Manufacturing method of fabricated building and roof integrated heat-preservation, heat-insulation and sound-insulation floor tile

Abstract

The invention relates to the technical field of floor tiles, and particularly discloses a manufacturing method of an assembly type building roof integrated heat preservation, heat insulation and sound insulation floor tile. Materials for manufacturing the integrated heat preservation, heat insulation and sound insulation floor tile comprise a floor slab, a bonding layer, a floor tile body, a high-strength concrete transition layer, a heat preservation material and an intelligent temperature control adjusting material. The environment-friendly recycled material is adopted as a heat preservation material, the production cost is reduced, dependence on natural resources and environmental pollution are reduced, meanwhile, due to introduction of the intelligent temperature control adjusting material, the floor tile can automatically adjust heat transfer according to the environment temperature, and the energy-saving performance of a building is further improved; and through the arrangement of the high-strength concrete transition layer, the structural strength of the floor tile is effectively improved, so that the floor tile can bear larger load and deformation, and the stability and safety of a building are guaranteed.

Description

Technical Field

[0001] The invention belongs to the technical field of floor tiles, and in particular relates to a method for manufacturing an assembled building roof integrated thermal insulation and sound insulation floor tile. Background Art

[0002] Floor tiles are a type of brick specially used for paving the floor. Most of them are square in shape, with colors and patterns on the surface. There are many varieties. Floor tiles are a beautiful, durable, and easy-to-clean floor decoration material with rich types and characteristics. When choosing floor tiles, you need to choose according to personal preferences, home style, and actual needs. When laying floor tiles, you need to follow certain steps and precautions to ensure the quality and aesthetics of the laying. At the same time, during the use of floor tiles, proper maintenance and care are also required to extend their service life.

[0003] In modern buildings, the thermal insulation, heat insulation and sound insulation performance of the building roof is one of the important indicators to measure the building quality. Traditional building roof structures often have problems such as poor thermal insulation and obvious noise transmission, which not only affects the comfort of the living or working environment, but also increases the energy consumption of the building. In order to solve these problems, a variety of thermal insulation and sound insulation materials have appeared on the market, but most of these materials are laid separately, which is complicated to construct and it is difficult to ensure the consistency and stability of the overall performance.

[0004] As a new type of building component, prefabricated floor tiles with integrated thermal insulation and sound insulation are designed to integrate thermal insulation, heat insulation and sound insulation functions into the tiles through integrated design, thereby simplifying the construction process and improving the overall performance of the building. However, the existing prefabricated floor tiles still have many shortcomings in material selection, structural design and manufacturing process, such as environmentally unfriendly thermal insulation materials, insufficient structural strength, poor sound insulation effect, etc., which limit their wide application in the construction field. Therefore, a method for manufacturing prefabricated floor tiles with integrated thermal insulation and sound insulation is proposed. Summary of the invention

[0005] The purpose of the present invention is to provide a method for manufacturing integrated thermal insulation and sound insulation floor tiles for assembled buildings and roofs, so as to solve the problems that the existing assembled floor tiles still have many shortcomings in material selection, structural design and manufacturing process, such as the insulation materials are not environmentally friendly, the structural strength is insufficient, the sound insulation effect is poor, etc., which limit their wide application in the construction field.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A method for manufacturing an integrated thermal insulation and sound insulation floor tile for assembled building roofs, comprising:

[0008] Step 1: preparing materials for making floor tiles, wherein the materials for making the integrated thermal insulation, heat insulation and sound insulation floor tiles include floor slabs, bonding layers, floor tiles, high-strength concrete transition layers, thermal insulation materials and intelligent temperature control and adjustment materials;

[0009] In the step 1, the adhesive layer is arranged above the floor slab, the floor tiles are arranged above the adhesive layer, and the intelligent temperature control regulating material is arranged between the adhesive layer and the integrated thermal insulation and sound insulation floor tiles;

[0010] Step 2: Prepare the materials prepared in step 1.

[0011] Preferably, the floor slab is made of reinforced concrete, the bonding layer is made of a mixture of polymer bonding mortar, and the thickness of the bonding layer is 15-20 mm.

[0012] Preferably, the size of the integrated thermal insulation and sound insulation floor tiles is 800*800 or 600*600, and the integrated thermal insulation and sound insulation floor tiles are made from top to bottom of floor tiles, a 15mm thick high-strength concrete transition layer and various insulation materials.

[0013] Preferably, the floor tiles, 15mm thick high-strength concrete transition layer and thermal insulation materials are made of materials and thicknesses according to design requirements.

[0014] Preferably, the thermal insulation material of the integrated thermal insulation and sound insulation floor tiles is environmentally friendly recycled materials, a self-healing additive is added to the high-strength concrete transition layer, and the inside or bottom of the integrated thermal insulation and sound insulation floor tiles is either honeycomb or wavy, so as to more effectively absorb and isolate noise and improve the comfort of the living or working environment.

[0015] Through the setting of the above technical scheme, the present invention adopts environmentally friendly recycled materials as thermal insulation materials, which not only reduces production costs, but also reduces dependence on natural resources and environmental pollution. At the same time, the introduction of intelligent temperature control materials enables the floor tiles to automatically adjust heat transfer according to the ambient temperature, further improving the energy-saving performance of the building.

[0016] By setting a high-strength concrete transition layer, the present invention effectively improves the structural strength of the floor tiles, enabling them to withstand greater loads and deformations, thereby ensuring the stability and safety of the building. In addition, the addition of self-healing additives enables the concrete transition layer to self-repair when tiny cracks appear, thereby extending the service life of the floor tiles.

[0017] The interior or bottom of the floor tiles is designed with a honeycomb or wavy structure. This special design can effectively absorb and isolate noise, improving the comfort of the living or working environment. At the same time, the filling of thermal insulation materials further enhances the sound insulation performance of the floor tiles.

[0018] Preferably, in step 2, the method for manufacturing the integrated thermal insulation floor tile comprises:

[0019] A1: Treat the floor slab to ensure that it is flat, clean, and free of oil, dust and other impurities. If necessary, it can be polished or repaired;

[0020] A2: Lay the bonding layer and evenly apply the prepared polymer bonding mortar on the floor slab to form a 15-20mm thick bonding layer, ensuring that the bonding layer is flat, without hollows or cracks;

[0021] A3: To make the integrated thermal insulation and sound insulation floor tiles, select the floor tiles according to the design requirements, ensure that their size and material meet the requirements, and add the self-healing additive to the high-strength concrete material, mix it evenly and lay it on the bottom of the floor tiles to form a 15mm thick transition layer. At the same time, lay the insulation material on the transition layer to ensure that the insulation material is flat and has no gaps. Finally, the floor tiles are tightly combined with the transition layer and the insulation material to form an integrated thermal insulation and sound insulation floor tile. If the inside or bottom of the floor tile needs to be designed as a honeycomb or wavy shape, it can be processed accordingly during the production process;

[0022] A4: Lay the intelligent temperature control material on the adhesive layer to ensure that it fits tightly with the adhesive layer;

[0023] A5: Lay the floor tiles. Lay the prepared integrated thermal insulation and sound insulation floor tiles on the bonding layer according to the design requirements. Ensure that the floor tiles are flat, without hollows or cracks. If splicing is required, ensure that the joints are flat and without gaps.

[0024] A6: Finally, maintenance and acceptance are carried out. After laying is completed, maintenance treatment is carried out to ensure that the floor tiles are tightly bonded with the adhesive layer, thermal insulation materials, etc. After the maintenance period, acceptance inspection is carried out to ensure that the quality of the floor tiles meets the design requirements.

[0025] Through the setting of the above technical solution, the present invention adopts an assembled design to integrate the heat preservation, thermal insulation and sound insulation functions inside the floor tiles, which simplifies the construction process and shortens the construction period. In addition, the size and material of the floor tiles can be customized according to the design requirements to meet different architectural styles and functional requirements;

[0026] By optimizing material selection, structural design and manufacturing process, the integrated thermal insulation and sound insulation floor tiles manufactured by the present invention show excellent performance in terms of thermal insulation, heat insulation, sound insulation and structural strength, providing a high-efficiency, environmentally friendly and reliable floor and roof solution for modern buildings.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] The present invention uses environmentally friendly recycled materials as thermal insulation materials, which not only reduces production costs, but also reduces dependence on natural resources and environmental pollution. At the same time, the introduction of intelligent temperature control materials enables the floor tiles to automatically adjust heat transfer according to the ambient temperature, further improving the energy-saving performance of the building.

[0029] By setting a high-strength concrete transition layer, the present invention effectively improves the structural strength of the floor tiles, enabling them to withstand greater loads and deformations, thereby ensuring the stability and safety of the building. In addition, the addition of self-healing additives enables the concrete transition layer to self-repair when tiny cracks appear, thereby extending the service life of the floor tiles.

[0030] The interior or bottom of the floor tile is designed with a honeycomb or wavy structure. This special design can effectively absorb and isolate noise, improving the comfort of the living or working environment. At the same time, the filling of thermal insulation materials further enhances the sound insulation performance of the floor tile.

[0031] The present invention adopts an assembled design, integrating the functions of heat preservation, thermal insulation and sound insulation inside the floor tiles, which simplifies the construction process and shortens the construction period. In addition, the size and material of the floor tiles can be customized according to the design requirements, meeting the requirements of different architectural styles and functions.

[0032] By optimizing material selection, structural design and manufacturing process, the integrated thermal insulation and sound insulation floor tiles manufactured by the present invention show excellent performance in terms of thermal insulation, heat insulation, sound insulation and structural strength, providing a high-efficiency, environmentally friendly and reliable floor and roof solution for modern buildings. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a flow chart of the steps of the present invention. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] like Figure 1 As shown, a method for manufacturing an assembled building roof integrated thermal insulation and sound insulation floor tile comprises:

[0036] Step 1: Prepare materials for making floor tiles. The materials for making integrated thermal insulation, heat insulation and sound insulation floor tiles include floor slabs, bonding layers, floor tiles, high-strength concrete transition layers, thermal insulation materials and intelligent temperature control materials;

[0037] In step 1, an adhesive layer is arranged above the floor slab, floor tiles are arranged above the adhesive layer, and an intelligent temperature control regulating material is arranged between the adhesive layer and the integrated thermal insulation and sound insulation floor tiles;

[0038] Specifically, the floor slab is made of reinforced concrete, the bonding layer is made of a mixture of polymer bonding mortar, the thickness of the bonding layer is 15-20mm, the size of the integrated thermal insulation and sound insulation floor tile is 800*800 or 600*600, and the integrated thermal insulation and sound insulation floor tile is made of floor tiles, 15mm thick high-strength concrete transition layer and various thermal insulation materials from top to bottom. The floor tiles, 15 thick high-strength concrete transition layer and thermal insulation materials, the material and thickness are made according to design requirements, the thermal insulation material of the integrated thermal insulation and sound insulation floor tile adopts environmentally friendly recycled materials, and a self-healing additive is added to the high-strength concrete transition layer. The inside or bottom of the integrated thermal insulation and sound insulation floor tile is either honeycomb or wavy, so as to more effectively absorb and isolate noise and improve the comfort of the living or working environment;

[0039] As can be seen from the above, the present invention uses environmentally friendly recycled materials as thermal insulation materials, which not only reduces production costs, but also reduces dependence on natural resources and environmental pollution. At the same time, the introduction of intelligent temperature control materials enables the floor tiles to automatically adjust heat transfer according to the ambient temperature, further improving the energy-saving performance of the building.

[0040] By setting a high-strength concrete transition layer, the present invention effectively improves the structural strength of the floor tiles, enabling them to withstand greater loads and deformations, thereby ensuring the stability and safety of the building. In addition, the addition of self-healing additives enables the concrete transition layer to self-repair when tiny cracks appear, thereby extending the service life of the floor tiles.

[0041] The interior or bottom of the floor tiles is designed with a honeycomb or wavy structure. This special design can effectively absorb and isolate noise, improving the comfort of the living or working environment. At the same time, the filling of thermal insulation materials further enhances the sound insulation performance of the floor tiles.

[0042] Step 2: Make the materials prepared in step 1;

[0043] Specifically, in step 2, the method for manufacturing the integrated thermal insulation floor tile includes:

[0044] A1: Treat the floor slab to ensure that it is flat, clean, and free of oil, dust and other impurities. If necessary, it can be polished or repaired;

[0045] A2: Lay the bonding layer and evenly apply the prepared polymer bonding mortar on the floor slab to form a 15-20mm thick bonding layer, ensuring that the bonding layer is flat, without hollows or cracks;

[0046] A3: To make the integrated thermal insulation and sound insulation floor tiles, select the floor tiles according to the design requirements, ensure that their size and material meet the requirements, and add the self-healing additive to the high-strength concrete material, mix it evenly and lay it on the bottom of the floor tiles to form a 15mm thick transition layer. At the same time, lay the insulation material on the transition layer to ensure that the insulation material is flat and has no gaps. Finally, the floor tiles are tightly combined with the transition layer and the insulation material to form an integrated thermal insulation and sound insulation floor tile. If the inside or bottom of the floor tile needs to be designed as a honeycomb or wavy shape, it can be processed accordingly during the production process;

[0047] A4: Lay the intelligent temperature control material on the adhesive layer to ensure that it fits tightly with the adhesive layer;

[0048] A5: Lay the floor tiles. Lay the prepared integrated thermal insulation and sound insulation floor tiles on the bonding layer according to the design requirements. Ensure that the floor tiles are flat, without hollows or cracks. If splicing is required, ensure that the joints are flat and without gaps.

[0049] A6: Finally, maintenance and acceptance are carried out. After laying, maintenance treatment is carried out to ensure that the floor tiles are closely combined with the bonding layer, thermal insulation materials, etc. After the maintenance period expires, acceptance inspection is carried out to ensure that the quality of the floor tiles meets the design requirements;

[0050] As can be seen from the above, the present invention adopts an assembled design, integrating the heat preservation, thermal insulation and sound insulation functions inside the floor tiles, simplifying the construction process and shortening the construction period. In addition, the size and material of the floor tiles can be customized according to the design requirements, meeting the requirements of different architectural styles and functions;

[0051] By optimizing material selection, structural design and manufacturing process, the integrated thermal insulation and sound insulation floor tiles manufactured by the present invention show excellent performance in terms of thermal insulation, heat insulation, sound insulation and structural strength, providing a high-efficiency, environmentally friendly and reliable floor and roof solution for modern buildings.

[0052] Furthermore, this design application is applied to the integrated assembly and production of floor tiles. The present invention adopts environmentally friendly recycled materials as thermal insulation materials, which not only reduces production costs, but also reduces dependence on natural resources and environmental pollution. At the same time, the introduction of intelligent temperature control regulating materials enables the floor tiles to automatically adjust heat transfer according to the ambient temperature, further improving the energy-saving performance of the building; and through the setting of a high-strength concrete transition layer, the structural strength of the floor tiles is effectively improved, enabling them to withstand greater loads and deformations, ensuring the stability and safety of the building. In addition, the addition of self-healing additives enables the concrete transition layer to self-repair when tiny cracks appear, thereby extending the service life of the floor tiles.

[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A method for manufacturing an integrated thermal insulation and sound insulation floor tile for assembled roof, characterized in that: include: Step 1: preparing materials for making floor tiles, wherein the materials for making the integrated thermal insulation, heat insulation and sound insulation floor tiles include floor slabs, bonding layers, floor tiles, high-strength concrete transition layers, thermal insulation materials and intelligent temperature control and adjustment materials; In the step 1, the adhesive layer is arranged above the floor slab, the floor tiles are arranged above the adhesive layer, and the intelligent temperature control regulating material is arranged between the adhesive layer and the integrated thermal insulation and sound insulation floor tiles; Step 2: Prepare the materials prepared in step 1.

2. The method for manufacturing an assembled floor-roof integrated thermal insulation and sound insulation floor tile according to claim 1, characterized in that: The floor slab is made of reinforced concrete, the bonding layer is made of a mixture of polymer bonding mortar, and the thickness of the bonding layer is 15-20 mm.

3. The method for manufacturing an assembled building roof integrated thermal insulation and sound insulation floor tile according to claim 1, characterized in that: The size of the integrated thermal insulation and sound insulation floor tile is 800*800 or 600*600, and the integrated thermal insulation and sound insulation floor tile is made from top to bottom of floor tiles, a 15mm thick high-strength concrete transition layer and various thermal insulation materials.

4. The method for manufacturing an assembled building roof integrated thermal insulation and sound insulation floor tile according to claim 5, characterized in that: The floor tiles, 15mm thick high-strength concrete transition layer and thermal insulation materials are made of materials and thicknesses according to design requirements.

5. The assembled integrated thermal insulation and sound insulation floor tile according to claim 5 is characterized by: The thermal insulation material of the integrated thermal insulation and sound insulation floor tile is environmentally friendly recycled material, a self-healing additive is added to the high-strength concrete transition layer, and the inside or bottom of the integrated thermal insulation and sound insulation floor tile is either honeycomb or wavy.

6. The assembled integrated thermal insulation and sound insulation floor tile according to claim 5, characterized in that: In the step 2, the method for manufacturing the integrated thermal insulation floor tile includes: A1: Treat the floor slab to ensure that it is flat, clean, and free of oil, dust and other impurities. If necessary, it can be polished or repaired; A2: Lay the bonding layer and evenly apply the prepared polymer bonding mortar on the floor slab to form a 15-20mm thick bonding layer, ensuring that the bonding layer is flat, without hollows or cracks; A3: To make the integrated thermal insulation and sound insulation floor tiles, select the floor tiles according to the design requirements, ensure that their size and material meet the requirements, and add the self-healing additive to the high-strength concrete material, mix it evenly and lay it on the bottom of the floor tiles to form a 15mm thick transition layer. At the same time, lay the insulation material on the transition layer to ensure that the insulation material is flat and has no gaps. Finally, the floor tiles are tightly combined with the transition layer and the insulation material to form an integrated thermal insulation and sound insulation floor tile. If the inside or bottom of the floor tile needs to be designed as a honeycomb or wavy shape, it can be processed accordingly during the production process; A4: Lay the intelligent temperature control material on the adhesive layer to ensure that it fits tightly with the adhesive layer; A5: Lay the floor tiles. Lay the prepared integrated thermal insulation and sound insulation floor tiles on the bonding layer according to the design requirements. Ensure that the floor tiles are flat, without hollows or cracks. If splicing is required, ensure that the joints are flat and without gaps. A6: Finally, maintenance and acceptance are carried out. After laying is completed, maintenance treatment is carried out to ensure that the floor tiles are tightly bonded with the adhesive layer, insulation materials, etc. After the maintenance period, acceptance inspection is carried out to ensure that the quality of the floor tiles meets the design requirements.

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