Oiling and dipping device for production and processing of bale sewing threads
By designing an oil-immersion device including an oil tank, an oil-loading mechanism and a heating tank, the problems of insufficient oil immersion, uneven oil distribution and temperature-affected oil viscosity in the production and processing of seam lines are solved, and the sufficient oil-immersion and uniform oil distribution of seam lines are achieved.
Patent Information
- Application Number
- CN202510298619.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-03-13
AI Technical Summary
The existing oil-engraving devices for seam wrapping production and processing have problems such as insufficient oil immersion, uneven oil distribution and oil viscosity affected by temperature.
An oil-immersion device including an oil tank, an oil-pumping mechanism and a heating tank is designed. Through the cooperation of the hydraulic column and the displacement sensor, ensure that the seam-enclosed rope can fully contact the oil; the adjustable pressure plate and heating roller can achieve uniform distribution of the oil and temperature adjustment.
The problem of insufficient oil immersion of seam-encapsulated ropes is solved, ensuring uniform distribution of oil, reducing the risk of oil viscosity being affected by temperature, and improving the oiling effect.
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Figure CN119877220A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of sewing wire production and processing, and particularly relates to an oiling and impregnation device for sewing wire production and processing. Background Art
[0002] Sewing thread is usually made of high-strength synthetic fiber or natural fiber. At present, in the production and processing of sewing thread, in order to enhance the performance of sewing thread, improve its lubricity, wear resistance and tensile strength, and make it more suitable for high-intensity sewing operations, an oiling and impregnation process is generally carried out. An oiling and impregnation device is used in the oiling and impregnation process of sewing thread.
[0003] At present, in the existing public documents, CN215481719U discloses an oiling and impregnating device for the production and processing of sewing wire, which is publicly provided with an oil tank, an air duct and a bracket. A cover plate is clamped on the top of the air duct, a main roller and an auxiliary roller are installed on the top of the bracket, and the auxiliary roller is clamped on the top of the main roller. A motor is installed on the outside of the bracket through bolts, and a pressure roller and a rotating roller are installed on the inside of the oil tank, and the pressure roller is clamped on the top of the rotating roller. A partition is welded on the inner wall of the oil tank, and a through hole is opened at the bottom of the partition. An inlet pipe is welded on the other side of the oil tank. Although the oiling and impregnating device for the production and processing of sewing wire can clean the excess oil on the surface of the sewing wire, it still has the following disadvantages in actual use: 1. The existing oiling and impregnation device uses a roller to drive the oil at the bottom to the top and impregnate it into the surface of the seam wire. During the oiling, the various parts of the seam wire are immediately transported away after contacting the roller, and the seam wire rope is not in sufficient contact with the oil, resulting in a poor oiling effect. In addition, during use, the oil is easily exposed to air and undergoes an oxidation reaction, resulting in oil deterioration and performance degradation. The current oiling and impregnation device often adds new oil when there is still a lot of oxidized oil accumulated, which will cause the oxidized oil to combine with the new oil, affecting the overall oil quality and the oiling effect.
[0004] 2. The existing oiling and impregnation device uses air blowing to blow away excess oil on the surface of the seam cable, which usually causes uneven distribution of oil on the rope surface. In particular, for oil with strong adhesion, the force of the airflow cannot completely blow it away, resulting in more oil remaining in some areas of the seam cable, while being completely removed in other areas.
[0005] 3. At present, in the oil immersion process, affected by the weather, in a low temperature environment, the viscosity of the oil will increase and the fluidity will deteriorate, while at high temperatures, the oil may become thinner and the oil film strength may decrease. Too high or too low room temperature will affect the penetration of the oil and the oiling effect.
[0006] To this end, we provide an oiling and impregnation device for sewing wire production and processing to solve the above-mentioned problems. Summary of the invention
[0007] The object of the present invention is to provide an oiling and impregnating device for the production and processing of sewing wire. Through the specific arrangement of an oil tank, an oiling mechanism and a heating tank, the problems of the existing oiling and impregnating device, such as insufficient oil immersion of the sewing wire during oil immersion, uneven oil on the surface of the sewing wire, and the viscosity of the oil being affected by temperature, are solved.
[0008] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: The present invention is an oiling and impregnating device for producing and processing a sewing packaged wire, comprising a device cabinet, an oil tank, an oiling mechanism and a heating tank, wherein the inner bottom of the device cabinet is movably connected with a movable plate, a group of hydraulic columns distributed in a rectangular shape are fixed on one side of the top surface of the movable plate, an oil tank is fixed on the top of the group of hydraulic columns, a heating tank is fixed on one side of the top of the movable plate, a spiral wire groove is provided on the peripheral side of the heating tank, and the oiling mechanism is fixed on the other side of the top of the movable plate; A groove is provided in the middle of the inner bottom of the oil tank, and the inner bottom positions on both sides of the groove are in an inverted "eight" structure. A water tank is provided in the side box of the oil tank. One side of the oil tank is connected with a No. 1 water inlet pipe, a No. 2 water inlet pipe and a drain pipe in sequence, and the No. 2 water inlet pipe is connected to the water outlet of the heating tank; The oiling mechanism includes a support frame, a wire rod and a drying assembly. A group of wire rods distributed in a triangular shape are connected between the two support frames. The drying assembly is fixed in the middle part between the two support frames. A displacement sensor, a servo motor, an alarm and a control box are fixed on the outer side of one of the support frames. The drying assembly includes a wire conveying rod and a heating roller. Heating rollers are installed on both sides of the wire conveying rod.
[0009] The present invention is further configured such that the bottom edge of the side of the device cabinet is movably connected to a cabinet door through a hinge, a group of evenly distributed No. 2 tracks are fixed to the inner wall of the cabinet door, a group of evenly distributed No. 1 tracks are fixed to the inner bottom of the device cabinet, a group of No. 1 tracks and a group of No. 2 tracks are arranged in a one-to-one correspondence, and a group of track grooves at the bottom of the movable plate are movably installed on a group of No. 1 tracks in a one-to-one correspondence; support legs are fixed to the four corners of the bottom of the device cabinet, and pad legs are fixed to the four corners of the outer surface of the cabinet door, and the bottom ends of the pad legs in a vertical state are located on the same plane as the bottom ends of the support legs.
[0010] The present invention is further configured such that the No. 1 water inlet pipe is connected to an external water inlet pipe, the water inlet of the heating tank is connected to another external water inlet pipe through the water inlet pipe, and solenoid valves are installed on the No. 1 water inlet pipe, the No. 2 water inlet pipe and the drain pipe; the top of the water tank is sealed by a high-temperature resistant glass plate, the No. 1 water inlet pipe and the No. 2 water inlet pipe are both connected to the water inlet part in the water tank, and the drain pipe is connected to the water outlet part in the water tank.
[0011] The present invention is further configured as follows: a movable groove is provided on the support frame, and limiting holes are provided on both sides of the bottom of the movable groove and both sides of the top of the movable groove; a pressure plate is movably connected between the two support frames, a group of evenly distributed Y-shaped silicone plates are fixed to the bottom of the pressure plate, and locking pieces are connected to both ends of the pressure plate, the locking pieces cross the corresponding movable grooves, and the pressure plate is locked and limited in the movable groove area by the locking pieces; inner grooves are provided on both ends of the pressure plate, a spring is installed in the inner groove of the pressure plate, the rod of the locking piece crosses the spring and is movably installed in the inner groove of the pressure plate, and two symmetrically arranged limiting rods are fixed to the inner side of the handle of the locking piece, and the size of the limiting rods matches the size of the limiting holes.
[0012] The present invention is further configured such that the displacement sensor is fixed to the bottom of the inner side of the support frame through a mounting plate, and the servo motor, alarm and control box are all located on the outer side of the support frame; a controller is fixed inside the control box, and a touch screen is fixed on the outer surface of the control box, and the controller in the control box is electrically connected to the touch screen, displacement sensor, servo motor, alarm, heating tube, hydraulic rod and hydraulic column of the control box.
[0013] The present invention is further configured such that two ends of the conductor rod are movably connected to the support frames on both sides through bearings on both sides, a group of evenly distributed conductor grooves are opened on the circumference of the conductor rod, and the drying component is located inside a group of conductor rods.
[0014] The present invention is further configured such that the wire conveying roller includes a rod and a roller seat, a spiral wire conveying groove is provided on the circumference of the rod, both ends of the rod are movably connected with the roller seats on both sides through corresponding bearings, a mounting groove is provided inside the roller seat on one side of the wire conveying roller, a transverse through groove is provided on the roller seat on one side of the wire conveying roller and one end of the heating roller, the through groove of the roller seat horizontally crosses the mounting groove of the roller seat, a gear shaft is movably connected in the mounting groove of the roller seat, and the outer end of the gear shaft is connected to the output shaft of the servo motor.
[0015] The present invention is further configured as follows: a group of heating tubes distributed in an arc shape are fixed to the arc groove portion on the circumferential side of the heating roller, a group of evenly distributed wire grooves are opened on the outside of the circumferential side of the heating roller, an axis groove is opened inside the heating roller, a through groove of the heating roller horizontally crosses the axis groove of the heating roller, arc grooves are opened on both sides of the bottom of the heating roller, and the arc grooves are connected to the axis groove of the heating roller; a driving rod is connected to the inside of the axis groove of the heating roller, and both ends of the driving rod are movably connected to the two side walls of the axis groove of the heating roller through corresponding bearings, and a gear ring is fixed to the circumferential side of one end of the driving rod, and the gear ring is opposite to the through groove area of the heating roller.
[0016] The present invention is further configured such that a telescopic stirring assembly is connected to the bottom of the heating roller, the telescopic stirring assembly includes a hydraulic rod and a stirring frame, hydraulic rods are fixed to both sides of the bottom of the driving rod through mounting seats, the hydraulic rods on both sides respectively cross the arc grooves on both sides of the heating roller, and the two sides of the top of the stirring frame are respectively connected to the hydraulic rods on both sides of the driving rod; the gear shafts of the two wire conveying rollers are connected to the gear rings of the heating roller through a toothed chain transmission, and the toothed chain passes through the through grooves of the wire conveying rollers and the heating roller.
[0017] The present invention is further configured such that the oiling mechanism is located directly above the oil tank, and the oil tank and the oiling mechanism are matched for oiling the sewing wire rope. The sewing wire rope enters from the wire entry hole of one side wall of the device cabinet and successively bypasses the oiling mechanism and the heating tank to pass through the wire exit hole of the other side wall of the device cabinet; after entering the device cabinet, the sewing wire rope is wound around each wire groove of a group of triangularly distributed wire rods, and then wound around the spiral wire transmission groove of the wire transmission rod, and then is wound around the spiral wire groove of the heating tank and then passes out; when the sewing wire rope is wound around the wire grooves of a group of triangular wire rods, it passes through the wire passing groove of the heating roller.
[0018] The present invention has the following beneficial effects: 1. The present invention allows the sewing wire to circulate for multiple times at the bottom wire rod and contact the oil inside the oil tank when the sewing wire passes through the wire groove of a group of triangular wire rods, thereby completing multiple oil immersion operations; and when the oil in the oil tank decreases, the displacement sensor monitors and drives the oil tank to move upward through the hydraulic column, ensuring that the bottom of the bottom wire rod is always in contact with the oil, ensuring that the sewing wire can fully contact the oil during the immersion process, solving the problem of insufficient oil immersion, and the oil in the oil tank can be used up each time before reminding to refuel, preventing the oil from being replenished when too much oil is accumulated, reducing the mixing ratio of oxidized oil and new oil, improving the overall oil quality, and reducing the impact on the oiling effect.
[0019] 2. The present invention arranges an adjustable pressing plate between two supporting frames. The Y-shaped silicone plate at the bottom of the pressing plate repeatedly scrapes off excess oil on the surface of the sewing rope during the initial drying of the sewing rope. The oil can be evenly distributed on the rope surface through physical contact and wiping. The amount and distribution of the oil can be accurately controlled to ensure that the oil on the surface of the sewing rope after the initial drying is more uniform. In addition, during the oil immersion process, the drive rod in the heating roller is driven by the toothed chain to perform a reciprocating arc-shaped swinging motion, so that the stirring frame at the bottom of the heating roller stirs the oil in the oil tank, ensuring that the oil is evenly distributed and avoiding precipitation. Moreover, the oil dropped during the oil immersion process will directly fall into the oil tank directly below, ensuring the recovery and reuse of the oil.
[0020] 3. The present invention opens a water tank in the side box of the oil tank, connects a No. 1 water inlet pipe, a No. 2 water inlet pipe and a drain pipe, and controls corresponding valves according to weather conditions, i.e., severe cold or heat, to use hot water from a heating tank or external cold water to perform water bath heating or cooling on the oil in the oil tank, thereby ensuring the viscosity of the oil inside the oil tank and solving the problem that the viscosity of the oil is affected by temperature.
[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0023] Figure 1 The present invention is a schematic diagram of the structure of an oiling and impregnation device for producing and processing sewing wire.
[0024] Figure 2 It is a structural diagram of the device cabinet.
[0025] Figure 3 It is a schematic diagram of the structure in which the sewing wire rope is wound around the oiling mechanism and the heating tank.
[0026] Figure 4 Schematic diagram of the internal structure of the fuel tank.
[0027] Figure 5 It is a structural diagram of the oiling mechanism.
[0028] Figure 6 A schematic diagram of the structure of the support frame.
[0029] Figure 7 It is a structural schematic diagram of the pressure plate.
[0030] Figure 8 It is a schematic diagram of the cross-sectional structure of one end of the pressure plate.
[0031] Fig. 9 Schematic diagram of the arrangement structure of the conductor rod and the drying component.
[0032] Fig.10 This is a schematic diagram of the structure after the groove at one end of the line transmission rod is cut open.
[0033] Fig.11 It is a schematic diagram of the structure of the heating roller.
[0034] Fig.12 for Fig.11 Schematic diagram of the cross-sectional structure.
[0035] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 100, device cabinet; 110, cabinet door; 120, movable plate; 130, hydraulic column; 101, track No. 1; 102, track No. 2; 103, support leg; 104, pad leg; 200, oil tank; 210, water inlet pipe No. 1; 220, water inlet pipe No. 2; 230, drain pipe; 201, groove; 202, water tank; 300, oiling mechanism; 310, support frame; 311, movable groove; 312, limit hole; 313, pressure plate; 3131, Y-shaped silicone plate; 314, lock; 3141, spring; 3142, limit rod; 315, displacement sensor; 316, servo motor; 317 , alarm; 318, control box; 320, wire rod; 330, drying assembly; 331, wire conveying rod; 3311, rod; 3312, roller seat; 3313, gear shaft; 332, heating roller; 3321, driving rod; 3322, gear ring; 301, heating tube; 302, wire groove; 303, telescopic stirring assembly; 304, through groove; 305, arc groove; 400, heating tank; 410, water inlet pipe; 500, sewing cord. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example 1
[0037] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Fig. 9 , Fig.10 and Fig.11The present invention is an oiling and impregnation device for producing and processing a sewing package line, comprising a device cabinet 100, an oil tank 200, an oiling mechanism 300 and a heating tank 400. The inner bottom of the device cabinet 100 is movably connected with a movable plate 120. A group of hydraulic columns 130 with rectangular distribution are fixed on one side of the top surface of the movable plate 120. The top of the group of hydraulic columns 130 is fixed with the oil tank 200. A groove 201 is provided in the middle position of the inner bottom of the oil tank 200. The inner bottom positions on both sides of the groove 201 are in an inverted "eight" structure. The other side of the top of the movable plate 120 is fixed with an oiling mechanism 300. The oiling mechanism 300 comprises a support frame 310, a conductor rod 320 and a drying assembly 330. A group of conductor rods 320 with triangular distribution are connected between the two support frames 310. The drying assembly 330 is fixed in the middle position between the two support frames 310. A displacement sensor 3 is fixed on the outer side of one of the support frames 310. 15, a servo motor 316, an alarm 317 and a control box 318, a drying assembly 330 includes a wire feeding roller 331 and a heating roller 332, and heating rollers 332 are installed on both sides of the wire feeding roller 331, and an oiling mechanism 300 is located directly above the oil tank 200; the oil tank 200 and the oiling mechanism 300 are matched for oiling the sewing wire 500, and the sewing wire 500 passes through the wire inlet hole of a side wall of the device cabinet 100 and passes around the oiling mechanism 300 in sequence. 0. The heating tank 400 passes through the wire outlet hole on the other side wall of the device cabinet 100. After passing through the device cabinet 100, the sewing wire 500 is wound around each wire groove of a group of triangularly distributed wire rods 320, and then wound around the spiral wire conveying groove of the wire conveying rod 331. After that, it passes through the spiral wire groove of the heating tank 400. When the sewing wire 500 is wound around the wire grooves of a group of triangular wire rods 320, it passes through the wire groove 302 of the heating roller 332.
[0038] Specifically, the displacement sensor 315 is fixed to the bottom of the inner side of the support frame 310 through a mounting plate, the servo motor 316, the alarm 317 and the control box 318 are all located on the outer side of the support frame 310, a controller is fixed inside the control box 318, and a touch screen is fixed on the outer surface of the control box 318. The controller in the control box 318 is electrically connected to the touch screen, displacement sensor 315, servo motor 316, alarm 317, heating tube 301, hydraulic rod 3031 and hydraulic column 130 of the control box 318; the two ends of the wire rod 320 are movably connected to the support frames 310 on both sides through bearings on both sides, a group of evenly distributed wire grooves are opened on the circumference of the wire rod 320, and the drying component 330 is located inside a group of wire rods 320.
[0039] Furthermore, the wire conveying roller 331 includes a rod 3311 and a roller seat 3312, a spiral wire conveying groove is provided on the circumference of the rod 3311, and both ends of the rod 3311 are movably connected to the roller seats 3312 on both sides through their respective corresponding bearings; a group of arc-shaped heating tubes 301 are fixed to the arc groove part on the circumference of the heating roller 332, and a group of evenly distributed wire passing grooves 302 are provided on the outside of the circumference of the heating roller 332.
[0040] The operation process of this embodiment is as follows: during processing, the sewing wire rope 500 to be oiled on the wire drum is first inserted from the wire inlet hole of one side wall of the device cabinet 100, bypasses the oiling mechanism 300 and the heating tank 400 in sequence, and finally passes through the wire outlet hole of the other side wall of the device cabinet 100, and then is wound on the winding machine. Through the action of the winding machine, the sewing wire rope 500 is driven to be transmitted through the oiling mechanism 300 and the heating tank 400. Through the cooperation of the oiling mechanism 300 and the heating tank 400, the oiling and drying operations of the sewing wire rope 500 are completed; During the processing, when the sewing wire 500 is transmitted through the guide groove of a group of triangular guide rods 320, the sewing wire 500 will circulate multiple times at the bottom of the guide rod 320 to contact the oil inside the oil tank 200, completing the multiple cycles of oil immersion operation. When the sewing wire 500 after oil immersion is transmitted through the spiral guide groove of the guide rod 331, the heating tubes 301 on the heating rollers 332 on both sides can heat the sewing wire 500 transmitted through the spiral guide groove of the guide rod 331. The wrapped wire 500 is subjected to a preliminary drying operation. In normal use, the heating tank 400 heats the water inside the heating tank 400, and the sewing wrapped wire 500 delivered from the wire delivery roller 331 passes through the spiral wire groove of the heating tank 400 again. Through the action of the heating tank 400, the sewing wrapped wire 500 transmitted through the heating tank 400 is subjected to a secondary drying operation again, and the oiled sewing wrapped wire 500 is further heated to ensure that the oil on the sewing wrapped wire 500 is fully dried and impregnated. During the oil immersion process, the oil in the oil tank 200 will gradually decrease, and the displacement sensor 315 monitors the distance from the oil level in the oil tank 200 in real time. When the distance monitored by the displacement sensor 315 exceeds the preset range value, the signal is immediately transmitted to the controller of the control box 318. Through the action of the controller, a group of hydraulic columns 130 are immediately driven to work synchronously, driving the oil tank 200 to move upward, and the displacement of the oil level drop is compensated by the upward displacement of the oil tank 200, that is, to ensure that the bottom of the bottom conductor rod 320 is always in contact with the oil, and to ensure that the sewing wire rope 500 can fully contact the oil during the immersion process. When the hydraulic column 130 drives the oil tank 200 to move up to the preset highest position range value, the oil in the oil tank 200 reaches the bottom, that is, only a small amount of oil remains in the groove 201 of the oil tank 200. At this time, the controller immediately starts the alarm 317, and the alarm ring sounds, reminding the staff to replenish the oil in the oil tank 200 in time. Example 2
[0041] See also Figure 3 , Figure 5 , Figure 6 , Figure 7 and Figure 8 On the basis of Example 1, a movable groove 311 is opened on the support frame 310, and a pressure plate 313 is movably connected between the two support frames 310. A group of evenly distributed Y-shaped silicone plates 3131 are fixed to the bottom of the pressure plate 313, and the pressure plate 313 is locked and limited in the movable groove 311 area by a locking member 314.
[0042] Specifically, limiting holes 312 are provided on both sides of the bottom and both sides of the top of the movable groove 311 , and both ends of the pressing plate 313 are connected with locking pieces 314 , which cross the corresponding movable groove 311 .
[0043] Furthermore, inner grooves are provided at both ends of the pressure plate 313, and a spring 3141 is installed in the inner groove of the pressure plate 313. The rod of the locking member 314 crosses the spring 3141 and is movably installed in the inner groove of the pressure plate 313. The spring 3141 is used to provide elastic support. Two symmetrically arranged limit rods 3142 are fixed to the inner side of the handle of the locking member 314, and the size of the limit rods 3142 matches the size of the limit hole 312.
[0044] The operation process of this embodiment is as follows: when winding and installing the sewing wire rope 500 to be oiled, the locking pieces 314 at both ends of the pressing plate 313 are respectively locked at the limiting holes 312 at the top of the movable grooves 311 on both sides; After the sewing wire 500 to be oiled is wound and installed, the locks 314 at both ends of the pressing plate 313 are first pulled outward, so that the limiting rods 3142 of the locking rods 314 are separated from the limiting holes 312 at the top, and the springs 3141 are in a compressed state. Then, the pressing plate 313 is moved downward, so that the pressing plate 313 moves to the bottom. At this time, due to the elastic effect of the compressed springs 3141, the limiting rods 3142 of the locking rods 314 are again stuck in the limiting holes 312 at the bottom. When the pressing plate 313 moves down to the bottom, each Y-shaped silicone plate 3131 is synchronously pressed on the sewing wire 500 of the wire conveying roller 331. Through the pressing effect of the Y-shaped silicone plate 3131, in the process of preliminary drying of the sewing wire 500, the excess oil on the surface of the sewing wire 500 is scraped off several times, ensuring that the oil on the surface of the sewing wire 500 after preliminary drying is more uniform. It should be added that the oil dropped from the sewing wire 500 during the oiling process of the conductor rod 320 and the oil scraped off the sewing wire 500 in the drying assembly 330 will directly fall into the oil tank 200 directly below for recycling. Example 3
[0045] See also Figure 1 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Fig. 9 , Fig.10 , Fig.11 and Fig.12 On the basis of Example 1 and Example 2, the bottom of the heating roller 332 is connected to a telescopic stirring assembly 303, and the telescopic stirring assembly 303 includes a hydraulic rod 3031 and a stirring frame 3032. The hydraulic rods 3031 are fixed on both sides of the bottom of the driving rod 3321 through a mounting seat, and the hydraulic rods 3031 on both sides respectively cross the arc grooves 305 on both sides of the heating roller 332, and the two sides of the top of the stirring frame 3032 are respectively connected to the hydraulic rods 3031 on both sides of the driving rod 3321.
[0046] Specifically, a mounting groove is provided inside the roller seat 3312 on one side of the wire conveying roller 331, and a transverse through groove 304 is provided at one end of the roller seat 3312 on one side of the wire conveying roller 331 and the heating roller 332. The through groove 304 of the roller seat 3312 horizontally crosses the mounting groove of the roller seat 3312, and a gear shaft 3313 is movably connected in the mounting groove of the roller seat 3312, and the outer end of the gear shaft 3313 is connected to the output shaft of the servo motor 316; An axial groove is provided inside the heating roller 332, and the through groove 304 of the heating roller 332 horizontally crosses the axial groove of the heating roller 332. Arc grooves 305 are provided on both sides of the bottom of the heating roller 332, and the arc groove 305 is connected to the axial groove of the heating roller 332. A driving rod 3321 is connected inside the axial groove of the heating roller 332, and both ends of the driving rod 3321 are movably connected to the two side walls of the axial groove of the heating roller 332 through corresponding bearings. A gear ring 3322 is fixed to the circumference of one end of the driving rod 3321, and the gear ring 3322 is opposite to the through groove 304 area of the heating roller 332.
[0047] Furthermore, the gear shafts 3313 of the two wire conveying rollers 331 are connected to the gear rings 3322 of the heating roller 332 via a toothed chain transmission, and the toothed chain passes through the through slots 304 of the wire conveying rollers 331 and the heating roller 332 .
[0048] The operation process of this embodiment is as follows: in normal use, the servo motor 316 rotates forward and reverse alternately, and drives the drive rods 3321 inside the heating rollers 332 on both sides to synchronously cycle and perform arc-shaped swinging motion through the transmission cooperation of the gear shaft 3313, the gear ring 3322 and the gear chain, and stirs the oil in the oil tank 200 through the stirring racks 3032 at the bottom of the heating rollers 332 on both sides to ensure that the oil is evenly distributed and avoid precipitation; In addition, when the hydraulic column 130 drives the oil tank 200 to move upward, the hydraulic rods 3031 at the bottom of the heating rollers 332 on both sides will also drive the stirring frames 3032 on both sides to move upward synchronously to the same displacement as the oil tank 200. Example 4
[0049] See also Figure 1 and Figure 3 On the basis of Example 1, Example 2 and Example 3, a heating tank 400 is fixed to one side of the top of the movable plate 120, a spiral groove is opened around the heating tank 400, a water tank 202 is opened in the side box body of the oil tank 200, and a No. 1 water inlet pipe 210, a No. 2 water inlet pipe 220 and a drain pipe 230 are connected to one side of the oil tank 200 in sequence, and the No. 2 water inlet pipe 220 is connected to the water outlet of the heating tank 400.
[0050] Specifically, the No. 1 water inlet pipe 210 is connected to an external water inlet pipe, and the water inlet of the heating tank 400 is connected to another external water inlet pipe through the water inlet pipe 410. Solenoid valves are installed on the No. 1 water inlet pipe 210, the No. 2 water inlet pipe 220 and the drain pipe 230.
[0051] Furthermore, the top of the water tank 202 is sealed by a high temperature resistant glass plate, the No. 1 water inlet pipe 210 and the No. 2 water inlet pipe 220 are both connected to the water inlet part of the water tank 202, and the drain pipe 230 is connected to the water outlet part of the water tank 202.
[0052] The operation process of this embodiment is as follows: when the weather is extremely cold and the indoor temperature is relatively low, the valve on the No. 2 water inlet pipe 220, the valve on the water inlet pipe 410 and the valve on the drain pipe 230 are opened, and the external water source enters the heating tank 400 through the water inlet pipe 410, and the water inside the heating tank 400 is heated by the action of the heating tank 400, and then transported to the water tank 202 of the oil tank 200 through the No. 2 water inlet pipe 220, and the hot water flows through the water tank 202 of the oil tank 200 and then discharged from the drain pipe 230, and the hot water in the water tank 202 is used to heat the oil in the oil tank 200 in a water bath to ensure the viscosity of the oil in the oil tank 200; When the weather is hot and the indoor temperature is high, open the valve on the No. 1 water inlet pipe 210 and the valve on the drain pipe 230, and the external water source enters the water tank 202 of the oil tank 200 through the No. 1 water inlet pipe 210. The cold water flows through the water tank 202 of the oil tank 200 and is then discharged from the drain pipe 230. The cold water in the water tank 202 is used to cool the oil inside the oil tank 200 to ensure the viscosity of the oil inside the oil tank 200. Example 5
[0053] See also Figure 1 and Figure 2On the basis of Example 1, Example 2, Example 3 and Example 4, the bottom edge of the side of the device cabinet 100 is movably connected to the cabinet door 110 through a hinge, a group of uniformly distributed No. 1 rails 101 are fixed to the inner bottom of the device cabinet 100, a group of track grooves at the bottom of the movable plate 120 are movably installed on the group of No. 1 rails 101 one by one, support legs 103 are fixed to the four corners of the bottom of the device cabinet 100, and pad legs 104 are fixed to the four corners of the outer surface of the cabinet door 110.
[0054] Specifically, a group of evenly distributed No. 2 tracks 102 is fixed to the inner wall of the cabinet door 110 , and a group of No. 1 tracks 101 and a group of No. 2 tracks 102 are arranged in a one-to-one correspondence.
[0055] Furthermore, the bottom end of the pad leg 104 in the vertical state is located on the same plane as the bottom end of the supporting leg 103 .
[0056] The operation process of this embodiment is as follows: when putting on or taking off the line, the cabinet door 110 is opened and placed horizontally, at which time the pad legs 104 support the horizontal cabinet door 110, and then the movable plate 120 is pulled outward, so that the movable plate 120 slides from the first track 101 to the second track 102, and the oil tank 200, the oiling mechanism 300 and the heating tank 400 can be moved outward as a whole for operation; During processing, the movable plate 120 is pushed inward, so that the movable plate 120 slides from the second track 102 to the first track 101, and the oil outlet box 200, the oiling mechanism 300 and the heating tank 400 are moved into the interior of the device cabinet 100, and then the cabinet door 110 is closed to perform the oil immersion operation; The above-mentioned oil immersion operation is carried out in a closed device cabinet 100. During the oil immersion process, the volatilization of the oil will produce oil gas and the odor generated during the oil immersion process are all transported to the gas processing equipment through pipelines for treatment.
[0057] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
Claims
1. An oiling and impregnation device for producing and processing a sewing thread, comprising a device cabinet (100), an oil tank (200), an oiling mechanism (300) and a heating tank (400); characterized in that: The inner bottom of the device cabinet (100) is movably connected to a movable plate (120); a group of hydraulic columns (130) distributed in a rectangular shape are fixed to one side of the top surface of the movable plate (120); an oil tank (200) is fixed to the top of a group of hydraulic columns (130); a heating tank (400) is fixed to one side of the top of the movable plate (120); a spiral groove is provided on the circumference of the heating tank (400); and an oiling mechanism (300) is fixed to the other side of the top of the movable plate (120); A groove (201) is provided in the middle of the inner bottom of the oil tank (200), and the inner bottom positions on both sides of the groove (201) are in an inverted "eight" structure. A water tank (202) is provided in the side box body of the oil tank (200). A first water inlet pipe (210), a second water inlet pipe (220) and a drain pipe (230) are sequentially connected to one side of the oil tank (200), and the second water inlet pipe (220) is connected to the water outlet of the heating tank (400); The oiling mechanism (300) comprises a support frame (310), a conductor rod (320) and a drying assembly (330); a group of conductor rods (320) distributed in a triangular shape are connected between the two support frames (310); a drying assembly (330) is fixed in the middle between the two support frames (310); a displacement sensor (315), a servo motor (316), an alarm (317) and a control box (318) are fixed to the outer side surface of one of the support frames (310); the drying assembly (330) comprises a conductor rod (331) and a heating roller (332); heating rollers (332) are installed on both sides of the conductor rod (331).
2. The oiling impregnation device for producing and processing covered sewing wire according to claim 1, characterized in that: The bottom edge of the side of the device cabinet (100) is movably connected to a cabinet door (110) via a hinge, a group of evenly distributed No. 2 rails (102) are fixed to the inner wall of the cabinet door (110), a group of evenly distributed No. 1 rails (101) are fixed to the inner bottom of the device cabinet (100), a group of the No. 1 rails (101) and a group of the No. 2 rails (102) are arranged in a one-to-one correspondence, and a group of rail grooves at the bottom of the movable plate (120) are movably mounted on the group of the No. 1 rails (101) in a one-to-one correspondence; Support legs (103) are fixed at the four corners of the bottom of the device cabinet (100), and pad legs (104) are fixed at the four corners of the outer surface of the cabinet door (110), and the bottom ends of the pad legs (104) and the bottom ends of the support legs (103) in a vertical state are located on the same plane.
3. The oiling impregnation device for producing and processing covered sewing wire according to claim 1, characterized in that: The first water inlet pipe (210) is connected to an external water inlet pipe, and the water inlet of the heating tank (400) is connected to another external water inlet pipe via the water inlet pipe (410). Solenoid valves are installed on the first water inlet pipe (210), the second water inlet pipe (220) and the drain pipe (230); The top of the water tank (202) is sealed by a high-temperature resistant glass plate, the first water inlet pipe (210) and the second water inlet pipe (220) are both connected to the water inlet portion of the water tank (202), and the drainage pipe (230) is connected to the water outlet portion of the water tank (202).
4. The oiling impregnation device for producing and processing covered sewing wire according to claim 1, characterized in that: The support frame (310) is provided with a movable groove (311), and both sides of the bottom and both sides of the top of the movable groove (311) are provided with limiting holes (312). A pressing plate (313) is movably connected between the two support frames (310), and a group of evenly distributed Y-shaped silicone plates (3131) are fixed to the bottom of the pressing plate (313). Both ends of the pressing plate (313) are connected with locking pieces (314), and the locking pieces (314) cross the corresponding movable groove (311). The pressing plate (313) is locked and limited in the movable groove (311) area by the locking pieces (314); Both ends of the pressing plate (313) are provided with inner grooves, a spring (3141) is installed in the inner groove of the pressing plate (313), a rod portion of the locking member (314) crosses the spring (3141) and is movably installed in the inner groove of the pressing plate (313), two symmetrically arranged limiting rods (3142) are fixed to the inner side of the handle portion of the locking member (314), and the size of the limiting rods (3142) matches the size of the limiting hole (312).
5. The oiling impregnation device for producing and processing covered sewing wire according to claim 4, characterized in that: The displacement sensor (315) is fixed to the bottom of the inner side of the support frame (310) via a mounting plate, and the servo motor (316), the alarm (317) and the control box (318) are all located on the outer side of the support frame (310); A controller is fixed inside the control box (318), a touch screen is fixed on the outer surface of the control box (318), and the controller inside the control box (318) is electrically connected to the touch screen of the control box (318), the displacement sensor (315), the servo motor (316), the alarm (317), the heating tube (301), the hydraulic rod (3031), and the hydraulic column (130).
6. The oiling impregnation device for producing and processing covered sewing wire according to claim 5, characterized in that: The two ends of the conductor rod (320) are movably connected to the support frames (310) on both sides through bearings on both sides, and a group of evenly distributed conductor grooves are opened on the circumference of the conductor rod (320). The drying assembly (330) is located inside a group of the conductor rods (320).
7. The oiling and impregnation device for producing and processing covered sewing wire according to claim 6, characterized in that: The wire conveying roller (331) comprises a rod (3311) and a roller seat (3312); a spiral wire conveying groove is provided on the circumference of the rod (3311); both ends of the rod (3311) are movably connected to the roller seats (3312) on both sides via corresponding bearings; a mounting groove is provided inside the roller seat (3312) on one side of the wire conveying roller (331); the roller seat (3312) on one side of the wire conveying roller (331) and one end of the heating roller (332) are both provided with a transverse through groove (304); the through groove (304) of the roller seat (3312) horizontally crosses the mounting groove of the roller seat (3312); a gear shaft (3313) is movably connected inside the mounting groove of the roller seat (3312); the outer end of the gear shaft (3313) is connected to the output shaft of the servo motor (316).
8. The oiling impregnation device for producing and processing covered sewing wire according to claim 7, characterized in that: A group of arc-shaped heating tubes (301) are fixed to the arc groove portion on the circumference of the heating roller (332); a group of evenly distributed wire grooves (302) are provided on the outside of the circumference of the heating roller (332); an axial groove is provided inside the heating roller (332); a through groove (304) of the heating roller (332) horizontally crosses the axial groove of the heating roller (332); arc grooves (305) are provided on both sides of the bottom of the heating roller (332); the arc grooves (305) are connected to the axial groove of the heating roller (332); A driving rod (3321) is connected inside the shaft groove of the heating roller (332), and two ends of the driving rod (3321) are movably connected to the two side walls of the shaft groove of the heating roller (332) through corresponding bearings, and a gear ring (3322) is fixed to the circumference of one end of the driving rod (3321), and the gear ring (3322) is opposite to the through groove (304) area of the heating roller (332).
9. The oiling impregnation device for producing and processing covered sewing wire according to claim 8, characterized in that: The bottom of the heating roller (332) is connected to a telescopic stirring assembly (303), the telescopic stirring assembly (303) comprising a hydraulic rod (3031) and a stirring frame (3032), both sides of the bottom of the driving rod (3321) are fixed with hydraulic rods (3031) via mounting seats, the hydraulic rods (3031) on both sides respectively cross the arc grooves (305) on both sides of the heating roller (332), and both sides of the top of the stirring frame (3032) are respectively connected to the hydraulic rods (3031) on both sides of the driving rod (3321); The gear shafts (3313) of the two wire conveying rollers (331) are connected to the gear ring (3322) of the heating roller (332) via a toothed chain transmission, and the toothed chain passes through the through slots (304) of the wire conveying rollers (331) and the heating roller (332).
10. The oiling impregnation device for producing and processing covered sewing wire according to claim 9, characterized in that: The oiling mechanism (300) is located directly above the oil tank (200). The oil tank (200) and the oiling mechanism (300) are matched to oil the sewing wire (500). The sewing wire (500) enters from a wire inlet hole on one side wall of the device cabinet (100) and passes through the oiling mechanism (300) and the heating tank (400) in sequence to exit from a wire outlet hole on the other side wall of the device cabinet (100). After passing through the device cabinet (100), the sewing wire (500) is wound around the wire grooves of a group of triangularly distributed wire rods (320), then wound around the spiral wire groove of the wire conveying rod (331), and then wound around the spiral wire groove of the heating tank (400) before passing out. When the sewing wire (500) is wound around the wire grooves of the group of triangular wire rods (320), it passes through the wire groove (302) of the heating roller (332).
Citation Information
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