Flexible leather processing method and processing equipment

By mechanically thumping and chemical reagent treatment of leather in the softening chamber of flexible leather processing equipment, the problems of low leather softening efficiency and chemical reagent splash in the prior art are solved, and efficient softening and safe operation of leather are achieved.

CN119876497AInactive Publication Date: 2025-04-25GUANGZHOU SUNFLOWER LEATHER CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510355210.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2025-04-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, leather softening process is inefficient and chemical reagents are prone to splash, which is highly risky.

Method used

A flexible leather processing method and equipment is designed to achieve the relaxation and rearrangement of the leather fiber structure by repeatedly thumping the leather with mechanical structures in the softening chamber and softening operations in combination with chemical reagents.

Benefits of technology

It improves the softness and ductility of the leather, enhances the softening effect, and reduces the workload of the operator, and realizes the recycling of chemical reagents, improving operating efficiency and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119876497A_ABST
    Figure CN119876497A_ABST
Patent Text Reader

Abstract

The invention discloses a flexible leather processing method and processing device.The flexible leather processing method comprises the following steps that S1, collected animal skins are classified and grouped according to quality, types and the like, redundant fat and meat on the skins are removed, and follow-up processing is facilitated; s2, the leather is placed in a liming pool, lime water or other chemical substances are used for treatment so as to remove hair and epidermis on the leather, the technical scheme relates to the technical field of flexible leather processing, and the technical scheme has the beneficial effects that the softening bin is adopted as a main body, and the softening bin is used for softening the leather; the beating structure which is adjustable in position and capable of automatically running is arranged at the top of the softening bin, the leather soaked in the chemical reagent in the softening bin can be mechanically beaten, and the fiber structure in the leather can be loosened and rearranged to a certain degree through mechanical hammering under the action of physical force, so that the leather softening effect is improved, and the leather softening efficiency is improved. Therefore, the softness and ductility of the leather are improved, and the purpose of improving the softening effect is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of flexible leather processing, in particular to a flexible leather processing method and processing equipment. Background Art

[0002] Leather is a denatured and non-perishable animal skin obtained through physical and chemical processing such as depilation and tanning. Leather is made of natural protein fibers tightly woven in three-dimensional space. Its surface has a special grain layer with natural grain and luster, and feels comfortable. In the process of flexible leather processing, the leather needs to be softened. In the prior art, when softening the leather, most of the methods are to increase the softening effect by manual trampling. However, this method is inefficient. At the same time, during the trampling process, the softening chemical reagents are easy to splash, which is very dangerous. In view of this, in-depth research was conducted on the above-mentioned issues, resulting in this case. Summary of the invention

[0003] The purpose of the present invention is to solve the above problems, and a flexible leather processing method and processing equipment are designed to solve the existing background technology problems.

[0004] To achieve the above object, the technical solution of the present invention is: a flexible leather processing method, comprising the following steps: Step S1: Classify and batch the collected animal skins according to quality, type, etc., and remove excess fat and meat from the skins to facilitate subsequent processing; Step S2: placing the skin in a liming tank and treating it with lime water or other chemicals to remove the hair and epidermis on the skin; Step S3: dividing the processed leather into different sizes according to needs; Step S4: putting the split leather into the equipment and performing a softening operation with a softener. During the softening process, the flexible leather in the softening process is repeatedly beaten by a mechanical structure, so that the fiber structure inside the leather can be relaxed and rearranged to a certain extent, thereby increasing the softness and ductility of the leather and further enhancing the softening effect. Step S5: salvage the softened leather, dry it, and recover the dripping softener.

[0005] The technical scheme also discloses a flexible leather processing equipment, including a base, a softening bin is installed on the top of the base, hydraulic push rods are arranged on both sides of the softening bin, a lifting seat is installed on the top of the push rod output end, an electric slide rail is installed at the bottom of the lifting seat, the electric slide rail is slidably connected to the hammering structure, a salvage structure is arranged on the lower side of the hammering structure, a drying structure is arranged at the front end of the softening bin, a material bin is arranged at the rear side of the softening bin, a feeding pump is connected to one side of the material bin, and the feeding pump is connected to the rear side of the softening bin through a pipeline; The hammering structure includes a moving seat, the top of the moving seat is slidably connected to the electric slide rail, a fixed frame is installed at the bottom of the moving seat, driving members are installed on the front and rear sides of the fixed frame, the front and rear sides of the fixed frame are connected to vertical plates, a circular slot is provided at the front end of the vertical plate, the driving end of the driving member passes through the vertical plate and extends into the circular slot, the driving end of the driving member is connected to a rotating handle, a T-frame is provided at the front end of the vertical plate, a strip slot is provided on the upper side of the T-frame, one end of the rotating handle passes through the strip slot, a limiting block is provided at one end of the rotating handle, a hammering block is installed at the bottom of the T-frame by screws, two T-shaped limit blocks are provided on the lower side of the front end of the vertical plate, and the lower side of the T-frame passes between the two T-shaped limit blocks.

[0006] Preferably, the salvage structure includes a first filter screen, strip blocks are connected on both sides of the first filter screen, a vertical rod is connected to the top of the strip block, the top of the vertical rod is connected to one side of the bottom of the lifting seat, electric push rods are installed on both sides of the top of the silo, the driving end of the electric push rod is connected to a push plate, and a recovery bin is installed at the front end of the softening bin.

[0007] Preferably, the drying structure includes a door-shaped frame, which is arranged on the top of the recovery bin, and support blocks are arranged on both sides of the recovery bin. The two sides of the bottom of the door-shaped frame are welded to the tops of the two support blocks, and a row of connecting frames are installed on the upper side of the door-shaped frame, and a row of hooks are arranged at the bottom of the connecting frames.

[0008] Preferably, a second filter is installed inside the recovery bin.

[0009] Preferably, a delivery pump is provided on one side of the softening bin, and the delivery pump is connected to the lower side of the recovery bin and the upper side of the silo through pipelines, and a detachable filtering device is provided at the connection between the recovery bins.

[0010] Preferably, an upper hopper is provided on one side of the silo.

[0011] Preferably, the two strip blocks and the first filter screen are bowl-shaped as a whole, a protective plate is provided on the inner wall of the bottom of the softening bin, and heating layers are embedded inside both sides of the softening bin.

[0012] Preferably, both sides of the T-shaped frame are slidably connected to the front side of the vertical board, and the limit block is slidably connected to the inner wall of the strip-shaped opening.

[0013] Preferably, support wheels are provided on the upper side of the fixing frame.

[0014] A flexible leather processing method and processing equipment made by utilizing the technical solution of the present invention have beneficial effects. The technical solution adopts a softening bin as the main body, and an adjustable position and automatically operable beating structure is arranged on the top of the softening bin, so that the leather soaked in chemical reagents in the softening bin can be mechanically beaten. Mechanical hammering can relax and rearrange the fiber structure inside the leather to a certain extent through the action of physical force, thereby increasing the softness and ductility of the leather, thereby achieving the purpose of increasing the softening effect. At the same time, after the softening is completed, the leather can be automatically fished out to reduce the workload of the operator. The operator can then dry the fished out leather and recover the leached chemical reagents. The leather has the characteristics of good softening effect and high operating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the front and cross-sectional structure of a flexible leather processing method and processing equipment described in the present invention.

[0016] Figure 2 The present invention provides a schematic diagram of the side view of the hammering structure of a flexible leather processing method and processing equipment.

[0017] Figure 3 The present invention provides a schematic top view of the structure of a flexible leather processing method and processing equipment.

[0018] Figure 4 This is a schematic diagram of the main structure of a recovery bin of a flexible leather processing method and processing equipment described in the present invention.

[0019] Figure 5 It is a partially enlarged structural schematic diagram of a flexible leather processing method and processing equipment described in the present invention.

[0020] In the figure: 1, base, 2, softening bin, 3, hydraulic push rod, 4, lifting seat, 5, electric slide rail, 6, silo, 7, feeding pump, 8, moving seat, 9, fixed frame, 10, driving member, 11, vertical plate, 12, circular slot, 13, rotating handle, 14, T-shaped frame, 15, strip slot, 16, limit block, 17, hammer block, 18, T-shaped limit block, 19, first filter screen, 20, strip block, 21, vertical rod, 22, electric push rod, 23, push plate, 24, recovery bin, 25, door frame, 26, support block, 27, connecting frame, 28, hook, 29, second filter screen, 30, delivery pump, 31, detachable filtering device, 32, feeding hopper, 33, protective plate, 34, heating layer, 35, support wheel. DETAILED DESCRIPTION

[0021] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1-5 .

[0022] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and does not explain the electrical control.

[0023] Embodiment: This technical solution discloses a flexible leather processing method, comprising the following steps: Step S1: Classify and batch the collected animal skins according to quality, type, etc., and remove excess fat and meat from the skins to facilitate subsequent processing; Step S2: placing the skin in a liming tank and treating it with lime water or other chemicals to remove the hair and epidermis on the skin; Step S3: dividing the processed leather into different sizes according to needs; Step S4: putting the split leather into the equipment and performing a softening operation with a softener. During the softening process, the flexible leather in the softening process is repeatedly beaten by a mechanical structure, so that the fiber structure inside the leather can be relaxed and rearranged to a certain extent, thereby increasing the softness and ductility of the leather and further enhancing the softening effect. Step S5: salvage the softened leather, dry it, and recover the dripping softener.

[0024] The technical scheme also discloses a flexible leather processing equipment, including a base 1, a softening bin 2 is installed on the top of the base 1, hydraulic push rods 3 are arranged on both sides of the softening bin 2, a lifting seat 4 is installed on the top of the push rod output end, an electric slide rail 5 is installed at the bottom of the lifting seat 4, the electric slide rail 5 is slidably connected to the hammering structure, a salvage structure is arranged on the lower side of the hammering structure, a drying structure is arranged at the front end of the softening bin 2, a material bin 6 is arranged at the rear side of the softening bin 2, a feeding pump 7 is connected to one side of the material bin 6, and the feeding pump 7 is connected to the rear side of the softening bin 2 through a pipeline; The hammering structure includes a moving seat 8, the top of the moving seat 8 is slidably connected to the electric slide rail 5, a fixed frame 9 is installed at the bottom of the moving seat 8, a driving member 10 is installed on both the front and rear sides of the fixed frame 9, and a vertical plate 11 is connected to both the front and rear sides of the fixed frame 9. A circular slot 12 is arranged at the front end of the vertical plate 11, and the driving end of the driving member 10 penetrates the vertical plate 11 and extends into the circular slot 12. A rotating handle 13 is connected to the driving end of the driving member 10, and a T-shaped frame 14 is arranged at the front end of the vertical plate 11. A strip slot 15 is arranged on the upper side of the T-shaped frame 14, one end of the rotating handle 13 penetrates the strip slot 15, and a limiting block 16 is arranged at one end of the rotating handle 13. A hammering block 17 is installed at the bottom of the T-shaped frame 14 by screws, and two T-shaped limiting blocks 18 are arranged on the lower side of the front end of the vertical plate 11, and the lower side of the T-shaped frame 14 passes between the two T-shaped limiting blocks 18; The salvage structure includes a first filter screen 19, and strip blocks 20 are connected to both sides of the first filter screen 19. A vertical rod 21 is connected to the top of the strip block 20. The top of the vertical rod 21 is connected to one side of the bottom of the lifting seat 4. Electric push rods 22 are installed on both sides of the top of the silo 6. The driving end of the electric push rod 22 is connected to a push plate 23. A recovery bin 24 is installed at the front end of the softening bin 2. The drying structure includes a door frame 25, which is arranged on the top of the recovery bin 24. Support blocks 26 are arranged on both sides of the recovery bin 24. The two sides of the bottom of the door frame 25 are welded to the tops of the two support blocks 26. A row of connecting frames 27 are installed on the upper side of the door frame 25, and a row of hooks 28 are arranged at the bottom of the connecting frame 27. It should be noted that, during the processing of flexible leather, it is necessary to soften the flexible leather. The operator can place the flexible leather inside the softening bin 2, and then control the feeding pump 7 to operate, so that the softening chemical reagent inside the bin 6 can be sent into the softening bin 2. At the same time, the heating layer 34 operates to heat the chemical reagent, thereby increasing the softening effect of the leather. At this time, the hydraulic push rod 3 operates to drive the lifting seat 4 to descend, and the hammering block 17 extends into the softening bin 2. The driving member 10 operates to drive the rotating handle 13 to rotate inside the circular groove 12, and during the rotation process, the rotating handle 13 cooperates with the strip groove 15 and the limit block 16 to drive the T-frame 14 to reciprocate in the vertical direction, so that the leather inside the softening bin 2 can be repeatedly hammered, so that the fiber structure inside the leather can be relaxed and rearranged to a certain extent, thereby increasing the softness and ductility of the leather, and further increasing the softening effect. The T-shaped limit block 18 is used to limit the position of the T-frame 14, thereby increasing the stability of the T-frame 14; At the same time, the electric slide rail 5 is running, and the hammering position can be adjusted to further increase the hammering effect. During this process, the impact force generated by the hammering acts on the first filter screen 19. Therefore, a protective plate 33 is arranged at the bottom of the first filter screen 19 to provide support for the first filter screen 19 to prevent the first filter screen 19 from being damaged. A support wheel 35 is arranged on the upper side of the fixing frame 9 to increase the stability of the fixing frame 9 and the driving member 10 during the hammering process. After the beating operation is completed, the hydraulic push rod 3 runs, and can cooperate with the lifting seat 4, the vertical rod 21 and the strip block 20 to drive the first filter screen 19 to rise, and make the upper surface of the first filter plate flush with the top wall of the softening bin 2, so that the treated leather inside the softening bin 2 can be fished out, and then the electric push rod 22 runs, and the leather on the top of the first filter plate can be returned to the inside of the recovery bin 24 through the push rod. Then the operator can take out the leather and hang it on the top of the recovery bin 24 through the hook 28 for drying. The chemical reagents drained during the drying process enter the recovery bin 24 and can be re-sent into the silo 6 for recovery through the delivery pump 30. The second filter screen 29 and the detachable filtering device 31 can filter the drained chemical reagents, and finally complete the softening processing operation of the flexible leather. The device runs automatically as a whole, with high operating efficiency and good softening effect.

[0025] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. A method for processing flexible leather, characterized in that: The following steps are involved: Step S1: Classify and batch the collected animal skins according to quality, type, etc., and remove excess fat and meat from the skins to facilitate subsequent processing; Step S2: placing the skin in a liming tank and treating it with lime water or other chemicals to remove the hair and epidermis on the skin; Step S3: dividing the processed leather into different sizes according to needs; Step S4: putting the split leather into the equipment and performing a softening operation with a softener. During the softening process, the flexible leather in the softening process is repeatedly beaten by a mechanical structure, so that the fiber structure inside the leather can be relaxed and rearranged to a certain extent, thereby increasing the softness and ductility of the leather and further enhancing the softening effect. Step S5: salvage the softened leather, dry it, and recover the dripping softener.

2. The flexible leather processing equipment according to claim 1, characterized in that: The invention comprises a base (1), a softening bin (2) is installed on the top of the base (1), hydraulic push rods (3) are arranged on both sides of the softening bin (2), a lifting seat (4) is installed on the top of the push rod output end, an electric slide rail (5) is installed on the bottom of the lifting seat (4), the electric slide rail (5) is slidably connected to a hammering structure, a salvage structure is arranged on the lower side of the hammering structure, a drying structure is arranged at the front end of the softening bin (2), a material bin (6) is arranged on the rear side of the softening bin (2), a feeding pump (7) is connected to one side of the material bin (6), and the feeding pump (7) is connected to the rear side of the softening bin (2) through a pipeline; The hammering structure comprises a moving seat (8), the top of the moving seat (8) is slidably connected to the electric slide rail (5), the bottom of the moving seat (8) is equipped with a fixed frame (9), the front and rear sides of the fixed frame (9) are equipped with a driving member (10), the front and rear sides of the fixed frame (9) are connected to a vertical plate (11), the front end of the vertical plate (11) is provided with a circular slot (12), the driving end of the driving member (10) passes through the vertical plate (11) and extends into the circular slot (12), and the driving end of the driving member (10) is connected to the vertical plate (11). A rotating handle (13) is provided, a T-shaped frame (14) is arranged at the front end of the vertical plate (11), a strip slot (15) is arranged on the upper side of the T-shaped frame (14), one end of the rotating handle (13) passes through the strip slot (15), a limiting block (16) is arranged at one end of the rotating handle (13), a hammering block (17) is installed at the bottom of the T-shaped frame (14) by means of screws, two T-shaped limiting blocks (18) are arranged at the lower side of the front end of the vertical plate (11), and the lower side of the T-shaped frame (14) passes through between the two T-shaped limiting blocks (18).

3. The flexible leather processing equipment according to claim 2, characterized in that: The salvaging structure comprises a first filter screen (19), with strip blocks (20) connected on both sides of the first filter screen (19), a vertical rod (21) connected to the top of the strip block (20), the top of the vertical rod (21) connected to one side of the bottom of the lifting seat (4), electric push rods (22) installed on both sides of the top of the silo (6), the driving end of the electric push rod (22) connected to a push plate (23), and a recovery bin (24) installed at the front end of the softening bin (2).

4. The flexible leather processing equipment according to claim 3, characterized in that: The drying structure comprises a door-shaped frame (25), wherein the door-shaped frame (25) is arranged on the top of the recovery bin (24), support blocks (26) are arranged on both sides of the recovery bin (24), the two sides of the bottom of the door-shaped frame (25) are welded to the tops of the two support blocks (26), a row of connecting frames (27) are installed on the upper side of the door-shaped frame (25), and a row of hooks (28) are arranged on the bottom of the connecting frames (27).

5. The flexible leather processing equipment according to claim 4, characterized in that: A second filter screen (29) is installed inside the recovery bin (24).

6. The flexible leather processing equipment according to claim 5, characterized in that: A delivery pump (30) is provided on one side of the softening bin (2), and the delivery pump (30) is connected to the lower side of the recovery bin (24) and the upper side of the silo (6) through pipelines, and a detachable filtering device (31) is provided at the connection point between the recovery bins (24) and the recovery bins (24).

7. The flexible leather processing equipment according to claim 6, characterized in that: An upper hopper (32) is provided on one side of the silo (6).

8. The flexible leather processing equipment according to claim 7, characterized in that: The two strip blocks (20) and the first filter screen (19) are in a bowl shape as a whole, a protective plate (33) is provided on the inner wall of the bottom of the softening bin (2), and heating layers (34) are embedded inside both sides of the softening bin (2).

9. The flexible leather processing equipment according to claim 8, characterized in that: The two sides of the T-shaped frame (14) are slidably connected to the front side of the vertical plate (11), and the limit block (16) is slidably connected to the inner wall of the strip-shaped opening.

10. The flexible leather processing equipment according to claim 9, characterized in that: A supporting wheel (35) is arranged on the upper side of the fixing frame (9).