An automatic sidewalk paving device and method
By designing an automatic brick laying device for sidewalks, using components such as vehicle body, support plate, vacuum suction cup and vision sensor, the efficient and automated laying of bricks is achieved, and the problems of low efficiency and unstable quality of sidewalk brick laying in the prior art are solved.
Patent Information
- Application Number
- CN202510338931.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2045-03-21
AI Technical Summary
In the prior art, the laying efficiency of large concrete bricks on the sidewalk is low and is easily affected by workers' skill level, physical strength and weather conditions, making it difficult to ensure the laying progress and quality.
An automatic sidewalk brick laying device was designed, using components such as vehicle body, support plate, vacuum suction cup, vision sensor and drive parts to achieve efficient laying of bricks through precise positioning and automated operation.
The device greatly improves the laying efficiency, reduces the intensity of labor, ensures the stability of laying quality, and solves the problems of low manual laying efficiency and unstable quality.
Smart Images

Figure CN119877357B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of brick-laying devices, and in particular to an automatic brick-laying device and method for a sidewalk. Background Art
[0002] Road construction is an important part of urban infrastructure construction, and sidewalk construction is directly related to the safety and comfort of citizens' daily travel. After the sidewalk is completed, in order to enhance its durability, aesthetics and ease of maintenance, large concrete bricks are usually used to pave the sidewalk surface. This paving method can not only improve the bearing capacity of the sidewalk, but also effectively prevent the foundation from sinking due to rainwater penetration. At the same time, the uniform concrete bricks can also add a sense of cleanliness and beauty to the city.
[0003] In existing road construction, the task of laying large concrete bricks on the sidewalk surface is mainly done manually. During this process, workers need to manually carry, arrange and fix bricks to ensure that each brick fits tightly, is flat and has no gaps. In order to ensure the quality of laying, workers also need to use professional tools to knock and adjust the bricks to achieve the flatness and firmness required by the design. In addition, for the gaps generated during the laying process, workers also need to perform meticulous caulking to ensure the overall beauty and durability of the sidewalk.
[0004] However, although the manual paving method can meet the needs of sidewalk surface paving to a certain extent, its low efficiency cannot be ignored; manual paving is not only time-consuming and labor-intensive, but also easily affected by various factors such as workers' skill level, physical condition and weather conditions, making it difficult to effectively guarantee the paving progress and quality. Summary of the invention
[0005] The purpose of the present application is to provide an automatic brick-laying device and method for a sidewalk, so as to solve the problem of low efficiency in laying large concrete bricks on the sidewalk in the above-mentioned related technologies.
[0006] In the first aspect, the present application provides an automatic sidewalk paving device that adopts the following technical solution:
[0007] An automatic brick-paving device for sidewalks comprises a vehicle body with an opening on the upper side, a plurality of wheels mounted on the bottom side of the vehicle body and a driving member fixedly provided for driving the wheels to move; a support plate fixedly provided on the outside of the vehicle body, a vacuum suction cup for clamping bricks and a power member for driving the vacuum suction cup to move are arranged on the support plate; a first visual sensor for sensing the brick laying position is fixedly provided on the support plate, and a second visual sensor for detecting the brick clamping situation is fixedly provided on the vehicle body; a clearance gap for bricks to be loaded into the vehicle body is provided on the vertical side surface of the vehicle body away from the support plate, and a sealing plate is detachably installed on the inner wall of the clearance gap.
[0008] By adopting the above technical solutions, the device not only greatly improves the laying efficiency and reduces the labor intensity, but also ensures the stability of the laying quality. The first visual sensor accurately locates the masonry laying position, and the second visual sensor monitors the masonry clamping status in real time, and the double guarantee ensures the accuracy of the laying. In addition, the clearance gap design on the side of the vehicle body, combined with the detachable blocking plate, not only facilitates the rapid loading of bricks, but also provides great convenience for the daily maintenance and overhaul of the equipment. The application of this device effectively solves the problems of low efficiency and unstable quality of manual laying.
[0009] Optionally, two symmetrical positioning rods are fixedly provided on the lower side of the support plate, and an extrusion roller is provided on the outside of the vehicle body. Both ends of the extrusion roller are respectively hinged to the lower ends of the two positioning rods, and the extrusion roller is flush with the lowest point of the outer circumference of the wheel.
[0010] By adopting the above technical solution, when the automatic brick-laying device for the sidewalk moves to the position of the unpaved road surface, the squeezing rollers connected to the two symmetrical positioning rods fixed on the lower side of the support plate can roll closely against the unpaved road surface, and the rolling behavior of the squeezing rollers helps to pre-level the unpaved road surface, laying a good foundation for the subsequent brick laying, and ensuring that the paved road surface is smoother;
[0011] Optionally, a limit plate is fixedly provided on the side of the support plate away from the positioning rod, and a limit notch is provided on the vertical side of the vehicle body away from the blocking plate, and the side edge of the support plate close to the vehicle body is hinged to the inner wall of the limit notch; the limit plate rotates into the limit notch when the positioning rod is in a vertical downward state, and the support plate rotates into the limit notch when the positioning rod is in a horizontal state, and a locking member for detachably locking the vertical limit plate and the support plate is provided on the outside of the vehicle body.
[0012] By adopting the above technical solution, when the positioning rod is in a vertical downward state, the limit plate can be cleverly rotated into the limit gap and locked by the locking piece. At this time, the extrusion roller is close to the road surface, which is convenient for the smooth movement of the device and can effectively compact the road surface during the brick paving process; after the brick paving device has completed laying the bricks, the support plate is rotated into the limit gap and locked by the locking piece. At this time, the vacuum suction cup and the corresponding power part are rotated into the vehicle body for storage, thereby reducing the overall volume of the brick paving device and facilitating the long-distance transportation of the brick paving device.
[0013] Optionally, the locking member includes a locking rod, a first spring and a control member, a locking hole for the locking rod to pass through is provided on the vehicle body, a first slot is provided on the limit plate, and a second slot is provided on the support plate; a baffle is fixedly provided on the outer periphery of the locking rod, a locking groove for the baffle to be inserted into is provided on the opening edge of the locking hole close to the outside of the vehicle body, and the two ends of the first spring are respectively fixedly connected to the bottom side of the locking groove and the inner side surface of the baffle; the control member is used to drive the locking rod to reciprocate in the direction close to the vehicle body, the locking rod passes through the locking hole and is inserted into the first slot when the limit plate is turned into the limit notch, and passes through the locking rod and is inserted into the second slot when the support plate rotates the limit notch.
[0014] By adopting the above technical solution, when the limit plate or the support plate is rotated into the limit notch, the locking rod can automatically pop out and insert into the corresponding slot, and the locking state is maintained by the elastic force of the first spring, effectively preventing the limit plate and the support plate from accidentally shaking or shifting during the movement or laying process. At the same time, the design of the control part enables the locking rod to be easily unlocked and re-locked, which is convenient for operation and adjustment.
[0015] Optionally, the lower edge of the blocking plate is hinged to the inner wall of the clearance gap, and the upper edge of the vehicle body close to the clearance gap is hinged with a locking plate, and the rotation surface of the locking plate is parallel to the horizontal plane; when the blocking plate is in a vertical state, its upper side surface is flush with the upper side surface of the vehicle body, and the lower side surface of the locking plate can abut against the upper side surface of the blocking plate when the blocking plate is rotated to a vertical state
[0016] By adopting the above technical solution, the hinged design of the lower edge of the blocking plate and the inner wall of the clearance gap allows the blocking plate to be easily switched between the vertical state and the horizontal state, which is convenient for loading bricks and maintaining the equipment. When the blocking plate is in the vertical state, its upper side is flush with the upper side of the vehicle body, maintaining the neatness and uniformity of the appearance of the device. At the same time, the locking plate hinged to the upper edge of the vehicle body near the clearance gap can be tightly abutted against the upper side of the blocking plate when the blocking plate is rotated to the vertical state, achieving a stable lock, effectively preventing the blocking plate from accidentally opening during movement or laying, and ensuring the safety and stability of the bricks inside the device.
[0017] Optionally, the control member includes an extension rod fixedly provided on the outer surface of the blocking plate in a horizontal direction and a control rod slidably provided on the outside of the vehicle body in a horizontal direction, and the extension rod is perpendicular to the length direction of the control rod; a connecting rod is provided on the outside of the vehicle body, and both ends of the connecting rod are respectively hinged to the ends of the extension rod and the control rod close to each other, and a guiding inclined surface is provided on the outer end edge of the locking rod; when the blocking plate rotates into the clearance gap, the control rod is squeezed against the locking rod along the guiding inclined surface, and the control rod is misaligned with the locking rod after the blocking plate rotates out of the clearance gap.
[0018] By adopting the above technical solution, the articulated cooperation between the extension rod and the control rod, as well as the connection function of the connecting rod, enable the control rod to extrude the locking plug along the guiding inclined plane when the plugging plate rotates, realizing the automatic unlocking or locking of the locking plug. This design not only simplifies the operation process and improves work efficiency, but also ensures the safety and stability of the plugging plate during the opening or closing process.
[0019] Optionally, two symmetric handles are fixedly arranged on the side of the plugging plate away from the vehicle body, and the side of the handle away from the plugging plate can abut against the ground when the plugging plate rotates outward to the horizontal state.
[0020] By adopting the above technical solution, the two symmetric handles fixedly arranged on the side of the plugging plate away from the vehicle body not only provide a convenient force application point for the operator, enabling the plugging plate to easily switch between the vertical and horizontal states, but also when the plugging plate rotates outward to the horizontal state, the side of the handle can abut against the ground, playing a role in supporting and stabilizing the plugging plate, preventing the plugging plate from suddenly falling due to gravity, and ensuring the safety during the operation process.
[0021] Optionally, the power component includes a rotating base rotatably arranged on the upper side of the support plate. A first vertical plate is fixedly arranged on the rotating base along the vertical direction. A second horizontal plate is slidably arranged on the first vertical plate and can slide up and down along the horizontal direction. A vertical cylinder with a vertically downward piston rod is slidably arranged on the second horizontal plate and can slide horizontally. The vacuum suction cup is fixedly arranged at the end of the piston rod of the vertical cylinder. A first driving source for driving the rotating base to rotate is arranged at the bottom side of the support plate. A second driving source for driving the second horizontal plate to slide is arranged on the first vertical plate. A third driving source for driving the vertical cylinder to slide is arranged on the second horizontal plate.
[0022] By adopting the above technical solution, the combination of the rotating base, the first vertical plate, the second horizontal plate and the vertical cylinder forms a multi-degree-of-freedom motion system, enabling the vacuum suction cup to freely move in three-dimensional space and easily realizing the clamping and laying of bricks at different positions and angles. At the same time, the independent arrangement of the first driving source, the second driving source and the third driving source provides sufficient power support for each motion direction, ensuring the stability and accuracy of the operation.
[0023] Optionally, a tray is arranged inside the vehicle body. A plurality of installation grooves for the bricks to be inserted are evenly opened on the upper side of the tray. An elastic pad is fixedly arranged on the upper side of the tray. The limiting plate can turn to the horizontal state and abut against the elastic pad when the support plate turns into the limiting notch. A shock-absorbing pad is fixedly arranged at the end of the second horizontal plate close to the first vertical plate, and the shock-absorbing pad can abut against the upper side of the limiting plate in this state when the support plate turns into the limiting notch.
[0024] By adopting the above technical solution, after the brick-laying device has finished laying the bricks, the support plate is rotated into the limiting notch and locked by the locking member. At this time, the side of the limiting plate away from the supporting plate can be rotated to a horizontal state and abut against the elastic pad. The state of the second cross plate is adjusted so that the shock-absorbing pad on the second cross plate abuts against the upper side of the limiting plate in this state. The driving member is supported by the second cross plate, and the combination of the shock-absorbing pad and the elastic pad is used to reduce the possibility of damage to the limiting plate and the second cross plate due to collision.
[0025] In the second aspect, the present application provides a method for automatic brick paving of a sidewalk using the following technical solution:
[0026] A method for automatically paving sidewalks, using the above-mentioned automatic sidewalk paving device, comprises the following steps:
[0027] Step 1: Fill the pallet with bricks and stones in advance, unlock the blocking plate and the support plate, flip the blocking plate and the support plate outward to a horizontal state, unblock the clearance gap, and use a forklift to place the pallet through the clearance gap into the vehicle body;
[0028] Step 2: Flip the blocking plate upward and lock it, and drive the locking rod to move through the control member to lock the limiting plate that is rotated into the limiting notch;
[0029] Step 3: During the laying process, according to the signals detected by the first visual sensor and the second visual sensor, the vehicle body is driven to move by the driving member, and the vacuum suction cup is driven by the power member to clamp and lay the bricks;
[0030] Step 4: After laying, first release the lock of the blocking plate and the limiting plate, and flip the blocking plate outward to a horizontal state; then adjust the state of the second horizontal plate so that the shock-absorbing pad can abut against the upper side of the limiting plate in this state when the supporting plate turns into the limiting gap; then rotate the supporting plate upward into the limiting gap, and turn the blocking plate upward into the clearance gap and lock it.
[0031] By adopting the above technical solution and using a specially designed automatic brick-laying device for sidewalks, the brick-laying process is efficiently, automatically and precisely controlled. This method not only simplifies the tedious manual operation in traditional brick-laying operations and improves work efficiency, but also ensures the accuracy of the laying position through precise detection by the first visual sensor and the second visual sensor. At the same time, the bricks are clamped and laid using vacuum suction cups, which further improves the flatness and firmness of the laying. In addition, this method also focuses on the flexible adjustment and firm locking of the device, ensuring the safety and stability of the entire brick-laying process.
[0032] In summary, the present application includes at least one of the following beneficial technical effects:
[0033] 1. This device not only greatly improves the laying efficiency and reduces the labor intensity, but also ensures the stability of the laying quality. The first visual sensor accurately locates the masonry laying position, and the second visual sensor monitors the masonry clamping status in real time. The double guarantee ensures the accuracy of the laying. In addition, the design of the clearance gap on the side of the vehicle body, combined with the detachable blocking plate, not only facilitates the rapid loading of bricks, but also provides great convenience for the daily maintenance and overhaul of the equipment. The application of this device effectively solves the problems of low efficiency and unstable quality of manual laying.
[0034] 2. When the positioning rod is in a vertical downward state, the limit plate can be cleverly turned into the limit gap and locked by a locking piece. At this time, the extrusion roller is close to the road surface, which is convenient for the smooth movement of the device and can effectively compact the road surface during the paving process. After the brick-laying device has completed laying the bricks, the support plate is turned into the limit gap and locked by a locking piece. At this time, the vacuum suction cup and the corresponding power parts are rotated into the vehicle body for storage, which reduces the overall volume of the brick-laying device and facilitates the long-distance transportation of the brick-laying device. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0036] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0037] Figure 2 This is a schematic diagram of the structure of the blocking plate installation and coordination in the embodiment of the present application;
[0038] Figure 3 It is a partial cross-sectional structural schematic diagram of the embodiment of the present application showing the installation and coordination of the power member and the vacuum suction cup;
[0039] Figure 4 It is a partial cross-sectional structural schematic diagram of the embodiment of the present application embodying the installation and cooperation of the locking member;
[0040] Figure 5 yes Figure 4 A magnified schematic diagram of part A;
[0041] Figure 6 It is a partial cross-sectional structural schematic diagram of the tray installation cooperation in the embodiment of the present application;
[0042] Figure 7 It is a schematic diagram of the structure of an embodiment of the present application when the power component and the vacuum suction cup are in a folded and stored state.
[0043] In the figure, 1, vehicle body; 11, wheel; 12, second visual sensor; 13, controller; 14, clearance gap; 15, limit gap; 16, locking plate; 17, locking socket; 171, locking sink; 2, support assembly; 21, support plate; 211, second slot; 22, first visual sensor; 23, positioning rod; 24, squeezing roller; 25, limit plate; 251, first slot; 3, vacuum suction cup; 4, power piece; 41, rotating base; 4 2. First vertical plate; 43. Second horizontal plate; 431. Shock-absorbing pad; 44. Vertical cylinder; 45. First driving source; 46. Second driving source; 47. Third driving source; 5. Blocking plate; 51. Handle; 6. Locking member; 61. Locking rod; 611. Baffle; 612. Guide slope; 62. First spring; 63. Control member; 631. Extension rod; 632. Control rod; 633. Connecting rod; 7. Tray; 71. Mounting groove; 72. Elastic pad. DETAILED DESCRIPTION
[0044] The present application is further described in detail below in conjunction with all the accompanying drawings.
[0045] Embodiment 1:
[0046] Reference Figure 1 , an automatic brick-laying device for a sidewalk, comprising a vehicle body 1 with an opening on the upper side, wherein four wheels 11 are mounted on the bottom side of the vehicle body 1, and a driving member (not shown in the figure) is fixedly provided to drive the wheels 11 to move; the driving member is a servo motor fixed to the bottom side of the vehicle body 1; a supporting assembly 2 is arranged outside the vehicle body 1, wherein the supporting assembly 2 comprises a supporting plate 21 fixedly arranged on the vertical surface outside the vehicle body 1, and a vacuum suction cup 3 for clamping bricks and a power member 4 for driving the vacuum suction cup 3 to move are arranged on the supporting plate 21;
[0047] A first visual sensor 22 for sensing the masonry laying position is fixedly provided on the support plate 21, a second visual sensor 12 for detecting the masonry clamping condition is fixedly provided on the vehicle body 1, and a controller 13 is fixedly provided on the outside of the vehicle body 1; a clearance gap 14 for bricks to be loaded into the vehicle body 1 is provided on the vertical side of the vehicle body 1 away from the support plate 21, and a blocking plate 5 is detachably installed on the inner wall of the clearance gap 14; the controller 13 adjusts the position and angle of the vacuum suction cup 3 according to the signals detected by the first visual sensor 22 and the second visual sensor 12;
[0048] During the brick laying process, the bricks are stacked in the vehicle body 1 in advance, and the vacuum suction cup 3 is rotated to the top of the vehicle body 1 through the power part 4, so that the power part 4 moves down to adsorb the upper surface of the brick, and then the power part 4 moves up and rotates to the ground where the bricks need to be laid. When the height and position of the bricks meet the requirements, the vacuum suction cup 3 releases the bricks, and finally rotates back to reset, and repeats the clamping and laying.
[0049] Reference Figure 1 and Figure 2 The lower edge of the blocking plate 5 is hinged to the inner wall of the clearance gap 14, wherein the upper edge of the vehicle body 1 close to the clearance gap 14 is hinged to two opposite locking plates 16, and the rotation surface of the locking plate 16 is parallel to the horizontal plane, and the upper side of the blocking plate 5 is flush with the upper side of the vehicle body 1 when in a vertical state;
[0050] When the blocking plate 5 rotates to a vertical state, the locking plate 16 can rotate toward the blocking plate 5 so that the lower side of the locking plate 16 abuts against the upper side of the blocking plate 5, thereby limiting and fixing the blocking plate 5 in a locked state.
[0051] Reference Figure 2 Two symmetrical handles 51 are fixedly arranged on the side of the blocking plate 5 away from the vehicle body 1; when the blocking plate 5 is rotated outward to a horizontal state, the side of the handles 51 away from the blocking plate 5 can abut against the ground to play a supporting role.
[0052] Reference Figure 1 and Figure 3 Two symmetrical positioning rods 23 are fixedly provided on the lower side of the support plate 21, wherein an extrusion roller 24 is provided on the outside of the vehicle body 1 below the support plate 21, and the two ends of the extrusion roller 24 are respectively hinged to the lower ends of the two positioning rods 23, and the extrusion roller 24 is flush with the lowest point of the outer peripheral surface of the wheel 11; when the brick paving device is running, the extrusion roller 24 can be used to preliminarily flatten the road surface.
[0053] Reference Figure 3 The power member 4 includes a rotating base 41 rotating on the upper side of the support plate 21, wherein a first vertical plate 42 is fixedly provided on the rotating base 41 in the vertical direction, wherein a second horizontal plate 43 installed in the horizontal direction and capable of sliding up and down is slidably provided on the first vertical plate 42; a vertical cylinder 44 with a piston rod vertically downward and capable of sliding horizontally is slidably provided on the second horizontal plate 43, and the vacuum suction cup 3 is fixedly provided on the end of the piston rod of the vertical cylinder 44;
[0054] A first driving source 45 for driving the rotating base 41 to rotate is installed on the bottom side of the support plate 21, a second driving source 46 for driving the second horizontal plate 43 to slide is installed on the first vertical plate 42, and a third driving source 47 for driving the vertical cylinder 44 to slide is installed on the second horizontal plate 43; wherein the first driving source 45 is a driving motor fixed to the bottom side of the support plate 21, and the second driving source 46 and the third driving source 47 are both a combination structure of a motor screw, which will not be repeated here.
[0055] Reference Figure 3 , Figure 4 and Figure 5, a limiting plate 25 is fixedly arranged on the side edge of the support plate 21 away from the positioning rod 23. The support plate 21 and the limiting plate 25 are perpendicularly and fixedly connected. A limiting notch 15 is formed on the vertical side surface of the vehicle body 1 away from the plugging plate 5. The side edge of the support plate 21 close to the vehicle body 1 is hinged to the inner wall of the limiting notch 15;
[0056] When the positioning rod 23 is in the vertically downward state, the limiting plate 25 rotates into the limiting notch 15; when the positioning rod 23 is in the horizontal state, the support plate 21 rotates into the limiting notch 15; two locking members 6 for detachably locking the limiting plate 25 and the support plate 21 in the vertical state are symmetrically arranged on the two opposite vertical side surfaces of the vehicle body 1.
[0057] Refer to Figure 4 and Figure 5 , the locking member 6 includes a locking insertion rod 61, a first spring 62 and a control member 63. A locking insertion hole 17 for the locking insertion rod 61 to penetrate through and communicate with the limiting notch 15 is formed on the vehicle body 1. First slots 251 are formed on the two opposite side surfaces of the limiting plate 25, and second slots 211 are formed on the two opposite side surfaces of the support plate 21;
[0058] A baffle 611 is integrally formed on the outer periphery of the locking insertion rod 61. A locking sinking groove 171 for the baffle 611 to be inserted into is formed on the opening edge of the locking insertion hole 17 close to the outside of the vehicle body 1. The two ends of the first spring 62 are respectively fixedly connected to the bottom side of the locking sinking groove 171 and the inner side surface of the baffle 611;
[0059] The control member 63 is used to drive the locking insertion rod 61 to reciprocate in the direction close to the vehicle body 1. The locking insertion rod 61 penetrates through the locking insertion hole 17 and is inserted into the first slot 251 when the limiting plate 25 rotates into the limiting notch 15, and penetrates through the locking insertion rod 61 and is inserted into the second slot 211 when the support plate 21 rotates into the limiting notch 15.
[0060] Refer to Figure 4 and Figure 5 , the control member 63 includes an extension rod 631 fixedly arranged on the outer side surface of the plugging plate 5 in the horizontal direction and a control rod 632 slidably arranged on the outside of the vehicle body 1 in the horizontal direction. The length direction of the extension rod 631 is perpendicular to that of the control rod 632; A connecting rod 633 is arranged outside the vehicle body 1. The two ends of the connecting rod 633 are respectively hinged to the mutually close ends of the extension rod 631 and the control rod 632. A guiding inclined surface 612 is arranged on the outer edge of the outer end of the locking insertion rod 61;
[0061] When the blocking plate 5 turns into the clearance gap 14, the control rod 632 squeezes the locking rod 61 along the guiding slope 612, so that the locking rod 61 passes through the locking hole 17 and is inserted into the first slot 251 or the second slot 211; after the blocking plate 5 turns outward to the clearance gap 14, the control rod 632 and the locking rod 61 are misaligned. Under the action of the first spring 62, the locking rod 61 disengages from the first slot 251 or the second slot 211, thereby releasing the locking state of the support plate 21 or the limit plate 25.
[0062] Reference Figure 6 A pallet 7 is provided inside the vehicle body 1, wherein a plurality of mounting grooves 71 are evenly formed on the upper side of the pallet 7 for the lower edges of the bricks at the bottom layer to be inserted into; the staff can pre-install the bricks at the corresponding mounting grooves 71 to pre-limit the bricks at the bottom layer, and then stack them, and then use a forklift to place the pallet 7 as a whole inside the vehicle body 1 through the clearance gap 14.
[0063] Reference Figure 6 and Figure 7 The upper side of the tray 7 is glued with a rubber elastic pad 72, and the end of the second horizontal plate 43 close to the first vertical plate 42 is glued with a rubber shock-absorbing pad 431; after the brick-laying device has finished laying the bricks, the vacuum suction cup 3 and the power part 4 can be folded upward and stored inside the vehicle body 1.
[0064] First, the support plate 21 is rotated into the limiting notch 15 and locked by the locking member 6. At this time, the vacuum suction cup 3 and the corresponding power member 4 are rotated to be stored in the vehicle body 1 to reduce the overall volume of the paving device. In this state, the handle 51 and the positioning rod 23 are both in a horizontal outward state;
[0065] At this time, the side of the limit plate 25 away from the support plate 21 can be rotated to a horizontal state and abut against the elastic pad 72, and the shock-absorbing pad 431 on the second cross plate 43 can abut against the upper side of the limit plate 25 in this state, thereby reducing the possibility of damage to the limit plate 25 and the second cross plate 43 due to collision.
[0066] A method for automatically paving sidewalks, using the automatic sidewalk paving device, comprises the following steps:
[0067] Step 1: Arrange staff to fill the pallet 7 with bricks and stones in advance, then unlock the blocking plate 5 and the support plate 21, flip the blocking plate 5 and the support plate 21 outward to a horizontal state, then unblock the clearance gap 14, and use a forklift to place the pallet 7 into the vehicle body 1 through the clearance gap 14;
[0068] Step 2: Arrange the staff to flip the blocking plate 5 upward and lock it, and drive the locking rod 61 to move through the control member 63 to lock the limiting plate 25 that is rotated into the limiting notch 15;
[0069] Step 3: During the laying process, the controller 13 drives the vehicle body 1 to move through the driving member according to the signals detected by the first visual sensor 22 and the second visual sensor 12; at the same time, the vacuum suction cup 3 is adjusted in position and angle, and the vacuum suction cup 3 is driven by the power member 4 to clamp and lay the bricks;
[0070] Step 4: After laying, first release the lock of the blocking plate 5 and the limiting plate 25, and flip the blocking plate 5 outward to a horizontal state; then adjust the state of the second cross plate 43 so that the shock-absorbing pad 431 can abut against the upper side of the limiting plate 25 in this state when the support plate 21 turns into the limiting notch 15; then first rotate the support plate 21 upward into the limiting notch 15, and then turn the blocking plate 5 upward into the making way notch 14 and lock it.
[0071] The implementation principle of the embodiment of the present application is:
[0072] The bottom of the vehicle body 1 of the device is provided with a driving member for movement, and a supporting plate 21 is provided outside the vehicle body 1, on which a vacuum suction cup 3 and a power member 4 are installed, a first visual sensor 22 detects the laying position, a second visual sensor 12 detects the clamping situation, and a controller 13 adjusts the position and angle of the vacuum suction cup 3 according to the sensor signal; when the device is running, bricks are loaded into the vehicle body 1 through the clearance gap 14, and the vacuum suction cup 3 absorbs the bricks and then rotates to the laying position and puts them down;
[0073] In addition, the device is also provided with an extrusion roller 24 for initially flattening the road surface, the blocking plate 5 and the locking plate 16 cooperate to close the clearance gap 14, the limit plate 25 and the support plate 21 cooperate to adjust the position and are locked by the locking member 6; the power member 4 includes a rotating base 41, a first vertical plate 42, a second horizontal plate 43 and a vertical cylinder 44 to realize the multi-dimensional movement of the vacuum suction cup 3; a tray 7 and an elastic pad 72 are arranged inside the vehicle body 1 to facilitate the stacking and protection of bricks. At the same time, when the device is not in use, the position of the limit plate 25 and the support plate 21 can be adjusted to reduce the overall volume for easy storage and transportation.
[0074] Unless otherwise defined, the terms or scientific terms used in this application shall have the ordinary meanings understood by those of ordinary skill in the art to which this application pertains. The words "first", "second", "third" and similar words used in the text of this application do not denote any order, quantity or importance, but are only used to distinguish different components. Similar words such as "a" or "an" do not denote a quantity limitation either, but indicate that there is at least one. Words such as "comprising" or "including" mean that the elements or objects appearing before "comprising" or "including" cover the elements or objects listed after "comprising" or "including" and their equivalents, and do not exclude other elements or objects. "Upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships, and when the absolute position of the object being described changes, the relative positional relationships may also change accordingly.
[0075] The embodiments of this specific implementation manner are all preferred embodiments of this application, and do not limit the protection scope of this application accordingly. The same components are denoted by the same reference numerals. Therefore, all equivalent changes made according to the structure, shape, and principle of this application shall be covered within the protection scope of this application.
Claims
1. An automatic brick-laying device for sidewalks, characterized in that: The vehicle comprises a vehicle body (1) with an opening on the upper side, a plurality of wheels (11) being mounted on the bottom side of the vehicle body (1), and a driving member for driving the wheels (11) to move; a supporting plate (21) being fixedly disposed outside the vehicle body (1), and a vacuum suction cup (3) for clamping bricks and a power member (4) for driving the vacuum suction cup (3) to move are disposed on the supporting plate (21); The support plate (21) is fixedly provided with a first visual sensor (22) for sensing the brick laying position, and the vehicle body (1) is fixedly provided with a second visual sensor (12) for detecting the brick clamping situation; a clearance gap (14) for bricks to be loaded into the vehicle body (1) is provided on the vertical side surface of the vehicle body (1) away from the support plate (21), and a sealing plate (5) is detachably installed on the inner wall of the clearance gap (14); A limiting plate (25) is fixedly provided on the side of the support plate (21) away from the positioning rod (23); a limiting notch (15) is provided on the vertical side of the vehicle body (1) away from the blocking plate (5); the side edge of the support plate (21) close to the vehicle body (1) is hinged to the inner wall of the limiting notch (15); the limiting plate (25) rotates into the limiting notch (15) when the positioning rod (23) is in a vertical downward state; the supporting plate (21) rotates into the limiting notch (15) when the positioning rod (23) is in a horizontal state; and a locking member (6) for detachably locking the limiting plate (25) and the supporting plate (21) in the vertical state is provided on the outside of the vehicle body (1); The locking member (6) comprises a locking rod (61), a first spring (62) and a control member (63); a locking hole (17) for the locking rod (61) to pass through is provided on the vehicle body (1); a first slot (251) is provided on the limiting plate (25); and a second slot (211) is provided on the supporting plate (21); a baffle (611) is fixedly provided on the outer periphery of the locking rod (61); a locking groove (171) for the baffle (611) to be inserted is provided on the opening edge of the locking hole (17) close to the outside of the vehicle body (1); and two ends of the first spring (62) are fixedly connected to the bottom side of the locking groove (171) and the inner side of the baffle (611) respectively; The control member (63) is used to drive the locking rod (61) to reciprocate in a direction close to the vehicle body (1); when the limiting plate (25) is rotated into the limiting notch (15), the locking rod (61) passes through the locking hole (17) and is inserted into the first slot (251); when the supporting plate (21) rotates through the limiting notch (15), the locking rod (61) passes through the locking hole (17) and is inserted into the second slot (211); The power member (4) comprises a rotating base (41) rotatably arranged on the upper side of the support plate (21); a first vertical plate (42) is fixedly arranged on the rotating base (41) in the vertical direction; a second horizontal plate (43) installed in the horizontal direction and capable of sliding up and down is slidably arranged on the first vertical plate (42); a vertical cylinder (44) with a piston rod vertically downward and capable of sliding horizontally is slidably arranged on the second horizontal plate (43); the vacuum suction cup (3) is fixedly arranged on the end of the piston rod of the vertical cylinder (44); a first driving source (45) for driving the rotating base (41) to rotate is arranged on the bottom side of the support plate (21); a second driving source (46) for driving the second horizontal plate (43) to slide is arranged on the first vertical plate (42); and a third driving source (47) for driving the vertical cylinder (44) to slide is arranged on the second horizontal plate (43); A tray (7) is provided inside the vehicle body (1), and a plurality of mounting grooves (71) for bricks to be inserted are evenly provided on the upper side of the tray (7), and an elastic pad (72) is fixedly provided on the upper side of the tray (7); the limiting plate (25) can be rotated to a horizontal state and abut against the elastic pad (72) when the supporting plate (21) is rotated into the limiting notch (15); a shock-absorbing pad (431) is fixedly provided at the end of the second horizontal plate (43) close to the first vertical plate (42), and the shock-absorbing pad (431) can abut against the upper side of the limiting plate (25) in this state when the supporting plate (21) is rotated into the limiting notch (15).
2. The automatic sidewalk paving device according to claim 1, characterized in that: Two symmetrical positioning rods (23) are fixedly arranged on the lower side of the support plate (21), and a squeezing roller (24) is arranged outside the vehicle body (1), and the two ends of the squeezing roller (24) are respectively hinged to the lower ends of the two positioning rods (23), and the squeezing roller (24) is flush with the lowest point of the outer peripheral surface of the wheel (11).
3. The automatic sidewalk paving device according to claim 1, characterized in that: The lower edge of the blocking plate (5) is hinged to the inner wall of the clearance gap (14), and the upper edge of the vehicle body (1) close to the clearance gap (14) is hinged to a locking plate (16), and the rotation surface of the locking plate (16) is parallel to the horizontal plane; The upper side of the blocking plate (5) is flush with the upper side of the vehicle body (1) when the blocking plate (5) is in a vertical state, and the lower side of the locking plate (16) can abut against the upper side of the blocking plate (5) when the blocking plate (5) is rotated to a vertical state.
4. The automatic sidewalk paving device according to claim 3, characterized in that: The control member (63) comprises an extension rod (631) fixedly arranged on the outer side of the blocking plate (5) in a horizontal direction, and a control rod (632) slidably arranged outside the vehicle body (1) in a horizontal direction, wherein the extension rod (631) and the control rod (632) are perpendicular in length direction; A connecting rod (633) is provided on the outside of the vehicle body (1), and the two ends of the connecting rod (633) are respectively hinged to the ends of the extension rod (631) and the control rod (632) that are close to each other. A guiding inclined surface (612) is provided on the outer edge of the locking rod (61); when the blocking plate (5) rotates into the clearance gap (14), the control rod (632) presses the locking rod (61) along the guiding inclined surface (612), and after the blocking plate (5) rotates out of the clearance gap (14), the control rod (632) is misaligned with the locking rod (61).
5. The automatic sidewalk paving device according to claim 3, characterized in that: Two symmetrical handles (51) are fixedly arranged on the side of the blocking plate (5) away from the vehicle body (1); the side of the handles (51) away from the blocking plate (5) can abut against the ground when the blocking plate (5) is rotated outward to a horizontal state.
6. A method for automatically paving sidewalks, characterized in that: The automatic brick-laying device for sidewalks according to any one of claims 1 to 5 comprises the following steps: Step 1: pre-fill the pallet (7) with bricks and stones, unlock the blocking plate (5) and the support plate (21), turn the blocking plate (5) and the support plate (21) outward to a horizontal state, unblock the clearance gap (14), and use a forklift to place the pallet (7) into the vehicle body (1) through the clearance gap (14); Step 2: The blocking plate (5) is turned upward and locked, and the locking rod (61) is driven to move by the control member (63) to lock the limiting plate (25) that is rotated into the limiting notch (15); Step 3: During the laying process, according to the signals detected by the first visual sensor (22) and the second visual sensor (12), the vehicle body (1) is driven to move by the driving member, and the vacuum suction cup (3) is driven to clamp and lay the bricks by the power member (4); Step 4: After the laying is completed, first release the locking of the blocking plate (5) and the limiting plate (25), and flip the blocking plate (5) outward to a horizontal state; then adjust the state of the second transverse plate (43) so that the shock-absorbing pad (431) can abut against the upper side surface of the limiting plate (25) in this state when the supporting plate (21) is rotated into the limiting notch (15); then, the supporting plate (21) is rotated upward into the limiting notch (15), and the blocking plate (5) is rotated upward into the clearance notch (14) and locked.
Citation Information
Patent Citations
Automatic brick paving equipment for municipal pavements
CN110409262A
Automatic pavement brick laying device
CN115162114A