Cutting-resistant ultra-high molecular weight polyethylene fiber as well as preparation method and application thereof
By using the synchronous design of the load bearing mechanism and the rotating fabric tray during the preparation of the spinning stock solution, the problem of low preparation efficiency in the prior art is solved, the full mixing of raw materials and the efficient preparation of the spinning stock solution are achieved, and the cutting resistance of the fiber is improved.
Patent Information
- Application Number
- CN202510081098.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-01-20
AI Technical Summary
In the prior art, the spinning stock solution preparation efficiency of ultra-high molecular weight polyethylene fiber is not high, and it is necessary to achieve full mixing of raw materials through continuously rotating stirring components.
The structural design includes a load bearing mechanism, a first material storage mechanism, a second material storage mechanism, a intermittent discharge mechanism, a mixing control mechanism, a mixing power assembly and a fabric assembly is adopted. Through the synchronous rotation of the self-flow pipeline and the rotating cloth plate, the full mixing of raw materials and the efficient preparation of spinning raw liquid are achieved.
The preparation efficiency of spinning raw liquid is improved, the full mixing of raw materials and uniform dispersion of copper powder are achieved, and the performance of cutting-resistant ultra-high molecular weight polyethylene fibers is improved.
Smart Images

Figure CN119877134A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of ultra-high molecular weight polyethylene fibers, and in particular relates to a cut-resistant ultra-high molecular weight polyethylene fiber and a preparation method and application thereof. Background Art
[0002] Ultra-high molecular weight polyethylene fiber refers to a fiber material spun from polyethylene with a relative molecular weight of more than 1 million. Due to its many advantages such as light weight, impact resistance and high dielectric properties, ultra-high molecular weight polyethylene fiber is widely used in various fields such as aerospace, maritime defense, weapons and equipment, and daily industrial fields.
[0003] In daily industrial fields, ultra-high molecular weight polyethylene fibers are often used to produce cut-resistant products such as ropes and gloves. The cut resistance of ultra-high molecular weight polyethylene fibers prepared only from polyethylene powder is limited. Therefore, in order to improve the cut resistance of ultra-high molecular weight polyethylene fibers, hard components such as glass fibers are usually added to ultra-high molecular weight polyethylene fibers.
[0004] In the prior art, cut-resistant ultra-high molecular weight polyethylene fibers require a spinning solution to be prepared before being drawn and formed. This solution is typically prepared by mixing several raw materials together and then continuously rotating a stirring element to achieve thorough mixing. While this method of preparing the spinning solution can achieve thorough mixing of the raw materials, its efficiency is low. To address this issue, we provide a cut-resistant ultra-high molecular weight polyethylene fiber, a preparation method, and applications thereof to address these issues. Summary of the Invention
[0005] The object of the present invention is to provide a cut-resistant ultra-high molecular weight polyethylene fiber and its preparation method and application. Through the specific structural design of the carrying mechanism, the first storage mechanism, the second storage mechanism, the intermittent feeding mechanism, the mixing control mechanism, the mixing power component and the cloth component, the problem of the traditional preparation of spinning solution, which is generally to mix several raw materials together and achieve sufficient mixing of various raw materials through the continuous rotation of the stirring component, thereby preparing the spinning solution, is solved. Although the above-mentioned preparation method of the spinning solution can achieve sufficient mixing of various raw materials, its preparation efficiency is not high.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is a cut-resistant ultra-high molecular weight polyethylene fiber, comprising an ultra-high molecular weight polyethylene fiber, a hard component dispersed in the ultra-high molecular weight polyethylene fiber, and copper powder dispersed in the ultra-high molecular weight polyethylene fiber; wherein the hard component is composed of ceramic fiber and alumina whiskers; the mass ratio of the ultra-high molecular weight polyethylene fiber, the hard component and the copper powder is 80:(2-3):(0.02-0.03), and the mass ratio of the ceramic fiber and the alumina whiskers in the hard component is 1:1.
[0007] The preparation method of the above-mentioned cut-resistant ultra-high molecular weight polyethylene fiber comprises the following steps:
[0008] S01, placing the ultra-high molecular weight polyethylene fiber and the hard component in the corresponding storage boxes, and then placing the solvent oil in the corresponding storage tank, and then controlling the synchronous rotation of the rotating distribution disks on the first mixing structure and the second mixing structure;
[0009] S02. During the rotation of the rotating distribution disc, the solid raw materials are dispersed into the corresponding first mixing box through the rotation of each distribution component on the rotating distribution disc. The first auger rotating synchronously with the rotating distribution disc transfers the solvent oil in the storage tank to the first mixing box for thorough mixing with the solid raw materials.
[0010] S03, conveying the first mixed solution prepared by the first mixing structure and the second mixed solution prepared by the second mixing structure into the second mixing box by gravity, and at the same time, gradually dispersing the copper powder into the second mixing box through a second auger installed in the copper powder storage pipe to achieve sufficient mixing with the first mixed solution and the second mixed solution, thereby preparing a spinning solution;
[0011] S04. The prepared spinning solution is sequentially spun, pre-stretched, extracted, dried, and drawn, thereby obtaining cut-resistant ultra-high molecular weight polyethylene fibers.
[0012] The present invention is further configured such that the first mixing structure and the second mixing structure are both mounted on a carrying mechanism; wherein the carrying mechanism includes a carrying frame, the first mixing box is symmetrically mounted on the top of the carrying frame, the second mixing box is mounted on the bottom of the carrying frame, an extraction pump is mounted on the bottom of the carrying frame, an extraction pipe connected to the liquid inlet of the extraction pump is connected to the second mixing box, the second mixing box and the first mixing boxes on both sides of the second mixing box are connected via gravity pipes, and a control valve close to the bottom of the first mixing box is mounted on the gravity pipe.
[0013] The present invention is further configured such that a first rotating shaft is rotatably mounted on the carrying frame, and a first gear and a transmission wheel are fixedly mounted on the circumferential side surfaces of the first rotating shaft, and the two transmission wheels are connected by a transmission belt, and an output end of a cloth control motor installed on the top of the carrying frame is connected to the corresponding first rotating shaft, and a copper powder dropping port connected to its inner cavity is installed on the top of the second mixing box, and a cloth channel installed above the copper powder dropping port is connected to the copper powder storage pipe; the copper powder storage pipe is fixedly mounted on the carrying frame and the second auger therein is rotatably connected to the second mixing box, and an inner gear ring is rotatably mounted inside the second mixing box, and a plurality of first mixing components are arranged in an annular array on the bottom of the inner gear ring, and a second gear connected to the corresponding first rotating shaft is meshed on the inner wall of the inner gear ring, and a third gear connected to the second auger is meshed on the inner wall of the inner gear ring.
[0014] The present invention is further configured as follows: the first mixing structure includes a first storage mechanism, and the second mixing structure includes a second storage mechanism; wherein, the first storage mechanism and the second storage mechanism both include an annular mounting frame fixedly mounted on the top of the carrying frame, the annular mounting frame is coaxially arranged with the corresponding first mixing box, a plurality of arc-shaped bevel gear portions are arranged in a circumferential array on the inner wall of the annular mounting frame, a gear mounting opening is provided on the outer wall of the annular mounting frame, a bevel gear ring coaxial with the annular mounting frame is provided inside the annular mounting frame, a bulk material channel is installed on the inner wall of the annular mounting frame on the first storage mechanism, two bulk material channels are symmetrically installed on the inner wall of the annular mounting frame on the second storage mechanism, and the storage box is fixedly mounted on the top of the corresponding bulk channel.
[0015] The present invention is further configured such that the first mixing structure and the second mixing structure both further include an intermittent feeding mechanism; wherein the intermittent feeding mechanism includes an intermittent feeding pipe rotatably installed inside the bulk material channel, an intermittent feeding port is provided on the peripheral side of the intermittent feeding pipe, and a first bevel gear meshing with the corresponding bevel gear ring is fixedly installed at one end of the intermittent feeding pipe.
[0016] The present invention is further configured such that the first mixing structure and the second mixing structure both further include a mixing control mechanism; wherein the mixing control mechanism includes a mixing power assembly; the mixing power assembly includes a mixing support frame fixedly mounted on an annular mounting frame, the storage tank is fixedly mounted inside the mixing support frame, the rotating distribution disc is rotatably engaged with the bottom inner portion of the annular mounting frame, an outer gear ring is fixedly mounted on the peripheral side of the rotating distribution disc, and the first gear is arranged inside the gear mounting port and meshes with the outer gear ring.
[0017] The present invention is further configured as follows: a vertical linkage rod is fixedly provided at the bottom of the rotating distribution disc, a horizontal support part is fixedly installed at the bottom of the vertical linkage rod, a scraper plate that fits the inner wall of the first mixing box is symmetrically fixedly installed on the top of the horizontal support part, a second mixing component is fixedly installed on one side of the scraper plate, a central dividing ring coaxial with the top of the rotating distribution disc is fixedly installed, the bevel gear ring is fixedly installed on the top of the central dividing ring, a flow port located on the inner side of the central dividing ring is provided at the bottom of the rotating distribution disc, a diversion pipe extending to the inside of the central dividing ring is connected to the bottom of the storage tank, and the first auger is arranged inside the diversion pipe and fixedly connected to the rotating distribution disc.
[0018] The present invention is further configured as follows: a plurality of cloth installation openings are provided in an annular array on the inner side of the rotating cloth disk, a plurality of inclined material guide platforms are provided in an annular array inside the rotating cloth disk, and the cloth installation opening is arranged between two adjacent inclined material guide platforms; the cloth assembly includes a second rotating shaft connected to the inside of the corresponding cloth installation opening through a torsion spring, a cloth flip plate located inside the cloth installation opening is fixedly mounted on the second rotating shaft, and a second bevel gear adapted to the arc-shaped bevel tooth portion is fixed to the end of the second rotating shaft passing through the rotating cloth disk.
[0019] The present invention also includes application of cut-resistant ultra-high molecular weight polyethylene fiber as a cut-resistant material.
[0020] The present invention has the following beneficial effects: 1. The present invention sets a first mixing structure and a second mixing structure, and the second mixing box and the first mixing boxes on both sides of the second mixing box are connected by gravity pipes. The second mixed solution can be prepared while the first mixed solution is being prepared. After the preparation of the first mixed solution and the second mixed solution is completed, they are simultaneously transported to the second mixing box. In this process, the copper powder in the copper powder storage pipe is gradually transported and dispersed into the second mixing box through the rotation of the second auger, thereby achieving sufficient mixing between the copper powder, the first mixed solution and the second mixed solution. This preparation method can improve the preparation efficiency of the spinning solution.
[0021] 2. In the process of controlling the synchronous rotation of the rotating distribution discs on the left and right sides of the present invention, when each second bevel gear contacts the arcuate bevel tooth portion at the corresponding position and rolls along it, it can drive the circumferentially arranged distribution turning plates to rotate a certain angle, thereby allowing the solid raw materials on each distribution turning plate to slide through the distribution installation port and be dispersed into the first mixing box. When the second bevel gear disengages from the arcuate bevel tooth portion, the elastic force of the torsion spring can be used to reverse and reset each distribution turning plate to a horizontal state. In this way, the intermittent flipping and dropping of each distribution turning plate can be achieved, thereby allowing the solid raw materials to be intermittently dispersed into the first mixing box. At the same time, the rotation of the first auger allows the solvent oil in the storage tank to be gradually transported to the inner side of the central dividing ring along the guide pipe. The solvent oil flowing into the interior of the central dividing ring flows downward along the various flow ports into the corresponding first mixing box. The solvent oil flowing into the first mixing box is fully mixed with the powdered or granular raw material dispersed therein, thereby improving the mixing effect between the solid raw material and the solvent oil. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 It is a structural schematic diagram of the device for preparing cut-resistant ultra-high molecular weight polyethylene fiber in the present invention.
[0024] Figure 2 for Figure 1 Schematic diagram of the internal structure.
[0025] Figure 3 It is a structural schematic diagram of the carrying mechanism in the present invention.
[0026] Figure 4 for Figure 3 Longitudinal structural cross-sectional view.
[0027] Figure 5 for Figure 4 side view of the structure.
[0028] Figure 6 Schematic diagram of the structure of the first mixing structure in the present invention.
[0029] Figure 7 Schematic diagram of the structure of the second mixing structure in the present invention.
[0030] Figure 8 It is a structural schematic diagram of the first material storage mechanism in the present invention.
[0031] Figure 9 It is a structural schematic diagram of the second storage mechanism in the present invention.
[0032] Figure 10 It is a structural schematic diagram of the intermittent feeding mechanism in the present invention.
[0033] Figure 11 Schematic diagram of the structure of the mixing control mechanism of the present invention.
[0034] Figure 12 Schematic diagram of the structure of the mixing power component of the present invention.
[0035] Figure 13 for Figure 12 Schematic diagram of the structure from an upward perspective.
[0036] Figure 14 Schematic diagram of the structure of the fabric assembly in the present invention.
[0037] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0038] 1-first mixing structure, 2-second mixing structure, 3-carrying mechanism, 301-carrying frame, 302-first mixing box, 303-second mixing box, 304-extraction pump, 305-gravity pipe, 306-control valve, 307-first gear, 308-transmission wheel, 309-transmission belt, 310-distribution control motor, 311-copper powder drop port, 312-distribution channel, 313-copper powder storage pipe, 314-inner gear ring, 315-first mixing component, 4-first storage mechanism, 401-annular mounting frame, 402-arc-shaped bevel gear portion, 403-gear mounting port, 404-bevel gear ring, 405-bulk material channel, 406- 6- material storage box, 5- second material storage mechanism, 6- intermittent material discharge mechanism, 601- intermittent material discharge pipe, 602- intermittent material discharge port, 603- first bevel gear, 7- material mixing control mechanism, 8- material mixing power assembly, 801- material mixing support frame, 802- storage tank, 803- rotating material distribution disc, 804- outer gear ring, 805- vertical linkage rod, 806- horizontal support part, 807- scraper plate, 808- second material mixing component, 809- center separation ring, 810- flow port, 811- guide pipe, 812- material distribution installation port, 813- inclined material guide table, 9- material distribution assembly, 901- material distribution flip plate, 902- second bevel gear. DETAILED DESCRIPTION
[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0040] For specific embodiment 1, please refer to Figure 1-14 The present invention provides a cut-resistant ultra-high molecular weight polyethylene fiber, comprising an ultra-high molecular weight polyethylene fiber, a hard component dispersed in the ultra-high molecular weight polyethylene fiber, and copper powder dispersed in the ultra-high molecular weight polyethylene fiber; wherein the hard component is composed of ceramic fiber and alumina whiskers; the mass ratio of the ultra-high molecular weight polyethylene fiber, the hard component and the copper powder is 80:(2-3):(0.02-0.03), and the mass ratio of the ceramic fiber to the alumina whiskers in the hard component is 1:1.
[0041] The preparation method of the above-mentioned cut-resistant ultra-high molecular weight polyethylene fiber comprises the following steps:
[0042] S01, placing the ultra-high molecular weight polyethylene fiber and the hard component in the corresponding storage box 406, and then placing the solvent oil in the corresponding storage tank 802, and then controlling the synchronous rotation of the rotating distribution disk 803 on the first mixing structure 1 and the second mixing structure 2;
[0043] S02. During the rotation of the rotating distribution disc 803, the solid raw materials are dispersed into the corresponding first mixing box 302 through the rotation of each distribution component 9 on the rotating distribution disc 803. The first auger rotating synchronously with the rotating distribution disc 803 transports the solvent oil in the storage tank 802 to the first mixing box 302 to achieve sufficient mixing with the solid raw materials;
[0044] S03, the first mixed solution prepared by the first mixing structure 1 and the second mixed solution prepared by the second mixing structure 2 are gravity-transferred into the second mixing tank 303, and at the same time, the copper powder is gradually dispersed and transported into the second mixing tank 303 by a second auger installed in the copper powder storage pipe 313 to achieve sufficient mixing with the first mixed solution and the second mixed solution, thereby preparing a spinning solution;
[0045] S04. The prepared spinning solution is sequentially spun, pre-stretched, extracted, dried, and drawn, thereby obtaining cut-resistant ultra-high molecular weight polyethylene fibers.
[0046] In this embodiment of the present invention, the first mixing structure 1 and the second mixing structure 2 are both installed on a carrying mechanism 3; wherein the carrying mechanism 3 includes a carrying frame 301, a first mixing box 302 is symmetrically installed at the top of the carrying frame 301, and a second mixing box 303 is installed at the bottom of the carrying frame 301. A withdrawal pump 304 is installed at the bottom of the carrying frame 301, and a withdrawal pipe connected to the liquid inlet of the withdrawal pump 304 is connected to the second mixing box 303. The second mixing box 303 and the first mixing boxes 302 on both sides are connected by gravity pipes 305. A control valve 306 close to the bottom of the first mixing box 302 is installed on the gravity pipe 305. Figure 1 As shown, after the first mixed solution is prepared by the first mixing box 302 on the left and the second mixed solution is prepared by the first mixing box 302 on the right, the two control valves 306 on the left and right sides are opened at the same time, so that the first mixed solution and the second mixed solution flow into the second mixing box 303 at the same time to be mixed again.
[0047] In this embodiment of the present invention, a first rotating shaft is rotatably mounted on the supporting frame 301, and a first gear 307 and a transmission wheel 308 are fixedly mounted on the circumferential side of the first rotating shaft. The two transmission wheels 308 are connected by a transmission belt 309. The output end of the material distribution control motor 310 installed on the top of the supporting frame 301 is connected to the corresponding first rotating shaft, and a copper powder discharge port 311 connected to the inner cavity of the second mixing box 303 is installed on the top of the second mixing box. A material distribution channel 312 installed above the copper powder discharge port 311 is connected to the copper powder storage pipe 313 (the material distribution channel 312 is arranged obliquely and its bottom is a sieve structure). After starting the material distribution control motor 310, the synchronous rotation of the two first gears 307 can be achieved through the cooperation of the transmission belt 309 and the transmission wheel 308, thereby driving the rotating material distribution disk 803 on the first mixing structure 1 and the rotating material distribution disk 803 on the second mixing structure 2 to rotate synchronously.
[0048] The copper powder storage tube 313 is fixedly mounted on the carrier frame 301 and the second auger therein is rotatably connected to the second mixing box 303. An inner gear ring 314 is rotatably mounted inside the second mixing box 303. A plurality of first mixing components 315 are arranged in a circumferential array at the bottom of the inner gear ring 314. A second gear connected to the corresponding first rotating shaft is meshed on the inner wall of the inner gear ring 314. A third gear connected to the second auger is meshed on the inner wall of the inner gear ring 314. After opening the two control valves 306 on the left and right sides, the first mixed solution and the second mixed solution flow into the second mixing box 303 at the same time. In this process, the corresponding first gear 307 is controlled to rotate by the material distribution control motor 310, and the transmission belt 309 and the transmission wheel 308 are connected. The two first gears 307 rotate synchronously with the cooperation of the two first gears 307, and the second gear rotating synchronously with the first shaft drives the inner gear ring 314 to rotate, and then the inner gear ring 314 drives the third gear to rotate synchronously, thereby causing the first mixing component 315 rotating synchronously with the inner gear ring 314 to rotate. During the rotation of the inner gear ring 314, it drives the second auger to rotate inside the copper powder storage tube 313. Through the rotation of the second auger, the copper powder in the copper powder storage tube 313 is gradually transported and dispersed into the second mixing box 303, thereby achieving sufficient mixing between the copper powder, the first mixed solution and the second mixed solution, and finally preparing the spinning solution. Subsequently, the extraction pump 304 is turned on to extract the spinning solution and transport it to the back-end process for further processing.
[0049] In this embodiment of the present invention, the first mixing structure 1 includes a first storage mechanism 4, and the second mixing structure 2 includes a second storage mechanism 5; wherein, the first storage mechanism 4 and the second storage mechanism 5 both include an annular mounting frame 401 fixedly mounted on the top of the carrying frame 301, the annular mounting frame 401 is coaxially arranged with the corresponding first mixing box 302, and a plurality of arc-shaped bevel gear portions 402 are arranged in a circumferential array on the inner wall of the annular mounting frame 401, a gear mounting opening 403 is opened on the outer wall of the annular mounting frame 401, and a bevel gear ring 404 coaxial with it is arranged inside the annular mounting frame 401, a bulk material channel 405 is installed on the inner wall of the annular mounting frame 401 on the first storage mechanism 4, and two bulk material channels 405 are symmetrically installed on the inner wall of the annular mounting frame 401 on the second storage mechanism 5, and the storage box 406 is fixedly mounted on the top of the corresponding bulk material channel 405.
[0050] The first mixing structure 1 and the second mixing structure 2 both further include an intermittent feeding mechanism 6; wherein the intermittent feeding mechanism 6 includes an intermittent feeding pipe 601 rotatably mounted inside the bulk material channel 405, an intermittent feeding port 602 being provided on the circumferential side of the intermittent feeding pipe 601, and a first bevel gear 603 meshing with the corresponding bevel gear ring 404 being fixedly mounted on one end of the intermittent feeding pipe 601. In the initial state, the intermittent feeding port 602 on the intermittent feeding pipe 601 is upright and facing downwards, at which time the discharge port at the bottom of the storage box 406 is blocked by the intermittent feeding pipe 601, and the required number of ultra-high molecular weight polyethylene fibers, ceramic fibers and alumina whiskers are placed in the corresponding storage boxes respectively. 406, and then place the required capacity of solvent oil in the storage tank 802, and then in the process of controlling the synchronous rotation of the rotating distribution discs 803 on both sides on the left side, the bevel gear ring 404 that rotates synchronously with the rotating distribution disc 803 drives the first bevel gear 603 to rotate, and when the intermittent discharge port 602 rotates to achieve communication with the corresponding storage box 406, the raw materials in the storage box 406 enter the intermittent discharge pipe 601 along the intermittent discharge port 602, and when the intermittent discharge port 602 is downward again to achieve communication with the discharge port at the bottom of the bulk channel 405, the raw materials in the intermittent discharge pipe 601 are gradually dispersed into the rotating rotating distribution disc 803.
[0051] Specific embodiment 2, on the basis of specific embodiment 1, the first mixing structure 1 and the second mixing structure 2 both further include a mixing control mechanism 7; wherein, the mixing control mechanism 7 includes a mixing power assembly 8; the mixing power assembly 8 includes a mixing support frame 801 fixedly mounted on the annular mounting frame 401, a storage tank 802 fixedly mounted inside the mixing support frame 801, a rotating distribution disc 803 rotatably engaged with the inner bottom of the annular mounting frame 401, an outer gear ring 804 is fixedly mounted on the peripheral side of the rotating distribution disc 803, a first gear 307 is arranged inside the gear mounting port 403 and meshes with the outer gear ring 804, through this structural design, when the first gear 307 is controlled to rotate, the synchronous rotation of the outer gear ring 804 can be achieved, and the rotating distribution disc 803 is driven to rotate by the outer gear ring 804.
[0052] In this embodiment of the present invention, a vertical linkage rod 805 is fixedly provided at the bottom of the rotating distribution disk 803, and a horizontal support portion 806 is fixedly installed at the bottom of the vertical linkage rod 805. A scraper 807 that is in contact with the inner wall of the first mixing box 302 is symmetrically fixedly installed on the top of the horizontal support portion 806, and a second mixing component 808 is fixedly installed on one side of the scraper 807. In the process of controlling the synchronous rotation of the rotating distribution disks 803 on the left and right sides, the vertical linkage rod 805 that rotates synchronously with the rotating distribution disk 803 drives the scraper 807 and the second mixing component 808 to rotate, and the scraper 807 is used to slide along the inner wall of the first mixing box 302 to scrape off the attached materials, and then cooperate with the rotation of the second mixing component 808 to fully mix the raw materials and the solvent oil, thereby preparing the first mixed solution and the second mixed solution. The coaxial center separating ring 809 and the bevel gear ring 404 are fixedly mounted on the top of the center separating ring 809. The bottom of the rotating distribution disk 803 is provided with a flow port 810 located on the inner side of the center separating ring 809. The bottom of the storage tank 802 is connected to a guide pipe 811 extending to the inside of the center separating ring 809. The first auger is arranged inside the guide pipe 811 and is fixedly connected to the rotating distribution disk 803. Through the rotation of the first auger, the solvent oil in the storage tank 802 is gradually transported to the inside of the center separating ring 809 along the guide pipe 811. The solvent oil flowing into the inside of the center separating ring 809 flows downward along each flow port 810 into the corresponding first mixing box 302. The solvent oil flowing into the first mixing box 302 is fully mixed with the powdered or granular raw material dispersed therein, thereby preparing a first mixed solution and a second mixed solution.
[0053] In this embodiment of the present invention, a plurality of material distribution installation openings 812 are provided in an annular array inside the rotating material distribution disk 803, and a plurality of inclined material guide platforms 813 are provided in an annular array inside the rotating material distribution disk 803. In the process of controlling the synchronous rotation of the rotating material distribution disks 803 on both sides on the left side, the bevel gear ring 404 that rotates synchronously with the rotating material distribution disk 803 drives the first bevel gear 603 to rotate. When the intermittent discharge port 602 rotates to connect with the corresponding storage box 406, the raw materials in the storage box 406 enter the intermittent discharge pipe 601 along the intermittent discharge port 602. When the intermittent discharge port 602 is downward again to connect with the discharge port at the bottom of the bulk material channel 405, the raw materials in the intermittent discharge pipe 601 are The raw materials are gradually dispersed into the rotating feeding disk 803 in a rotating state. In this process, the raw materials that fall onto the various inclined guide platforms 813 slide down along the smooth inclined surface and gather at each feeding installation port 812. The feeding port 812 is arranged between two adjacent inclined guide platforms 813; the feeding assembly 9 includes a second rotating shaft connected to the corresponding feeding installation port 812 through a torsion spring, and a feeding flip plate 901 located inside the feeding installation port 812 is fixedly installed on the second rotating shaft. The second rotating shaft passes through the end of the rotating feeding disk 803 and is fixed with a second bevel gear 902 that is adapted to the arc-shaped bevel tooth portion 402. In the initial state, the feeding flip plate 901 is horizontally arranged inside the corresponding feeding installation port 812.
[0054] After placing the required amount of ultra-high molecular weight polyethylene fibers, ceramic fibers, and alumina whiskers in the corresponding storage boxes 406, the required amount of solvent oil is placed in the storage tank 802. At the same time, the required amount of copper powder (iron powder can also be used) is placed in the copper powder storage tube 313. Then, the material distribution control motor 310 is started to control the synchronous rotation of the rotating material distribution discs 803 on the left and right sides. During the process of controlling the synchronous rotation of the rotating material distribution discs 803 on the left and right sides, the bevel gear ring 404 that rotates synchronously with the rotating material distribution disc 803 drives the first bevel gear 603 to rotate. When the intermittent discharge port 602 rotates to connect with the corresponding storage box 406, the raw materials in the storage box 406 enter the intermittent discharge pipe 601 along the intermittent discharge port 602. When the intermittent discharge port 602 is downward again to connect with the discharge port at the bottom of the bulk channel 405, the raw materials in the intermittent discharge pipe 601 are gradually dispersed into the rotating distribution plate 803 in a rotating state. In this process, the raw materials that fall onto each inclined guide platform 813 slide along the smooth inclined surface and gather at each distribution installation port 812 (i.e., the position of the distribution flip plate 901).
[0055] In the process of controlling the synchronous rotation of the rotating distribution discs 803 on the left and right sides, when each second bevel gear 902 contacts the arc-shaped bevel tooth portion 402 at the corresponding position and rolls along it, it can drive the circumferentially arranged distribution flip plates 901 to rotate a certain angle, thereby allowing the solid raw materials on each distribution flip plate 901 to slide through the distribution installation port 812 and be dispersed into the first mixing box 302. When the second bevel gear 902 disengages from the arc-shaped bevel tooth portion 402, the elastic force of the torsion spring can be used to reverse and reset each distribution flip plate 901 to a horizontal state. In this way, the intermittent flipping and blanking of each distribution flip plate 901 can be achieved, thereby allowing the solid raw materials to be intermittently dispersed into the first mixing box 302. At the same time, while controlling the synchronous rotation of the rotating distribution discs 803 on the left and right sides, During the process, the rotation of the first auger causes the solvent oil in the storage tank 802 to be gradually transported to the inner side of the central separating ring 809 along the guide pipe 811, and the solvent oil flowing into the inner side of the central separating ring 809 flows downward along each flow port 810 into the corresponding first mixing box 302, and the solvent oil flowing into the first mixing box 302 is fully mixed with the powdered or granular raw materials dispersed therein. The vertical linkage rod 805 that rotates synchronously with the rotating distribution disk 803 drives the scraper plate 807 and the second mixing component 808 to rotate, and the scraper plate 807 slides along the inner wall of the first mixing box 302 to scrape off the attached materials, and then cooperates with the rotation of the second mixing component 808 to achieve full mixing of the raw materials and the solvent oil, thereby preparing the first mixed solution and the second mixed solution.
[0056] After the preparation of the first mixed solution and the second mixed solution is completed, the two control valves 306 on the left and right sides are opened, and the first mixed solution and the second mixed solution flow into the second mixing box 303 at the same time. In this process, the corresponding first gear 307 is controlled by the material distribution control motor 310 to rotate, and the two first gears 307 are rotated synchronously under the cooperation of the transmission belt 309 and the transmission wheel 308. The second gear rotating synchronously with the first shaft drives the inner gear ring 314 to rotate, and the inner gear ring 314 drives the third gear to rotate. The inner gear ring 314 rotates synchronously, thereby causing the first mixing component 315 that rotates synchronously with the inner gear ring 314 to rotate. During the rotation of the inner gear ring 314, it drives the second auger to rotate inside the copper powder storage tube 313. Through the rotation of the second auger, the copper powder in the copper powder storage tube 313 is gradually transported and dispersed into the second mixing box 303, thereby achieving sufficient mixing between the copper powder, the first mixed solution and the second mixed solution, and finally preparing the spinning solution. Subsequently, the extraction pump 304 is turned on to extract the spinning solution and transport it to the back-end process for further processing.
[0057] Specific embodiment three, the present invention further discloses an application of cut-resistant ultra-high molecular weight polyethylene fiber as a cut-resistant material.
[0058] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0059] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A cut-resistant ultra-high molecular weight polyethylene fiber, characterized in that: The invention comprises ultra-high molecular weight polyethylene fiber, a hard component dispersed in the ultra-high molecular weight polyethylene fiber, and copper powder dispersed in the ultra-high molecular weight polyethylene fiber; wherein the hard component is composed of ceramic fiber and alumina whisker; the mass ratio of the ultra-high molecular weight polyethylene fiber, the hard component and the copper powder is 80:(2-3):(0.02-0.03), and the mass ratio of the ceramic fiber and the alumina whisker in the hard component is 1:1; The preparation method of the above-mentioned cut-resistant ultra-high molecular weight polyethylene fiber comprises the following steps: S01, placing the ultra-high molecular weight polyethylene fiber and the hard component in the corresponding storage box (406), and then placing the solvent oil in the corresponding storage tank (802), and then controlling the synchronous rotation of the rotating distribution disk (803) on the first mixing structure (1) and the second mixing structure (2); S02, during the rotation of the rotating material distribution disk (803), the solid raw materials are dispersed into the corresponding first mixing box (302) through the self-rotation of each material distribution component (9) on the rotating material distribution disk (803), and the first auger rotating synchronously with the rotating material distribution disk (803) transports the solvent oil in the storage tank (802) to the first mixing box (302) to achieve full mixing with the solid raw materials; S03, conveying the first mixed solution prepared by the first mixing structure (1) and the second mixed solution prepared by the second mixing structure (2) to the second mixing box (303) by gravity, and at the same time, gradually dispersing and conveying the copper powder to the second mixing box (303) through the second auger installed in the copper powder storage pipe (313) to achieve full mixing with the first mixed solution and the second mixed solution, so as to prepare the spinning solution; S04, spinning, pre-drawing, extracting, drying and positive drawing the prepared spinning solution in sequence, thereby obtaining the cut-resistant ultra-high molecular weight polyethylene fiber.
2. The cut-resistant ultra-high molecular weight polyethylene fiber according to claim 1, characterized in that: The first mixing structure (1) and the second mixing structure (2) are both mounted on a carrying mechanism (3); wherein the carrying mechanism (3) comprises a carrying frame (301), the first mixing box (302) is symmetrically mounted on the top of the carrying frame (301), the second mixing box (303) is mounted on the bottom of the carrying frame (301), an extraction pump (304) is mounted on the bottom of the carrying frame (301), an extraction pipe connected to the liquid inlet of the extraction pump (304) is connected to the second mixing box (303), the second mixing box (303) and the first mixing boxes (302) on both sides thereof are connected via gravity pipes (305), and a control valve (306) close to the bottom of the first mixing box (302) is mounted on the gravity pipes (305).
3. The cut-resistant ultra-high molecular weight polyethylene fiber according to claim 2, characterized in that: A first rotating shaft is rotatably mounted on the supporting frame (301), a first gear (307) and a transmission wheel (308) are fixedly mounted on the circumferential side of the first rotating shaft, the two transmission wheels (308) are connected via a transmission belt (309), an output end of a material distribution control motor (310) mounted on the top of the supporting frame (301) is connected to the corresponding first rotating shaft, a copper powder discharge port (311) connected to the inner cavity of the second mixing box (303) is mounted on the top of the second mixing box (303), and a material distribution channel (312) mounted above the copper powder discharge port (311) is connected to a copper powder storage pipe (313); The copper powder storage tube (313) is fixedly mounted on the supporting frame (301) and the second auger therein is rotatably connected to the second mixing box (303); an inner gear ring (314) is rotatably mounted inside the second mixing box (303); a plurality of first mixing components (315) are arranged in an annular array at the bottom of the inner gear ring (314); a second gear connected to the corresponding first rotating shaft is meshedly arranged on the inner wall of the inner gear ring (314); and a third gear connected to the second auger is meshedly arranged on the inner wall of the inner gear ring (314).
4. The cut-resistant ultra-high molecular weight polyethylene fiber according to claim 3, characterized in that: The first material mixing structure (1) comprises a first material storage mechanism (4), and the second material mixing structure (2) comprises a second material storage mechanism (5); Wherein, the first material storage mechanism (4) and the second material storage mechanism (5) both comprise an annular mounting frame (401) fixedly mounted on the top of the supporting frame (301); the annular mounting frame (401) is coaxially arranged with the corresponding first mixing box (302); a plurality of arc-shaped bevel gear portions (402) are arranged in an annular array on the inner wall of the annular mounting frame (401); a gear mounting opening (403) is provided on the outer wall of the annular mounting frame (401); a bevel gear ring (404) coaxial with the annular mounting frame (401) is arranged inside the annular mounting frame (401); a bulk material channel (405) is installed on the inner wall of the annular mounting frame (401) on the first material storage mechanism (4); two bulk material channels (405) are symmetrically installed on the inner wall of the annular mounting frame (401) on the second material storage mechanism (5); and the material storage box (406) is fixedly mounted on the top of the corresponding bulk material channel (405).
5. The cut-resistant ultra-high molecular weight polyethylene fiber according to claim 4, characterized in that: The first mixing structure (1) and the second mixing structure (2) both further include an intermittent feeding mechanism (6); wherein the intermittent feeding mechanism (6) includes an intermittent feeding pipe (601) rotatably mounted inside the bulk material channel (405), an intermittent feeding port (602) is provided on the circumferential side surface of the intermittent feeding pipe (601), and a first bevel gear (603) meshing with a corresponding bevel gear ring (404) is fixedly mounted on one end of the intermittent feeding pipe (601).
6. The cut-resistant ultra-high molecular weight polyethylene fiber according to claim 5, characterized in that: The first mixing structure (1) and the second mixing structure (2) both further include a mixing control mechanism (7); wherein the mixing control mechanism (7) includes a mixing power component (8); The mixing power assembly (8) comprises a mixing support frame (801) fixedly mounted on the annular mounting frame (401), the storage tank (802) fixedly mounted inside the mixing support frame (801), the rotating material distribution disc (803) rotatably engaged with the inner bottom of the annular mounting frame (401), an outer toothed ring (804) fixedly mounted on the circumferential side surface of the rotating material distribution disc (803), and the first gear (307) is arranged inside the gear mounting opening (403) and meshed with the outer toothed ring (804).
7. The cut-resistant ultra-high molecular weight polyethylene fiber according to claim 6, characterized in that: A vertical linkage rod (805) is fixedly arranged at the bottom of the rotating material distribution disk (803), a horizontal support portion (806) is fixedly installed at the bottom of the vertical linkage rod (805), a scraper plate (807) that is in contact with the inner wall of the first mixing box (302) is symmetrically fixedly installed on the top of the horizontal support portion (806), a second mixing component (808) is fixedly installed on one side of the scraper plate (807), and a coaxial component (808) is fixedly installed on the top of the rotating material distribution disk (803). A central separating ring (809), the bevel gear ring (404) is fixedly mounted on the top of the central separating ring (809), a flow port (810) located inside the central separating ring (809) is provided at the bottom of the rotating material distribution disc (803), a guide pipe (811) extending to the inside of the central separating ring (809) is provided at the bottom of the agent storage tank (802), and the first auger is arranged inside the guide pipe (811) and is fixedly connected to the rotating material distribution disc (803).
8. The cut-resistant ultra-high molecular weight polyethylene fiber according to claim 7, characterized in that: A plurality of material distribution openings (812) are arranged in an annular array on the inner side of the rotating material distribution disk (803); a plurality of inclined material guide platforms (813) are arranged in an annular array inside the rotating material distribution disk (803); the material distribution opening (812) is arranged between two adjacent inclined material guide platforms (813); the material distribution component (9) comprises a second rotating shaft connected to the inside of the corresponding material distribution opening (812) through a torsion spring; a material turnover plate (901) located inside the material distribution opening (812) is fixedly mounted on the second rotating shaft; and a second bevel gear (902) adapted to the arc-shaped bevel gear portion (402) is fixedly mounted on the end of the second rotating shaft that passes through the rotating material distribution disk (803).
9. Use of the cut-resistant ultra-high molecular weight polyethylene fiber as claimed in any one of claims 1 to 8 as a cut-resistant material.
Citation Information
Patent Citations
Cut-resistant ultrahigh molecular weight polyethylene fiber, and production method and application thereof
CN106555247A
Mixing device of flour mill for processing whole grains
CN119098087A
Liquid foundation raw material mixing equipment for cosmetic production
CN217313156U
A UV-crosslinked polyethylene cable material mixing device
CN221048788U