Seaweed extract enzymolysis preparation equipment and preparation method
By adding enzymes in batches on the seaweed enzymatic production line and setting up fixed stations, the problems of low enzymatic efficiency and low operating efficiency in the existing technology are solved, and an efficient and controllable seaweed enzymatic process is achieved, which significantly improves product quality and production efficiency.
Patent Information
- Application Number
- CN202510020079.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-04-25
AI Technical Summary
The existing seaweed enzymatic technology is carried out in a single fermentation tank, making it difficult to meet the optimal activity conditions of different enzymes at the same time, resulting in a decrease in enzymatic efficiency and affecting product quality and yield. At the same time, the operation efficiency is low, and the operation errors are prone to occur, affecting the stability of the system.
A seaweed enzymatic line equipment was designed, and efficient operation of assembly line is achieved by adding enzymes in batches on the production line and setting fixed-point workstations. The equipment includes an enzymatic thread base, guide rail, a slidable enzymatic box, a liftable sealing cover and an enzymatic lifting monitoring structure. It can independently optimize the pH value, temperature and stirring speed to maximize the activity of different enzymes.
Improve production efficiency, ensure the controllability and stability of the enzymatic lysis process, significantly improve the quality of enzymatic lysis, avoid adverse effects caused by excessive or insufficient enzyme addition, and improve the utilization rate and production efficiency of the equipment.
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Figure CN119875825A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of enzymatic preparation, and in particular relates to an enzymatic preparation device and a preparation method for seaweed extract. Background Art
[0002] The existing seaweed enzymolysis generally completes the entire enzymolysis process in a single fermentation tank, and generally multiple required enzymes are added at one time. However, the optimal activity conditions of different types of enzymes are significantly different. For example, the optimal action range of pectinase is usually weakly acidic (pH 4.5-5.5), while the activity conditions of cellulase and alginate lyase are more neutral or weakly alkaline. Due to the use of unified enzymolysis activity conditions, it is difficult to meet these requirements at the same time, resulting in reduced enzymolysis efficiency, which affects the quality and yield of the final product. If multiple required enzymes are added in sequence, since the enzymolysis needs to be performed in stages, it depends on manual batch addition of enzymes and adjustment of parameters. Workers need to run back and forth between different fermentation tanks, which has low operating efficiency. If any operation is missed, it will seriously affect the quality of the enzymolysis product. At the same time, in a single tank system, it is very difficult to achieve precise control of pH, temperature and stirring rate. Even if online monitoring equipment is introduced, the complexity of dynamic regulation may cause operating errors, further affecting the stability of the system, and the accumulation of operating errors may have a negative impact on the quality of the final product. Therefore, based on the above situation, a seaweed enzymatic hydrolysis line equipment which can realize efficient operation of the assembly line at a fixed point has been specially developed for the enzymatic hydrolysis preparation of seaweed extracts. Summary of the invention
[0003] In order to overcome the technical problems described in the above background technology, the present invention provides a seaweed extract enzymatic preparation equipment and a preparation method, forming a seaweed enzymatic processing line, on the seaweed enzymatic processing line, enzymes are added in batches, and fixed-point workstations are set on the seaweed enzymatic line to achieve efficient fixed-point operation of the assembly line.
[0004] The technical solution of the present invention is: a seaweed extract enzymolysis preparation equipment, including an enzymolysis line base, a guide rail, a horizontal pushing structure, a slidable enzymolysis box, a liftable sealing cover, a cover lifting drive structure, a post-enzymolysis lifting monitoring structure and an enzymolysis auxiliary structure, the left and right sides of the upper end of the enzymolysis line base are respectively provided with guide rails, a plurality of slidable enzymolysis boxes are pressed against the two guide rails, the enzymolysis line base is divided into a pushing section, a pre-enzymolysis material preparation section, a multi-stage enzymolysis section and a post-enzymolysis transfer section from back to front, the slidable enzymolysis box passes through the pre-enzymolysis material preparation section, the multi-stage enzymolysis section and the post-enzymolysis transfer section in sequence before and after enzymolysis on the enzymolysis line, and the plurality of slidable enzymolysis boxes are sequentially arranged on the pre-enzymolysis material preparation section and the multi-stage enzymolysis section A horizontal pushing structure for pushing a slidable enzymolysis box on a material preparation section before enzymolysis is provided on the pushing section of the base of the enzymolysis line; a post-enzymolysis lifting monitoring structure for monitoring whether a slidable enzymolysis box exists on the section to be transferred after enzymolysis is provided at the end of the section to be transferred after enzymolysis away from the slidable enzymolysis box; a liftable sealing cover is provided on the left and right sides above the multi-stage enzymolysis section; the liftable sealing cover is provided on a cover lifting driving structure spanning the top of the multi-stage enzymolysis section; the liftable sealing cover is sealed and pressed on the upper end opening of the slidable enzymolysis box in the multi-stage enzymolysis section during the enzymolysis process; a plurality of downward enzymolysis auxiliary structures are provided on the liftable sealing cover, and the plurality of enzymolysis auxiliary structures extend into the corresponding slidable enzymolysis boxes one by one.
[0005] Furthermore, the enzymatic hydrolysis auxiliary structure includes a second servo motor, a material input port, a pH sensor, a temperature sensor and a stirring frame. The second servo motor is arranged on the liftable sealing cover and the axis is located in the longitudinal center section of the liftable sealing cover. The second servo motor is connected to the stirring frame under the liftable sealing cover and drives the stirring frame to rotate. The material input port, the pH sensor, and the temperature sensor are arranged on the liftable sealing cover in sequence.
[0006] Furthermore, the slidable enzymolysis box includes load-bearing sides, lifting ears, an enzymolysis box body, rollers and an open docking frame. The enzymolysis box body has a semi-cylindrical box structure and the upward open end is provided with an open docking frame for docking with a liftable sealing cover. A water heating inner cavity is provided in the enzymolysis box body. The enzymolysis box body has a cylindrical curved surface and the axis of the cylindrical surface is on the longitudinal center section of the enzymolysis line base. The upper ends of the left and right sides of the enzymolysis box body are respectively provided with load-bearing sides, and the ends of the load-bearing sides away from the enzymolysis box body are provided with side cavities, and rollers that contact the guide rail downward are provided in the side cavities, and lifting ears for lifting the enzymolysis box body are provided at the end corners of the load-bearing sides.
[0007] Furthermore, a water inlet, a heater power supply head and a water temperature sensor connector are correspondingly provided on the upper end surface of the load-bearing side close to the left side of the open docking frame. The water inlet is connected to the water heating cavity, the heater power supply head is connected to the water heater in the water heating cavity, and the water temperature sensor connector is connected to the water temperature sensor in the water heating cavity.
[0008] Furthermore, the liftable sealing cover includes a sealing cover body, a connecting rod and a water temperature control connecting block. The two connecting rods are arranged on the left and the right above the base of the enzymatic hydrolysis line. A plurality of sealing cover bodies are arranged in sequence from back to front between the lower sides of the two connecting rods. A water temperature control connecting block is arranged on the left side wall of the sealing cover body. The water temperature control connecting block is respectively electrically connected to the corresponding heater power supply head and water temperature sensor connector in a contact manner.
[0009] Furthermore, the cover body lifting and lowering drive structure includes a first servo motor, an upper connecting frame, a bearing column, a bearing cross arm, a lower shaft seat, a slider and a lead screw. An upper connecting frame is provided above the multi-stage enzymatic hydrolysis section. The upper ends of the four end corners of the upper connecting frame are respectively provided with first servo motors and the lower ends are respectively provided with bearing columns. The first servo motor is connected to the lead screw in the corresponding bearing column and drives the lead screw to rotate. The lower end of the lead screw is rotatably connected to the lower shaft seat in the bearing column. The slider in the bearing column is threadedly embedded in the corresponding lead screw. A vertically extending guide long hole is provided on the end face of the bearing column close to the base of the enzymatic hydrolysis line, and the end of the bearing cross arm is connected to the corresponding slider through the adjacent guide long hole.
[0010] Furthermore, the horizontal pushing structure includes a supporting bracket, a first push rod and a push plate. The push plate is a semicircular disk-shaped structure with its front end facing the material preparation section before enzymatic hydrolysis. The middle part of the rear end of the push plate is connected to the telescopic end of the first push rod. The first push rod is arranged in the pushing section and is locked in the pushing section through the supporting bracket.
[0011] Furthermore, the post-enzyme hydrolysis lifting monitoring structure includes a laser rangefinder and an electric push blocker. A laser rangefinder for horizontally measuring backwards is provided on the front end of the guide rail in the section to be transferred after enzymolysis, and an electric push blocker is penetrated from bottom to top on the rear end of the guide rail in the section to be transferred after enzymolysis. The electric push blocker is used to lift the slidable enzymolysis box on the section to be transferred after enzymolysis to prevent the slidable enzymolysis box on the last section of the multi-stage enzymolysis section from entering the section to be transferred after enzymolysis.
[0012] Furthermore, the base of the enzymatic hydrolysis line includes a supporting frame and a supporting guide rod. The supporting frame is a frame structure and is open at the upper end. Multiple supporting frames are arranged adjacent to each other at equal intervals from back to front and two parallel supporting guide rods extending horizontally front and back are provided on the upper side of the bottom. The two supporting guide rods form linear contact with the bottom curved surfaces of the push plate and the enzymatic hydrolysis box respectively.
[0013] A method for preparing a seaweed extract enzymatic hydrolysis preparation device comprises the following steps: S1, sorting fresh seaweeds and classifying them, completing the washing, sand removal, dehydration, drying and crushing processes in sequence, and respectively passing through 60-100 mesh sieves to prepare seaweed powder with uniform particle size, thereby obtaining a variety of seaweed powders corresponding to the seaweed genus; S2. Determine the amount of seaweed powder to be added according to the capacity of the slidable enzymolysis box, add the determined amount of seaweed powder and water after hoisting and loading the corresponding empty slidable enzymolysis box into the pre-enzymolysis material preparation section, and wait for the slidable enzymolysis box to be pushed into the multi-stage enzymolysis section by the horizontal pushing structure; S3, by querying the seaweed component database, the proportion relationship between the components of pectin, cellulose, alginic acid and protein of each seaweed powder is obtained, and the amount of pectinase, cellulase, alginate lyase and protein enzyme to be added in sequence after the slidable enzymatic hydrolysis box on the pre-enzymatic hydrolysis section is pushed into the multi-stage enzymatic hydrolysis section is determined; S4, the slidable enzymolysis box on the material preparation section before enzymolysis is pushed into the first section of the multi-stage enzymolysis section, the liftable sealing cover falls down and seals the slidable enzymolysis box under the action of the cover lifting drive structure, the determined pectinase is added through the corresponding material input port, the liftable sealing cover is downwardly sealed to cover the slidable enzymolysis box by controlling the cover lifting drive structure, and the pH regulator is respectively added into the material input port corresponding to the first section of the multi-stage enzymolysis section on the liftable sealing cover, and then the determined pectinase powder is added, and the enzymolysis is performed for four hours; S5, during the enzymolysis process of the first section of the multi-stage enzymolysis section formed in step S4, an empty slidable enzymolysis box is hoisted and loaded on the material preparation section before enzymolysis and filled with corresponding seaweed powder and water, and the four-hour enzymolysis of the multi-stage enzymolysis section is completed, and the liftable sealing cover is pulled upward to be separated from the slidable enzymolysis box by controlling the cover body lifting and driving structure, and the slidable enzymolysis box on the material preparation section before enzymolysis is pushed into the first section of the multi-stage enzymolysis section by the horizontal pushing structure, and the slidable enzymolysis box on the original first section of the multi-stage enzymolysis section is squeezed and pushed into the second section of the multi-stage enzymolysis section, and the liftable sealing cover is downwardly covered with the slidable enzymolysis box by controlling the cover body lifting and driving structure, and the pH adjusting agent is respectively added into the material input ports of the first section and the second section of the multi-stage enzymolysis section on the liftable sealing cover, and the determined pectinase powder and the determined cellulase are respectively added, and the enzymolysis is performed for four hours; S6, during the enzymolysis process of the first and second sections of the multi-stage enzymolysis section formed in step S5, an empty slidable enzymolysis box is hoisted and loaded on the material preparation section before enzymolysis and filled with corresponding seaweed powder and water, and the four-hour enzymolysis of the multi-stage enzymolysis section is completed, and the liftable sealing cover is pulled upward and separated from the slidable enzymolysis box by controlling the cover body lifting drive structure, and the slidable enzymolysis box on the material preparation section before enzymolysis is pushed into the first section of the multi-stage enzymolysis section by the horizontal pushing structure, and the determined pectinase powder is added through the corresponding material input port, and the first section of the multi-stage enzymolysis section formed in step S5 is The slidable enzymolysis box on the first stage is squeezed and pushed into the second stage of the multi-stage enzymolysis section, and the slidable enzymolysis box on the second stage of the multi-stage enzymolysis section formed in step S5 is squeezed and pushed into the third stage of the multi-stage enzymolysis section, and the liftable sealing cover is downwardly covered with the slidable enzymolysis box by controlling the lifting and driving structure of the cover body, and the pH regulator is respectively added into the material input ports corresponding to the first stage, the second stage and the third stage of the multi-stage enzymolysis section on the liftable sealing cover, and then the determined pectinase powder, the determined cellulase, the determined alginate lyase and the protein enzyme are respectively added, and the enzymolysis is performed for four hours; S7, during the enzymolysis process of the first, second and third sections of the multi-stage enzymolysis section formed in step S6, an empty slidable enzymolysis box is hoisted and loaded into the material preparation section before enzymolysis and filled with corresponding seaweed powder and water, and the four-hour enzymolysis of the multi-stage enzymolysis section is completed, and the liftable sealing cover is pulled upward and separated from the slidable enzymolysis box by controlling the cover body lifting drive structure, and the slidable enzymolysis box on the material preparation section before enzymolysis is pushed into the first section of the multi-stage enzymolysis section by the horizontal pushing structure, and the slidable enzymolysis box on the first section of the multi-stage enzymolysis section formed in step S6 is squeezed and pushed into the second section of the multi-stage enzymolysis section, and the slidable enzymolysis box on the second section of the multi-stage enzymolysis section formed in step S6 is pushed into the first section of the multi-stage enzymolysis section. The sliding enzymolysis box is squeezed and pushed into the third section of the multi-stage enzymolysis section, and the liftable sealing cover is downwardly covered to cover the sliding enzymolysis box by controlling the lifting and driving structure of the cover body, and the pH regulator is respectively added into the material input ports corresponding to the first section, the second section and the third section of the multi-stage enzymolysis section on the liftable sealing cover, and then the determined pectinase powder, the determined cellulase, the determined alginate lyase and the protein enzyme are respectively added, and the enzymolysis is performed for four hours, and the sliding enzymolysis box on the third section of the multi-stage enzymolysis section formed in step S6 is squeezed and pushed into the section to be transferred after the enzymolysis, and the lifting monitoring structure after the enzymolysis sounds an alarm, and the enzymolysis-treated sliding enzymolysis box is hoisted out of the enzymolysis line base; S8. Repeat step S7 to achieve continuous operation of the seaweed enzymatic hydrolysis line.
[0014] The present invention has the following beneficial effects due to the adoption of the above technology.
[0015] 1. The present invention successfully constructs a processing production line specifically for seaweed enzymolysis. By adding enzymes in batches in the production line and setting fixed-point stations, efficient assembly line operation is achieved. This design not only improves production efficiency, but also ensures the controllability and stability of the enzymolysis process. The setting of fixed-point stations makes the function of each station specific, avoiding the problems of uneven mixing and low efficiency that may occur in the traditional pre-mixing process of compound enzymes.
[0016] 2. The present invention adopts a strategy of adding enzymes in batches, and in the multi-stage enzymatic hydrolysis process, each stage can independently optimize the pH value, temperature, stirring speed and enzyme addition amount. That is, this multi-stage optimization strategy can maximize the activity of different enzymes, thereby significantly improving the quality of enzymatic hydrolysis. For example, in different enzymatic hydrolysis stages, the pH value can be selectively adjusted to match the optimal activity range of a specific enzyme, or the enzyme activity can be controlled by adjusting the temperature to avoid enzyme inactivation caused by high temperature.
[0017] 3. The present invention pre-constructs a seaweed component database, which can effectively avoid the adverse effects of too low or too high enzyme additions by adding the corresponding enzymes with higher accuracy. That is, the seaweed component database contains component information of seaweeds of different genera, such as the content and composition of pectin, cellulose, protein, lipids, etc. In the actual production process, the system can automatically retrieve relevant information in the database according to the type of seaweed to be processed, so as to accurately calculate the required enzyme addition amount. This intelligent control method effectively avoids the problem of incomplete enzymolysis or waste of enzyme resources caused by excessive or insufficient enzyme addition. .
[0018] 4. The seaweed enzymatic hydrolysis processing line formed by the present invention can adapt seaweeds of different categories to the same seaweed enzymatic hydrolysis processing line, and can add different enzyme amounts according to the seaweeds of different categories. That is, through the integrated control system, the parameter settings of each station, such as the type of enzyme, addition amount, reaction time, etc., can be flexibly adjusted according to the characteristics and enzymatic hydrolysis requirements of different seaweeds. This modular design enables the production line to quickly adapt to the processing needs of different seaweeds, thereby improving the utilization rate and production efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the present invention.
[0020] Figure 2 yes Figure 1 A local enlarged schematic diagram of point A in the middle.
[0021] Figure 3 yes Figure 1 A local enlarged schematic diagram of point B in the middle.
[0022] Figure 4It is a structural schematic diagram of the bottom part of the enzymatic hydrolysis line of the present invention.
[0023] Figure 5 yes Figure 4 A partial enlarged schematic diagram of point C in the middle.
[0024] Figure 6 yes Figure 4 The structure shown is a schematic diagram divided according to the production stages.
[0025] Figure 7 It is a schematic structural diagram of the liftable sealing cover part of the enzymatic hydrolysis line of the present invention.
[0026] Figure 8 yes Figure 7 A partial enlarged schematic diagram of point D in the middle.
[0027] Fig. 9 yes Figure 7 Structural diagram on the right side of the structure shown.
[0028] Fig.10 It is a schematic diagram of the process flow of the four stages of the enzymolysis line of the present invention.
[0029] Fig.11 It is a schematic diagram of the distribution of related electronic control components in the four stages of the enzymatic hydrolysis line of the present invention.
[0030] In the figure: 1, guide rail, 2, bearing frame, 3, supporting bracket, 4, first push rod, 5, push plate, 6, bearing side, 7, first servo motor, 8, upper connecting frame, 9, bearing column, 10, bearing cross arm, 11, second servo motor, 12, sealing cover, 13, supporting guide rod, 14, laser distance measuring head, 15, telescopic stop column, 16, vertical joint seat, 17, second push rod, 18, side cavity, 19, roller, 20 , ear, 21, horizontal joint seat, 22, enzymatic hydrolysis box, 23, heater power supply head, 24, water temperature sensor connector, 25, stirring frame, 26, pH adjustment input port, 27, working enzyme input port, 28, connecting rod, 29, lower shaft seat, 30, slider, 31, lead screw, 32, water temperature control joint block, Q1, pushing section, Q2, material preparation section before enzymatic hydrolysis, Q3, multi-stage enzymatic hydrolysis section, Q4, section for transfer after enzymatic hydrolysis. DETAILED DESCRIPTION
[0031] Embodiment 1: Figure 1-Figure 9 As shown, the present invention provides a seaweed extract enzymatic hydrolysis preparation device, including an enzymatic hydrolysis line base, a guide rail 1, a horizontal pushing structure, a slidable enzymatic hydrolysis box, a liftable sealing cover, a cover lifting drive structure, a post-enzymatic hydrolysis lifting monitoring structure and an enzymatic hydrolysis auxiliary structure. The left and right sides of the upper end of the enzymatic hydrolysis line base are respectively provided with guide rails 1, and a plurality of slidable enzymatic hydrolysis boxes are pressed against the two guide rails 1, especially as Figure 6As shown, the base of the enzymolysis line is divided into a pushing section Q1, a material preparation section Q2 before enzymolysis, a multi-stage enzymolysis section Q3 and a section Q4 to be transferred after enzymolysis from back to front, and the slidable enzymolysis box passes through the material preparation section Q2 before enzymolysis, the multi-stage enzymolysis section Q3 and the section Q4 to be transferred after enzymolysis in sequence before and after enzymolysis on the enzymolysis line. A plurality of slidable enzymolysis boxes are arranged in sequence on the material preparation section Q2 before enzymolysis and the multi-stage enzymolysis section Q3. A horizontal pushing structure for pushing the slidable enzymolysis boxes on the material preparation section Q2 before enzymolysis and a control cabinet for overall control are provided on the base of the enzymolysis line in the pushing section Q1. The end of section Q4 away from the slidable enzymolysis box is provided with a post-enzymolysis lifting monitoring structure for monitoring whether there is a slidable enzymolysis box on the section Q4 to be transferred after enzymolysis. A liftable sealing cover is spanned on the left and right sides above the multi-stage enzymolysis section Q3. The liftable sealing cover is arranged on a cover lifting drive structure spanning the multi-stage enzymolysis section Q3. During the enzymolysis process, the liftable sealing cover is sealed on the upper opening of the slidable enzymolysis box in the multi-stage enzymolysis section Q3. The liftable sealing cover is provided with a plurality of downward enzymolysis auxiliary structures, and the plurality of enzymolysis auxiliary structures extend into the corresponding slidable enzymolysis box one by one.
[0032] Among them, the enzymatic hydrolysis auxiliary structure includes a second servo motor 11, a material input port, a pH sensor, a temperature sensor and a stirring frame 25. The second servo motor 11 is arranged on a liftable sealing cover and its axis is located in the longitudinal center section of the liftable sealing cover. The second servo motor 11 is connected to the stirring frame 25 under the liftable sealing cover and drives the stirring frame 25 to rotate. The material input port, the pH sensor, and the temperature sensor are arranged on the liftable sealing cover in sequence. The pH sensor and the temperature sensor respectively detect the liquid pH and temperature in the corresponding enzymatic hydrolysis box 22.
[0033] In order to facilitate the delivery of classified materials, two material delivery ports are provided on the liftable sealing cover corresponding to each slidable enzymatic hydrolysis box below, namely, the pH adjustment delivery port 26 and the working enzyme delivery port 27, which are used to deliver the pH adjuster and the corresponding working enzyme separately, so that each port is used for a specific purpose, avoiding residual pH adjuster in the delivery port and affecting the subsequent working enzyme activity.
[0034] Among them, the slidable enzymolysis box includes a load-bearing side 6, a lifting ear 20, an enzymolysis box body 22, a roller 19 and an open docking frame. The enzymolysis box body 22 is a semi-cylindrical box structure and the upward open end is provided with an open docking frame for docking with a liftable sealing cover. A water heating inner cavity is provided in the enzymolysis box body 22. The enzymolysis box body 22 is in the shape of a cylindrical curved surface and the axis of the cylindrical surface is on the longitudinal center section of the enzymolysis line base. The upper ends of the left and right sides of the enzymolysis box body 22 are respectively provided with load-bearing side edges 6, and the end of the load-bearing side edge 6 away from the enzymolysis box body 22 is provided with a side cavity 18, and a roller 19 is provided in the side cavity 18 that contacts the guide rail 1 downward, and a lifting ear 20 for hoisting the enzymolysis box body 22 is provided at the end corner of the load-bearing side edge 6.
[0035] Among them, a water inlet, a heater power supply head 23 and a water temperature sensor connector 24 are correspondingly provided on the upper end surface of the load-bearing side 6 close to the left side of the open docking frame. The water inlet is connected to the water heating inner cavity, the heater power supply head 23 is connected to the water heater in the water heating inner cavity, and the water temperature sensor connector 24 is connected to the water temperature sensor in the water heating inner cavity.
[0036] Among them, the liftable sealing cover includes a sealing cover body 12, a connecting rod 28 and a water temperature control joint block 32. The two connecting rods 28 are arranged on the left and the right above the base of the enzymatic hydrolysis line. A plurality of sealing cover bodies 12 are arranged in sequence from back to front between the lower sides of the two connecting rods 28. A water temperature control joint block 32 is arranged on the left side wall of the sealing cover body 12. The water temperature control joint block 32 is respectively electrically connected to the corresponding heater power supply head 23 and the water temperature sensor connector 24 in a contact manner, thereby realizing the electrical connection of the water heater and the water temperature sensor in the enzymatic hydrolysis box 22.
[0037] Among them, a heater power supply head 23 and a water temperature sensor connector 24 are arranged on the upper end surface of the load-bearing side 6 close to the left side of the open docking frame, and correspondingly, a water temperature control joint block 32 is arranged on the left side wall of the sealing cover body 12, so that after the enzymolysis is completed, the slidable enzymolysis box is hoisted out of the enzymolysis line base, and when it is hoisted and transferred to the subsequent processing container, the right edge of the slidable enzymolysis box is placed on the edge of the subsequent processing container, and the hook connected to the two lifting ears 20 on the right side load-bearing side 6 of the slidable enzymolysis box is released. The external lifting equipment B pulls the left side of the slidable enzymolysis box upward, so that the slidable enzymolysis box is tilted, and the enzymolysis liquid in the slidable enzymolysis box is poured into the subsequent processing container. Since the slidable enzymolysis box is in an arc shape, the pouring efficiency can be improved and the residual amount can also be reduced.
[0038] Among them, the cover body lifting and lowering drive structure includes a first servo motor 7, an upper connecting frame 8, a supporting column 9, a supporting cross arm 10, a lower shaft seat 29, a slider 30 and a screw 31. An upper connecting frame 8 is provided above the multi-stage enzymatic hydrolysis section Q3. The upper ends of the four end corners of the upper connecting frame 8 are respectively provided with first servo motors 7 and the lower ends are respectively provided with supporting columns 9. The first servo motor 7 is connected to the corresponding screw 31 in the supporting column 9 and drives the screw 31 to rotate. The lower end of the screw 31 is rotatably connected to the lower shaft seat 29 in the supporting column 9. The slider 30 in the supporting column 9 is threadedly embedded in the corresponding screw 31. A vertically extending guide long hole is provided on the end face of the supporting column 9 close to the base of the enzymatic hydrolysis line, and the end of the supporting cross arm 10 passes through the adjacent guide long hole and is connected to the corresponding slider 30.
[0039] Among them, the horizontal pushing structure includes a supporting bracket 3, a first push rod 4 and a pushing plate 5. The pushing plate 5 is a semicircular disc structure with its front end facing the pre-enzymatic material preparation section Q2. The middle of the rear end of the pushing plate 5 is connected to the telescopic end of the first push rod 4. The first push rod 4 adopts an electric push rod structure. The rear end of the first push rod 4 is set on the horizontal joint seat 21 of the pushing section Q1 and the middle part is nested and supported in the pushing section Q1 by the supporting bracket 3.
[0040] Among them, the post-enzyme hydrolysis lifting monitoring structure includes a laser rangefinder 14 and an electric push blocker. A laser rangefinder 14 for horizontal backward measurement is provided on the front end of the guide rail 1 in the section Q4 to be transferred after enzymolysis, and an electric push blocker runs through the rear end of the guide rail 1 in the section Q4 to be transferred after enzymolysis from bottom to top. The electric push blocker is used to lift the slidable enzymolysis box on the section Q4 to be transferred after enzymolysis to prevent the slidable enzymolysis box on the last section of the multi-stage enzymolysis section Q3 from entering the section Q4 to be transferred after enzymolysis.
[0041] Among them, the electric push blocker includes a telescopic blocking column 15, a vertical coupling seat 16 and a second push rod 17. The telescopic blocking column 15 passes through the part of the guide rail 1 in the section Q4 to be transferred after enzymolysis from bottom to top, which is close to the end of the multi-stage enzymolysis section Q3. The lower end of the telescopic blocking column 15 is vertically connected to the second push rod 17. The lower end of the second push rod 17 is set on a corresponding supporting frame 2 through the vertical coupling seat 16. The second push rod 17 is an electric push rod. The second push rod 17 can push the telescopic blocking column 15 to extend upward from the guide rail 1, so as to slide the slidable enzymolysis box of the third section of the multi-stage enzymolysis section Q3 to the section Q4 to be transferred after enzymolysis, which helps to improve the accuracy of the liftable sealing cover buckled to the corresponding slidable enzymolysis box. There are second push rods 17 on the two guide rails 1 respectively, and the movements of the two second push rods 17 are synchronously controlled.
[0042] Among them, the base of the enzymatic hydrolysis line includes a supporting frame 2 and a supporting guide rod 13. The supporting frame 2 is a frame structure and has an open upper end. Multiple supporting frames 2 are arranged adjacent to each other in sequence from back to front with equal intervals, and two parallel supporting guide rods 13 extending horizontally front and back are provided on the upper side of the bottom. The two supporting guide rods 13 form linear contact with the bottom curved surfaces of the push plate 5 and the enzymatic hydrolysis box 22 respectively.
[0043] Based on the above-mentioned seaweed extract enzymatic hydrolysis preparation equipment, when used, the corresponding seaweed extract enzymatic hydrolysis preparation method includes the following steps: S1, sorting fresh seaweeds and classifying them, completing the washing, sand removal, dehydration, drying and crushing processes in sequence, and respectively passing through 60-100 mesh sieves to prepare seaweed powder with uniform particle size, thereby obtaining a variety of seaweed powders corresponding to the seaweed genus; S2, determine the amount of seaweed powder to be added according to the capacity of the slidable enzymolysis box, add the determined amount of seaweed powder and water after hoisting and loading the corresponding empty slidable enzymolysis box into the pre-enzymolysis material preparation section Q2, and wait for the slidable enzymolysis box to be pushed into the multi-stage enzymolysis section Q3 by the horizontal pushing structure; S3, by querying the seaweed component database, the proportion relationship between the pectin, cellulose, alginic acid and protein components of each seaweed powder is obtained, and the amount of pectinase, cellulase, alginate lyase and protein enzyme to be added in sequence after the slidable enzymatic hydrolysis box on the pre-enzymatic hydrolysis section Q2 is pushed into the multi-stage enzymatic hydrolysis section Q3 is determined; S4, the slidable enzymolysis box on the material preparation section Q2 before enzymolysis is pushed into the first section of the multi-stage enzymolysis section Q3, the liftable sealing cover falls and seals the slidable enzymolysis box under the action of the cover lifting drive structure, the determined pectinase is added through the corresponding material input port, the liftable sealing cover is downwardly covered to cover the slidable enzymolysis box by controlling the cover lifting drive structure, the pH regulator is respectively added into the material input port corresponding to the first section of the multi-stage enzymolysis section Q3 on the liftable sealing cover, and then the determined pectinase powder is added, at this time, the pH in the slidable enzymolysis box on the first section of the multi-stage enzymolysis section Q3 is adjusted to 4.5-5.5, the temperature is adjusted to 45°C-55°C, the corresponding enzymolysis auxiliary structure stirring speed is 100rpm-300rpm, and then enzymolysis is performed for four hours; S5, in the process of enzymolysis in the first section of the multi-stage enzymolysis section Q3 formed in step S4, an empty slidable enzymolysis box is hoisted and loaded on the material preparation section Q2 before enzymolysis and filled with corresponding seaweed powder and water, and the four-hour enzymolysis of the multi-stage enzymolysis section Q3 is completed, and the liftable sealing cover is pulled upward and separated from the slidable enzymolysis box by controlling the cover body lifting drive structure, and the slidable enzymolysis box on the material preparation section Q2 before enzymolysis is pushed into the first section of the multi-stage enzymolysis section Q3 by the horizontal pushing structure, and the slidable enzymolysis box on the first section of the original multi-stage enzymolysis section Q3 is squeezed and pushed into the second section of the multi-stage enzymolysis section Q3, and then the lifting and lowering of the cover body is controlled by the lifting and lowering driving structure. The cover lifting driving structure is controlled to cover the slidable enzymolysis box with the liftable sealing cover downward, and the pH regulator is respectively added into the material input ports of the first section and the second section of the multi-stage enzymolysis section Q3 on the liftable sealing cover, and then the determined pectinase powder and the determined cellulase are respectively added. At this time, the pH and temperature in the slidable enzymolysis box on the first section of the multi-stage enzymolysis section Q3 are the same as those in the first section of S4, the pH of the second section is adjusted to 4.8-5.5, and the temperature is adjusted to 50°C-60°C, the stirring speed of the corresponding enzymolysis auxiliary structure is 200-400rpm, and the enzymolysis is performed for four hours; S6. During the enzymolysis process of the first and second sections of the multi-stage enzymolysis section Q3 formed in step S5, an empty slidable enzymolysis box is hoisted and loaded on the material preparation section Q2 before enzymolysis and filled with corresponding seaweed powder and water. When the four-hour enzymolysis of the multi-stage enzymolysis section Q3 is completed, the liftable sealing cover is pulled upward and separated from the slidable enzymolysis box by controlling the cover body lifting drive structure. The slidable enzymolysis box on the material preparation section Q2 before enzymolysis is pushed into the first section of the multi-stage enzymolysis section Q3 by the horizontal pushing structure, and the determined pectinase powder is put into the corresponding material input port. The slidable enzymolysis box on the first section of the multi-stage enzymolysis section Q3 formed in step S5 is squeezed and pushed into the second section of the multi-stage enzymolysis section Q3. The slidable enzymolysis box on the second section of the multi-stage enzymolysis section Q3 formed in step S5 is pushed into the second section of the multi-stage enzymolysis section Q3. The solution box is squeezed and pushed into the third section of the multi-stage enzymatic hydrolysis section Q3, and the liftable sealing cover is downwardly covered on the slidable enzymatic hydrolysis box by controlling the lifting and driving structure of the cover body, and the pH regulator is respectively added into the material input ports corresponding to the first section, the second section and the third section of the multi-stage enzymatic hydrolysis section Q3 on the liftable sealing cover, and then the determined pectinase powder, the determined cellulase, the determined alginate lyase and the protein enzyme are respectively added. At this time, the pH and temperature in the slidable enzymatic hydrolysis box on the first section and the second section of the multi-stage enzymatic hydrolysis section Q3 are respectively the same as the first section in S4 and the second section in S5. The pH of the third section is adjusted to 7.0-8.0, and the temperature is adjusted to 50°C-60°C. The stirring speed of the corresponding enzymatic hydrolysis auxiliary structure is 150-300rpm, and the enzymatic hydrolysis is performed for four hours; S7, during the enzymolysis process of the first, second and third sections of the multi-stage enzymolysis section Q3 formed in step S6, an empty slidable enzymolysis box is hoisted and loaded on the material preparation section Q2 before enzymolysis and filled with corresponding seaweed powder and water, and the four-hour enzymolysis of the multi-stage enzymolysis section Q3 is completed, and the liftable sealing cover is pulled upward and separated from the slidable enzymolysis box by controlling the cover body lifting drive structure, and the slidable enzymolysis box on the material preparation section Q2 before enzymolysis is pushed into the first section of the multi-stage enzymolysis section Q3 by the horizontal pushing structure, and the slidable enzymolysis box on the first section of the multi-stage enzymolysis section Q3 formed in step S6 is squeezed and pushed into the second section of the multi-stage enzymolysis section Q3, and the second section of the multi-stage enzymolysis section Q3 formed in step S6 is pulled upward and separated from the slidable enzymolysis box. The slidable enzymolysis box on the first section is squeezed and pushed into the third section of the multi-stage enzymolysis section Q3, and the liftable sealing cover is downwardly covered to cover the slidable enzymolysis box by controlling the lifting drive structure of the cover body, and the pH regulator is respectively added into the material input ports corresponding to the first section, the second section and the third section of the multi-stage enzymolysis section Q3 on the liftable sealing cover, and then the determined pectinase powder, the determined cellulase, the determined alginate lyase and the protein enzyme are respectively added, and the enzymolysis is performed for four hours, and the slidable enzymolysis box on the third section of the multi-stage enzymolysis section Q3 formed in step S6 is squeezed and pushed into the post-enzymolysis transfer section Q4, and the lifting monitoring structure after enzymolysis sends out an alarm, and the enzymolysis-treated slidable enzymolysis box is hoisted out of the enzymolysis line base; S8. Repeat step S7 to achieve continuous operation of the seaweed enzymatic hydrolysis line.
[0044] Among them, the construction of the seaweed genus component database mainly relies on the laboratory's pre-testing of the proportional relationship between the pectin, cellulose, alginate, protein and other components of different seaweeds at commonly collected points, which helps to improve the accuracy of the addition of corresponding enzymes.
[0045] Among them, the control system involved in the above-mentioned operation steps includes a PLC controller in a control cabinet, a first servo motor 7, a first push rod 4, a second servo motor 11, a second push rod 17, a laser ranging head 14, a water temperature sensor connector 24, a water heater, a water temperature sensor, a pH sensor and a temperature sensor. The PLC controller is electrically connected to the first servo motor 7, the first push rod 4, the second servo motor 11, the second push rod 17, the laser ranging head 14, the water temperature sensor connector 24, the water heater, the water temperature sensor, the pH sensor and the temperature sensor respectively. The PLC controller serves as a controller, the relevant sensors serve as sensing sections, and the relevant electric push rods, servo motors and water heaters serve as response ends to form a control system. Among them, the PLC controller and the pH sensor realize the pH detection action, the PLC controller and the temperature sensor realize the corresponding liquid temperature detection action in the enzymatic hydrolysis box 22, the PLC controller and the four first servo motors 7 realize the lifting action of the liftable sealing cover, the PLC controller and the two laser ranging heads 14 realize the detection action of whether there is a slidable enzymatic hydrolysis box on the section Q4 to be transferred after enzymatic hydrolysis, and the PLC controller and the first push rod 4 realize the action of the push plate 5 pushing the slidable enzymatic hydrolysis box on the material preparation section Q2 before enzymatic hydrolysis into the first section of the multi-stage enzymatic hydrolysis section Q3.
[0046] A plurality of workstations are arranged on the enzymolysis line, and the control system on the enzymolysis line communicates with the main control center of the enzymolysis workshop, which monitors the progress of the enzymolysis and dispatches the corresponding external lifting equipment to the designated workstation.
[0047] The seaweed class component database includes at least six fields, namely, seaweed class name, collection sea area name, collection month, collection water temperature, pectin mass percentage, cellulose mass percentage, alginate mass percentage and protein mass percentage. The pectin mass percentage, cellulose mass percentage, alginate mass percentage and protein mass percentage are pre-determined by laboratory means respectively. When using the seaweed class component database to extract the data of pectin mass percentage, cellulose mass percentage, alginate mass percentage and protein mass percentage, in order to improve the matching accuracy, the seaweed class name, collection sea area name and collection month of the current seaweed should be used to match the data of the same period in previous years, and the data should be updated monthly.
[0048] Embodiment 2: Based on embodiment 1, the contact surface between the guide rail 1 and the roller 19 is set to be an uneven rough surface, thereby reducing the requirement for the flatness of the ground where the whole equipment is deployed.
Claims
1. A device for preparing seaweed extract by enzymatic hydrolysis, characterized in that: The invention comprises an enzymolysis line base, a guide rail (1), a horizontal pushing structure, a slidable enzymolysis box, a liftable sealing cover, a cover lifting driving structure, a post-enzymolysis lifting monitoring structure and an enzymolysis auxiliary structure. The guide rails (1) are respectively arranged on the left and right sides of the upper end of the enzymolysis line base. A plurality of slidable enzymolysis boxes are pressed against two of the guide rails (1). The enzymolysis line base is divided into a pushing section (Q1), a pre-enzymolysis material preparation section (Q2), a multi-stage enzymolysis section (Q3) and a post-enzymolysis transfer section (Q4) from back to front. The slidable enzymolysis box passes through the pre-enzymolysis material preparation section (Q2), the multi-stage enzymolysis section (Q3) and the post-enzymolysis transfer section (Q4) in sequence before and after enzymolysis on the enzymolysis line. The plurality of slidable enzymolysis boxes are sequentially arranged on the pre-enzymolysis material preparation section (Q2) and the multi-stage enzymolysis section (Q3). The enzymolysis line base is provided with a push section (Q1), a pre-enzymolysis material preparation section (Q2), a multi-stage enzymolysis section (Q3) and a post-enzymolysis transfer section (Q4) in sequence. The section (Q1) is provided with the horizontal pushing structure for pushing the slidable enzymolysis box on the material preparation section (Q2) before enzymolysis; the end of the section (Q4) to be transferred after enzymolysis away from the slidable enzymolysis box is provided with the post-enzymolysis lifting monitoring structure for monitoring whether the slidable enzymolysis box exists on the section (Q4) to be transferred after enzymolysis; the multi-stage enzymolysis section (Q3) is crossed by the liftable sealing cover on the left and right sides; the liftable sealing cover is arranged on the cover lifting driving structure spanning the multi-stage enzymolysis section (Q3); the liftable sealing cover is sealedly pressed on the upper end opening of the slidable enzymolysis box in the multi-stage enzymolysis section (Q3) during the enzymolysis process; the liftable sealing cover is provided with a plurality of downward-facing enzymolysis auxiliary structures; and the plurality of enzymolysis auxiliary structures extend into the corresponding slidable enzymolysis boxes one by one.
2. The enzymatic hydrolysis preparation equipment for seaweed extract according to claim 1, characterized in that: The enzymolysis auxiliary structure comprises a second servo motor (11), a material input port, a pH sensor, a temperature sensor and a stirring frame (25); the second servo motor (11) is arranged on the liftable sealing cover and its axis is located in the longitudinal center section of the liftable sealing cover; the second servo motor (11) is connected to the stirring frame (25) below the liftable sealing cover and drives the stirring frame (25) to rotate; the material input port, the pH sensor and the temperature sensor are arranged on the liftable sealing cover in sequence.
3. The enzymatic hydrolysis preparation equipment for seaweed extract according to claim 2, characterized in that: The slidable enzymolysis box comprises a load-bearing side (6), a lifting ear (20), an enzymolysis box body (22), a roller (19) and an open docking frame. The enzymolysis box body (22) is a semi-cylindrical box structure and the upward open end is provided with the open docking frame for docking with the liftable sealing cover. A water heating cavity is provided in the enzymolysis box body (22). The enzymolysis box body (22) is in the shape of a cylindrical curved surface and the axis of the cylindrical surface is on the longitudinal center section of the enzymolysis line base. The upper ends of the left and right sides of the enzymolysis box body (22) are respectively provided with the load-bearing side (6). The end of the load-bearing side (6) away from the enzymolysis box body (22) is provided with a side cavity (18). The roller (19) that contacts downward with the guide rail (1) is provided in the side cavity (18). The lifting ear (20) for hoisting the enzymolysis box body (22) is provided at the end corner of the load-bearing side (6).
4. The enzymatic hydrolysis preparation equipment for seaweed extract according to claim 3, characterized in that: A water inlet, a heater power supply head (23) and a water temperature sensor connector (24) are correspondingly provided on the upper end surface of the load-bearing side edge (6) close to the left side of the open docking frame. The water inlet is connected to the water heating inner cavity. The heater power supply head (23) is connected to the water heater in the water heating inner cavity. The water temperature sensor connector (24) is connected to the water temperature sensor in the water heating inner cavity.
5. The enzymatic hydrolysis preparation equipment for seaweed extract according to claim 4, characterized in that: The liftable sealing cover comprises a sealing cover body (12), a connecting rod (28) and a water temperature control joint block (32), wherein two connecting rods (28) are arranged one on the left and one on the right above the base of the enzymatic hydrolysis line, and a plurality of sealing cover bodies (12) are arranged in sequence from back to front between the lower sides of the two connecting rods (28), and the water temperature control joint block (32) is arranged on the left side wall of the sealing cover body (12), and the water temperature control joint block (32) is respectively electrically connected to the corresponding heater power supply head (23) and the water temperature sensor connector (24) in a contact manner.
6. The enzymatic hydrolysis preparation equipment for seaweed extract according to claim 5, characterized in that: The cover lifting drive structure comprises a first servo motor (7), an upper connecting frame (8), a bearing column (9), a bearing cross arm (10), a lower shaft connection seat (29), a slider (30) and a lead screw (31); the upper connecting frame (8) is provided above the multi-stage enzymatic hydrolysis section (Q3); the first servo motor (7) is provided at the upper end of each of the four end corners of the upper connecting frame (8) and the bearing column (9) is provided at the lower end; the first servo motor (7) and the corresponding bearing column (9) are connected to each other. The lead screw (31) is connected and drives the lead screw (31) to rotate, the lower end of the lead screw (31) is rotatably connected to the lower shaft seat (29) in the supporting column (9), the slider (30) in the supporting column (9) is threadedly embedded in the corresponding lead screw (31), and a vertically extending guide long hole is provided on the end face of the supporting column (9) close to the base of the enzymatic hydrolysis line, and the end of the supporting cross arm (10) passes through the adjacent guide long hole and is connected to the corresponding slider (30).
7. The enzymatic hydrolysis preparation equipment for seaweed extract according to claim 6, characterized in that: The horizontal pushing structure comprises a supporting bracket (3), a first pushing rod (4) and a pushing plate (5); the pushing plate (5) is a semicircular disc-shaped structure with its front end facing the pre-enzymatic material preparation section (Q2); the middle of the rear end of the pushing plate (5) is connected to the telescopic end of the first pushing rod (4); the first pushing rod (4) is arranged in the pushing section (Q1) and is locked in the pushing section (Q1) through the supporting bracket (3).
8. The enzymatic hydrolysis preparation equipment for seaweed extract according to claim 7, characterized in that: The post-enzyme hydrolysis lifting monitoring structure comprises a laser distance measuring head (14) and an electric push blocker. The front end of the guide rail (1) located in the post-enzyme hydrolysis transfer section (Q4) is provided with the laser distance measuring head (14) for horizontally measuring backwards. The rear end of the guide rail (1) located in the post-enzyme hydrolysis transfer section (Q4) is penetrated from bottom to top by the electric push blocker. The electric push blocker is used to prevent the slidable enzymolysis box on the last section of the multi-stage enzymolysis section (Q3) from entering the post-enzyme hydrolysis transfer section (Q4) during the process of lifting the slidable enzymolysis box on the post-enzyme hydrolysis transfer section (Q4).
9. The enzymatic hydrolysis preparation equipment for seaweed extract according to claim 8, characterized in that: The enzymatic hydrolysis line base comprises a supporting frame (2) and a supporting guide rod (13); the supporting frame (2) is a frame structure with an open upper end; a plurality of the supporting frames (2) are arranged adjacent to each other in sequence from back to front at equal intervals and two supporting guide rods (13) are provided on the upper side of the bottom in parallel and extending horizontally front to back; the two supporting guide rods (13) respectively form linear contact with the bottom curved surfaces of the push plate (5) and the enzymatic hydrolysis box (22).
10. A method for preparing the enzymatic hydrolysis equipment for preparing seaweed extract according to claims 1-9, characterized in that: The steps include: S1, sorting fresh seaweed and classifying them, completing the washing, sand removal, dehydration, drying and crushing processes in sequence, and passing them through 60-100 mesh sieves to prepare seaweed powder with uniform particle size, thereby obtaining a variety of seaweed powders corresponding to the seaweed genus; S2, determining the amount of seaweed powder to be added according to the capacity of the slidable enzymolysis box, adding the determined amount of seaweed powder and water after hoisting and loading the corresponding empty slidable enzymolysis box into the pre-enzymolysis material preparation section (Q2), and waiting for the slidable enzymolysis box to be pushed into the multi-stage enzymolysis section (Q3) by the horizontal pushing structure; S3, by querying the seaweed component database, obtaining the proportion relationship between the components of pectin, cellulose, alginic acid and protein of each seaweed powder, and determining the amount of pectinase, cellulase, alginate lyase and protein enzyme to be added in sequence after the slidable enzymatic hydrolysis box on the pre-enzymatic hydrolysis material preparation section (Q2) is pushed into the multi-stage enzymatic hydrolysis section (Q3); S4, the slidable enzymolysis box on the pre-enzymolysis material preparation section (Q2) is pushed into the first section of the multi-stage enzymolysis section (Q3), the liftable sealing cover falls and seals the slidable enzymolysis box under the action of the cover body lifting drive structure, the determined pectinase is added through the corresponding material input port, the liftable sealing cover is downwardly sealed to cover the slidable enzymolysis box by controlling the cover body lifting drive structure, pH adjusters are respectively added into the material input ports corresponding to the first section of the multi-stage enzymolysis section (Q3) on the liftable sealing cover, and the determined pectinase powder is added, and enzymolysis is performed for four hours; S5, during the enzymatic hydrolysis process of the first section of the multi-stage enzymatic hydrolysis section (Q3) formed in step S4, the empty slidable enzymatic hydrolysis box is hoisted and loaded on the pre-enzymatic hydrolysis material preparation section (Q2) and filled with corresponding seaweed powder and water, and the four-hour enzymatic hydrolysis of the multi-stage enzymatic hydrolysis section (Q3) is completed, and the liftable sealing cover is pulled upward and separated from the slidable enzymatic hydrolysis box by controlling the cover lifting drive structure, and the slidable enzymatic hydrolysis box on the pre-enzymatic hydrolysis material preparation section (Q2) is pushed into the multi-stage enzymatic hydrolysis box by the horizontal pushing structure. The first section of the enzymatic hydrolysis section (Q3), the slidable enzymatic hydrolysis box originally on the first section of the multi-stage enzymatic hydrolysis section (Q3) is squeezed and pushed into the second section of the multi-stage enzymatic hydrolysis section (Q3), and the liftable sealing cover is downwardly sealed to cover the slidable enzymatic hydrolysis box by controlling the lifting and driving structure of the cover body, and the pH adjusting agent is respectively added into the material input ports corresponding to the first section and the second section of the multi-stage enzymatic hydrolysis section (Q3) on the liftable sealing cover, and then the determined pectinase powder and the determined cellulase are respectively added, and the enzymatic hydrolysis is carried out for four hours; S6. During the enzymolysis process of the first and second sections of the multi-stage enzymolysis section (Q3) formed in step S5, the empty slidable enzymolysis box is hoisted and loaded on the pre-enzymolysis material preparation section (Q2) and filled with corresponding seaweed powder and water. After the four-hour enzymolysis of the multi-stage enzymolysis section (Q3) is completed, the liftable sealing cover is pulled upward and separated from the slidable enzymolysis box by controlling the cover body lifting drive structure. The slidable enzymolysis box on the pre-enzymolysis material preparation section (Q2) is pushed into the first section of the multi-stage enzymolysis section (Q3) by the horizontal pushing structure, and the determined pectinase powder is put into the corresponding material input port. The multi-stage enzymolysis section formed in step S5 is The slidable enzymatic hydrolysis box on the first section of the multi-stage enzymatic hydrolysis section (Q3) is squeezed and pushed into the second section of the multi-stage enzymatic hydrolysis section (Q3), and the slidable enzymatic hydrolysis box on the second section of the multi-stage enzymatic hydrolysis section (Q3) formed in step S5 is squeezed and pushed into the third section of the multi-stage enzymatic hydrolysis section (Q3), and the liftable sealing cover is controlled to cover the slidable enzymatic hydrolysis box downward, and the pH regulator is respectively added into the material input ports corresponding to the first section, the second section and the third section of the multi-stage enzymatic hydrolysis section (Q3) on the liftable sealing cover, and then the determined pectinase powder, the determined cellulase, the determined alginate lyase and the protein enzyme are respectively added, and the enzymatic hydrolysis is carried out for four hours; S7, during the enzymolysis process of the first, second and third sections of the multi-stage enzymolysis section (Q3) formed in step S6, the empty slidable enzymolysis box is hoisted and loaded into the pre-enzymolysis material preparation section (Q2) and filled with corresponding seaweed powder and water, and the four-hour enzymolysis of the multi-stage enzymolysis section (Q3) is completed, and the liftable sealing cover is pulled upward and separated from the slidable enzymolysis box by controlling the cover body lifting drive structure, and the slidable enzymolysis box on the pre-enzymolysis material preparation section (Q2) is pushed into the first section of the multi-stage enzymolysis section (Q3) by the horizontal pushing structure, and the slidable enzymolysis box on the first section of the multi-stage enzymolysis section (Q3) formed in step S6 is squeezed and pushed into the second section of the multi-stage enzymolysis section (Q3), and the multi-stage enzymolysis section (Q3) formed in step S6 is lifted and pulled out of the liftable sealing cover. 3) the slidable enzymolysis box on the second section is squeezed and pushed into the third section of the multi-stage enzymolysis section (Q3), the liftable sealing cover is downwardly sealed to cover the slidable enzymolysis box by controlling the cover lifting drive structure, and the pH regulator is respectively added into the material input ports corresponding to the first section, the second section and the third section of the multi-stage enzymolysis section (Q3) on the liftable sealing cover, and then the determined pectinase powder, the determined cellulase, the determined alginate lyase and the protein enzyme are respectively added, and the enzymolysis is carried out for four hours, and the slidable enzymolysis box on the third section of the multi-stage enzymolysis section (Q3) formed in step S6 is squeezed and pushed into the post-enzymolysis transfer section (Q4), the post-enzymolysis lifting monitoring structure sends out an alarm, and the enzymolysis-free slidable enzymolysis box is hoisted out of the enzymolysis line base; S8. Repeat step S7 to achieve continuous operation of the seaweed enzymatic hydrolysis line.
Citation Information
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