Integral magnetic block bonding equipment

Abstract

The invention discloses integral type magnetic block bonding equipment, and relates to the technical field of magnetic block bonding, the integral type magnetic block bonding equipment is characterized in that a rotatable bearing table is arranged in a cabinet body, a plurality of supports are arranged on the periphery of the bearing table, each support is connected with a box body in an abutting mode, each box body comprises a material placing part used for placing a magnetic block, the material placing part is open towards the outer side, and the opening of the material placing part is open towards the outer side; the bonding equipment further comprises a material guiding rail used for guiding and conveying the magnetic blocks into the material placing part, a glue spraying mechanism, a mechanical arm and a material clamping and placing mechanism are further arranged in the cabinet body, the executing end of the mechanical arm is fixedly connected with a tray, the top end of the glue spraying mechanism is fixedly connected with the inner wall of the cabinet body, and the material clamping and placing mechanism is fixedly connected with the inner wall of the cabinet body. Due to the fact that swing materials are conveyed through the material guide rail, gaps between the magnetic blocks are large, the placed magnetic blocks abut against each other through the first outer side pressing plate and the second outer side pressing plate, and after abutting, the magnetic blocks are bonded through glue spraying of the glue spraying mechanism.

Description

Technical Field

[0001] The invention relates to the technical field of magnetic block bonding, and in particular to an integrated magnetic block bonding device. Background Art

[0002] Magnetic blocks are a kind of magnetic material, which are widely used in many fields. They are usually made of iron, steel or other magnetic materials, with high magnetic permeability and magnetic conductivity. The main function of magnetic blocks is to guide and concentrate the magnetic field, enhance the electromagnetic induction effect, and improve the efficiency and output power of motors or generators.

[0003] In the magnetic block bonding process, the traditional magnetic block bonding method generally uses a robotic arm in conjunction with a conveyor belt system to operate, that is, the magnetic blocks on the conveyor belt are grabbed one by one by the robotic arm and placed on the marble wire-cut board. After one plate is placed, glue is applied to achieve bonding.

[0004] Although this method has achieved automated production to a certain extent, it still has significant shortcomings. Specifically, since the robotic arm grabs and places the magnetic blocks individually, the robotic arm needs to frequently move between the conveyor belt and the marble wire-cut plate to grab and place the magnetic blocks. This series of actions is relatively time-consuming and seriously affects the bonding efficiency of the magnetic blocks. Summary of the invention

[0005] The purpose of the present invention is to provide an integrated magnetic block bonding device to solve the technical problem in the prior art that since the robotic arm grabs and places the magnetic block individually, the robotic arm needs to frequently move between the conveyor belt and the marble wire cutting board to grab and place the magnetic block. This series of actions is relatively time-consuming and seriously affects the technical problem of magnetic block bonding efficiency.

[0006] The technical problem to be solved by the present invention can be achieved by the following technical solutions:

[0007] An integrated magnetic block bonding device, comprising:

[0008] A cabinet body, wherein a rotatable bearing platform is provided on the cabinet body, wherein a plurality of brackets are respectively provided around the bearing platform, and each bracket is abutted and connected with a box body, wherein the box body comprises a swinging material part for placing magnetic blocks, wherein the swinging material part is open to the outside, and an outer first side pressure plate and an outer second side pressure plate are slidably connected to the inner wall of the swinging material part, a side end of the outer first side pressure plate is fixedly connected to an outer first telescopic member, and a side end of the outer second side pressure plate is fixedly connected to an outer second telescopic member, and side ends of the first telescopic member and the outer second telescopic member are respectively fixedly connected to the inner wall of the swinging material part;

[0009] The bonding equipment also includes a material guide rail for guiding the magnetic block to the material swinging part. The cabinet is also provided with a glue spraying mechanism, a robotic arm and a material clamping and placing mechanism. The execution end of the robotic arm is fixedly connected to a tray, the top of the glue spraying mechanism is fixedly connected to the inner wall of the cabinet, and the material clamping and placing mechanism is fixedly connected to the inner wall of the cabinet.

[0010] As a further solution of the present invention: a three-dimensional driving mechanism corresponding to the bracket one by one is provided on the support platform, and the driving mechanism is used to drive the bracket to move in three dimensions.

[0011] As a further solution of the present invention: a first driving member is fixedly connected to the bottom end of the support platform, a second driving member for driving the box to rotate is fixedly connected to the bracket, the bottom end of the first driving member is fixedly connected to the inner wall of the cabinet, and the second driving member is fixedly connected to the inner wall of the cabinet.

[0012] As a further solution of the present invention: the box body also includes an inner cavity portion, a partition is provided between the swing portion and the inner cavity portion, and base blocks are arranged in the inner cavity portion with the same number and one-to-one corresponding to the magnetic blocks set for the swing portion, and each of the base blocks is provided with a suction cup for adsorbing the corresponding magnetic block.

[0013] As a further solution of the present invention: both ends of the partition are fixedly connected to the inner wall of the box, and through holes corresponding to the suction cups are opened on the partition.

[0014] As a further solution of the present invention: the inner cavity portion is provided with an inner first side pressure plate and an inner second side pressure plate which are perpendicular to each other, an inner first telescopic member is provided between the inner first side pressure plate and the side wall of the inner cavity portion, and an inner second telescopic member is provided between the inner second side pressure plate and the side wall of the inner cavity portion.

[0015] As a further solution of the present invention: a blind hole for installing an elastic member is opened on the base block, an elastic member is provided between any two adjacent base blocks, and a plurality of the base blocks are respectively located along the diagonal lines of the perpendicular feet of the first outer side pressure plate and the second outer side pressure plate and are fixedly connected to the first side pressure plate and the second outer side pressure plate.

[0016] As a further solution of the present invention: a vibrator is also provided on the box.

[0017] As a further solution of the present invention: the brackets can all move independently in three dimensions.

[0018] As a further solution of the present invention: the first outer side pressure plate and the second outer side pressure plate are perpendicular to each other.

[0019] Beneficial effects of the present invention:

[0020] 1. The rotation of the carrier table drives multiple boxes to revolve to realize the station cycle transformation. When the box moves to the loading station, the open side of the swing part is opposite to the end of the guide rail. The bracket moves to drive the box to move so that the unloading end of the guide rail is close to the position where the magnetic blocks are to be placed in the swing part. The magnetic blocks on the guide rail are quickly and orderly placed in the swing part from bottom to top. After one version is placed, the box moves to the gluing and bonding station with the rotation of the carrier table, and then the box deflects to the open side of the swing part facing up. Because the swing material is transmitted by the guide rail, the magnetic blocks The gap between the two is relatively large, and the placed magnetic blocks are pressed tightly by the first outer side pressure plate and the second outer side pressure plate. After pressing tightly, the magnetic blocks are bonded by the glue spraying mechanism. Then the box body is deflected to the open side of the swinging part facing downward, and the tray is driven to move to the bottom of the box body by the mechanical arm. Then the first side pressure plate and the second outer side pressure plate are reset, and the bonded magnetic blocks fall on the tray. Finally, the bonded magnetic blocks on the tray are clamped and placed on the marble wire cutting board by the clamping and placing mechanism. The integrated bonding mode is adopted to greatly improve the bonding efficiency of the magnetic blocks.

[0021] 2. Before glue spraying, the magnetic blocks in the swing material part are in a tight state under the pressing action of the outer first side pressure plate and the outer second side pressure plate, and the inner first side pressure plate and the inner second side pressure plate are extended to drive all the base blocks to be pressed tightly. At this time, the suction cups on multiple base blocks correspond to the magnetic blocks in the tight state one by one, and the suction cups approach the partition to move and contact with the corresponding magnetic blocks through the through holes, and then the suction cups are started to adsorb and fix the corresponding magnetic blocks, and then the outer first side pressure plate, the outer second side pressure plate, the inner first side pressure plate and the inner second side pressure plate are all reset, and the base blocks are reset under the action of the elastic member to drive the magnetic blocks to move accordingly, so that there is a certain gap between any two adjacent magnetic blocks, and then the glue spraying mechanism sprays glue, and the glue can quickly and evenly penetrate through the gaps between the magnetic blocks. After a certain period of time, all the suction cups are closed and retracted and reset, and the magnetic blocks are pressed tightly by the outer first side pressure plate and the outer second side pressure plate again, so that the magnetic blocks are bonded to each other, which not only reduces the bonding time, but also greatly improves the bonding effect of the magnetic blocks. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention will be further described below in conjunction with the accompanying drawings.

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 It is a schematic diagram of the box structure of the present invention;

[0025] Figure 3 It is a front view of the box body of the present invention;

[0026] Figure 4 A top view of the guide rail structure of the present invention;

[0027] Figure 5A half-section view of the box of the present invention;

[0028] Figure 6 It is a schematic diagram of the structure between the building blocks of the present invention.

[0029] In the figure: 1-cabinet, 2-carrying platform, 3-box, 301-material swing part, 302-inner cavity part, 4-material guide rail, 5-glue spraying mechanism, 6-mechanical arm, 7-tray, 8-material clamping and placing mechanism, 9-three-dimensional driving mechanism, 10-first driving member, 11-vibrator, 12-material stopping member, 13-partition, 14-through hole, 15-bracket, 16-base block, 17-suction cup, 18-inner first side pressure plate, 19-inner first telescopic member, 20-outer first telescopic member, 21-outer first side pressure plate, 22-inner second side pressure plate, 23-outer second side pressure plate, 24-second driving member, 25-outer second telescopic member, 26-inner second telescopic member, 27-elastic member, 28-blind hole. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] like Figure 1-Figure 6 As shown, an integrated magnetic block bonding device includes:

[0032] A cabinet 1 is provided with a rotatable bearing platform 2, and a plurality of brackets 15 are respectively provided on the four sides of the bearing platform 2, and each bracket 15 is abutted and connected with a box body 3, and the box body 3 includes a swing material part 301 for placing magnetic blocks, and the swing material part 301 is open to the outside, and the inner wall of the swing material part 301 is slidably connected with an outer first side pressure plate 21 and an outer second side pressure plate 23, and the side end of the outer first side pressure plate 21 is fixedly connected with an outer first telescopic member 20, and the side end of the outer second side pressure plate 23 is fixedly connected with an outer The second telescopic member 25, the first telescopic member 20 and the outer second telescopic member 25 are respectively fixedly connected to the inner wall of the swing material part 301. When the magnetic block moves to the box body 3, the outer second telescopic member 25 drives the outer second side pressure plate 23 to move to the inner second side pressure plate 22, and the first telescopic member 20 drives the outer first side pressure plate 21 to move to the inner first side pressure plate 18. The two respectively limit and resist the magnetic block, and the magnetic block is placed on the marble in turn, wherein the magnetic block passes through the swing material part 301 and is stacked on the box body 3;

[0033] The bonding equipment also includes a guide rail 4 for guiding the magnetic blocks to the swing material part 301. The cabinet 1 is also provided with a glue spraying mechanism 5, a mechanical arm 6 and a clamping and placing mechanism 8. The execution end of the mechanical arm 6 is fixedly connected to a tray 7. The top of the glue spraying mechanism 5 is fixedly connected to the inner wall of the cabinet 1, and the clamping and placing mechanism 8 is fixedly connected to the inner wall of the cabinet 1. The bearing platform 2 is rotated to drive multiple boxes 3 to revolve to realize the cyclic transformation of the workstations. When the box 3 moves to the loading station, the open side of the swing material part 301 is opposite to the end of the guide rail 4. The bracket 15 is moved to drive the box 3 to move so that the unloading end of the guide rail 4 is close to the position where the swing material part 301 is about to place the magnetic blocks (after completing one piece of placement, the swing material part 301 is displaced a certain distance for the next placement). The magnetic blocks on the guide rail 4 are quickly and orderly placed in the swing material part 301 from bottom to top. After completing one version of placement (the swing material part 301 is adapted to the marble wire cutting board, the swing material part 3 01 The placement order is consistent with the placement order of the marble wire cutting board), the box body 3 is rotated with the supporting platform 2 and moved to the glue spraying and bonding station, and then the box body 3 is deflected to the open side of the swinging material part 301 facing upwards. Since the swinging material is transmitted by the guide rail 4, the gap between the magnetic blocks is relatively large, and the placed magnetic blocks are pressed tightly by the outer first side pressure plate 21 and the outer second side pressure plate 23. After pressing tightly, the magnetic blocks are bonded by the glue spraying mechanism 5. Then the box body 3 is deflected to the open side of the swinging material part 301 facing downwards, and the tray 7 is driven by the mechanical arm 6 to move to the bottom of the box body 3. Then the first side pressure plate 21 and the outer second side pressure plate 23 are reset, and the bonded magnetic blocks fall on the tray 7. Finally, the magnetic blocks bonded on the tray 7 are clamped and placed on the marble wire cutting board by the clamping and placing mechanism 8 (the placement position of the marble wire cutting board is first coated with glue, so that the bonded magnetic blocks can be quickly fixed when placed). The integrated bonding mode is adopted to greatly improve the bonding efficiency of the magnetic blocks.

[0034] It should be noted that when the magnetic blocks are transported and placed, the open side of the swinging portion 301 is tilted upward at a certain angle to prevent the magnetic blocks from tipping outwards during the placement operation.

[0035] In some specific embodiments, the support platform 2 is provided with a three-dimensional driving mechanism 9 corresponding to the bracket 15 one by one, and the driving mechanism 9 is used to drive the bracket 15 to move three-dimensionally. The three-dimensional driving mechanism 9 can realize the movement of the support platform 2 in three dimensions by driving the bracket 15 to move three-dimensionally.

[0036] In some specific embodiments, a first driving member 10 is fixedly connected to the bottom end of the supporting platform 2, and a second driving member 24 for driving the box body 3 to rotate is fixedly connected to the bracket 15. The bottom end of the first driving member 10 is fixedly connected to the inner wall of the cabinet body 1, and the second driving member 24 is fixedly connected to the inner wall of the cabinet body 1. The end of the guide rail 4 close to the box body 3 is provided with a stop member 12 for cutting off the transmission of the magnetic block. The stop member 12 is a telescopic cylinder. When the box body 3 moves to adjust the placement position, the stop member 12 presses against the magnetic block at the unloading end of the guide rail 4 to stop the material. Each time a magnetic block is placed, the stop member 12 starts working once. 12 can limit the marble. The first driving member 10 drives the supporting platform 2 to rotate and drives multiple boxes 3 to revolve to realize the cyclic transformation of the workstations, flip ninety degrees and stand up. The second driving member 24 drives the box body 3 to directly unload the material.

[0037] In some specific embodiments, the box body 3 also includes an inner cavity portion 302, a partition 13 is provided between the swing material portion 301 and the inner cavity portion 302, and base blocks 16 are arranged in the inner cavity portion 302, which are consistent with and one-to-one correspond to the number of magnetic blocks set to be placed in the swing material portion 301, and each of the base blocks 16 is provided with a suction cup 17 for adsorbing the corresponding magnetic block, and the partition 13 is provided with a through hole 14 corresponding to the suction cup 17, and the two ends of the partition 13 are respectively fixedly connected to the inner wall of the box body 3, and the partition 13 is provided with a through hole 14 corresponding to the suction cup 17, and the inner cavity portion 302 is provided with a mutually perpendicular inner first The side pressure plate 18 and the inner second side pressure plate 22, the inner first telescopic member 19 is provided between the inner first side pressure plate 18 and the side wall of the inner cavity 302, the inner second telescopic member 26 is provided between the inner second side pressure plate 22 and the side wall of the inner cavity 302, the base block 16 is provided with a blind hole for installing the elastic member 27, and the elastic member 27 is provided between any two adjacent base blocks 16, and the plurality of base blocks 16 are respectively located along the diagonal lines of the vertical feet of the outer first side pressure plate 21 and the outer second side pressure plate 23 and are fixedly connected to the first side pressure plate 21 and the outer second side pressure plate 23. Before the glue is applied, the magnetic block in the swinging material part 301 is on the outer first side pressure plate 21 and the outer second side pressure plate 23 are in a pressed state, and the inner first side pressure plate 18 and the inner second side pressure plate 22 are driven to press all the base blocks 16 by the extension of the inner first telescopic member 19 and the inner second telescopic member 26. At this time, the suction cups 17 on the multiple base blocks 16 correspond to the magnetic blocks in the pressed state one by one, and the suction cups 17 move toward the partition 13 and contact the corresponding magnetic blocks through the through holes 14, and then the suction cups 17 are started to adsorb and fix the corresponding magnetic blocks, and then the outer first side pressure plate 21, the outer second side pressure plate 23, the inner first side pressure plate 18 and the inner second side pressure plate 22 are all reset, and the base blocks 16 are under the action of the elastic member 27. The lower reset is used to drive the magnetic blocks to move accordingly, so that there is a certain gap between any two adjacent magnetic blocks. Then the glue spraying mechanism 5 sprays glue, and the glue can quickly and evenly penetrate through the gaps between the magnetic blocks. After a certain period of time (glue penetration time), all the suction cups 17 are closed and retracted to reset, and the magnetic blocks are pressed tightly again through the first outer side pressure plate 21 and the second outer side pressure plate 23 so that the magnetic blocks are bonded to each other, which not only reduces the time consumption of bonding, but also greatly improves the bonding effect of the magnetic blocks; in addition, it needs to be explained that when all the base blocks 16 are unfolded, since the gaps between the magnetic blocks are relatively small, the size of the through hole 14 meets the displacement requirements of the base block 16.

[0038] In some specific implementation schemes, a vibrator 11 is further provided on the box body 3. When the glue is sprayed, the vibrator 11 makes the box body 3 vibrate as a whole, that is, the magnetic block vibrates, thereby further accelerating the infiltration of the glue.

[0039] In some specific embodiments, the bracket 15 can independently move in three dimensions, so that the support platform 2 can be moved at different angles. The bracket 15 can independently move in three dimensions, so that the support platform 2 can be moved at different angles.

[0040] In some specific embodiments, the first outer side pressure plate 21 and the second outer side pressure plate 23 are perpendicular to each other, and the positions of the first outer side pressure plate 21 and the second outer side pressure plate 23 can limit the magnetic blocks from two directions, thereby ensuring that the magnetic blocks are loaded and placed in sequence.

[0041] Several embodiments of the present invention are described in detail above, but the embodiments of the present invention are not limited thereto and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. An integrated magnetic block bonding device, characterized in that: include: A cabinet (1), wherein a rotatable bearing platform (2) is provided inside the cabinet (1), a plurality of brackets (15) are respectively provided on the four sides of the bearing platform (2), and each bracket (15) is abutted and connected with a box (3), and the box (3) comprises a swinging material part (301) for placing magnetic blocks, the swinging material part (301) is open to the outside, and the inner wall of the swinging material part (301) is slidably connected with an outer first side pressure plate (21) and an outer second side pressure plate (23), the side end of the outer first side pressure plate (21) is fixedly connected with an outer first telescopic member (20), the side end of the outer second side pressure plate (23) is fixedly connected with an outer second telescopic member (25), and the side ends of the first telescopic member (20) and the outer second telescopic member (25) are respectively fixedly connected with the inner wall of the swinging material part (301); The bonding device also includes a material guide rail (4) for guiding the magnetic block to the material swinging part (301), and the cabinet (1) is also provided with a glue spraying mechanism (5), a mechanical arm (6) and a material clamping and placing mechanism (8), the execution end of the mechanical arm (6) is fixedly connected to a tray (7), the top end of the glue spraying mechanism (5) is fixedly connected to the inner wall of the cabinet (1), and the material clamping and placing mechanism (8) is fixedly connected to the inner wall of the cabinet (1).

2. The integrated magnetic block bonding device according to claim 1, characterized in that: The support platform (2) is provided with a three-dimensional driving mechanism (9) corresponding one-to-one to the bracket (15), and the driving mechanism (9) is used to drive the bracket (15) to move three-dimensionally.

3. The integrated magnetic block bonding device according to claim 1, characterized in that: A first driving member (10) is fixedly connected to the bottom end of the support platform (2), a second driving member (24) for driving the box body (3) to rotate is fixedly connected to the bracket (15), the bottom end of the first driving member (10) is fixedly connected to the inner wall of the cabinet body (1), and the second driving member (24) is fixedly connected to the inner wall of the cabinet body (1).

4. The integrated magnetic block bonding device according to claim 1, characterized in that: The box body (3) further comprises an inner cavity (302), a partition (13) being arranged between the swinging material portion (301) and the inner cavity (302), and base blocks (16) being arranged in the inner cavity (302) in the same number and corresponding to the number of magnetic blocks set to be placed in the swinging material portion (301), and each of the base blocks (16) is provided with a suction cup (17) for adsorbing the corresponding magnetic block.

5. The integrated magnetic block bonding device according to claim 4, characterized in that: The two ends of the partition (13) are respectively fixedly connected to the inner wall of the box body (3), and the partition (13) is provided with through holes (14) corresponding to the suction cups (17) one by one.

6. The integrated magnetic block bonding device according to claim 4, characterized in that: The inner cavity portion (302) is provided with an inner first side pressure plate (18) and an inner second side pressure plate (22) which are perpendicular to each other, an inner first telescopic member (19) is provided between the inner first side pressure plate (18) and the side wall of the inner cavity portion (302), and an inner second telescopic member (26) is provided between the inner second side pressure plate (22) and the side wall of the inner cavity portion (302).

7. The integrated magnetic block bonding device according to claim 4, characterized in that: The base block (16) is provided with a blind hole for installing an elastic member (27), and an elastic member (27) is provided between any two adjacent base blocks (16). The plurality of base blocks (16) are respectively located along the diagonal lines of the perpendicular feet of the first outer side pressure plate (21) and the second outer side pressure plate (23) and are fixedly connected to the first side pressure plate (21) and the second outer side pressure plate (23).

8. The integrated magnetic block bonding device according to claim 1, characterized in that: The box body (3) is also provided with a vibrator (11).

9. The integrated magnetic block bonding device according to claim 1, characterized in that: The supports (15) can all move independently in three dimensions.

10. The integrated magnetic block bonding device according to claim 1, characterized in that: The first outer side pressing plate (21) and the second outer side pressing plate (23) are perpendicular to each other.

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