High-stability fabricated wall

By adopting a combined structure of rectangular frame unit, plug-in-wall block unit, barrier frame unit and panel unit in the assembled wall, the problem of poor stability of the assembled wall structure is solved, and a prefabricated wall with high stability and load-bearing capacity is achieved.

CN119877750AActive Publication Date: 2025-04-25ZHEJIANG ZHONGYI CONSTR GRP
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Patent Information

Application Number
CN202510363580.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2025-04-25
Estimated Expiration
2045-03-26

AI Technical Summary

Technical Problem

In actual use, prefabricated walls have problems with relatively poor structural stability, especially the positioning blocks, angle steel and decorative panels are prone to breaking or falling off, and debris are easily entered at the splicing seams of the wall blocks, resulting in structural instability.

Method used

The combined structure of rectangular frame unit, plug-in-wall block unit, barrier frame unit and panel unit is adopted, and the plug-in-bar splicing and panel covering are formed to form a high-stability prefabricated wall.

Benefits of technology

The structural stability and bearing capacity of prefabricated walls are improved, and the breakage of small parts and the entry of debris from splicing seams is avoided, ensuring the long-term stability and aesthetics of the walls.

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Abstract

The invention belongs to the technical field of building structures, and particularly relates to a high-stability fabricated wall. The structure of the fabricated wall body comprises a rectangular frame unit, an insertion rod-wall body block unit arranged in the rectangular frame unit, and a blocking frame body unit arranged on the rectangular frame unit and used for clamping and fixing the insertion rod-wall body block unit, and the panel unit is arranged on the blocking frame body unit and the rectangular frame unit and is used for covering the inserted link-wall block unit. The installation structure at least has the beneficial effects that the interiors of the insertion rod-wall block units are spliced and installed through the insertion rods, the insertion rod structures are not exposed, and the whole installation structure has the advantages of being high in stability and durable.
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Description

Technical Field

[0001] The present application belongs to the technical field of building structures, and in particular relates to a highly stable assembled wall. Background Art

[0002] Generally, prefabricated wall structures are mostly used indoors or as exterior walls of low-rise, lightweight houses. Prefabricated walls have many advantages over cast-in-place walls, including convenient construction, high quality controllability, diverse options, and relatively low cost. The main disadvantage of prefabricated walls is their relatively low load-bearing capacity. Therefore, prefabricated partition wall products are more common.

[0003] The structure of the assembled partition wall mainly includes an external metal frame and an internal block wall body, wherein metal connectors can be further arranged between the block walls, so that multiple block walls can be integrated into a whole, thereby improving the overall structural stability.

[0004] For example, the Chinese utility model patent with publication number CN222044585U discloses an assembled wall, whose structure includes a wall block, a positioning groove, a positioning block, a first limiting hole, a decorative panel, an angle steel groove, an inner notch portion, an outer notch portion, a limiting member, an angle steel, abutting members, a second limiting hole, a fixed frame, a vertical frame, a horizontal frame, and a reinforcement member.

[0005] The advantages of the prefabricated wall in this utility model patent are mainly: the fixed connection between the angle steel and the positioning parts is adopted to strengthen the connection between the wall blocks of the prefabricated wall, which can effectively improve the bearing capacity and durability of the wall and ensure the aesthetics, integrity and safety of the wall.

[0006] However, in actual use, the prefabricated wall still has at least the following relatively poor structural stability problems, specifically: First, the positioning block, angle steel and decorative plate structure are all small parts. The first two are easy to break and fall off, and the decorative plate is easy to fall off after the snap-fitting effect fails. Second, the decorative panel structure and the joint structure between the wall blocks are directly exposed. The former causes the decorative panels to be easily knocked and fall off, and the latter causes debris to easily enter the joints of the wall blocks, leading to harmful phenomena such as loosening of the wall blocks. Summary of the invention

[0007] The present application provides a highly stable assembled wall, and the technical problem to be solved is: how to make the assembled wall have a durable and high-strength structural stability.

[0008] The technical solution adopted by the present application to solve the above-mentioned problem is: a highly stable prefabricated wall, the structure of which includes a rectangular frame unit, a rod-wall block unit arranged in the rectangular frame unit, a blocking frame unit arranged on the rectangular frame unit and used to snap-fit ​​and fix the rod-wall block unit, and a panel unit arranged on the blocking frame unit and the rectangular frame unit and used to cover the rod-wall block unit.

[0009] A further preferred technical solution is that the rectangular frame unit includes a bottom plate for supporting the rod-wall block unit, two fixed side plates arranged on the bottom plate, a movable top plate arranged on the two fixed side plates, and four lateral blocking plates respectively arranged on the bottom plate, the fixed side plates and the movable top plate and used to fix the rod-wall block unit.

[0010] A further preferred technical solution is that the rectangular frame unit further includes two slotted plates which are respectively arranged on the bottom plate and the movable top plate and have a U-shaped vertical cross-section and are used for engaging and installing the panel unit.

[0011] A further preferred technical solution is that the rod-wall block unit includes a rectangular block arranged on the horizontal blocking plate, slots arranged on the top surface, bottom surface and two spliced ​​side surfaces of the rectangular block, and reinforcement rods arranged on the two rectangular blocks and respectively inserted into the two slots at both ends.

[0012] A further preferred technical solution is that the rod-wall block unit further includes a storage groove provided on the rectangular block and located on the inner side of the panel unit.

[0013] A further preferred technical solution is that the blocking frame unit includes vertical blocking bars arranged on the bottom plate, the rectangular block and the movable top plate, transverse blocking bars arranged on the fixed side plates and the rectangular block, and locking grooves arranged on the transverse blocking bars and used to pass through the vertical blocking bars.

[0014] A further preferred technical solution is that the blocking frame unit further includes sliding grooves which are respectively arranged on the upper and lower surfaces of the blocking transverse strip and are used to engage with the panel unit.

[0015] A further preferred technical solution is that the panel unit includes a sliding plate arranged on the slotted plate and the sliding channel and used to cover the blocking vertical strips and the rectangular block.

[0016] A further preferred technical solution is that: the material of the reinforcing rods is ferromagnetic material, and at least two of the reinforcing rods are provided between the upper and lower rectangular blocks; the panel unit also includes a permanent magnet sheet arranged on the inner side surface of the sliding plate and used to fix the closed state and the open state of the sliding plate by magnetically attracting the reinforcing rods.

[0017] A further preferred technical solution is that the panel unit further comprises a fixed integral back plate which is arranged on the rectangular frame unit and is located at two sides of the rectangular frame unit together with the blocking frame unit.

[0018] The beneficial effects of this application include at least the following three points.

[0019] First, the plug-in rod-wall block unit is spliced ​​and installed internally by plug-in rods, and the plug-in rod structure is not exposed, and the entire installation structure has the advantages of high stability and durability.

[0020] Second, the panel unit can cover and protect the plug-in rod-wall block unit, and at the same time cover the joint between the plug-in rod-wall block unit and the rectangular frame unit, so that the high stability characteristics of the entire prefabricated wall can be maintained for a long time.

[0021] Third, the prefabricated wall has a wealth of expansion functions. For example, based on the panel unit and the plug-in rod-wall block unit, the prefabricated wall has practical storage and decoration functions. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structure of this application.

[0023] Figure 2 It is a schematic diagram of the structure of the rectangular frame unit in this application.

[0024] Figure 3 This is a schematic diagram of the position and shape of the upper slotted plate in this application.

[0025] Figure 4 This is a schematic diagram of the structure of the rod-wall block unit in this application.

[0026] Figure 5 This is a schematic diagram of the position and shape of the reinforcing rods in this application.

[0027] Figure 6 It is a structural schematic diagram of the blocking frame unit in this application.

[0028] Figure 7 It is a structural schematic diagram of the panel unit in this application.

[0029] Figure 8 This is a schematic diagram of the use of the sliding plate in this application.

[0030] Fig. 9 This is a schematic diagram of the position and shape of the fixed integral back panel in this application.

[0031] Fig.10 Schematic diagram of the position and shape of the vertical blocking strips in this application.

[0032] Fig.11 This is a schematic diagram of the position and shape of the storage slot in this application.

[0033] In the figure, the meanings of the symbols are as follows.

[0034] Rectangular frame unit 1, plug-in rod-wall block unit 2, blocking frame unit 3, panel unit 4; Bottom plate 101, fixed side plate 102, movable top plate 103, lateral blocking plate 104, slotted plate 105; Rectangular block 201, slot 202, reinforcing rod 203, storage slot 204; A vertical blocking bar 301, a horizontal blocking bar 302, a snap-fitting groove 303, a sliding channel 304, and a placing groove 305; Sliding plate 401 , permanent magnet sheet 402 , and fixed integral back plate 403 . DETAILED DESCRIPTION

[0035] The following description is merely a preferred embodiment of the present application and does not limit the scope of the present application.

[0036] like Figure 1-Figure 11 As shown, a highly stable assembled wall structure includes a rectangular frame unit 1, a rod-wall block unit 2 arranged in the rectangular frame unit 1, a blocking frame unit 3 arranged on the rectangular frame unit 1 and used for clamping and fixing the rod-wall block unit 2, and a panel unit 4 arranged on the blocking frame unit 3 and the rectangular frame unit 1 and used for covering the rod-wall block unit 2.

[0037] In this embodiment, the main materials of the rectangular frame unit 1 and the blocking frame unit 3 are both high-strength steel. In the plug-in rod-wall block unit 2, the plug-in rod is made of engineering plastic or lightweight steel, and the wall block is a lightweight concrete block. The main material of the panel unit 4 is wood, plastic or aluminum profile.

[0038] On the other hand, the rectangular frame unit 1 and the blocking frame unit 3 together form an all-round fixed frame structure, so that after the insertion rod-wall block unit 2 is installed, it is not easy to loosen or shift in all six directions of front, back, left, right, up and down. Among them, the side of the assembled wall with the blocking frame unit 3 is the front side, and the positions of the other five sides are determined by this.

[0039] In addition, in the structure of the plug-in rod-wall block unit 2, the plug-in rod is the connection structure and the wall block is the connection object. After the latter is correctly spliced ​​into the wall structure, the former is not exposed and cannot be seen. Therefore, the plug-in rod-wall block unit 2 itself has a relatively high structural stability, and the stable connection effect provided by the plug-in rod can be maintained for a long time.

[0040] Furthermore, the functions of the panel unit 4 include at least the following three.

[0041] First, cover the gaps to prevent debris from entering the gaps, thereby reducing the structural stability of the entire assembled wall. The above gaps include: the gap between the plug-in rod-wall block unit 2 and the rectangular frame unit 1, the gap between the plug-in rod-wall block unit 2 and the blocking frame unit 3, the gap between the rectangular frame unit 1 and the blocking frame unit 3, and the gap inside the rectangular frame unit 1 itself.

[0042] Second, the panel unit 4 itself can be used as a decorative panel.

[0043] Third, the panel unit 4 itself can be used as a cover plate, similar to a sliding door structure. In this case, the plug-in rod-wall block unit 2 generally has a slotted storage function.

[0044] The rectangular frame unit 1 includes a bottom plate 101 for supporting the rod-wall block unit 2, two fixed side plates 102 arranged on the bottom plate 101, a movable top plate 103 arranged on the two fixed side plates 102, and four transverse blocking plates 104 respectively arranged on the bottom plate 101, the fixed side plates 102 and the movable top plate 103 and used to fix the rod-wall block unit 2.

[0045] In this embodiment, the bottom plate 101 and the two fixed side plates 102 are integrally formed, and the movable top plate 103 is respectively screwed to the two fixed side plates 102. The movable top plate 103 is set to be detachably mounted because: If it is set to be fixed type integrally formed with the fixed side plate 102, the plug-in rod-wall block unit 2 cannot be spliced ​​sequentially from bottom to top, and can only be pushed in after all the outer sides of the rectangular frame unit 1 are spliced, which is very troublesome and laborious, and therefore should not be adopted.

[0046] On the other hand, the transverse blocking plate 104 is integrally formed on the bottom plate 101, the fixed side plate 102 and the movable top plate 103. In the thickness direction of the assembled wall, the front and back sides of the bottom plate 101, the fixed side plate 102 and the movable top plate 103 are aligned, and the thickness of the three is 10-35 cm.

[0047] The transverse blocking plate 104 is rectangular in shape, 0.5-1.5 cm thick and 5-10 cm long, ensuring that it can at least simultaneously and fully limit and resist two wall blocks in the transverse direction.

[0048] The rectangular frame unit 1 further includes two slotted plates 105 which are respectively arranged on the bottom plate 101 and the movable top plate 103 and have a U-shaped vertical cross-section and are used for engaging and installing the panel unit 4 .

[0049] In this embodiment, the slotted plate 105 is formed integrally with the bottom plate 101 and the movable top plate 103 respectively, and the slotted plate 105 is located at the front side of the assembled wall.

[0050] The plug-rod-wall block unit 2 includes a rectangular block 201 arranged on the horizontal blocking plate 104, slots 202 arranged on the top surface, bottom surface and two spliced ​​side surfaces of the rectangular block 201, and reinforcing plug-rods 203 arranged on the two rectangular blocks 201 and respectively inserted into the two slots 202 at both ends.

[0051] In this embodiment, the slot 202 is a circular slot with a depth of 3-8 cm and a diameter of 4-10 cm. The length of the reinforcing rod 203 is 80-10% of the above-mentioned 2 times depth, and the diameter or outer diameter of the reinforcing rod 203 is 98-100% of the above-mentioned diameter. Therefore, it is obvious that the main function of the reinforcing rod 203 is to limit the displacement of the rectangular block 201 in the thickness direction of the assembled wall, that is, the front-to-back direction.

[0052] The reinforcing rod 203 is a solid round rod or a hollow round rod, and two of them are arranged between two adjacent rectangular blocks 201 in the vertical direction, and one is arranged between two adjacent rectangular blocks 201 in the horizontal direction. Figure 4 .

[0053] The rod-wall block unit 2 further includes a storage slot 204 disposed on the rectangular block 201 and located on the inner side of the panel unit 4 .

[0054] In this embodiment, the assembled wall is an indoor partition wall or an exterior wall with low load-bearing requirements, and the support strength of a single rectangular block 201 itself is much greater than the designed support strength of the assembled wall. Therefore, the storage slot 204 can be provided on the rectangular block 201.

[0055] In addition, the opening area of ​​the storage groove 204 is ≤ 40% of the front area of ​​the rectangular block 201, and the depth of the former is ≤ 1 / 3 of the thickness dimension of the rectangular block 201 in the front-to-back direction.

[0056] The word "insertion rod" of the insertion rod-wall block unit 2 refers to the reinforcement insertion rod 203, and the word "wall block" refers to the rectangular block 201. The rectangular blocks 201 are arranged, for example, in 2 rows and 2 columns, 2 rows and 4 columns, and 5 rows and 2 columns, to ensure that all the rectangular blocks 201 can be blocked and fixed by the transverse blocking plate 104, that is, the transverse blocking plate 104 is the end point of the push-in installation action of the rectangular block 201.

[0057] In the thickness direction of the prefabricated wall, the number of the rectangular block 201 is one. It is unnecessary to stack the rectangular blocks 201 in this direction, which will reduce the structural strength of the prefabricated wall.

[0058] Finally, the installation method of the plug-in rod-wall block unit 2 is to splice them from bottom to top in sequence. The rectangular blocks 201 in the same row must be spliced ​​first, and then the whole is placed on the rectangular block 201 at the top at this time.

[0059] The blocking frame unit 3 includes a blocking vertical bar 301 arranged on the bottom plate 101, the rectangular block 201 and the movable top plate 103, a blocking transverse bar 302 arranged on the fixed side plate 102 and the rectangular block 201, and a locking groove 303 arranged on the blocking transverse bar 302 and used to pass through the blocking vertical bar 301.

[0060] In this embodiment, two ends of the blocking vertical bar 301 are respectively screwed to the bottom plate 101 and the movable top plate 103 , and two ends of the blocking transverse bar 302 are respectively screwed to the two fixed side plates 102 .

[0061] The number of the vertical blocking bars 301 and the horizontal blocking bars 302 depends on the stacking method of the rectangular blocks 201. Figure 4 As shown, at this time, the rectangular blocks 201 are arranged in 2 rows and 3 columns, and then two vertical blocking bars 301 are provided, and one horizontal blocking bar 302 is provided, and two engaging grooves 303 are provided on the latter.

[0062] The blocking frame unit 3 further includes sliding grooves 304 which are respectively arranged on the upper and lower surfaces of the blocking transverse strip 302 and are used to engage with the panel unit 4 .

[0063] In the present embodiment, the thickness of the assembled wall is upward, and the thickness of the blocking transverse bar 302 is greater than that of the blocking vertical bar 301. The panel unit 4 slides transversely on the blocking transverse bar 302 and covers the blocking vertical bar 301.

[0064] Therefore, the sliding groove 304 and the notch structure on the slotted plate 105 are relatively forward, ensuring that the panel unit 4 can avoid the blocking vertical bar 301.

[0065] The panel unit 4 includes a sliding plate 401 which is disposed on the slotted plate 105 and the sliding channel 304 and is used to cover the blocking vertical bar 301 and the rectangular parallelepiped block 201 .

[0066] In this embodiment, the sliding plates 401 are rectangular in shape, and their number is equal to the number of the rectangular blocks 201, or the lateral dimensions of the sliding plates 401 are relatively large, for example, one sliding plate 401 covers 2-3 rectangular blocks 201 at the same time.

[0067] At this point, the gaps on or between or inside the rectangular frame unit 1, the rod-wall block unit 2 and the blocking frame unit 3 are fully covered, ensuring that it is difficult for debris to enter the gaps, thereby improving the structural strength of the assembled wall.

[0068] The panel unit 4 is not a supporting and load-bearing part of the assembled wall, and the exposed surface of the sliding plate 401 is the front surface of the assembled wall, on which patterns can be arranged.

[0069] The reinforcing rods 203 are made of ferromagnetic material, and at least two reinforcing rods 203 are arranged between the upper and lower rectangular blocks 201; the panel unit 4 also includes a permanent magnet sheet 402 arranged on the inner side surface of the sliding plate 401 and attracting the reinforcing rods 203 by magnetic force to fix the closed state and the open state of the sliding plate 401.

[0070] In this embodiment, the reinforcing rod 203 may be a round iron tube, which can magnetically fix the permanent magnet sheet 402, so that when the sliding plate 401 fully covers the rectangular block 201 and fully exposes the storage slot 204, there is a relatively fixed magnetic position, ensuring: First, the sliding plate 401 is not easy to slide accidentally, so as to avoid accidental exposure of the rectangular block 201; Second, after the sliding plate 401 is slid as required, it is prevented from falling due to excessive sliding.

[0071] In addition, the correct method of using the panel unit 4 is that all of the permanent magnet pieces 402 are magnetically attracted to the corresponding reinforcing rods 203, or at least one of the permanent magnet pieces 402 is magnetically fixed.

[0072] Furthermore, the reinforcing rod 203 is relatively forward in the front-to-back direction of the assembled wall, ensuring a relatively large magnetic attraction strength between the permanent magnet sheet 402. Figure 5 .

[0073] Finally, in the lateral sliding direction of the sliding plate 401, the lateral reinforcing rod 203 is difficult to provide the above-mentioned "fixed-point magnetic attraction" effect to the sliding plate 401. Therefore, the installation position of the permanent magnet sheet 402 is used to align with the vertical reinforcing rod 203, and the lateral reinforcing rod 203 can be directly made of engineering plastics.

[0074] The panel unit 4 further includes a fixed integral back plate 403 which is arranged on the rectangular frame unit 1 and is located at two sides of the rectangular frame unit 1 together with the blocking frame unit 3 .

[0075] In this embodiment, the fixed integral back panel 403 is in the shape of a rectangle, and its length and width dimensions are slightly smaller than the length and width dimensions of the entire prefabricated wall. It is used to completely cover the rectangular frame unit 1 and the plug-in rod-wall block unit 2 on the back of the prefabricated wall, ensuring that the splicing gaps of the prefabricated wall are fully covered, thereby further improving the structural stability of the prefabricated wall.

[0076] Correspondingly, the material of the fixed integral back panel 403 can also be a lightweight material, does not need to bear weight, and can be used as a decorative panel itself.

[0077] The above detailed description of the implementation methods of the present application is made in conjunction with the accompanying drawings, but the present application is not limited to the above implementation methods. Various modifications can be made within the knowledge of ordinary technicians in the technical field without departing from the purpose of the present application. These are all non-creative modifications and are protected by the patent law as long as they are within the scope of the claims of the present application.

Claims

1. A highly stable assembled wall, characterized by: The structure comprises a rectangular frame unit (1), a rod-wall block unit (2) arranged in the rectangular frame unit (1), a blocking frame unit (3) arranged on the rectangular frame unit (1) and used for engaging and fixing the rod-wall block unit (2), and a panel unit (4) arranged on the blocking frame unit (3) and the rectangular frame unit (1) and used for covering the rod-wall block unit (2).

2. The high-stability assembled wall according to claim 1, characterized in that: The rectangular frame unit (1) comprises a bottom plate (101) for supporting the insertion rod-wall block unit (2), two fixed side plates (102) arranged on the bottom plate (101), a movable top plate (103) arranged on the two fixed side plates (102), and four transverse blocking plates (104) respectively arranged on the bottom plate (101), the fixed side plates (102) and the movable top plate (103) and used to fix the insertion rod-wall block unit (2).

3. The high-stability assembled wall according to claim 2, characterized in that: The rectangular frame unit (1) further comprises two slotted plates (105) which are respectively arranged on the bottom plate (101) and the movable top plate (103), have a vertical cross-sectional shape of a U shape, and are used for engaging and installing the panel unit (4).

4. The high-stability assembled wall according to claim 3, characterized in that: The insertion rod-wall block unit (2) comprises a rectangular block (201) arranged on the transverse blocking plate (104), slots (202) arranged on the top surface, the bottom surface and two spliced ​​side surfaces of the rectangular block (201), and a reinforcing insertion rod (203) arranged on the two rectangular blocks (201) and having two ends respectively inserted into the two slots (202).

5. The high-stability assembled wall according to claim 4, characterized in that: The insertion rod-wall block unit (2) further comprises a storage groove (204) arranged on the rectangular block (201) and located on the inner side of the panel unit (4).

6. The high-stability assembled wall according to claim 4, characterized in that: The blocking frame unit (3) comprises a blocking vertical bar (301) arranged on the bottom plate (101), the rectangular block (201) and the movable top plate (103), a blocking transverse bar (302) arranged on the fixed side plate (102) and the rectangular block (201), and a snap-fitting groove (303) arranged on the blocking transverse bar (302) and used to pass through the blocking vertical bar (301).

7. The high-stability assembled wall according to claim 6, characterized in that: The blocking frame unit (3) further comprises sliding grooves (304) respectively arranged on the upper and lower surfaces of the blocking transverse strip (302) and used for engaging the panel unit (4).

8. The high-stability assembled wall according to claim 7, characterized in that: The panel unit (4) comprises a sliding plate (401) which is arranged on the slotted plate (105) and the sliding channel (304) and is used to cover the blocking vertical strip (301) and the rectangular block (201).

9. The high-stability assembled wall according to claim 8, characterized in that: The reinforcing rods (203) are made of ferromagnetic material, and at least two reinforcing rods (203) are provided between the upper and lower rectangular blocks (201); the panel unit (4) further comprises a permanent magnet sheet (402) which is provided on the inner side surface of the sliding plate (401) and which attracts the reinforcing rods (203) by magnetic force to fix the closed state and the open state of the sliding plate (401).

10. The high-stability assembled wall according to claim 2, characterized in that: The panel unit (4) further comprises a fixed integral back plate (403) which is arranged on the rectangular frame unit (1) and is located at two sides of the rectangular frame unit (1) together with the blocking frame unit (3).

Citation Information

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