Anchor cable tray processing size detection mechanism
By designing the anchor tray processing dimension detection mechanism, using a motor and reducer to drive the slider and turntable to clamp the lifting anchor tray, and combining a line laser emitter and a camera to detect the pentagonal star-shaped convex edge, the problem of difficulty in detecting the pentagonal star-shaped convex edge of the anchor tray in the prior art is solved, and accurate dimension detection and deviation analysis are achieved.
Patent Information
- Application Number
- CN202510114839.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2045-01-24
AI Technical Summary
The prior art is difficult to detect the edge size of the pentagonal star-shaped protrusion of the anchor pallet in an easy way, affecting the shear strength and support efficiency of the pallet.
A anchor tray processing dimension detection mechanism is designed, including an annular frame, a detection table, a lifting assembly, a clamping drive member, a rotating drive member and a detection assembly. The slider and a turntable are driven by a motor and a reducer, the lifting anchor tray is clamped, and the edge of the pentagram is detected by using a line laser emitter and a camera.
The stable detection of the edges of the pentagonal star-shaped convex ridges is realized to ensure the accuracy and reliability of the detection results, and the area and perimeter of the pentagonal star-shaped convex can be calculated to detect deviations in a timely manner.
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Figure CN119879779B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of size detection, in particular to a machining size detection mechanism for an anchor cable tray. Background Art
[0002] Currently, deep coal mining faces challenges such as increased stress concentration and severe floor deformation. Constructing the wedge-shaped anchors at the bottom corners requires deploying large-angle anchor cables, but this conflicts with the requirement for the straightness of the cables and the tight fit of the tray to the rock surface. Conventional trays are prone to bending and shearing failure of the cables due to uneven force, resulting in loss of support effectiveness. Therefore, the hemispherical protrusion on the upper half of the conventional tray has been modified into a five-pointed star shape to enhance the tray's support capabilities. This type of anchor cable tray is known as the "round five-star centering tray."
[0003] After the circular five-pointed star-shaped centering pallet is manufactured, its dimensions need to be measured to promptly understand the deviation between the actual object and the design drawing. Deformation of the five-pointed star-shaped protrusion will affect the pallet's shear strength. Therefore, when inspecting the dimensions of the circular five-pointed star-shaped centering pallet, in addition to measuring its outer and inner diameters, it is also necessary to measure the shape of the five-pointed star-shaped protrusion's edge. However, the irregular edges of the five-pointed star-shaped protrusion make it difficult to measure its dimensions, which could be further improved. Summary of the Invention
[0004] (1) Technical problems solved
[0005] In response to the shortcomings of the existing technology, the present invention provides an anchor tray processing size detection mechanism, which has the advantages of facilitating the detection of the edge size of the five-pointed star-shaped protrusion of the anchor tray, thereby solving the problem of inconvenience in detecting the edge size of the five-pointed star-shaped protrusion of the anchor tray.
[0006] (2) Technical solution
[0007] and a lever, having a bottom end portion for each of the track and a bottom end for each of the track and a bottom end for each of the track and a bottom end for each of the track and a bottom end for each of the track and a bottom end for each of the track and a bottom end for each of the track and a bottom end for each of the track and a bottom end for each of the track and a bottom end for
[0008] Preferably, the clamping drive component includes a ring fixedly mounted on the bottom of the detection table, a slide rail is fixed in an array on the outer circumferential surface of the ring, a slider is slidably connected in each of the slide rails, the embedded shaft corresponds to the slider one-to-one, and the embedded shaft is fixedly mounted on the top of the slider; a turntable is rotatably connected inside the annular frame, a vortex groove is provided on the top of the turntable, and a thread matching the vortex groove is provided on the bottom of the slider, a ring gear 1 is fixedly mounted on the bottom of the turntable, a motor 1 is fixedly mounted on the annular frame, a reducer 1 is fixedly mounted on the output end of the motor 1, a gear 1 is fixedly mounted on the output end of the reducer 1, and the gear 1 is meshed with the ring gear 1.
[0009] Preferably, an embedding groove is provided at the center of the detection platform, and a threaded hole is provided at the center of the bottom wall of the embedding groove of the detection platform; the lifting assembly includes an embedding plate embedded in the embedding groove, a load-bearing rod is fixedly installed at the center of the bottom of the embedding plate, the upper half of the load-bearing rod is provided with a thread, and a convex strip is fixedly installed on the circumferential surface of the lower half of the load-bearing rod, and the upper half of the load-bearing rod is threadedly connected to the threaded hole; a socket is provided at the center of the turntable, and the load-bearing rod and the convex strip are slidably connected to the socket.
[0010] Preferably, the rotating drive member includes a sleeve arranged on the outside of the embedded shaft, the two ends of the sleeve are respectively fitted on the baffle and the slider, the outer diameter of the sleeve is equal to the width of the slide groove, and a gear 2 is fixedly installed on the outer wall of the bottom end of the sleeve, and a mounting ring is fixedly installed on the outer wall of the ring, and the cross-section of the mounting ring is L-shaped, and a ring gear 2 is arranged on the outer side of the upper half of the mounting ring. When the slider slides along the slide rail, the gear 2 is meshed with the ring gear 2; a motor 2 is fixedly installed on the annular frame, a reducer 2 is fixedly installed on the output end of the motor 2, and a gear 3 is fixedly installed on the output end of the reducer 2, and the gear 3 is meshed with the ring gear 2.
[0011] Preferably, the rotation inhibition member includes an array of vertical rods fixed to the bottom of the detection table, a gasket is fixedly installed at the bottom end of each vertical rod, a conical cover is slidably connected to the vertical rod, a spring is provided on the outer side of the vertical rod, the two ends of the spring are respectively fixedly installed on the top of the gasket and the inner wall of the top of the conical cover, a rubber ring is fixedly installed on the bottom of the conical cover, and the upper half of the rubber ring is provided with a reinforcing rib; a pressure plate is fixedly installed on the side of each slider close to the ring, and a guide hole is opened through the array on the ring, the guide hole passes through the slide rail, and the pressure plate passes through the guide hole and fits on the circumferential surface of the conical cover.
[0012] Preferably, the pressure plate is inclined toward one end of the conical cover and is adapted to the circumferential surface of the conical cover.
[0013] Preferably, the detection component includes a suspension frame fixedly mounted on the top circumferential surface of the annular frame, a reinforcement plate fixedly mounted in the upper half of the suspension frame, a camera fixedly mounted on the bottom of the reinforcement plate, a mounting seat fixedly mounted on the top of the baffle directly below the reinforcement plate, a linear laser emitter fixedly mounted on the bottom of the mounting seat, a through hole is opened through the circumferential surface of the camera, the through hole is arranged along the diameter of the baffle, and the laser emitted by the linear laser emitter passes through the through hole.
[0014] Preferably, the hole offset detection component includes a hanger fixedly mounted on the left side of the reinforcement plate, a cavity is provided in the upper half of the hanger, a linear groove is provided on the left side of the upper half of the hanger, the linear groove is connected to the cavity, and an avoidance groove is provided through the lower half of the hanger; the hanger is rotatably connected to a rotating arm 1 on the inner wall of the avoidance groove, a rotating arm 2 is fixedly mounted on the top of the rotating arm 1, and a hinge seat is hinged on the top of the rotating arm 2, a sliding column is slidably connected in the cavity of the upper half of the hanger, and the hinge seat passes through the linear groove and is fixedly mounted on the sliding column; an elastic member is fixedly mounted between the top of the sliding column and the top wall of the cavity of the hanger.
[0015] Preferably, the elastic member includes a piston rod fixedly mounted on the top of the sliding column, a piston plate fixedly mounted on the top of the piston rod, a sleeve fixedly mounted in the cavity of the upper half of the suspension rod, the piston plate is slidably connected in the sleeve, and a spring 2 is fixedly mounted between the top of the piston plate and the top wall of the sleeve.
[0016] Preferably, the sleeve is filled with hydraulic oil, and the circumferential surface of the piston plate is provided with notches in an array.
[0017] (3) Beneficial effects
[0018] Compared with the prior art, the present invention provides a mechanism for detecting the processing size of an anchor cable tray, which has the following beneficial effects:
[0019] 1. The anchor cable tray processing size detection mechanism places the anchor cable tray on the top of the detection table, and then drives the gear to rotate through the cooperation of the motor 1 and the reducer 1, driving the ring gear 1 and the turntable to rotate, thereby driving the slider to move along the slide rail toward the collar, so that the embedded shaft slides along the slide groove until the sleeve is clamped on the circumferential surface of the anchor cable tray; the turntable drives the bearing rod and the convex strip to rotate, and cooperates with the threaded connection between the bearing rod and the threaded hole to drive the embedded disc to rotate and move upward, thereby driving the embedded disc to lift the anchor cable tray upward until the baffle fits on the top of the edge of the anchor cable tray; thereby achieving the purpose of automatically limiting the anchor cable tray during the detection process, preventing the anchor cable tray from deflecting during the detection process, and ensuring stable and reliable detection results;
[0020] 2. The anchor tray processing size detection mechanism, through the cooperation of motor 2 and reducer 2, drives gear 3 to rotate, which in turn drives ring gear 2, thereby driving gear 2 and the sleeve. The friction between the sleeve and the anchor tray then drives the anchor tray to rotate. During this process, a linear laser emitter emits a linear laser that acts on the bottom edge of the anchor tray's five-pointed star-shaped protrusion. A camera captures the linear laser and transmits the information to a computer. Multiple linear lasers captured by the camera are arranged on a circumference, and their other ends form the shape of the anchor tray's five-pointed star-shaped protrusion's bottom edge. This allows the calculation of the anchor tray's five-pointed star-shaped protrusion's bottom edge area, circumference, and other data. By comparing this data with standard anchor tray parts, the anchor tray's tolerance can be determined. This facilitates the detection of the anchor tray's five-pointed star-shaped protrusion's edge dimensions. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the three-dimensional structure of a processing size detection mechanism for an anchor cable tray proposed by the present invention;
[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the detection platform of the anchor cable tray processing size detection mechanism proposed by the present invention;
[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of an anchor cable tray processing size detection mechanism proposed by the present invention, with the annular frame and the detection platform separated;
[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the detection platform and clamping drive components of the anchor cable tray processing size detection mechanism proposed by the present invention;
[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the detection platform and lifting components of the anchor cable tray processing size detection mechanism proposed by the present invention;
[0026] Figure 6This is a schematic diagram of the three-dimensional structure of the rotating drive component of the anchor cable tray processing size detection mechanism proposed by the present invention;
[0027] Figure 7 This is a schematic diagram of the three-dimensional structure of a rotation inhibitor of an anchor cable tray processing size detection mechanism proposed by the present invention;
[0028] Figure 8 This is a schematic diagram of the main cross-sectional structure of a rotation inhibitor of an anchor cable tray processing size detection mechanism proposed by the present invention;
[0029] Figure 9 This is a schematic diagram of the three-dimensional structure of a detection component and a hole offset detection component of an anchor cable tray processing size detection mechanism proposed by the present invention;
[0030] Figure 10 This is a schematic diagram of the three-dimensional structure of a baffle and a line laser emitter of an anchor cable tray processing size detection mechanism proposed by the present invention;
[0031] Figure 11 This is a schematic diagram of the three-dimensional structure of an elastic member in a hole offset detection member of an anchor cable tray processing size detection mechanism proposed by the present invention;
[0032] Figure 12 This is a schematic diagram of the line laser structure captured by a camera of an anchor cable tray processing size detection mechanism proposed in the present invention.
[0033] In the figure: 100, annular frame; 200, detection table; 300, embedded shaft; 400, lifting assembly; 500, clamping drive member; 600, rotation drive member; 700, rotation inhibition member; 800, detection assembly; 900, hole offset detection member;
[0034] 201, slideway; 202, embedded groove; 203, threaded hole; 301, baffle; 401, embedded plate; 402, bearing rod; 403, ridge; 404, socket;
[0035] 501, collar; 502, slide rail; 503, slider; 504, turntable; 505, ring gear 1; 506, motor 1; 507, reducer 2; 508, gear 1;
[0036] 601, sleeve; 602, gear 2; 603, mounting ring; 604, ring gear 2; 605, motor 2; 606, reducer 2; 607, gear 3;
[0037] 701, vertical rod; 702, gasket; 703, conical cover; 704, spring 1; 705, rubber ring; 706, reinforcing rib; 707, pressure plate; 708, guide hole;
[0038] 801, suspension bracket; 802, reinforcement plate; 803, camera; 804, mounting base; 805, line laser transmitter; 806, through hole;
[0039] 901. Suspension rod; 902. Avoidance groove; 903. Linear groove; 904. Rotating arm 1; 905. Rotating arm 2; 906. Articulated seat; 907. Sliding column; 908. Piston rod; 909. Piston plate; 910. Sleeve; 911. Spring 2; 912. Notch. DETAILED DESCRIPTION
[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0041] See also Figures 1-11 A mechanism for inspecting the processing dimensions of an anchor cable tray comprises a ring frame 100, with a detection platform 200 fixedly mounted on the top of the ring frame 100. The detection platform 200 is used to carry the anchor cable tray. An array of slide grooves 201 are provided on the surface of the detection platform 200. An embedded shaft 300 is slidably connected to the slide groove 201. A baffle 301 is fixedly mounted on the top of the embedded shaft 300. A lifting assembly 400 is provided at the center of the detection platform 200. The lifting assembly 400 is used to lift the anchor cable tray upward. When the lifting assembly 400 lifts the anchor cable tray upward, the baffle 301 fits on the top edge of the anchor cable tray, thereby clamping and limiting the anchor cable tray in the vertical direction.
[0042] A rotation inhibition member 700 is arranged between the clamping drive member 500 and the detection platform 200, and a rotation drive member 600 is sleeved on the outer side of the embedded shaft 300. The rotation drive member 600 is used to drive the anchor cable tray to rotate; a detection component 800 is fixedly installed on the top of the annular frame 100, and a hole offset detection member 900 is fixedly installed on the left side of the detection component 800. The hole offset detection member 900 is located directly above the lifting component 400.
[0043] A clamping drive 500 is disposed within the annular frame 100. This clamping drive 500 is used to drive the embedded shaft 300 to slide along the chute 201 and to drive the lifting assembly 400 to move vertically. In this embodiment, there are four embedded shafts 300. As the embedded shafts 300 move along the chute 201 toward the center of the inspection platform 200, the rotating drive 600 clamps onto the circumferential surface of the anchor cable tray and, through the rotating drive 600, drives the anchor cable tray to rotate, allowing the inspection assembly 800 to inspect the bottom edge of the five-pointed star-shaped protrusion on the upper half of the anchor cable tray.
[0044] See also Figure 3-Figure 4 The clamping drive 500 includes a collar 501 fixedly mounted on the bottom of the test platform 200. Slide rails 502 are arranged in an array on the outer circumference of the collar 501. The other ends of the slide rails 502 are fixedly mounted on the inner wall of the annular frame 100. There are four slide rails 502, each of which is U-shaped when viewed from above. A slider 503 is slidably connected to each slide rail 502. The embedded shaft 300 corresponds to each slider 503, and the embedded shaft 300 is fixedly mounted on the top of the slider 503, passing through the slide slot 201.
[0045] A rotating disk 504 is rotatably connected to the annular frame 100. A vortex groove is provided on the top of the annular frame 504. The bottom of the slider 503 is provided with threads that match the vortex groove. A ring gear 1 505 is fixedly mounted on the bottom of the annular frame 100. A motor 1 506 is fixedly mounted on the output end of the motor 1 506. A reducer 1 507 is fixedly mounted on the output end of the reducer 1 507. Gear 1 508 is fixedly mounted on the output end of the reducer 1 507. Gear 1 508 meshes with the annular gear 1 505. The cooperation between the motor 1 506 and the reducer 1 507 drives the gear 1 508 to rotate, thereby driving the ring gear 1 505 and the rotating disk 504 to rotate. This in turn drives the slider 503 to slide along the slide rail 502, thereby causing the embedded shaft 300 to slide along the slide groove 201.
[0046] See also Figure 5 The testing platform 200 has a slot 202 at its center, and a threaded hole 203 is formed at the center of the bottom wall of the slot 202. The lifting assembly 400 includes a disc 401 embedded in the slot 202. The thickness of the disc 401 is equal to the depth of the slot 202. Initially, the top of the disc 401 is flush with the top of the testing platform 200. A support rod 402 is fixedly mounted at the bottom center of the disc 401. The upper half of the support rod 402 is threaded, and a protrusion 403 is fixedly mounted on the circumference of the lower half of the support rod 402. The upper half of the support rod 402 is threadedly connected to the threaded hole 203. A socket 404 is formed through the center of the turntable 504. The support rod 402 and the protrusion 403 are slidably connected to the socket 404. The protrusion 403 ensures that the support rod 402 can only move up and down relative to the turntable 504, but cannot rotate relative to the turntable 504. Therefore, during the rotation of the turntable 504, the supporting rod 402 and the protruding strip 403 are driven to rotate, and through the threaded connection between the supporting rod 402 and the threaded hole 203, the supporting rod 402 and the embedded disc 401 are driven to rotate and move along the vertical direction.
[0047] See also Figure 6The rotating drive member 600 includes a sleeve 601 that is sleeved on the outside of the embedded shaft 300. The sleeve 601 can rotate relative to the embedded shaft 300. The two ends of the sleeve 601 are respectively attached to the baffle 301 and the slider 503. The outer diameter of the sleeve 601 is equal to the width of the slide 201. The outer wall of the bottom end of the sleeve 601 is fixedly mounted with a second gear 602. The second gear 602 is located at the bottom of the testing platform 200. The outer wall of the collar 501 is fixedly mounted with a mounting ring 603. The mounting ring 603 has an L-shaped cross-section. The outer side of the upper half of the mounting ring 603 is sleeved with a second ring gear 604. The lower half of the mounting ring 603 is used to support the second ring gear 604. The second ring gear 604 is attached to the bottom of the testing platform 200, thereby limiting the position of the second ring gear 604 in the vertical direction.
[0048] As the slider 503 slides along the rail 502, the four sleeves 601 clamp onto the circumferential surface of the anchor cable tray, meshing Gear 2 602 with Ring Gear 2 604. A motor 2 605 is fixedly mounted on the ring frame 100. A reducer 2 606 is fixedly mounted on the output end of the motor 2 605. A gear 3 607 is fixedly mounted on the output end of the reducer 2 606. Gear 3 607 meshes with Ring Gear 2 604. Thus, through the cooperation between the motor 2 605 and the reducer 2 606, Gear 3 607 rotates, driving Ring Gear 2 604, Gear 2 602, and the sleeves 601. The friction between the sleeves 601 and the anchor cable tray then drives the anchor cable tray to rotate relative to the inlay plate 401.
[0049] See also Figure 7-Figure 8 The rotation inhibitor 700 includes an array of vertical rods 701 fixed to the bottom of the test platform 200. A gasket 702 is fixedly mounted at the bottom of each vertical rod 701. A conical cover 703 is slidably connected to the vertical rod 701. A spring 1 704 is sleeved on the outer side of the vertical rod 701. The ends of the spring 1 704 are fixedly mounted on the top of the gasket 702 and the inner wall of the top of the conical cover 703. A rubber ring 705 is fixedly mounted on the bottom of the conical cover 703. The upper half of the rubber ring 705 is provided with a reinforcing rib 706 to enhance the strength of the upper half of the rubber ring 705. The strength of the spring 1 704 causes the conical cover 703 to move upward, thereby causing the rubber ring 705 to move away from the turntable 504.
[0050] A pressure plate 707 is fixedly mounted on the side of each slider 503 near the collar 501. A guide hole 708 is formed in an array on the collar 501. The guide hole 708 extends through the slide rail 502. The pressure plate 707 passes through the guide hole 708 and fits against the circumferential surface of the conical cover 703. The end of the pressure plate 707 facing the conical cover 703 is inclined and conforms to the circumferential surface of the conical cover 703. As the embedded shaft 300 moves along the inspection platform 200 and the sleeve 601 is clamped on the anchor cable tray, the pressure plate 707 presses against the circumferential surface of the conical cover 703, driving the conical cover 703 downward, causing the rubber ring 705 to press against the top of the turntable 504, inhibiting the turntable 504 from rotating and acting as a limiter. By stopping the rotation of the turntable 504 , the slider 503 and the embedded shaft 300 are kept at the current position; and by stopping the rotation of the turntable 504 , the bearing rod 402 and the embedded disc 401 are kept at the current height.
[0051] See also Figure 9-10 The detection component 800 includes a suspension frame 801 fixedly mounted on the top circumferential surface of the annular frame 100. A reinforcement plate 802 is fixedly mounted in the upper half of the suspension frame 801. A camera 803 is fixedly mounted on the bottom of the reinforcement plate 802. The camera 803 signal is connected to a computer. A display screen can be installed on the reinforcement plate 802, and the display screen is connected to the computer signal. The image captured by the camera 803 is displayed on the display screen. A mounting base 804 is fixedly mounted on the top of the baffle 301 located directly below the reinforcement plate 802. A linear laser emitter 805 is fixedly mounted on the bottom of the mounting base 804. A through hole 806 is opened on the circumferential surface of the camera 803. The through hole 806 is set along the diameter of the baffle 301. The laser emitted by the linear laser emitter 805 passes through the through hole 806.
[0052] Thus, when the inlay plate 401 lifts the anchor cable tray upward and makes the anchor cable tray fit on the bottom of the baffle 301, the linear laser emitted by the linear laser emitter 805 acts on the bottom edge of the five-pointed star-shaped protrusion of the anchor cable tray. Then, the rotating drive member 600 drives the anchor cable tray to rotate, so that the linear laser emitted by the linear laser emitter 805 continuously acts on the bottom edge of the five-pointed star-shaped protrusion of the anchor cable tray. Figure 12 As shown, camera 803 captures the laser line emitted by line laser emitter 805, generating multiple laser lines of varying lengths. A computer then positions one end of the laser line along the circumference of a circle, while the other ends of the multiple laser lines construct the shape of the bottom edge of the anchor cable tray's five-pointed star-shaped protrusion. This allows calculation of the area and circumference of the anchor cable tray's five-pointed star-shaped protrusion. By comparing the image with the anchor cable tray's design, the actual deviation can be determined.
[0053] See also Figures 9-11Hole offset detection member 900 includes a boom 901 fixedly mounted on the left side of reinforcement plate 802. A cavity is defined within the upper portion of boom 901. A linear slot 903 is defined on the left side of the upper portion of boom 901, communicating with the cavity. A relief slot 902 is defined through the lower portion of boom 901. A pivot arm 904 is pivotally connected to the inner wall of relief slot 902. Relief slot 902 is used to provide relief for pivot arm 904, allowing it to deflect relative to boom 901.
[0054] A second pivot arm 905 is fixedly mounted at the top of pivot arm 1 904. A hinged base 906 is hingedly connected to the top of pivot arm 905. A sliding post 907 is slidably connected within the cavity of the upper half of the boom 901. The hinged base 906 passes through the linear slot 903 and is fixedly mounted on the sliding post 907. An elastic member is fixedly mounted between the top of the sliding post 907 and the top wall of the boom 901 cavity. The elastic force of the elastic member causes the sliding post 907 to move downward, initially resting against the bottom wall of the cavity. When the inlay plate 401 lifts the anchor cable tray upward, the bottom end of the boom 901 and pivot arm 1 904 are inserted into the hole in the center of the anchor cable tray. The inner wall of the anchor cable tray compresses pivot arm 1 904, causing it to deflect upward. This, coupled with pivot arm 2 905, pushes the hinged base 906 and sliding post 907 upward. The suspension rod 901 is made of a transparent material and has a scale on it. This allows the distance traveled by the slide post 907 within the cavity to be read. By comparing the distance traveled by the slide post 907 within the cavity when measured against a standard anchor cable tray, it can be determined whether the aperture of the anchor cable tray is equal to that of the standard.
[0055] The anchor cable tray is rotated by rotating the driving member 600, so that the rotating arm 1 904 sweeps across the inner wall of the anchor cable tray. When the hole of the anchor cable tray deviates from the center of the anchor cable tray, the sliding post 907 slides up and down in the cavity during the rotation of the anchor cable tray, thereby determining whether the hole of the anchor cable tray is deviated from its center.
[0056] The elastic element includes a piston rod 908 fixedly mounted on the top of a sliding post 907. A piston plate 909 is fixedly mounted on the top of piston rod 908. A sleeve 910 is fixedly mounted in the upper cavity of the boom 901. The piston plate 909 is slidably connected within the sleeve 910. A second spring 911 is fixedly mounted between the top of the piston plate 909 and the top wall of the sleeve 910. The sleeve 910 is filled with hydraulic oil. The circumference of the piston plate 909 is arrayed with notches 912. The elasticity of the second spring 911 forces the sliding post 907 to move downward. If abnormal protrusions or burrs appear on the inner wall of the anchor cable tray, they will squeeze the first arm 904 during the rotation of the anchor cable tray, causing the sliding post 907 to slide within the cavity. As the piston plate 909 slides within the sleeve 910, the hydraulic oil passes through the notches 912, exerting resistance on the piston plate 909, causing the piston plate 909 to slide slowly within the sleeve 910. Therefore, when the abnormal protrusions and burrs on the inner wall of the anchor cable tray squeeze the rotating arm 904, the rotating arm 904 can be slowly deflected to avoid rapid shaking of the rotating arm 904, which affects the reading of the moving distance of the sliding column 907 on the scale when observing the sliding column 907 sliding in the cavity.
[0057] When in use, first, the anchor cable tray is placed on the top of the test platform 200, and then the motor 1 506 and the reducer 1 507 cooperate to drive the gear 1 508 to rotate, driving the ring gear 1 505 and the turntable 504 to rotate, thereby driving the slider 503 to move along the slide rail 502 toward the ring 501, so that the embedded shaft 300 slides along the slide groove 201 until the sleeve 601 is clamped on the circumferential surface of the anchor cable tray;
[0058] During this process, the turntable 504 drives the bearing rod 402 and the protruding strip 403 to rotate, and cooperates with the threaded connection between the bearing rod 402 and the threaded hole 203 to drive the embedded plate 401 to rotate and move upward, thereby driving the embedded plate 401 to lift the anchor cable tray upward until the baffle 301 is attached to the top edge of the anchor cable tray;
[0059] As the slider 503 slides along the slide rail 502, the pressure plate 707 is driven to pass through the guide hole 708 and press against the circumference of the conical cover 703, driving the conical cover 703 to move downward, causing the rubber ring 705 to cling to the top of the turntable 504, inhibiting the turntable 504 from rotating, keeping the slider 503 at its current position, and keeping the carrying rod 402 at its current height;
[0060] Afterwards, the motor 2 605 and the reducer 2 606 cooperate to drive the gear 3 607 to rotate, driving the ring gear 2 604 to rotate, thereby driving the gear 2 602 and the sleeve 601 to rotate, and then the friction between the sleeve 601 and the anchor tray drives the anchor tray to rotate; and in this process, the line laser emitter 805 emits a linear laser and acts on the bottom edge of the five-pointed star-shaped protrusion of the anchor tray, the camera 803 shoots the linear laser and transmits the information to the computer; one end of the multiple linear lasers obtained by the camera 803 is arranged in sequence on a circle, and the other ends of the multiple linear lasers can form the shape of the bottom edge of the five-pointed star-shaped protrusion of the anchor tray, so that the area, circumference and other data of the bottom edge of the five-pointed star-shaped protrusion of the anchor tray can be calculated; and by comparing with the standard parts of the anchor tray, the error of the anchor tray can be obtained.
[0061] As the inlay plate 401 lifts the anchor cable tray upward, the boom 901 and arm 1 904 are inserted into the interior of the anchor cable tray. As the anchor cable tray rotates, arm 1 904 sweeps across the inner wall of the anchor cable tray. If the anchor cable tray's hole deviates from its center, arm 1 904 will continuously deflect during the rotation of the anchor cable tray, driving the slide post 907 to slide within the cavity. The displacement of the slide post 907 during its sliding movement, as measured on the scale, indicates whether the anchor cable tray's hole is offset.
[0062] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An anchor cable tray processing size detection mechanism, comprising a ring frame (100), characterized in that: A detection platform (200) is fixedly installed on the top of the annular frame (100), and the detection platform (200) is used to carry the anchor cable tray. A sliding groove (201) is provided through the surface array of the detection platform (200), and an embedded shaft (300) is slidably connected through the sliding groove (201). A baffle (301) is fixedly installed on the top of the embedded shaft (300); A lifting assembly (400) is provided through the center of the detection platform (200), and the lifting assembly (400) is used to lift the anchor cable tray upwards. A clamping drive member (500) is provided inside the annular frame (100), and the clamping drive member (500) is used to drive the embedded shaft (300) to slide along the slide groove (201) and drive the lifting assembly (400) to move in the vertical direction; A rotation inhibiting member (700) is provided between the clamping driving member (500) and the detection platform (200), and a rotation driving member (600) is sleeved on the outer side of the embedded shaft (300), and the rotation driving member (600) is used to drive the anchor cable tray to rotate; A detection assembly (800) is fixedly mounted on the top of the annular frame (100), a hole offset detection member (900) is fixedly mounted on the left side of the detection assembly (800), and the hole offset detection member (900) is located directly above the lifting assembly (400); The clamping drive member (500) includes a collar (501) fixedly mounted on the bottom of the detection table (200), a slide rail (502) is fixed in an array on the outer circumferential surface of the collar (501), a slider (503) is slidably connected in each of the slide rails (502), the embedded shaft (300) corresponds to the slider (503) one by one, and the embedded shaft (300) is fixedly mounted on the top of the slider (503); A turntable (504) is rotatably connected inside the annular frame (100), a vortex groove is provided on the top of the turntable (504), a thread adapted to the vortex groove is provided on the bottom of the slider (503), a ring gear (505) is fixedly mounted on the bottom of the turntable (504), a motor (506) is fixedly mounted on the annular frame (100), a reducer (507) is fixedly mounted on the output end of the motor (506), a gear (508) is fixedly mounted on the output end of the reducer (507), and the gear (508) is meshed with the ring gear (505); The detection platform (200) is provided with an embedding groove (202) at the center thereof, and the detection platform (200) is provided with a threaded hole (203) at the center of the bottom wall of the embedding groove (202); The lifting assembly (400) includes an embedded plate (401) embedded in the embedded groove (202), a bearing rod (402) is fixedly installed at the center of the bottom of the embedded plate (401), the upper half of the bearing rod (402) is provided with a thread, a convex strip (403) is fixedly installed on the circumferential surface of the lower half of the bearing rod (402), and the upper half of the bearing rod (402) is threadedly connected to the threaded hole (203); A socket (404) is provided through the center of the rotating disk (504), and the bearing rod (402) and the convex strip (403) are slidably connected to the socket (404); The rotating driving member (600) includes a sleeve (601) sleeved on the outside of the embedded shaft (300), the two ends of the sleeve (601) are respectively fitted on the baffle (301) and the slider (503), the outer diameter of the sleeve (601) is equal to the width of the slide groove (201), the outer wall of the bottom end of the sleeve (601) is fixedly mounted with a gear 2 (602), the outer wall of the collar (501) is fixedly mounted with a mounting ring (603), the cross section of the mounting ring (603) is L-shaped, and the mounting ring (60 3) The outer sleeve of the upper half is provided with a ring gear 2 (604), and when the slider (503) slides along the slide rail (502), the gear 2 (602) is meshed with the ring gear 2 (604); the annular frame (100) is fixedly mounted with a motor 2 (605), the output end of the motor 2 (605) is fixedly mounted with a reducer 2 (606), the output end of the reducer 2 (606) is fixedly mounted with a gear 3 (607), and the gear 3 (607) is meshed with the ring gear 2 (604); The rotation inhibiting member (700) comprises vertical rods (701) fixed in an array at the bottom of the test platform (200), a gasket (702) being fixedly mounted on the bottom end of each vertical rod (701), a conical cover (703) being slidably connected to the vertical rod (701), a spring (704) being sleeved on the outer side of the vertical rod (701), two ends of the spring (704) being fixedly mounted on the top of the gasket (702) and the inner wall of the top of the conical cover (703), a rubber ring (705) being fixedly mounted on the bottom of the conical cover (703), and a reinforcing rib (706) being provided on the upper half of the rubber ring (705); A pressure plate (707) is fixedly mounted on one side of each slider (503) close to the collar (501), and a guide hole (708) is provided in an array on the collar (501). The guide hole (708) passes through the slide rail (502), and the pressure plate (707) passes through the guide hole (708) and fits on the circumferential surface of the conical cover (703); The detection component (800) includes a suspension frame (801) fixedly mounted on the top circumferential surface of the annular frame (100), a reinforcement plate (802) fixedly mounted in the upper half of the suspension frame (801), a camera (803) fixedly mounted on the bottom of the reinforcement plate (802), a mounting seat (804) fixedly mounted on the top of the baffle (301) located directly below the reinforcement plate (802), a linear laser emitter (805) fixedly mounted on the bottom of the mounting seat (804), a through hole (806) penetrating the circumferential surface of the camera (803), the through hole (806) being arranged along the diameter of the baffle (301), and the laser emitted by the linear laser emitter (805) passing through the through hole (806).
2. The anchor cable tray processing size detection mechanism according to claim 1, characterized in that: One end of the pressing plate (707) facing the conical cover (703) is inclined and matches the circumferential surface of the conical cover (703).
3. The anchor cable tray processing size detection mechanism according to claim 1, characterized in that: The hole offset detection member (900) comprises a suspension rod (901) fixedly mounted on the left side of the reinforcement plate (802), a cavity being provided in the upper half of the suspension rod (901), a linear groove (903) being provided on the left side of the upper half of the suspension rod (901), the linear groove (903) being in communication with the cavity, and an avoidance groove (902) being provided through the lower half of the suspension rod (901); The suspension rod (901) is located on the inner wall of the avoidance groove (902) and is rotatably connected to a first rotating arm (904); a second rotating arm (905) is fixedly installed on the top of the first rotating arm (904); a hinge seat (906) is hinged on the top of the second rotating arm (905); a sliding column (907) is slidably connected in the cavity of the upper half of the suspension rod (901); the hinge seat (906) passes through the linear groove (903) and is fixedly installed on the sliding column (907); An elastic member is fixedly installed between the top of the sliding column (907) and the top wall of the cavity of the suspension rod (901).
4. The anchor cable tray processing size detection mechanism according to claim 3, characterized in that: The elastic member includes a piston rod (908) fixedly mounted on the top of the sliding column (907), a piston plate (909) fixedly mounted on the top of the piston rod (908), a sleeve (910) fixedly mounted in the upper half cavity of the suspension rod (901), the piston plate (909) is slidably connected in the sleeve (910), and a spring 2 (911) is fixedly mounted between the top of the piston plate (909) and the top wall of the sleeve (910).
5. The anchor cable tray processing size detection mechanism according to claim 4, characterized in that: The sleeve (910) is filled with hydraulic oil, and the circumferential surface of the piston plate (909) is provided with notches (912) in an array.
Citation Information
Patent Citations
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