and the plurality of protrusions (422) and the plurality of guide grooves are in a one-to-one correspondence, and the protrusions (422) are embedded in the corresponding guide grooves to form a sliding connection, and the guide grooves cannot be connected to the side surface of the incomplete gear (42).

4. The microbial natural fermentation processing equipment for prepared dishes according to claim 3 is characterized in that: The length of the driving rod (41) is smaller than the distance between the outer side of the cam (311) and the driving gear (43), and the incomplete gear (42) drives the driving gear (43) to rotate through meshing gear teeth during the movement.

5. The microbial natural fermentation processing equipment for prepared dishes according to claim 4, characterized in that: When the other end of the driving rod (41) is located at the other end of the guide groove, the sum of the lengths of the driving rod (41) and the guide groove is smaller than the distance between the outer side surface of the cam (311) and the center of the driving gear (43), and it is ensured that the driving gear (43) will not block the incomplete gear from following the driving rod (41) to perform a lifting action.

6. The microbial natural fermentation processing equipment for prepared dishes according to claim 5, characterized in that: The driving gear (43) can rotate synchronously with the driving shaft (45), and the rotation angles of the driving gear (43) and the driving shaft (45) are both less than one hundred and eighty degrees.

7. The microbial natural fermentation processing equipment for prepared dishes according to claim 6, characterized in that: The drive shaft (45) is movably mounted inside a chassis (46); a feed port (47) is provided above the chassis (46); a fixing rod (48) is fixedly connected to the outside of the chassis (46); an outer wall of the fixing rod (48) is fixedly connected to a chassis base (49); and the chassis base (49) is provided on the outer surface of the side panel (11).

8. The microbial natural fermentation processing equipment for prepared dishes according to claim 7, characterized in that: The driving shaft (45) is drivingly connected to a driving bevel gear (410), and the driving bevel gear (410) is mounted with a linkage bevel gear (411) through surface tooth meshing, and rotors (412) are arranged on the outer walls of the linkage bevel gear (411) and the driving bevel gear (410), and a plurality of cutters (413) are cross-arranged on the outer walls of the two rotors (412).

Citation Information

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