Ball valve integration module and high-frequency breathing machine
By designing the ball valve integrated module of the ball valve core and electromagnetic drive assembly, the problem of unstable air flow regulation in high-frequency ventilators is solved, achieving higher stability and lower cost.
Patent Information
- Application Number
- CN202510361469.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-04-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In existing high-frequency ventilators, the air flow regulation is unstable, and the proportional valve and rotating disc control methods have high cost and disturbance problems.
A ball valve integrated module is designed, including a ball valve core, a transmission unit and an electromagnetic drive assembly. The ball valve core is driven to rotate in the valve body through the electromagnetic drive assembly to adjust the flow rate in the air path.
It improves the stability of air flow, reduces the cost of production and use, simplifies the structure, and improves the accuracy of flow adjustment.
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Figure CN119878857A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ventilators, and in particular to a ball valve integrated module and a high-frequency ventilator. Background Art
[0002] The high-frequency device is the core component of the high-frequency ventilator and is the key device for realizing high-frequency oscillating airflow. At present, it generally drives the diaphragm in the closed cavity to make bidirectional motion to generate oscillating airflow through the reciprocating motion of the motion shaft. As an effective means to artificially replace the spontaneous ventilation function, the ventilator has been widely used in respiratory management, respiratory support therapy and emergency resuscitation for respiratory failure caused by various reasons and during major surgery, and occupies a very important position in the field of modern medicine. However, in the prior art, a proportional valve is usually used to control the air flow of the ventilator. However, the cost of the proportional valve is often high, and it is easy to cause disturbances to the oscillating airflow, thereby affecting the stability of the airflow. At present, the high-frequency ventilator uses a rotating disc to control the flow in the air circuit, which will result in unstable air flow regulation. Summary of the invention
[0003] The purpose of the present invention includes providing a ball valve integrated module and a high-frequency ventilator, which can improve the stability of airflow and have a simple structure and low manufacturing and use costs.
[0004] The embodiments of the present invention can be implemented as follows: In a first aspect, the present invention provides a ball valve integrated module, the ball valve integrated module comprising a valve body, a valve core, a transmission unit and an electromagnetic drive assembly; The valve core is rotatably arranged in the valve body, and the valve core is transmission-connected to the electromagnetic drive assembly through the transmission unit, and the electromagnetic drive assembly is used to drive the valve core to rotate in the valve body to adjust the flux of the valve body; The valve core is spherical, and at least one conducting slot is formed on its circumference. The conducting slot gradually increases from both ends of the conducting slot to its middle in the direction of the rotation axis of the valve core relative to the valve body.
[0005] In an optional embodiment, the valve core is provided with two conducting slots, and the two conducting slots are spaced 180° apart around the rotation axis of the valve body.
[0006] In an optional embodiment, the ball valve integrated module further includes a valve stem and a rotating shaft; the valve body is configured with a first connecting seat and a second connecting seat, the first connecting seat and the second connecting seat are respectively provided with a first mounting hole and a second mounting hole, and the first mounting hole and the second mounting hole are coaxial; The valve stem and the rotating shaft are rotatably connected to the first mounting hole and the second mounting hole respectively, and the axes of the valve stem and the rotating shaft coincide with each other; the valve stem extends out of the first mounting hole and is transmission-connected to the transmission unit; The valve core key is connected to the valve stem and is also connected to the rotating shaft.
[0007] In an optional embodiment, a first bearing is built into the first mounting hole, the first bearing is sleeved on the valve stem, and the valve stem is rotatably connected to the first mounting hole through the first bearing; the ball valve integrated module also includes a gland, which is sleeved on the valve stem, and a portion of the gland extends into the first mounting hole and is spaced from the first bearing, and a sealing filler is filled in the area between the gland and the first bearing in the first mounting hole; a pressing platform for pressing the gland is arranged on the periphery of the valve stem; A second bearing is arranged in the second mounting hole, the rotating shaft is rotatably connected to the second mounting hole through the second bearing, and a sealing ring is arranged between the second bearing and the rotating shaft; the second connecting seat is connected to a valve cover that closes the second mounting hole, and a gasket is arranged between the second bearing and the valve cover.
[0008] In an optional embodiment, the transmission unit includes a transmission box and a crank-connecting rod mechanism; The transmission box is connected to the valve body; the crank-connecting rod mechanism is placed in the transmission box, and the crank-connecting rod mechanism is transmission-connected to the electromagnetic drive assembly; The valve stem extends into the transmission box and is transmission-connected with the crank-connecting rod mechanism.
[0009] In an optional embodiment, the crank-connecting rod mechanism includes a transmission rod, a crank and a connecting rod; The transmission rod is rotatably connected to the transmission box, and the transmission rod is connected to the valve stem extending into the transmission box, and the rotation axis of the transmission rod coincides with the rotation axis of the valve stem; The two ends of the crank are respectively connected to the transmission rod and the connecting rod, and the connecting rod is transmission-connected to the electromagnetic drive assembly; Wherein, the connection between the transmission rod and the crank is spaced relative to the connection between the transmission rod and the valve stem.
[0010] In an optional embodiment, the electromagnetic drive assembly includes a drive housing, an electromagnetic unit, a piston, and a transmission shaft; The electromagnetic unit is accommodated in the driving housing, and the piston is slidably arranged in the driving housing; the electromagnetic unit is used to magnetically actuate the piston to slide in the driving housing; One end of the transmission shaft is connected to the piston, and the other end of the transmission shaft extends into the transmission box and is transmission-connected to the connecting rod.
[0011] In an optional embodiment, the electromagnetic unit and the transmission shaft are located at both ends of the piston along the sliding direction of the piston, and the electromagnetic unit includes a coil and an iron core, the coil is connected to the drive housing, and the coil is sleeved on the iron core; The electromagnetic drive assembly also includes an elastic member, which is sleeved on the transmission shaft and is used to abut against the piston; The coil is used to electromagnetically act on the iron core so that the iron core moves toward the piston and squeezes the elastic member; the elastic member is used to make the piston have a tendency to move toward the direction of the coil.
[0012] In an optional embodiment, the electromagnetic drive assembly further includes an elastic pad, a third bearing and a shaft seal; The elastic pad is connected to the drive housing and is located on the side of the piston away from the iron core, and is used to resist the piston; the third bearing is connected to the drive housing, and the third bearing is sleeved on the transmission shaft, and the shaft seal is arranged on the side of the third bearing away from the piston.
[0013] In a second aspect, the present invention provides a high-frequency ventilator, which includes an air circuit and the above-mentioned ball valve integrated module, wherein the valve body of the ball valve integrated module is connected to the air circuit and is used to adjust the flow in the air circuit.
[0014] The beneficial effects of the ball valve integrated module and high-frequency ventilator provided by the embodiments of the present invention include: The ball valve integrated module includes a valve body, a valve core, a transmission unit and an electromagnetic drive assembly; the valve core is rotatably arranged in the valve body, and the valve core is connected to the electromagnetic drive assembly through the transmission unit, and the electromagnetic drive assembly is used to drive the valve core to rotate in the valve body to adjust the flux of the valve body; wherein the valve core is spherical, and at least one conducting slot is opened on its circumference, and the conducting slot gradually increases from the two ends of the conducting slot to the middle thereof around the direction of the rotation axis of the valve core relative to the valve body. The ball valve integrated module is applied to high-frequency ventilators, which can improve the stability of airflow, and has a simple structure and low manufacturing and use costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 A schematic diagram of the structure of the ball valve integrated module provided in this embodiment from a first viewing angle; Figure 2 A schematic diagram of the structure of the ball valve integrated module provided in this embodiment from a second viewing angle; Figure 3 A schematic diagram of the structure of the valve body and valve core provided in this embodiment; Figure 4 A schematic diagram of the structure of the valve core provided in this embodiment; Figure 5 A cross-sectional view of the valve body and valve core provided in this embodiment; Figure 6 for Figure 5 The local schematic diagram of the A in the middle; Figure 7 for Figure 5 The local schematic diagram of point B in the middle; Figure 8 A cross-sectional view of the transmission unit and the first connecting seat provided in this embodiment; Fig. 9 for Figure 8 The local schematic diagram of the C in the middle; Fig.10 A schematic diagram of the structure of the transmission unit and the electromagnetic drive assembly provided in this embodiment; Fig.11 A cross-sectional view of the electromagnetic drive assembly provided in this embodiment.
[0017] Icon: 110-valve body; 120-valve core; 130-transmission unit; 140-electromagnetic drive assembly; 121-conduction slot; 150-valve stem; 160-rotation shaft; 170-first connecting seat; 180-second connecting seat; 171-first mounting hole; 181-second mounting hole; 151-connecting key; 172-first bearing; 173-pressure cover; 174-sealing packing; 152-pressing platform; 1 82-second bearing; 183-sealing ring; 184-valve cover; 185-gasket; 131-transmission box; 132-crank-connecting rod mechanism; 133-transmission rod; 134-crank; 135-connecting rod; 141-drive housing; 142-piston; 143-transmission shaft; 144-coil; 145-iron core; 146-elastic part; 147-elastic pad; 148-third bearing; 149-shaft seal. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0021] In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. appear to indicate an orientation or position relationship, they are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the product of the invention is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0022] In addition, the terms “first”, “second”, etc., if used, are merely used to distinguish between the descriptions and should not be understood as indicating or implying relative importance.
[0023] It should be noted that, in the absence of conflict, the features in the embodiments of the present invention may be combined with each other.
[0024] Please refer to Figure 1-Figure 4 , this embodiment provides a ball valve integrated module, the ball valve integrated module includes a valve body 110, a valve core 120, a transmission unit 130 and an electromagnetic drive assembly 140; The valve core 120 is rotatably disposed in the valve body 110, and the valve core 120 is transmission-connected to the electromagnetic drive assembly 140 through the transmission unit 130. The electromagnetic drive assembly 140 is used to drive the valve core 120 to rotate in the valve body 110 to adjust the flux of the valve body 110; The valve core 120 is spherical and has at least one conducting slot 121 formed on its circumference. The conducting slot 121 gradually increases in size from both ends of the conducting slot 121 to its middle, along the direction of the rotation axis 160 of the valve core 120 relative to the valve body 110 .
[0025] Please refer to Figure 1-Figure 4 , the working principle of the ball valve integrated module is: First, in this embodiment, the ball valve integrated module is applied to a high-frequency ventilator to adjust its gas flow rate, while in other embodiments of the present invention, the ball valve integrated module can also be applied to the fluid passages of other types of devices to adjust the flow rate in the fluid passages; Specifically, the ball valve integrated module adopts a spherical valve core 120 configured in the valve body 110, and the valve core 120 is rotatably arranged in the valve body 110, and the valve core 120 is driven to rotate in the valve body 110 through the arrangement of the transmission unit 130 and the electromagnetic drive component 140, so that the flux of the valve body 110 can be adjusted by the rotation of the valve core 120 in the valve body 110; The flux of the valve body 110 refers to the flow rate from the air inlet to the air outlet, which is adjusted by the rotation of the valve core 120 to adjust the size of the conduction port at the position where the valve core 120 is installed in the valve body 110; Furthermore, when configuring the valve core 120, a conducting notch is configured on the circumference of the valve core 120. The function of the conducting notch 121 is to conduct the valve body 110. Moreover, since the sizes of the conducting notch 121 at various positions are not consistent, and the conducting notch 121 gradually increases from the two ends to the middle of the conducting notch 121 around the direction of the rotation axis 160 of the valve core 120 relative to the valve body 110, the two ends of the conducting notch 121 can be symmetrically arranged relative to the middle of the conducting notch 121, thereby making the valve core 120 When the electromagnetic drive assembly 140 rotates in the valve body 110 under the action of the aforementioned electromagnetic drive assembly 140, the valve core 120 can be turned clockwise or counterclockwise to conduct, and the air flow opening formed when rotating in different directions to the same rotation angle remains consistent, thereby improving the convenience of its operation; in addition, the conduction notch 121 is designed as an arc-shaped notch with a large middle and small ends, and then when the valve core 120 rotates clockwise or counterclockwise, the opening adjustment of the valve core 120 is first increased and then decreased, and the output air flow also first increases and then decreases; Therefore, through the above-mentioned structural setting method, the accuracy of flow regulation can be improved, thereby improving the stability of the air flow, and its structure is simple, which can reduce the cost of production and use.
[0026] For further information, please refer to Figure 1-Figure 4 In this embodiment, the valve core 120 is provided with two conducting slots 121, and the two conducting slots 121 are spaced 180° apart around the rotation axis 160 of the valve body 110. Thus, the flow rate regulation accuracy can be improved in this way, and the two are spaced 180° apart, so that the two conducting slots 121 can have a position where they can be conducted at the same time, thereby improving the conduction amount.
[0027] Based on the above content, when configuring the conductive slot 121, the actual contour can be adjusted according to actual needs, so that its two ends can have symmetrical regular arc contours, or it can be set to a slot type with the same conductivity change trend at both ends but different shapes according to usage requirements.
[0028] For further information, please refer to Figure 1-Figure 9In this embodiment, when configuring the valve core 120, in order to improve the stability of the operation of the valve core 120 and thus improve the stability of its flow regulation, the ball valve integrated module further includes a valve stem 150 and a rotating shaft 160; the valve body 110 is configured with a first connecting seat 170 and a second connecting seat 180, and the first connecting seat 170 and the second connecting seat 180 are respectively provided with a first mounting hole 171 and a second mounting hole 181, and the first mounting hole 171 and the second mounting hole 181 are coaxial; The valve stem 150 and the rotating shaft 160 are rotatably connected to the first mounting hole 171 and the second mounting hole 181 respectively, and the axes of the valve stem 150 and the rotating shaft 160 coincide with each other; the valve stem 150 extends out of the first mounting hole 171 and is in transmission connection with the transmission unit 130; The valve core 120 is keyed to the valve stem 150 and is connected to the rotating shaft 160 .
[0029] That is, based on the above-mentioned structural setting mode, the valve core 120 is rotatably set in the valve body 110 through the valve stem 150 and the rotating shaft 160. Such a setting mode enables two coaxial positions on the outer periphery of the valve core 120 to be connected to the valve body 110 as rotation connection points, thereby improving the connection stability through multi-point connection; and when the valve core 120 is rotatably connected, the valve stem 150 is connected to the valve core 120 through the connecting key 151. Such a setting mode is intended to drive the valve stem 150 to rotate, thereby driving the valve core 120 to rotate in the valve body 110; In addition, when configuring the valve body 110, the valve body 110 is configured with a first connecting seat 170 and a second connecting seat 180, and the first connecting seat 170 and the second connecting seat 180 are respectively provided with a first mounting hole 171 and a second mounting hole 181, and the first mounting hole 171 and the second mounting hole 181 are coaxial; the valve stem 150 and the rotating shaft 160 are respectively rotatably connected to the first mounting hole 171 and the second mounting hole 181, and the axes of the valve stem 150 and the rotating shaft 160 coincide; the valve stem 150 extends out of the first mounting hole 171 and is transmission-connected to the transmission unit 130; through the aforementioned structural setting, the operating stability of the valve core 120 can be improved based on the first connecting seat 170 and the second connecting seat 180 and the matching structure, and the first connecting seat 170 and the second connecting seat 180 can facilitate the setting of the sealing structure, thereby facilitating the improvement of its sealing performance.
[0030] Further, when the valve stem 150 is installed, in order to make it rotatably arranged in the first mounting hole 171, the first mounting hole 171 is provided with a first bearing 172, the first bearing 172 is sleeved on the valve stem 150, and the valve stem 150 is rotatably connected to the first mounting hole 171 through the first bearing 172; and on this basis, in order to improve the sealing performance of the first connecting seat 170, the ball valve integrated module further includes a gland 173, the gland 173 is sleeved on the valve stem 150, and a part of the gland 173 extends into the first mounting hole 171 and is spaced from the first bearing 172, and the first mounting hole 171 The area between the gland 173 and the first bearing 172 is filled with a sealing packing 174; the outer periphery of the valve stem 150 is provided with a pressing platform 152 for pressing the gland 173; thus, through such a setting, the gland 173 can be pressed by the pressing platform 152 on the outer periphery of the valve stem 150, thereby keeping a portion of the gland 173 extending into the first mounting hole 171, and in this way, the sealing packing 174 between the gland 173 and the first bearing 172 can stably maintain its position in the first mounting hole 171, thereby improving the sealing performance of the first connecting seat 170; When installing the rotating shaft 160, a second bearing 182 is arranged in the second mounting hole 181, and the rotating shaft 160 is rotatably connected to the second mounting hole 181 through the second bearing 182, thereby improving the rotation stability of the rotating shaft 160; and in order to improve the sealing performance of the second connecting seat 180, the second connecting seat 180 is connected to a valve cover 184 that closes the second mounting hole 181, so as to close the second mounting hole 181. On this basis, a sealing ring 183 may be arranged between the second bearing 182 and the rotating shaft 160, and a gasket 185 may be arranged between the second bearing 182 and the valve cover 184. Therefore, through the aforementioned structural arrangement, the rotation stability of the rotating rod and the sealing performance of the second connecting seat 180 are improved.
[0031] In summary, it can be seen from the above content that the ball valve integrated module can improve the stability of the valve core 120 in the valve body 110 through the above structural setting, thereby improving the stability during the flow regulation process. On this basis, in order to improve the rotation accuracy of the valve core 120 and simplify its driving structure, please refer to Figure 1-Figure 10 , the transmission unit 130 may include a transmission box 131 and a crank-connecting rod mechanism 132; The transmission box 131 is connected to the valve body 110; the crank connecting rod mechanism 132 is placed in the transmission box 131, and the crank connecting rod mechanism 132 is transmission-connected to the electromagnetic drive assembly 140; The valve stem 150 extends into the transmission box 131 and is transmission-connected to the crank-connecting rod mechanism 132 .
[0032] Thus, through the above-mentioned setting, the linear motion of the electromagnetic drive assembly 140 can be converted into the rotation of the driving valve stem 150 through the crank connecting rod mechanism 132 in the transmission box 131. Specifically, the crank connecting rod mechanism 132 includes a transmission rod 133, a crank 134 and a connecting rod 135; The transmission rod 133 is rotatably connected to the transmission box 131, and the transmission rod 133 is connected to the valve stem 150 extending into the transmission box 131, and the rotation axis 160 line of the transmission rod 133 coincides with the rotation axis 160 line of the valve stem 150; The two ends of the crank 134 are respectively connected to the transmission rod 133 and the connecting rod 135, and the connecting rod 135 is in transmission connection with the electromagnetic driving assembly 140; The connection between the transmission rod 133 and the crank 134 is spaced apart from the connection between the transmission rod 133 and the valve stem 150 .
[0033] Therefore, when the electromagnetic drive component 140 drives the connecting rod 135 to move linearly, since the two ends of the crank 134 are respectively connected to the transmission rod 133 and the connecting rod 135, and the connection between the transmission rod 133 and the crank 134 is spaced relative to the connection between the transmission rod 133 and the valve stem 150, that is, the position on the transmission rod 133 connected to the valve stem 150 and the position connected to the crank 134 are eccentrically arranged, so that the linear motion of the connecting rod 135 can drive the valve stem 150 to rotate through the transmission of the crank 134. Such a setting can simplify its transmission structure and improve its transmission accuracy and flow connection accuracy.
[0034] When configuring battery-powered components, please refer to Figure 1-Figure 11 , the electromagnetic drive assembly 140 includes a drive housing 141, an electromagnetic unit, a piston 142 and a transmission shaft 143; The electromagnetic unit is accommodated in the driving housing 141, and the piston 142 is slidably disposed in the driving housing 141; the electromagnetic unit is used to magnetically actuate the piston 142 to slide in the driving housing 141; One end of the transmission shaft 143 is connected to the piston 142 , and the other end of the transmission shaft 143 extends into the transmission box 131 and is transmission-connected to the connecting rod 135 .
[0035] That is, in this embodiment, the magnetic action of the electromagnetic unit is used to drive the piston 142 to slide in the drive housing 141, thereby driving the transmission shaft 143 to move relative to the drive housing 141, and the transmission shaft 143 is connected to the piston 142 while being connected to the connecting rod 135 in the transmission box 131. Through such a connection, linear motion can be generated and transmitted to the transmission box 131, thereby acting on the valve stem 150, causing the valve stem 150 to rotate.
[0036] It should be noted that, in this embodiment, along the sliding direction of the piston 142, the electromagnetic unit and the transmission shaft 143 are located at both ends of the piston 142, and the electromagnetic unit includes a coil 144 and an iron core 145, the coil 144 is connected to the driving housing 141, and the coil 144 is sleeved on the iron core 145; The electromagnetic drive assembly 140 further includes an elastic member 146 , which is sleeved on the transmission shaft 143 and is used to abut against the piston 142 ; The coil 144 is used to electromagnetically act on the iron core 145 so that the iron core 145 moves toward the piston 142 and squeezes the elastic member 146 ; the elastic member 146 is used to make the piston 142 have a tendency to move toward the direction of the coil 144 .
[0037] That is, in this embodiment, the electromagnetic field generated by the power supply of the battery unit can make the iron core 145 move in the driving housing 141, and then make it move in the direction of the piston 142, so that when it moves in the same direction to the position of abutting against the piston 142, it can drive the piston 142 to overcome the elastic force of the elastic member 146 and drive the transmission shaft 143 to continue to move in the same direction. In this process, the movement amount of the iron core 145 can be adjusted by controlling the power supply of the coil 144; and after the power supply state of the coil 144 is canceled, the compressed elastic member 146 is compressed. The elastic member 146 can act on the piston 142, so that the piston 142 can move toward the direction of the coil 144 under the elastic action of the elastic member 146; thereby, the movement of the piston 142 in two directions can be realized; it should be noted that, in other embodiments of the present invention, when the piston 142 is driven to move linearly in the drive housing 141 by the magnetic action of the electromagnetic unit, the piston 142 can be set as a metal part or a component that can move under the magnetic action, so that the piston 142 can sense the magnetic changes of the electromagnetic unit and realize movement.
[0038] Furthermore, in this embodiment, the electromagnetic drive assembly 140 further includes an elastic pad 147, a third bearing 148 and a shaft seal 149; The elastic pad 147 is connected to the drive housing 141 and is located on the side of the piston 142 away from the iron core 145, and is used to resist the piston 142; the third bearing 148 is connected to the drive housing 141, and the third bearing 148 is sleeved on the transmission shaft 143, and the shaft seal 149 is arranged on the side of the third bearing 148 away from the piston 142.
[0039] By setting the elastic pad 147, the impact force between the piston 142 and the drive housing can be reduced, thereby reducing operating noise and operating wear. In addition, by setting the third bearing 148, the operating stability of the transmission shaft 143 can be improved, and by setting the shaft seal 149, its sealing performance can be improved.
[0040] Based on the above, please refer to Figure 1-Figure 11 The working steps of the ball valve integrated module are as follows: When in use, after the valve body 110 and the electromagnetic drive assembly 140 are positioned and installed, the relative positions of the two remain unchanged, and then the electromagnetic drive assembly 140 can perform subsequent work after driving the transmission shaft 143 to move. Specifically, the coil 144 is energized so that the iron core 145 abuts against the piston 142, thereby pushing the piston 142 and the transmission shaft 143 to move toward the outside of the driving housing 141 and compressing the elastic member 146; Subsequently, after the movement of the transmission shaft 143 is transmitted to the transmission unit 130, the transmission shaft 143 drives the connecting rod 135 to move linearly in the same direction of the transmission shaft 143, and the movement of the connecting rod 135 can drive the transmission rod 133 to rotate through the crank 134, so that in the transmission process, the linear movement output by the electromagnetic drive unit acts on the valve stem 150, which can drive the valve stem 150 to rotate, and the rotation of the valve stem 150 can drive the valve core 120 to rotate in the valve body 110, so as to adjust the position of the conduction slot 121 thereof, thereby changing the conduction state of the air inlet and the air outlet of the valve body 110, and adjusting the conduction flow rate thereof at the same time; When the coil 144 is powered off, the magnetic effect of the iron core 145 disappears. At this time, the driving effect of the iron core 145 on the piston 142 disappears, and the elastic member 146 of the elastic member 146 can drive the piston 142 and the iron core 145 to move toward the direction of the coil 144, thereby driving the transmission shaft 143 to shrink into the driving housing 141. At the same time, the movement of the transmission shaft 143 can also be transmitted to the valve stem 150 through the transmission unit 130. The driving principle is the same as the above content, so it is not repeated here. In this way, the position of the valve core 120 is adjusted. When the valve core 120 rotates to the initial position, the air inlet and the air outlet of the valve body 110 can be blocked. Therefore, through the above content, the conduction state and conduction amount of the valve body 110 can be adjusted by controlling the power supply of the coil 144. Specifically, by setting different conduction currents, the iron core 145 will generate different thrusts. When the iron core 145 pushes the piston 142, the piston 142 further compresses the elastic part 146. Different thrusts will cause the transmission shaft 143 to move different distances, thereby controlling the change in the rotation angle of the valve core 120. Different rotation angles of the valve core 120 will cause the opening of the air inlet of the valve body 110 to be different, thereby realizing the adjustment of the air flow in the air path.
[0041] Based on the above-mentioned valve stem 150 and rotating shaft and related structural settings, the stability of the movement of the valve core 120 when it is driven to move relative to the valve body 110 can be improved; and based on the above-mentioned electromagnetic drive component 140 and the transmission unit 130 settings, the accuracy of the rotation control of the valve core 120 can be improved, thereby improving the accuracy of flow control and the stability of the flow regulation process; and through the valve cover 184, the pressure cover 173, the sealing packing 174 and related supporting structures, the sealing of the module during operation can be improved, which is beneficial to extending its service life.
[0042] Based on the above, please refer to Figure 1-Figure 11 This embodiment also provides a high-frequency ventilator, which includes an air circuit and the above-mentioned ball valve integrated module. The valve body 110 of the ball valve integrated module is connected to the air circuit and is used to adjust the flow in the air circuit.
[0043] The high-frequency ventilator can improve the accuracy of flow regulation and thus improve the stability of its air flow by adopting the above-mentioned ball valve integrated module. It also has a simple structure and can reduce the cost of production and use.
[0044] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a technician familiar with the technical field within the technical scope disclosed by the present invention should be covered within the protection scope of the present invention.
Claims
1. A ball valve integrated module, characterized in that: The ball valve integrated module includes a valve body, a valve core, a transmission unit and an electromagnetic drive assembly; The valve core is rotatably disposed in the valve body, and the valve core is transmission-connected to the electromagnetic drive assembly through the transmission unit, and the electromagnetic drive assembly is used to drive the valve core to rotate in the valve body to adjust the flux of the valve body; The valve core is spherical, and at least one conducting slot is formed on its circumference. The conducting slot gradually increases from both ends of the conducting slot to its middle, around the direction of the rotation axis of the valve core relative to the valve body.
2. The ball valve integrated module according to claim 1, characterized in that: The valve core is provided with two conducting slots, and the two conducting slots are spaced 180 degrees apart around the rotation axis of the valve body.
3. The ball valve integrated module according to claim 1, characterized in that: The ball valve integrated module further includes a valve stem and a rotating shaft; the valve body is provided with a first connecting seat and a second connecting seat, the first connecting seat and the second connecting seat are respectively provided with a first mounting hole and a second mounting hole, and the first mounting hole and the second mounting hole are coaxial; The valve stem and the rotating shaft are rotatably connected to the first mounting hole and the second mounting hole respectively, and the axes of the valve stem and the rotating shaft coincide with each other; the valve stem extends out of the first mounting hole and is transmission-connected to the transmission unit; Wherein, the valve core key is connected to the valve stem and connected to the rotating shaft.
4. The ball valve integrated module according to claim 3, characterized in that: The first mounting hole has a first bearing built in it, the first bearing is sleeved on the valve stem, and the valve stem is rotatably connected to the first mounting hole through the first bearing; the ball valve integrated module also includes a gland, the gland is sleeved on the valve stem, and a portion of the gland extends into the first mounting hole and is spaced from the first bearing, and a sealing filler is filled in the area between the gland and the first bearing in the first mounting hole; a pressing platform for pressing the gland is arranged on the periphery of the valve stem; A second bearing is arranged in the second mounting hole, the rotating shaft is rotatably connected to the second mounting hole through the second bearing, and a sealing ring is arranged between the second bearing and the rotating shaft; the second connecting seat is connected to a valve cover that closes the second mounting hole, and a gasket is arranged between the second bearing and the valve cover.
5. The ball valve integrated module according to claim 4, characterized in that: The transmission unit comprises a transmission box and a crank-connecting rod mechanism; The transmission box is connected to the valve body; the crank-connecting rod mechanism is placed in the transmission box, and the crank-connecting rod mechanism is transmission-connected to the electromagnetic drive assembly; Wherein, the valve stem extends into the transmission box and is transmission-connected with the crank-connecting rod mechanism.
6. The ball valve integrated module according to claim 5, characterized in that: The crank-connecting rod mechanism comprises a transmission rod, a crank and a connecting rod; The transmission rod is rotatably connected to the transmission box, and the transmission rod is connected to the valve stem extending into the transmission box, and the rotation axis of the transmission rod coincides with the rotation axis of the valve stem; The two ends of the crank are respectively connected to the transmission rod and the connecting rod, and the connecting rod is transmission-connected to the electromagnetic drive assembly; Wherein, the connection between the transmission rod and the crank is spaced relative to the connection between the transmission rod and the valve stem.
7. The ball valve integrated module according to claim 6, characterized in that: The electromagnetic drive assembly includes a drive housing, an electromagnetic unit, a piston and a transmission shaft; The electromagnetic unit is accommodated in the driving housing, and the piston is slidably disposed in the driving housing; the electromagnetic unit is used to magnetically actuate the piston to slide in the driving housing; One end of the transmission shaft is connected to the piston, and the other end of the transmission shaft extends into the transmission box and is transmission-connected to the connecting rod.
8. The ball valve integrated module according to claim 7, characterized in that: Along the sliding direction of the piston, the electromagnetic unit and the transmission shaft are located at two ends of the piston, and the electromagnetic unit includes a coil and an iron core, the coil is connected to the driving housing, and the coil is sleeved on the iron core; The electromagnetic drive assembly further comprises an elastic member, which is sleeved on the transmission shaft and is used to abut against the piston; The coil is used to electromagnetically act on the iron core so that the iron core moves toward the piston and squeezes the elastic member; the elastic member is used to make the piston have a tendency to move toward the direction of the coil.
9. The ball valve integrated module according to claim 8, characterized in that: The electromagnetic drive assembly also includes an elastic pad, a third bearing and a shaft seal; The elastic pad is connected to the drive housing and is located on the side of the piston away from the iron core, and is used to abut against the piston; the third bearing is connected to the drive housing, and the third bearing is sleeved on the transmission shaft, and the shaft seal is arranged on the side of the third bearing away from the piston.
10. A high frequency ventilator, characterized in that: The high-frequency ventilator comprises an air circuit and a ball valve integrated module as described in any one of claims 1 to 9, wherein the valve body of the ball valve integrated module is connected to the air circuit and is used to adjust the flow in the air circuit.
Citation Information
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