Angle valve with integrated valve element

By adopting the design of the integrated molded ball valve core and the handwheel, the existing faucet is not convenient to install and easy to loosen, achieving the effect of easy installation and use.

CN119878846APending Publication Date: 2025-04-25JIANGMEN KEJIANG SANITARY WARE TECH CO LTD
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Patent Information

Application Number
CN202411123961.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing faucets are inconvenient to install and are easy to loosen, resulting in inconvenient use or water leakage problems.

Method used

An integrated ball valve core is adopted, which passes through the vertical flow path of the faucet body and is directly connected to the handwheel, avoiding the use of the connecting rod.

Benefits of technology

It achieves the effect of easy installation and use, avoiding the inconvenience of handling and water leakage caused by loose links.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an angle valve with an integrated valve element, and belongs to the technical field of bathroom appliances. Comprising a body, a ball valve element and a hand wheel, the ball valve element is an integrally-formed ball valve element, and the ball valve element penetrates through a vertical flow channel of the body and is limited to the top of the body; a protruding part above the ball valve element is connected with the hand wheel, and a side opening of the ball valve element rotates relative to the water outlet of the body with the vertical central axis of the body as the axis. The integrally-formed ball valve element is not provided with a connecting rod. When the hand wheel is rotated in the preset direction to enable the side opening of the ball valve element to be overlapped with the water outlet of the body, water flows out of the faucet. When the hand wheel is rotated in the direction opposite to the preset direction to enable the side opening of the spherical core to be away from the water outlet of the body, the faucet is closed. The technical effects of being convenient to install and use or not prone to loosening are achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of bathroom appliances, in particular to a faucet, and more particularly to an integrated valve core angle valve. Background Art

[0002] Faucet is a popular name for water valve, which is used to control the size of water flow and has the effect of saving water. The replacement speed of faucets is very fast, from the old cast iron process to the electroplated knob type, and then to the stainless steel single temperature single control faucet, stainless steel double temperature double control faucet, and kitchen semi-automatic faucet. Now, more and more consumers will consider the material, function, shape and other aspects when purchasing faucets.

[0003] The prior art CN205298736U discloses an integrally forged ultra-low temperature top-mounted connecting rod ball valve, comprising a ball valve body, the ball valve body comprising a top-mounted valve body, a long-necked valve cover connected to the upper end of the valve body, a connecting rod ball arranged in the long-necked valve cover and the valve body, the connecting rod ball being fixedly connected to a handle for controlling the switch of the ball valve body by 90° rotation, the connecting rod ball being formed by integrating a valve stem and a ball body, the valve body being a valve body made by integral forging, the long-necked valve cover being a long-necked valve cover made by integral forging, the valve body and the long-necked valve cover being fixedly connected by matching studs and nuts; a first mounting position for mounting a first sealing ring and a second mounting position for mounting a spiral wound gasket are arranged at the connection between the valve body and the long-necked valve cover, the second mounting position being located above the first mounting position.

[0004] However, in the process of implementing the technical solution in the prior art, the applicant discovered that the technical solution in the prior art had the following technical problems:

[0005] Since the ball valve is connected by a connecting rod, it is necessary to first fix the ball valve in the faucet body during installation, and then connect the connecting rod, which causes inconvenience in installation. In addition, the loosening of the connecting rod can easily cause the ball valve to be difficult to control or leak. Summary of the invention

[0006] The technical problem to be solved by the present invention is to provide an integrated valve core angle valve, which solves the technical problems of inconvenient installation and easy loosening or inconvenient use in the prior art, and at least achieves one of the technical effects of easy installation, use or not easy to loosen.

[0007] In order to solve the above technical problems, the technical solution of the present invention is:

[0008] An integrated valve core angle valve comprises a body, a ball valve core and a hand wheel: the ball valve core is an integrated ball valve core, the ball valve core passes through the vertical flow channel of the body and is limited to the top of the body; the raised portion above the ball valve core is connected to the hand wheel, and the side opening of the ball valve core rotates relative to the water outlet of the body with the vertical central axis of the body as the axis; the integrated ball valve core is not provided with a connecting rod;

[0009] When the hand wheel is rotated in a preset direction so that the side opening of the ball valve core overlaps with the water outlet of the main body, water flows out of the faucet; when the hand wheel is rotated in a direction opposite to the preset direction so that the side opening of the ball valve core moves away from the water outlet of the main body, the faucet is closed.

[0010] Preferably, the ball valve core is an integrally formed non-metallic ball valve core.

[0011] Preferably, the ball valve core is an integrally formed plastic ball valve core.

[0012] Preferably, the bottom of the body is a water inlet, a water outlet is provided on the side of the body near the top, and a thread for installation and connection with a water pipe is provided at the bottom of the body.

[0013] Preferably, the ball valve core is equipped with a plurality of valve core O-rings.

[0014] Preferably, a concave-convex structure is provided on the top of the main body of the faucet, the concave-convex structure matches the inside of the hand wheel, the maximum diameter of the concave-convex structure is smaller than the diameter of the main body of the faucet, and the concave-convex structure is divided into high and low semicircles.

[0015] Preferably, it also includes a non-metallic sleeve, and the ball valve core is nested in the non-metallic sleeve.

[0016] Preferably, the non-metallic sleeve is a plastic sleeve, the top of the integrally formed ball valve core passes through the through hole at the top of the non-metallic sleeve, a water hole is provided on the side of the non-metallic sleeve, and the side opening of the integrally formed ball valve core is aligned with the water hole provided on the side of the non-metallic sleeve.

[0017] Preferably, the non-metallic sleeve is respectively equipped with an upper O-ring and a lower O-ring.

[0018] Preferably, the top of the non-metallic sleeve is also provided with a concave-convex structure, and the width of the concave-convex structure is smaller than the width of the concave-convex structure at the top of the main body.

[0019] One or more technical solutions provided by this application have at least the following technical effects or advantages:

[0020] The above technical scheme includes a main body, a ball valve core and a handwheel: the ball valve core is an integrally formed ball valve core, the ball valve core passes through the vertical flow channel of the main body and is limited at the top of the main body; the raised portion above the ball valve core is connected to the handwheel, and the side opening of the ball valve core rotates relative to the water outlet of the main body with the vertical central axis of the main body as the axis; the integrally formed ball valve core is not provided with a connecting rod and other technical means.

[0021] During installation, there is no need to use a connecting rod to connect the ball valve core body. The ball valve core is pushed to the top of the body and the raised portion on the top of the ball valve core is passed through the hole above the body and then connected to the hand wheel. The production of the one-piece ball valve core eliminates the need for a connecting rod.

[0022] When in use, when the hand wheel is rotated in a preset direction so that the side opening of the ball valve core overlaps with the water outlet of the body, water flows out of the faucet; when the hand wheel 5 is rotated in a direction opposite to the preset direction so that the side opening of the ball center is away from the water outlet of the body, the faucet is closed. Since the hand wheel and the ball valve core do not need to be connected by a connecting rod, the rotation force of the hand wheel is directly applied to the ball valve core, avoiding the loosening of the connecting rod and causing inconvenience in operation.

[0023] The invention effectively solves the technical problems of inconvenient installation, easy loosening or inconvenient use in the prior art, thereby achieving the technical effects of easy installation, use or not easy to loosen. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the present invention;

[0025] Figure 2 It is an overall diagram of the present invention;

[0026] Figure 3 It is a schematic structural diagram of the embodiment of the present invention when a sleeve is adopted;

[0027] Figure 4 This is an overall view of the embodiment of the present invention using a sleeve.

[0028] In the figure, 1. plastic ferrule; 2. rubber ring; 3. body; 4. ball valve core; 5. handwheel; 6. valve core O-ring; 7. upper O-ring; 8. sleeve; 9. lower O-ring; 31. concave-convex structure. DETAILED DESCRIPTION

[0029] The specific embodiments of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0030] The faucet of the prior art is inseparable from the valve core, which is composed of a valve core body and a valve core connecting rod and is installed in the faucet body. When installing, the valve core body needs to be pushed into the flow channel in the faucet body first, and needs to be rotated to align the water outlet before connecting the valve core connecting rod.

[0031] The technical solution of the embodiment of the present application solves the problems of inconvenient installation and use or easy loosening in the prior art by providing an integrated valve core angle valve, and achieves the beneficial effects of easy installation and use and not easy to loosen under the one-piece molded ball valve core 4.

[0032] The overall idea of ​​the implementation scheme of the present invention to solve the above technical problems is as follows:

[0033] An integrated valve core angle valve comprises a body 3, a ball valve core 4 and a hand wheel 5. The ball valve core 4 is an integrally formed ball valve core 4, the ball valve core 4 passes through the vertical flow channel of the body 3 and is limited at the top of the body 3. The raised portion above the ball valve core 4 is connected to the hand wheel 5, and the side opening of the ball valve core 4 rotates relative to the water outlet of the body 3 with the vertical central axis of the body 3 as the axis.

[0034] During installation, there is no need to use a connecting rod to connect the ball valve core 4. Just push the ball valve core 4 to the top of the body 3 and let the raised part on the top of the ball valve core 4 pass through the hole above the body 3 and then connect it to the hand wheel 5. The production of the one-piece ball valve core 4 eliminates the need for a connecting rod.

[0035] When in use, when the hand wheel 5 is rotated in a preset direction so that the side opening of the ball valve core 4 overlaps with the water outlet of the body 3, water flows out of the faucet; when the hand wheel 5 is rotated in a direction opposite to the preset direction so that the side opening of the ball center is away from the water outlet of the body 3, the faucet is closed. Since the hand wheel 5 and the ball valve core 4 do not need to be connected by a connecting rod, the rotation force of the hand wheel 5 is directly applied to the ball valve core 4, avoiding the loosening of the connecting rod and causing inconvenience in operation.

[0036] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0037] An integrated valve core angle valve, such as Figure 1 As shown, the faucet comprises a body 3, a ball valve core 4 and a hand wheel 5. The ball valve core 4 is an integrally formed ball valve core 4. The ball valve core 4 passes through the vertical flow channel of the body 3 and is limited at the top of the body 3. The raised portion above the ball valve core 4 is connected to the hand wheel 5. The side opening of the ball valve core 4 rotates relative to the water outlet of the body 3 with the vertical central axis of the body 3 as the axis. The opening and closing of the faucet is controlled by controlling the rotation of the integrally formed ball valve core 4.

[0038] The bottom of the body 3 is a water inlet, a water outlet is arranged on the side of the body 3 near the top, and a thread for installation and connection with a water pipe is arranged at the bottom of the body 3.

[0039] During installation, the one-piece ball valve core 4 does not need to be produced with a connecting rod, and there is no need to use a connecting rod to connect the ball valve core 4 body. The ball valve core 4 is pushed to the top of the body 3 and the raised part on the top of the ball valve core 4 passes through the hole above the body 3 and then connected to the hand wheel 5. The structure of the faucet is simplified as a whole. Figure 2 shown.

[0040] If water flows through metal, it will inevitably wash away the metal. The substances released by the washed metal may cause uncertain damage to the human body. For example, heavy metals or non-heavy metal substances may enter the body with drinking water and cause harm to the human body.

[0041] Most water pipes have been replaced with plastic pipes, which can alleviate the problem of water scouring metal pipes. However, faucets are generally made of metal. The instantaneous water pressure when turning on and off the faucet will inevitably increase the scouring of the inner surface of the metal faucet, allowing scouring substances that are not good for human health to enter the water.

[0042] Therefore, it is necessary to add a non-metallic inner shell in the faucet, but making a faucet with a non-metallic inner shell combined with a metal outer shell will increase the complexity of production. In order to meet the problem of slowing down the scouring of the metal pipe by water flow and reducing the problem of production complexity, the integrally formed ball valve core 4 is designed as an integrally formed non-metallic ball valve core 4. In addition, a non-metallic ferrule and a non-metallic ring adapted to the non-metallic ferrule are embedded in the water outlet of the faucet body.

[0043] Specifically, the non-metallic ball valve core 4 is a plastic ball valve core 4 .

[0044] Specifically, the non-metallic ferrule and the non-metallic ring are respectively a plastic ferrule 1 and an apron 2. The apron 2 is preferably a rubber ring 2.

[0045] More specifically, the integrally formed ball valve core 4 is also equipped with a plurality of valve core O-rings 6 , which need to be put on during installation.

[0046] Furthermore, in order to ensure that the handwheel 5 is not over-twisted to cause excessive friction between the ball valve core 4 and the inner wall of the faucet, it is necessary to install a rotation limiting structure on the handwheel 5, and a concave-convex structure 31 is provided on the top of the faucet body. The concave-convex structure 31 matches the inside of the handwheel 5. The maximum diameter of the concave-convex structure 31 is smaller than the diameter of the faucet body. The concave-convex structure 31 is divided into high and low semicircles, and the high semicircle part serves to limit the handwheel 5.

[0047] The use of non-metallic ball valve core 4 and non-metallic ferrule can prevent the running water from contacting the metal of the faucet. However, the length of the faucet body is often longer than the ball valve core 4, and inevitably there are local metal parts for water to flow through. In addition, the excessive length of the faucet body will cause inconvenience in installation.

[0048] In order to reduce the contact between water flow and metal and the convenience of installation, such as Figure 3 As shown, a non-metallic sleeve 8 is added, and the integrally formed ball valve core 4 is nested in the non-metallic sleeve 8. A through hole is provided at the top of the sleeve 8 to allow the integrally formed ball valve core 4 to pass through. During installation, the integrally formed ball valve core 4 is firstly nested in the non-metallic sleeve 8, and the top of the integrally formed ball valve core 4 passes through the through hole at the top of the non-metallic sleeve 8. A water hole is provided on the side of the non-metallic sleeve 8, and the side opening of the integrally formed ball valve core 4 is aligned with the water hole provided on the side of the non-metallic sleeve 8.

[0049] Furthermore, the non-metallic sleeve 8 is a plastic sleeve 8 .

[0050] Furthermore, the sleeve 8 is respectively provided with an upper O-ring 7 and a lower O-ring 9, and the top of the sleeve 8 is also provided with a concave-convex structure 31, the width of which is lower than the width of the concave-convex structure 31 at the top of the main body.

[0051] The installed faucet containing the sleeve 8 is as follows Figure 4 shown.

[0052] The integrated valve core faucet of the embodiment of the present invention has the following advantages:

[0053] The concave-convex structure 31 is combined with the integrally formed ball valve core 4, eliminating the need for screws during installation, thereby improving the convenience of installation. Since screws are not required for installation, it is not necessary to match the holes or patterns required for screws during production, which generally improves the convenience of production and facilitates application in automated production. The integrally formed ball valve core 4 eliminates the need for a connecting rod, which increases the water flow rate compared to products on the market, and is highly versatile and can be adapted to conventional faucets.

[0054] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.

Claims

1. An integrated valve core angle valve, characterized in that: It comprises a body, a ball valve core and a hand wheel, wherein the ball valve core is an integrally formed ball valve core, the ball valve core passes through the vertical flow channel of the body and is limited at the top of the body; the raised portion above the ball valve core is connected to the hand wheel, and the side opening of the ball valve core rotates relative to the water outlet of the body with the vertical central axis of the body as the axis; the integrally formed ball valve core is not provided with a connecting rod; When the hand wheel is rotated in a preset direction so that the side opening of the ball valve core overlaps with the water outlet of the main body, the angle valve discharges water; when the hand wheel is rotated in a direction opposite to the preset direction so that the side opening of the ball valve core moves away from the water outlet of the main body, the angle valve is closed.

2. The integrated valve core angle valve according to claim 1, characterized in that: The ball valve core is an integrally formed non-metallic ball valve core.

3. The integrated valve core angle valve according to claim 1, characterized in that: The ball valve core is an integrally formed plastic ball valve core.

4. The integrated valve core angle valve according to claim 1, characterized in that: The lower part of the body is a water inlet, the side of the body near the top is provided with a water outlet, and the bottom of the body is provided with a thread for installation and connection with a water pipe.

5. The integrated valve core angle valve according to claim 1, characterized in that: The ball valve core is equipped with a plurality of valve core O-rings.

6. The integrated valve core angle valve according to claim 1, characterized in that: A concave-convex structure is arranged on the top of the main body of the angle valve, the concave-convex structure matches the inside of the hand wheel, the maximum diameter of the concave-convex structure is smaller than the diameter of the main body of the angle valve, and the concave-convex structure is divided into high and low semicircles.

7. The integrated valve core angle valve according to any one of claims 1 to 6, characterized in that: It also includes a non-metal sleeve, in which the ball valve core is nested.

8. The integrated valve core angle valve according to claim 7, characterized in that: The non-metallic sleeve is a plastic sleeve, the top of the integrally formed ball valve core passes through the through hole at the top of the non-metallic sleeve, a water hole is provided on the side of the non-metallic sleeve, and the side opening of the integrally formed ball valve core is aligned with the water hole provided on the side of the non-metallic sleeve.

9. The integrated valve core angle valve according to claim 7, characterized in that: The non-metal sleeve is respectively equipped with an upper O-ring and a lower O-ring.

10. The integrated valve core angle valve according to claim 7, characterized in that: The top of the non-metallic sleeve is also provided with a concave-convex structure, and the width of the concave-convex structure is smaller than the width of the concave-convex structure at the top of the main body.

Citation Information

Patent Citations

  • Whole die forging ultra -low temperature upper assembling type connecting rod ball ball valve

    CN205298736U